JP2007532360A - Electronic power assist steering worm gear - Google Patents
Electronic power assist steering worm gear Download PDFInfo
- Publication number
- JP2007532360A JP2007532360A JP2007508534A JP2007508534A JP2007532360A JP 2007532360 A JP2007532360 A JP 2007532360A JP 2007508534 A JP2007508534 A JP 2007508534A JP 2007508534 A JP2007508534 A JP 2007508534A JP 2007532360 A JP2007532360 A JP 2007532360A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- boss
- metal
- core
- worm gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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Images
Classifications
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- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Y10T29/49467—Gear shaping
- Y10T29/49469—Worm gear
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Gears, Cams (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
押出し成形、圧縮成形、又は遠心加工によって合成樹脂製管を形成し、且つこのようにして製造された管又はそこから切断されたリングを好適には金属製のボス又はコア上に固定することにより、残留応力を殆ど有さない複合ウォームギアが提供される。本方法によれば、高性能高分子量熱可塑性樹脂が利用される。 By forming a synthetic resin tube by extrusion, compression molding or centrifugal processing, and fixing the tube thus produced or a ring cut therefrom, preferably on a metal boss or core A composite worm gear with little residual stress is provided. According to this method, a high performance high molecular weight thermoplastic resin is utilized.
Description
本発明は、合成材料、特に熱可塑性材料のギアリムを使用する可塑性ハイブリッドウォームギア及びギア半加工品の製造方法に関する。 The present invention relates to a method for producing plastic hybrid worm gears and gear blanks using gear rims of synthetic materials, in particular thermoplastic materials.
電子パワーステアリングシステム(EPS)では、多様なウォーム/ウォームギア組が使用される。騒音の低減、より低い摩擦係数、及び磨耗低減の理由で、構成要素の一個又はその構成要素のギア部、好適にはウォームギアは通常、合成熱可塑性材料から構成される。 In electronic power steering systems (EPS), various worm / worm gear sets are used. For reasons of noise reduction, lower coefficient of friction, and wear reduction, one of the components or the gear portion of the component, preferably the worm gear, is usually composed of a synthetic thermoplastic material.
現在では、ウォームギア組を製造するために、2つの技術が使用されている。このようなウォームギアはPA6又はPA6/PA12混合物のキャストされたナイロンリングから構成されており、ナイロンリングは略金属製のハブ(金属ボス)上に押圧或いはキャストされた後に、誘導加熱によって合わせて融着される。 Currently, two techniques are used to produce worm gear sets. Such a worm gear is composed of a cast nylon ring of PA6 or PA6 / PA12 mixture, and the nylon ring is pressed or cast on a substantially metal hub (metal boss) and then fused together by induction heating. Worn.
上記方法の欠点としては、ナイロンリングは約80度までの温度でのみ有用なことが挙げられる。しかしながら、製品例えばウォームギアが自動車の乗車席又はより高温になり得る別の環境に使用されるならば、このような製品は使用されるべきではない。 A disadvantage of the above method is that nylon rings are useful only at temperatures up to about 80 degrees. However, if a product such as a worm gear is used in a car seat or another environment where it can get hotter, such a product should not be used.
ポリアミド(PA)6,6.6,4.6,12,PPA又はそれらの混合物に概ね基づく充填又は非充填合成材料を射出成形することにより、別の種類のウォームギアが製造される。また、ポリフェニレンサルファイド(PPS)、ポリアミド−イミド(PAI)、及びポリエーテルエーテルケトン(PEEK)は、直接的に(オーバモールドによって)ハブ通常は金属構造体を有するものに固定される。いずれの場合でも、製品への応力を低減させ、及び/、又は最終製品の所要寸法安定性を得るために、1以上の熱処理が必要とされる。 Another type of worm gear is produced by injection molding filled or unfilled synthetic materials generally based on polyamide (PA) 6,6.6, 4.6, 12, PPA or mixtures thereof. Also, polyphenylene sulfide (PPS), polyamide-imide (PAI), and polyetheretherketone (PEEK) are fixed directly (by overmolding) to the hub, usually with a metal structure. In any case, one or more heat treatments are required to reduce stress on the product and / or to obtain the required dimensional stability of the final product.
上記方法の欠点としては、射出成形工程は、上述したような用途によって必要とされる範囲の応力耐性を有していない製品、即ちウォームギアを導くことが挙げられる。
多くのこれら方法及び製品は従来技術、例えば「金属製ボスを有する樹脂成形物及びその製造方法」である特許文献1、「金属製ボスを有する樹脂成形物の製造方法」である特許文献2、「金属製ボスの熱可塑性樹脂成形物への固定方法」である特許文献3、及び「金属製ボスを有する樹脂成形物及びその製造方法」である特許文献4に記載されている。
A disadvantage of the above method is that the injection molding process leads to a product that does not have the stress resistance in the range required by the application as described above, ie a worm gear.
