JP2007216471A - シリカ配合ゴム材料の混練システム - Google Patents
シリカ配合ゴム材料の混練システム Download PDFInfo
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- JP2007216471A JP2007216471A JP2006038397A JP2006038397A JP2007216471A JP 2007216471 A JP2007216471 A JP 2007216471A JP 2006038397 A JP2006038397 A JP 2006038397A JP 2006038397 A JP2006038397 A JP 2006038397A JP 2007216471 A JP2007216471 A JP 2007216471A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
- B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
- B29B7/566—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set provided with means to take material away from a set of rollers and to reconduct it to the same set; provided with endless belts, e.g. which can be in or out of cooperation with at least one of the rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
- B29B7/56—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set
- B29B7/568—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders with co-operating rollers, e.g. with repeated action, i.e. the material leaving a set of rollers being reconducted to the same set or being conducted to a next set with consecutive sets of rollers or a train of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
- B29B7/724—Measuring, controlling or regulating for continuous roller mixers, e.g. calenders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7466—Combinations of similar mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/748—Plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
【解決手段】密閉型混練機1から最終混練機19により最終混練ゴムRFを得るまでの工程を連続して行ない、オープン構造のロール混練機に構成した反応促進混練機5では、シリカとカップリング剤とのカップリング反応によって発生するアルコール等の生成成分を外部に発散させながら一次混練ゴムR1を混練しつつ、外気に曝される一次混練ゴムR1にヒータ7で必要な熱量を付与しながら混練を行なうことによりカップリング反応を促進させる。
【選択図】 図1
Description
2 シーティングロール
3 搬送コンベヤ
4 計量コンベヤ
5 反応促進混練機
6 混練ロール
7 ヒータ
8 駆動モータ
9 アクチュエータ
10 温度センサ
11 ロールギャップセンサ
12 制御装置
13 受け渡しコンベヤ
14 練り返しコンベヤ
15 振り分けコンベヤ 15a 振り分け可動部
16 混練ライン
17 ロール混練機
18 冷却ファン
19 最終混練機
20 搬送コンベヤ
21 加硫系配合剤投入装置
22 搬送コンベヤ
23 シーティングロール
24 サンプリング装置
25 搬送コンベヤ
26 冷却装置
R1 一次混練ゴム R2 二次混練ゴム
R3 三次混練ゴム RF 最終混練ゴム
Q 加硫系配合剤
Claims (6)
- 原料ゴムとシリカおよびシランカップリング剤を含む非加硫系配合剤とを混練する1台の密閉型混練機と、該密閉型混練機から排出された一次混練ゴムを混練する1台の反応促進混練機と、該反応促進混練機から排出された二次混練ゴムを混練する少なくとも1台の混練機を配置した少なくとも1列の混練ラインと、該混練ラインから排出された三次混練ゴムと加硫系配合剤とを混練する1台の最終混練機とを順に、搬送手段で接続するように配置し、前記反応混練機および前記混練ラインに配置する混練機を、一対の混練ロールと、該一対の混練ロールの下方位置から再び上方位置に至る循環経路を形成するコンベヤとを備えたオープン構造のロール混練機に構成し、かつ前記反応混練機に、混練している一次混練ゴムを加温する加温手段を設けたシリカ配合ゴム材料の混練システム。
- 予め決定した前記シリカおよびシランカップリング剤のカップリング反応完了に必要な熱履歴量を、前記密閉型混練機と前記反応促進混練機とで付与するように設定し、該設定した反応促進混練機により付与する目標熱履歴量と、前記反応促進混練機で付与した熱履歴量を比較するとともに、該比較結果に基づいて、前記目標熱履歴量を予め設定された時間で付与するように前記反応促進混練機の混練操作を制御する制御装置を設けた請求項1に記載のシリカ配合ゴム材料の混練システム。
- 前記反応促進混練機に混練中の一次混練ゴムの温度を検知する温度センサを設け、該温度センサの検知信号を前記制御装置に送信するように構成し、該検知信号による一次混練ゴムの温度とその温度での混練時間とにより、前記反応促進混練機で付与した熱履歴量を算出するように構成した請求項2に記載のシリカ配合ゴム材料の混練システム。