Many of these methods and products are conventional techniques, for example, Patent Document 1 which is “a resin molded product having a metal boss and a manufacturing method thereof”, Patent Document 2 which is “a method of manufacturing a resin molded product having a metal boss”, It is described in Patent Document 3 which is “a method of fixing a metal boss to a thermoplastic resin molded product” and Patent Document 4 which is “a resin molded product having a metal boss and a manufacturing method thereof”.
特許文献5は、熱可塑性樹脂の金属製コアへの成形方法によるウォームギアの製造を開示する。しかしながらこの方法は、従来技術の欠点全てを含んでいる。同様の開示は特許文献6に含まれる。先に開示した方法の不具合を共有しないウォームギアの製造方法を提供することが望まれる。
本発明は上記した懸案を鑑みてなされたものである。 The present invention has been made in view of the above-mentioned concerns.
本発明の目的は、より少ない工程を含み、及び/又はより高い品質を有するウォームギア部品の製造方法を提供することにある。この目的及び他の目的は、押出し成形技術によって作られた管が利用される方法によって得られる。本発明の第1態様によれば、本発明の目的は、ボス好適には金属製又は金属含有ボス、及び合成樹脂の外側部、好適には熱可塑性樹脂製外側部を形成する方法によって解決され、外側部は金属製ボスの外周を包囲する。本方法は、(a)管の押出し成形、圧縮成形、又は遠心加工工程と、任意で所望寸法への機械加工工程が後に続き、(b)管から適切な長さのリングを切り離す工程と、(c)工程(b)によって製造されたリングをボスに固定する工程を含む。本発明の主な結果として、本方法はより低い内部応力レベル及びより良好な寸法安定性;射出成形と比較すると使用されるより高い分子量に起因するより高い耐摩耗性;及びより低い製造費用を伴う製品に至る。 It is an object of the present invention to provide a method of manufacturing a worm gear component that includes fewer steps and / or has a higher quality. This and other objects are obtained by a method in which a tube made by an extrusion technique is utilized. According to the first aspect of the present invention, the object of the present invention is solved by a method of forming a boss, preferably a metal or metal-containing boss, and an outer part of a synthetic resin, preferably an outer part of a thermoplastic resin. The outer portion surrounds the outer periphery of the metal boss. The method comprises (a) a tube extrusion, compression molding, or centrifugation step, optionally followed by a machining step to the desired dimensions, and (b) detaching the appropriate length of ring from the tube; (C) including a step of fixing the ring manufactured by the step (b) to the boss. As a main result of the present invention, the method results in lower internal stress levels and better dimensional stability; higher wear resistance due to the higher molecular weight used compared to injection molding; and lower manufacturing costs. To the accompanying product.
本発明の別の態様によれば、本発明の目的は、好適には金属製ボス又は金属含有ボス、及び合成樹脂性外側部好適には熱可塑性樹脂製外側部を含む物品を形成する方法によって解決される。外側部は金属製ボスと外接する。本実施形態は、(a)管の所望寸法への押出成形、圧縮成形、或いは遠心加工工程と、任意で機械加工工程によって助けられ、(b)工程(a)によって製造された管を予備形成コアに固定する工程と、(c)予備形成コアに固定された管から適切な長さのリングを切り離す工程とを含む。 In accordance with another aspect of the present invention, the object of the present invention is to provide a method for forming an article comprising a metal boss or metal-containing boss, and a synthetic resinous outer portion, preferably a thermoplastic outer portion. Solved. The outer part circumscribes the metal boss. This embodiment is assisted by (a) extrusion, compression molding, or centrifugal processing steps to the desired dimensions of the tube, and optionally machining steps, and (b) preforming the tube produced by step (a). Securing to the core, and (c) separating the ring of the appropriate length from the tube secured to the preformed core.
上述した実施形態はいずれも、充填剤、潤滑剤、重合体、強化線維等、多様な材料及びその配合物での管の製造を可能にするが、但しこれらに限定されない。好適な材料には上記PAベース材料、POM、PPA、PPO、PPS、PEEK、PAEK及びPEKK、PAI及びLCPが含まれる。また、特定の層、例えばギア層及びハブの取り付けを容易にする層の機能に関して好適な特性を得るために、1以上の材料又は配合物の共押出物も可能である。押出成形及び遠心成形は、モノマーキャストナイロン6又はナイロン12によって達成される用途よりも要求が厳しい用途に応じるように、より高い熱能力を備えた材料の使用を可能にする。 Any of the above-described embodiments allows, but is not limited to, the manufacture of tubes with a variety of materials and blends such as fillers, lubricants, polymers, reinforcing fibers, and the like. Suitable materials include the PA base materials, POM, PPA, PPO, PPS, PEEK, PAEK and PEKK, PAI and LCP. Also, co-extrudates of one or more materials or blends are possible in order to obtain suitable properties with respect to the function of a particular layer, such as a gear layer and a layer that facilitates hub attachment. Extrusion and centrifugal molding allow the use of materials with higher thermal capabilities to meet demanding applications than those achieved with monomer cast nylon 6 or nylon 12.
本発明の目的の更なる詳細、特徴及び効果は、関連図面の説明から得られ、例えば本発明に係る2つの方法が説明される。
本発明方法によって製造される製品の一用途は、EPSシステム用ウォームギアに属する。このウォームギアは、自動車産業界では「***品」として評価される。従って、EPSシステムの製造業者は、使用中の破損を回避するのを助けるために、内部応力がない材料及び製品を必要とする。ここに説明する熱可塑性材料からの管の製造方法(押出し成形、圧縮成形及び遠心加工)全ては、製品に非常に低い応力レベルを提供し、それ故、自動車産業界の上記の必要性を満たす。特に射出成形品と比較して、本発明方法はより高い安全性レベルを提供することにより、著しい効果を呈する。
Further details, features and advantages of the object of the invention can be taken from the description of the associated drawings, for example two methods according to the invention are described.
One application of the product produced by the method of the invention belongs to the worm gear for EPS systems. This worm gear is evaluated as a “safety part” in the automobile industry. Thus, EPS system manufacturers need materials and products that are free of internal stresses to help avoid breakage during use. All of the methods for producing tubes from thermoplastic materials described here (extrusion, compression molding and centrifugal processing) provide very low stress levels to the product and therefore meet the above needs of the automotive industry. . In particular, compared to injection molded articles, the method of the present invention provides a significant effect by providing a higher level of safety.
自動車産業界では、EPSシステムを「フード(ボンネット)の下」のエンジン近くに置く傾向がある。従って、EPSシステムの全ての構成要素は高温、典型的には120度以上にさらされる。その結果、標準的なポリアミドはその物理的及び熱特性に起因して、このような用途では利用できない。同様な理由で、ポリアミド6から形成される管のキャスティングもまた、選択の対象とはならず、耐熱熱可塑性材料の射出成形品が唯一の代替物となる。本発明は、射出成形と比較して応力レベルがより低いという顕著な効果を伴う別の選択肢を提供する。これには、より明確な技術要件に対応するために、多様な耐熱材料から選択する可能性が含まれる。 In the automotive industry, there is a tendency to place EPS systems near the engine “under the hood”. Thus, all components of the EPS system are exposed to high temperatures, typically over 120 degrees. As a result, standard polyamides cannot be used in such applications due to their physical and thermal properties. For similar reasons, the casting of tubes formed from polyamide 6 is also not an option and the only alternative is an injection-molded part of a heat-resistant thermoplastic material. The present invention provides another option with the significant effect of lower stress levels compared to injection molding. This includes the possibility to choose from a variety of refractory materials to meet clearer technical requirements.
本発明の別の革新的態様としては、プロセスパラメータを調整することにより、熱可塑性樹脂製管の特性に直接影響を与え得ることが挙げられる。特に、高い分子量の樹脂を使用することにより、より一層の靭性が得られる。このような樹脂は、より高い溶融温度及び溶融粘度に起因して、射出成形方法では不可能であることが多い。 Another innovative aspect of the present invention is that the process parameters can be adjusted to directly affect the properties of the thermoplastic tube. In particular, even higher toughness can be obtained by using a high molecular weight resin. Such resins are often not possible with injection molding methods due to higher melt temperatures and melt viscosities.