- 前記制御装置が、前記反応促進混練機の前記加温手段による加温温度、前記混練ロールのロール表面速度およびコンベヤ搬送速度、前記混練ロールのロールギャップの少なくとも1つを制御して混練を行なうように構成した請求項2または3に記載のシリカ配合ゴム材料の混練システム。
- 前記混練ラインを複数列設けるとともに、該複数の混練ラインのいずれか1つの混練ラインに前記反応促進混練機から排出された二次混練ゴムを振り分ける振り分け手段を設けた請求項1〜4のいずれかに記載のシリカ配合ゴム材料の混練システム。
- 前記混練ラインに前記加硫系配合剤を投入するように設定し、該加硫系配合剤と二次混練ゴムとを予備練りした三次混練ゴムを前記最終混練機に搬送するように構成した請求項1〜5のいずれかに記載のシリカ配合ゴム材料の混練システム。
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JP2006038397A JP4853038B2 (ja) | 2006-02-15 | 2006-02-15 | シリカ配合ゴム材料の混練システム |
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JP2006038397A JP4853038B2 (ja) | 2006-02-15 | 2006-02-15 | シリカ配合ゴム材料の混練システム |
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JP2007216471A true JP2007216471A (ja) | 2007-08-30 |
JP4853038B2 JP4853038B2 (ja) | 2012-01-11 |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012121942A (ja) * | 2010-12-06 | 2012-06-28 | Sumitomo Rubber Ind Ltd | ゴム組成物とその製造方法 |
JP2012184289A (ja) * | 2011-03-03 | 2012-09-27 | Sumitomo Rubber Ind Ltd | タイヤ用ゴム組成物とその製造方法および前記タイヤ用ゴム組成物を用いた空気入りタイヤ |
JP2014151488A (ja) * | 2013-02-06 | 2014-08-25 | Bridgestone Corp | 未加硫ゴムの混練方法および装置 |
WO2014155965A1 (ja) * | 2013-03-27 | 2014-10-02 | 株式会社神戸製鋼所 | 混練機及び混練方法 |
WO2017202583A1 (en) * | 2016-05-27 | 2017-11-30 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixtures for tires |
WO2017202584A1 (en) * | 2016-05-27 | 2017-11-30 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixture for tires |
WO2017202585A1 (en) * | 2016-05-27 | 2017-11-30 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixtures for tires |
WO2018127351A1 (en) * | 2017-01-06 | 2018-07-12 | Compagnie Generale Des Etablissements Michelin | Manufacture of rubber mixtures for tires |
JP2019107800A (ja) * | 2017-12-15 | 2019-07-04 | 住友ゴム工業株式会社 | タイヤ用ゴム部材の熱入れ装置 |
CN115008628A (zh) * | 2022-04-29 | 2022-09-06 | 山东玲珑轮胎股份有限公司 | 一种低温一次法炼胶生产***及生产工艺 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3045173A1 (fr) * | 2015-12-15 | 2017-06-16 | Michelin & Cie | Procedes et equipement pour la production de caoutchouc pour pneumatiques |
FR3044949A1 (fr) * | 2015-12-15 | 2017-06-16 | Michelin & Cie | Fabrication de melange de caoutchouc |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6356407A (ja) * | 1986-08-27 | 1988-03-11 | Bridgestone Corp | ゴムの混練方法 |
JPH02286307A (ja) * | 1989-04-28 | 1990-11-26 | Yokohama Rubber Co Ltd:The | 混練材料の供給方法及びその装置 |
JPH04125112A (ja) * | 1990-09-17 | 1992-04-24 | Yokohama Rubber Co Ltd:The | 混練方法 |
JPH05305612A (ja) * | 1992-04-30 | 1993-11-19 | Yokohama Rubber Co Ltd:The | ゴム材料の混練方法及びその装置 |
JPH10175208A (ja) * | 1996-10-18 | 1998-06-30 | Bridgestone Corp | シランカップリング剤配合ゴム組成物の練り方法 |
JP2004352831A (ja) * | 2003-05-28 | 2004-12-16 | Yokohama Rubber Co Ltd:The | ゴム組成物の混練方法及び混練設備 |
-
2006
- 2006-02-15 JP JP2006038397A patent/JP4853038B2/ja not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6356407A (ja) * | 1986-08-27 | 1988-03-11 | Bridgestone Corp | ゴムの混練方法 |