本発明に係る第1実施形態について、図1によって更に詳細に説明する。
本発明のウォーム/ウォームギアの製造方法は、管101の所要寸法への押出し成形で始まる。これらの管から、適切な長さのリング102が切り離され(工程110)、必要であれば所定寸法に機械加工され、必要であれば溶剤によって洗浄され、且つハブ103上へ加圧される(工程111)。これらハブは好適には、機械加工、焼結、鍛造、及び/又は打ち抜き加工等の金属射出成形法によって形成される金属製ハブであるとともに、対応するリングに切断される。本発明の好適な実施形態によれば、リングをハブ上へ加圧する工程は、押出し成形の残留熱を使用することによって促進される。しかしながら代替実施形態によれば、工程111のために別の熱が使用されてもよい。リング102をハブ103上へ加圧した後に、装置は冷却される(工程112)。二次融着(工程113)によって、製品はハブ103に固定される。この二次融着は好適には、予備形成リング周りへの誘導コイル2002によって予備形成される。使用される材料及び所望法に応じて、焼なまし工程(図1には図示なし)が使用されても良い。最終機械加工工程114では、製品が既に円板状になっていなければ複合円板となるように分離させられた後に、ギアに切断される。
The first embodiment according to the present invention will be described in more detail with reference to FIG.
The worm / worm gear manufacturing method of the present invention begins with the extrusion of
合成材料リングの内径が金属製ハブの外径よりも幾分小さいことが好ましい。
本実施形態に係る方法は、現在使用されている材料並びに上述したもの全てに使用され得る。付加的な効果は、半結晶/非結晶材料の場合にも生じる。低温で押出し成形すると共に、押出し成形後の迅速な冷却と組み合わせて押出し管の内面を重合体のTg以下に維持することにより、内部の材料は非結晶(第1層)のままとなる。リングを切断すると共にTgより少し高い温度に予熱した後に、非結晶層はリングが管に簡単に且つ少ない応力増加を伴い加圧されるのを可能にする。融着の間に、材料は元の非結晶相の結晶化を可能にするまで加熱される。この方法の使用は、射出成形工程を経て作られた比較製品よりも大いに低い応力レベル及びより良好な磨耗特性を備えた製品へと至る。また、射出成形方法では、冷却の間における材料の収縮に起因するボイド形成の危険はよく知られた問題であるので、用途の安全性が増加する。しかしながら、ボイドの形成は押出し成形では完全に存在しない。
The inner diameter of the synthetic material ring is preferably somewhat smaller than the outer diameter of the metal hub.
The method according to this embodiment can be used for all currently used materials as well as those described above. Additional effects also occur with semi-crystalline / non-crystalline materials. By extruding at a low temperature and maintaining the inner surface of the extruded tube below the Tg of the polymer in combination with rapid cooling after extrusion, the internal material remains amorphous (first layer). After cutting the ring and preheating to a temperature slightly above Tg, the amorphous layer allows the ring to be easily pressed into the tube with a small increase in stress. During fusion, the material is heated until it allows crystallization of the original amorphous phase. Use of this method leads to products with much lower stress levels and better wear properties than comparative products made via an injection molding process. Also, in the injection molding method, the danger of void formation due to material shrinkage during cooling is a well-known problem, increasing the safety of the application. However, void formation is not completely present in extrusion.
ハブはいかなる適当な方法によって作られてもよく、また適度の長さのビレットのように、或いは連続的又は略連続的な製品のように、予め切られた長さで供給される。表面は好適には樹脂製外側部との堅固な適合を促進するように「凹凸が形成される」。サンドブラスト加工面、ねじ切り面或いは溝付き面の使用等、様々な種類の凹凸加工が利用され得る。刻み付き面、好適にはダイヤモンドパターンを備えたものが好適に使用される。 The hub may be made by any suitable method and is supplied in a pre-cut length, such as a moderately long billet, or a continuous or nearly continuous product. The surface is preferably “irregular” to promote a firm fit with the resin exterior. Various types of concavo-convex machining can be utilized, such as the use of sandblasted surfaces, threaded surfaces, or grooved surfaces. A knurled surface, preferably with a diamond pattern, is preferably used.
ハブは好適には、全部又は一部が金属製である。しかしながら、幾つかの用途では、非金属製ハブも有用である。一般的には、ハブの材料は、ギアとなるように切断され或いは機械加工される「外側」よりも高い強度特性を有する。適当な熱可塑性樹脂材料の例には、先に特定された重合体、並びにエポキシ樹脂、ビスマレイミド樹脂、ポリウレタン樹脂等の熱硬化性重合体があるが、但しこれらに限定されない。ハブ材料は一般的には、ハブのこれら夫々の部分の多様な要件に起因して、ギアアウタと異なる物理特性プロフィールを有すると共に、一般的により高い硬度及び耐熱性を有し、即ち熱可塑性樹脂がギア層よりも高い溶融温度を有する。強度要件の改善のために、このような非金属製ハブ材料は強化線維、例えばガラス、炭素、又はアラミド繊維等を含んでもよい。 The hub is preferably entirely or partially metal. However, for some applications, non-metallic hubs are also useful. In general, the hub material has higher strength properties than the “outside” that is cut or machined into a gear. Examples of suitable thermoplastic resin materials include, but are not limited to, the previously specified polymers and thermosetting polymers such as epoxy resins, bismaleimide resins, polyurethane resins and the like. The hub material generally has a different physical property profile than the gear outer due to the diverse requirements of these respective parts of the hub and generally has a higher hardness and heat resistance, i.e. It has a higher melting temperature than the gear layer. For improved strength requirements, such non-metallic hub materials may include reinforcing fibers such as glass, carbon, or aramid fibers.
熱可塑性又は熱硬化性ハブ材料はまた、誘導加熱が一層熱可塑性アウタをハブと融着させるために使用されるように、金属粒子を含む。同様に、金属管にハブ材料を充填させることにより、ハイブリッドハブが準備されてもよい。管は、ギアアウタへ加圧した後に、管及びアウタを共に溶解させるために容易に誘導加熱される。 The thermoplastic or thermoset hub material also includes metal particles such that induction heating is used to fuse the more thermoplastic outer to the hub. Similarly, a hybrid hub may be prepared by filling a metal tube with a hub material. After pressurizing the gear outer, the tube is easily induction heated to dissolve the tube and outer together.
図2に係る実施形態では、管101は連続的に又は半連続的に押出し成形され(工程120)、或いは予備成形コア105上へ遠心成形されることにより、中間製品121が得られる。融着113によって、先の実施形態に従い、予備形成製品周りへの誘導コイル200によって、押出し成形された製品はコア105に固定される。最終機械加工工程122では、製品は切断及び打ち出し加工によって仕上げられる。
In the embodiment according to FIG. 2, the
本発明方法は、以下に説明される幾つかの代替方法を含む。
「ケーブル押出し成形」
本方法において、材料は予備形成されたコア上に連続的或いは半連続的に押出し成形される。コアはビレット状に(図1)、或いは「無端状」に(図2)形成される。
The method of the present invention includes several alternative methods described below.
"Cable extrusion"
In this method, the material is continuously or semi-continuously extruded onto a preformed core. The core is formed in a billet shape (FIG. 1) or “endless” (FIG. 2).
「オンライン」
リングをハブ上で「オンライン」で加圧するために、押出熱が使用される。
「オフライン」
管及びリングは「オフライン」で冷却され且つ組み立てられる。
"online"
Extrusion heat is used to pressurize the ring “online” on the hub.
"off-line"
Tubes and rings are cooled and assembled “offline”.
熟練職人であれば、主としてハブの形状及び顧客によって注文される所望誤差及び性能基準に応じて方法を選択し、このようにしてこれらの条件に従って最も適当な方法を選び出す。 A skilled craftsman selects a method mainly according to the shape of the hub and the desired error and performance criteria ordered by the customer, and thus selects the most appropriate method according to these conditions.
例
以下は実行され得る主題EPS発明の例として提供される。
例1
UHWM(超高分子量ポリエチレン)棒材は、1キロヘルツの誘導ユニットを使用して、炭素鋼(SAE1117)と融着させられた。本方法は以下のとおりであった。
1.押出し成形されたUHMW棒状体は管状外形となるように機械加工され、IDは鋼(コア)インサートの外径よりも2パーセント小さい寸法となるように機械加工された。適当な寸法は7.6センチメートルOD×5.1センチメートルID×15.2センチメートル長さ(3インチ×2インチ×6インチ)であった。
2.UHMW管は鋼インサート上への伸長を助けるために、65度のオーブンで30分間加熱された。
3.刻み付き外径(12ピッチダイアモンド刻み)を有する鋼インサートは、小さな流体圧を使って加熱UHMW管上へ加圧された。
4.アセンブリは室温に冷却された。
5.アセンブリは誘導コイルの内部に置かれると共に、鋼面がUHMWの溶融温度よりも高い温度に達するように誘導加熱された。正確な時間及び面温度は、鋼―重合体界面に形成する溶融ビードの観察によって選択された。この場合、選択された電力レベル及び時間は、30秒の工程時間及び135度の鋼面温度をもたらした。
6.アセンブリは室温に冷却された。
7.15.2センチメートル(6インチ)の長さが、より短い小片となるように鋸引きされた。
Examples The following are provided as examples of subject EPS inventions that can be implemented.
Example 1
UHWM (ultra high molecular weight polyethylene) rods were fused to carbon steel (SAE 1117) using a 1 kilohertz induction unit. The method was as follows.
1. The extruded UHMW rod was machined to a tubular profile and the ID was machined to be 2 percent smaller than the outer diameter of the steel (core) insert. A suitable dimension was 7.6 centimeters OD × 5.1 centimeter ID × 15.2 centimeters long (3 inches × 2 inches × 6 inches).