JPH02286307A (ja) * | 1989-04-28 | 1990-11-26 | Yokohama Rubber Co Ltd:The | 混練材料の供給方法及びその装置 |
JPH04125112A (ja) * | 1990-09-17 | 1992-04-24 | Yokohama Rubber Co Ltd:The | 混練方法 |
JPH05305612A (ja) * | 1992-04-30 | 1993-11-19 | Yokohama Rubber Co Ltd:The | ゴム材料の混練方法及びその装置 |
JPH10175208A (ja) * | 1996-10-18 | 1998-06-30 | Bridgestone Corp | シランカップリング剤配合ゴム組成物の練り方法 |
JP2004352831A (ja) * | 2003-05-28 | 2004-12-16 | Yokohama Rubber Co Ltd:The | ゴム組成物の混練方法及び混練設備 |
Cited By (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2012121942A (ja) * | 2010-12-06 | 2012-06-28 | Sumitomo Rubber Ind Ltd | ゴム組成物とその製造方法 |
JP2012184289A (ja) * | 2011-03-03 | 2012-09-27 | Sumitomo Rubber Ind Ltd | タイヤ用ゴム組成物とその製造方法および前記タイヤ用ゴム組成物を用いた空気入りタイヤ |
JP2014151488A (ja) * | 2013-02-06 | 2014-08-25 | Bridgestone Corp | 未加硫ゴムの混練方法および装置 |
WO2014155965A1 (ja) * | 2013-03-27 | 2014-10-02 | 株式会社神戸製鋼所 | 混練機及び混練方法 |
JP2014188847A (ja) * | 2013-03-27 | 2014-10-06 | Kobe Steel Ltd | 混練機及び混練方法 |
US10265884B2 (en) | 2013-03-27 | 2019-04-23 | Kobe Steel, Ltd. | Kneader and kneading method |
FR3051702A1 (fr) * | 2016-05-27 | 2017-12-01 | Michelin & Cie | Fabrication de melanges de caoutchouc |
CN109153147A (zh) * | 2016-05-27 | 2019-01-04 | 米其林集团总公司 | 制备用于轮胎的橡胶混合物的***和方法 |
FR3051704A1 (fr) * | 2016-05-27 | 2017-12-01 | Michelin & Cie | Fabrication de melanges de caoutchouc |
FR3051703A1 (fr) * | 2016-05-27 | 2017-12-01 | Michelin & Cie | Fabrication de melanges de caoutchouc |
WO2017202584A1 (en) * | 2016-05-27 | 2017-11-30 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixture for tires |
US11376761B2 (en) | 2016-05-27 | 2022-07-05 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixtures for tires |
US11351700B2 (en) | 2016-05-27 | 2022-06-07 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixture for tires |
WO2017202585A1 (en) * | 2016-05-27 | 2017-11-30 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixtures for tires |
CN109153148A (zh) * | 2016-05-27 | 2019-01-04 | 米其林集团总公司 | 用于制备轮胎的橡胶混合物的***和方法 |
CN109195759A (zh) * | 2016-05-27 | 2019-01-11 | 米其林集团总公司 | 用于制备轮胎的橡胶混合物的***和方法 |
WO2017202583A1 (en) * | 2016-05-27 | 2017-11-30 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixtures for tires |
US11267163B2 (en) | 2016-05-27 | 2022-03-08 | Compagnie Generale Des Etablissements Michelin | System and method for producing rubber mixtures for tires |
FR3061671A1 (fr) * | 2017-01-06 | 2018-07-13 | Compagnie Generale Des Etablissements Michelin | Fabrication de melange de caoutchouc |
WO2018127351A1 (en) * | 2017-01-06 | 2018-07-12 | Compagnie Generale Des Etablissements Michelin | Manufacture of rubber mixtures for tires |
JP2019107800A (ja) * | 2017-12-15 | 2019-07-04 | 住友ゴム工業株式会社 | タイヤ用ゴム部材の熱入れ装置 |
CN115008628A (zh) * | 2022-04-29 | 2022-09-06 | 山东玲珑轮胎股份有限公司 | 一种低温一次法炼胶生产***及生产工艺 |
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