2. The UHMW tube was heated in a 65 degree oven for 30 minutes to help stretch onto the steel insert.
3. A steel insert with a knurled outer diameter (12 pitch diamond increments) was pressed onto a heated UHMW tube using a small fluid pressure.
4). The assembly was cooled to room temperature.
5). The assembly was placed inside the induction coil and induction heated so that the steel surface reached a temperature higher than the melting temperature of UHMW. The exact time and surface temperature were selected by observing the molten bead that forms at the steel-polymer interface. In this case, the selected power level and time resulted in a process time of 30 seconds and a steel surface temperature of 135 degrees.
6). The assembly was cooled to room temperature.
A length of 7.15.2 centimeters (6 inches) was sawed into shorter pieces.
例2
UHWM棒材は1キロヘルツの誘導ユニットを使用して、アルミニウム製コアと融着さ
せられた。方法は以下のとおりであった。
1.押出し成形されたUHMW棒状体は管状外形となるように機械加工され、IDはアルミニウム(コア)インサートの外径よりも2パーセント小さい寸法となるように機械加工された。適当な寸法は7.6センチメートルOD×5.1センチメートルID×15.2センチメートル長さ(3インチ×2インチ×6インチ)であった。
2.UHMWはアルミニウム製インサート上への伸長を助けるために、65度のオーブンで30分間加熱された。
3.刻み付き外径(12ピッチダイアモンド刻み)を有するアルミニウム製インサートは、小さな流体圧を使って、加熱UHMW管へ加圧された。
4.アセンブリは室温に冷却された。
5.アセンブリは誘導コイル内部に置かれると共に、アルミニム面がUHMWの溶融点よりも高温に達するように誘導加熱された。正確な時間及び面温度は、アルミニウム―重合体界面に形成する溶融ビードの観察によって選択された。この場合、選択された電力レベル及び時間は、2分の工程時間及び135度のアルミニウム面温度をもたらした。
6.アセンブリは室温に冷却された。
7.15.2センチメートル(6インチ)の長さが、より短い小片となるように鋸引きされた。
Example 2
The UHWM bar was fused to the aluminum core using a 1 kilohertz induction unit. The method was as follows.
1. The extruded UHMW rod was machined to a tubular profile and the ID was machined to be 2 percent smaller than the outer diameter of the aluminum (core) insert. A suitable dimension was 7.6 centimeters OD × 5.1 centimeter ID × 15.2 centimeters long (3 inches × 2 inches × 6 inches).
2. The UHMW was heated in a 65 degree oven for 30 minutes to help stretch onto the aluminum insert.
3. An aluminum insert with a knurled outer diameter (12 pitch diamond increments) was pressurized into a heated UHMW tube using a small fluid pressure.
4). The assembly was cooled to room temperature.
5). The assembly was placed inside the induction coil and induction heated so that the aluminum surface reached a temperature higher than the melting point of UHMW. The exact time and surface temperature was selected by observing the molten bead that forms at the aluminum-polymer interface. In this case, the selected power level and time resulted in a process time of 2 minutes and an aluminum surface temperature of 135 degrees.
6). The assembly was cooled to room temperature.
A length of 7.15.2 centimeters (6 inches) was sawed into shorter pieces.
例3
トーロン(Torlon)PAI管材は1キロヘルツの誘導ユニットを使用して、炭素鋼(SAE1117)コアと融着させられた。方法は以下のとおりであった。
1.押出し成形されたトーロンPAI棒は管状外形となるように機械加工され、IDは鋼インサートの外径よりも1パーセント小さい寸法となるように機械加工された。適当な寸法は6.4センチメートルOD×5.1センチメートルID×15.2センチメートル長さ(2.5インチ×2インチ×6インチ)であった。
2.トーロンPAI管は鋼製インサート上への伸長を助けるために、200度のオーブンで45分間加熱された。
3.刻み付き外径(12ピッチダイアモンド刻み)を有する鋼製インサートは、小さな流体圧を使って、加熱トーロンPAI管へ加圧された。
4.アセンブリは室温に冷却された。
5.アセンブリは誘導コイル内部に置かれると共に、鋼面がトーロンPAIのガラス転移温度(285度)よりも高い温度に達するように誘導加熱された。正確な時間及び面温度は、鋼―重合体界面に形成する溶融ビードの観察によって選択された。この場合、選択された電力レベル及び時間は、40秒の工程時間及び315度の鋼面温度をもたらした。
6.アセンブリは室温に冷却された。
7.15.2センチメートル(6インチ)の長さが、より短い小片となるように鋸引きされた。
Example 3
Torlon PAI tubing was fused with a carbon steel (SAE 1117) core using a 1 kilohertz induction unit. The method was as follows.
1. The extruded Torlon PAI bar was machined to have a tubular profile and the ID was machined to be 1 percent smaller than the outer diameter of the steel insert. The appropriate dimensions were 6.4 centimeter OD × 5.1 centimeter ID × 15.2 centimeters long (2.5 inches × 2 inches × 6 inches).
2. The Torlon PAI tube was heated in a 200 degree oven for 45 minutes to help stretch onto the steel insert.
3. A steel insert with a knurled outer diameter (12 pitch diamond increments) was pressurized into a heated Torlon PAI tube using a small fluid pressure.
4). The assembly was cooled to room temperature.
5). The assembly was placed inside the induction coil and induction heated so that the steel surface reached a temperature higher than the glass transition temperature (285 degrees) of Torlon PAI. The exact time and surface temperature were selected by observing the molten bead that forms at the steel-polymer interface. In this case, the selected power level and time resulted in a process time of 40 seconds and a steel surface temperature of 315 degrees.
6). The assembly was cooled to room temperature.
A length of 7.15.2 centimeters (6 inches) was sawed into shorter pieces.
例4
スタニール(Stanyl)PA4.6の板材が、1キロヘルツの誘導ユニットを使用して、粉末金属形成インサートと融着させられた。方法は以下のとおりであった
1.押出し成形されたスタニールPA4.6板はリング状外形となるように機械加工され、IDはp/m鋼インサートの外径よりも2パーセント小さい寸法となるように機械加工された。適当な寸法は11.8センチメートルOD×7.0センチメートルID×2.5センチメートル長さ(4.625インチ×2.75インチ×1インチ)であった。
2.スタニール4.6リングは、p/m鋼製インサート上への伸長を助けるために、150度のオーブンで30分間加熱された。
3.刻み付き外径(12ピッチダイアモンド刻み)を有する鋼製インサートは小さな流体圧を使って、加熱スタニールPA4.6リングへ加圧された。刻み付き外側面は、樹脂相の鋼製インサートへの接着を促進するために、シラン混合物で処理された。
4.アセンブリは室温に冷却された。
5.アセンブリは誘導コイルの内部に置かれると共に、鋼面がスタニールPA4.6の溶融点(290度)よりも高温に達するように誘導加熱された。正確な時間及び面温度は、鋼−重合体界面に形成する溶融ビードの観察によって選択された。この場合、選択された電力レベル(50キロワット)及び時間は、15秒の工程時間及び329度の鋼面温度をもたらした。
6.アセンブリは室温に冷却された。
完全な製造方法において、樹脂製外側部は、機械加工を回避し或いは最小限とするように、所望の内径及び外径を有する管に押出し成形されることが予期される。しかしながら、例のような棒材及び板材の使用は、特有の外側断面を有する独立押出物をより経済的にする、特に「単発」製品又は短い生産運転における工程の柔軟性を示す。
Example 4
Stanyl PA4.6 plate was fused with the powder metal forming insert using a 1 kilohertz induction unit. The method was as follows: 1. The extruded Stanyl PA4.6 plate was machined to have a ring-like profile and the ID was machined to be 2% smaller than the outer diameter of the p / m steel insert. A suitable dimension was 11.8 centimeters OD x 7.0 centimeters ID x 2.5 centimeters long (4.625 inches x 2.75 inches x 1 inch).
2. The Stanyl 4.6 ring was heated in a 150 degree oven for 30 minutes to help stretch onto the p / m steel insert.
3. A steel insert with a knurled outer diameter (12 pitch diamond increments) was pressed into a heated Stanyl PA 4.6 ring using a small fluid pressure. The knurled outer surface was treated with a silane mixture to promote adhesion of the resin phase to the steel insert.
4). The assembly was cooled to room temperature.
5). The assembly was placed inside the induction coil and induction heated so that the steel surface reached a temperature higher than the melting point of Stanyl PA 4.6 (290 degrees). The exact time and surface temperature was selected by observing the molten bead that forms at the steel-polymer interface. In this case, the selected power level (50 kilowatts) and time resulted in a process time of 15 seconds and a steel surface temperature of 329 degrees.
6). The assembly was cooled to room temperature.
In a complete manufacturing process, the resin outer part is expected to be extruded into a tube having the desired inner and outer diameters so as to avoid or minimize machining. However, the use of bars and plates as in the example shows the flexibility of the process, especially in “single” products or short production runs, making independent extrudates with a characteristic outer cross-section more economical.
Claims (18)
(a) 管(101)を所望寸法に押出し成形、圧縮成形、或いは遠心加工する工程と、
(b) 前記管からリング(102)を適当な長さで切り離す工程と、
(c) 工程(b)によって製造された前記リング(102)を前記ボス(103)の周りに固定する工程と
を含むことを特徴とする方法。 A boss, preferably a metal or metal-containing boss (103) and a synthetic resin outer part (102), preferably a thermoplastic resin outer part, the outer part circumferentially extending the boss (103) A method of forming a composite gear blank (104) that surrounds in close proximity, comprising:
(A) extruding, compressing or centrifuging the tube (101) to the desired dimensions;
(B) separating the ring (102) from the tube at an appropriate length;
(C) fixing the ring (102) produced by step (b) around the boss (103).
(a) 管(101)を所望寸法に押出し成形、圧縮成形、又は遠心加工する工程と、
(b) 工程(a)によって製造された前記管を予備形成されたコア(105)上に固定する工程と、
(c) 所定長さの前記管(101)及び所定長さの前記予備成形コア(105)を含むリング(104)を切り離す工程と
を含むことを特徴とする方法。 A composite gear half-work comprising a boss, preferably a metal or metal-containing boss, and a synthetic resin outer part, preferably a thermoplastic resin outer part, the outer part surrounding the boss in the circumferential direction A method of forming an article,
(A) extruding, compressing or centrifuging the tube (101) to the desired dimensions;
(B) fixing the tube produced by step (a) on a preformed core (105);
(C) cutting off the ring (104) including the tube (101) of a predetermined length and the preformed core (105) of a predetermined length.
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EP04405237 | 2004-04-16 | ||
PCT/US2005/012713 WO2005104692A2 (en) | 2004-04-16 | 2005-04-13 | Electronic power assist steering worm gears |
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JP2007532360A true JP2007532360A (en) | 2007-11-15 |
JP2007532360A5 JP2007532360A5 (en) | 2008-05-29 |
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JP2007508534A Pending JP2007532360A (en) | 2004-04-16 | 2005-04-13 | Electronic power assist steering worm gear |
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US (1) | US20070214642A1 (en) |
EP (1) | EP1737591A4 (en) |
JP (1) | JP2007532360A (en) |
KR (1) | KR20060134213A (en) |
CN (1) | CN1997468A (en) |
AU (1) | AU2005237465A1 (en) |
BR (1) | BRPI0509930A (en) |
CA (1) | CA2563062A1 (en) |
RU (1) | RU2389594C2 (en) |
WO (1) | WO2005104692A2 (en) |
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US20110111170A1 (en) * | 2008-05-30 | 2011-05-12 | Canon Kabushiki Kaisha | Block copolymer film and method of producing the same |
EP2230071A1 (en) | 2009-03-17 | 2010-09-22 | Quadrant Epp Ag | Composite gear blank and method for manufacturing the same |
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EP3027013B1 (en) * | 2013-07-30 | 2018-10-17 | Tuenne, LLC | Manufacture of modular leashes |
CN103660231A (en) * | 2013-12-06 | 2014-03-26 | 山东建筑大学 | Plastic extrusion molding method for high-efficiency extrusion of PVC external tooth-shaped gear |
CN104690520B (en) * | 2015-02-12 | 2017-05-10 | 丽水学院 | Processing technique for rack screw of automobile electrical power steering box |
DE102017207951A1 (en) * | 2017-05-11 | 2018-11-15 | Robert Bosch Gmbh | Method for producing a gear |
CN107322247A (en) * | 2017-08-28 | 2017-11-07 | 安徽信息工程学院 | A kind of production technology of expansion tightening wheel |
CN110315283B (en) * | 2019-05-09 | 2021-09-24 | 泰州市创新电子有限公司 | Production method of integrated aluminum-extruded aluminum bracket |
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Publication number | Publication date |
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WO2005104692A3 (en) | 2006-04-20 |
RU2006138999A (en) | 2008-05-27 |
CA2563062A1 (en) | 2005-11-10 |
EP1737591A4 (en) | 2007-11-28 |
BRPI0509930A (en) | 2007-09-25 |
US20070214642A1 (en) | 2007-09-20 |
KR20060134213A (en) | 2006-12-27 |
WO2005104692A2 (en) | 2005-11-10 |
EP1737591A2 (en) | 2007-01-03 |
AU2005237465A1 (en) | 2005-11-10 |
RU2389594C2 (en) | 2010-05-20 |
CN1997468A (en) | 2007-07-11 |
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