JP2006506557A - Cloth with floats with internal connection elements - Google Patents

Cloth with floats with internal connection elements Download PDF

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JP2006506557A
JP2006506557A JP2004570363A JP2004570363A JP2006506557A JP 2006506557 A JP2006506557 A JP 2006506557A JP 2004570363 A JP2004570363 A JP 2004570363A JP 2004570363 A JP2004570363 A JP 2004570363A JP 2006506557 A JP2006506557 A JP 2006506557A
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yarn
woven fabric
fibers
filament
fabric according
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JP2006506557A5 (en
JP4599589B2 (en
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ウィリアム・オー・ボイド・ジュニア
ジョン・エル・タッカー・ジュニア
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Milliken and Co
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Priority claimed from US10/298,476 external-priority patent/US20040097150A1/en
Priority claimed from US10/298,475 external-priority patent/US20040097152A1/en
Priority claimed from US10/319,097 external-priority patent/US20040116020A1/en
Priority claimed from US10/454,416 external-priority patent/US20040097148A1/en
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/0035—Protective fabrics
    • D03D1/0041—Cut or abrasion resistant
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D03D11/02—Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/12—Patterned fabrics or articles characterised by thread material
    • D04B1/126—Patterned fabrics or articles characterised by thread material with colour pattern, e.g. intarsia fabrics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24—Viscose
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2211/00—Protein-based fibres, e.g. animal fibres
    • D10B2211/01—Natural animal fibres, e.g. keratin fibres
    • D10B2211/02—Wool
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/01—Surface features
    • D10B2403/011—Dissimilar front and back faces
    • D10B2403/0112—One smooth surface, e.g. laminated or coated
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/02—Cross-sectional features
    • D10B2403/023—Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Knitting Of Fabric (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

浮糸（１０７，１０８）を有する織布（１００）であって、該糸の繊維は、布の第二方向に織り交ぜられた糸の主体の接続要素（１１３、１２３）を形成する、織布。Woven fabric (100) with floats (107, 108), wherein the fibers of the yarn form a main threaded connecting element (113, 123) interwoven in the second direction of the fabric cloth.

Description

本発明は、布構造を安定化するのを助ける内部接続要素を有する布に関する。   The present invention relates to a fabric having interconnecting elements that help stabilize the fabric structure.

多くの方法が、編布または織布の構造を安定化するために使用されてきた。コーティングは、糸が動くことを防ぐために付与されてきた。しかしながら、コーティングだけでは、布にさらなる所望の特性を与えることはできない。最近、水流絡合として知られる加工が用いられ、織布を安定化している。水流絡合は、流体ジェットを使用して、糸の主体から伸びる繊維を別の糸の主体から伸びる繊維と強制的に絡ませる。   Many methods have been used to stabilize the structure of knitted or woven fabrics. The coating has been applied to prevent the yarn from moving. However, the coating alone cannot give the fabric further desired properties. Recently, a process known as hydroentanglement has been used to stabilize woven fabrics. Hydroentanglement uses a fluid jet to force a fiber extending from the main body of a yarn to entangle with a fiber extending from the main body of another yarn.

しかしながら、水流絡合加工は、時々、流体ジェットによる絡合を作るために必要な多数の自由繊維に起因して、布の審美性に影響を及ぼし得る。したがって、他の方法によって安定化された布、および布を安定化するための特定の方法に対する要望が存在する。   However, hydroentanglement can sometimes affect the aesthetics of the fabric due to the large number of free fibers necessary to create entanglement with a fluid jet. Accordingly, there is a need for fabrics that have been stabilized by other methods and for specific methods for stabilizing the fabrics.

（詳細な説明）
ここで図１を参照して、本発明の一実施態様を示す布１０を示す。布１０は、第一側１０１と第二側１０２を有する織布である。布１００は、第一糸セットまたは縦糸１１０と、織り交わって布１００を形成するための第二糸セットまたはフィル糸１２０とから形成される。縦糸１１０は、布１００の第一側１０１上に縦糸第一側浮糸１０６を形成し、布１００の第二側１０２上に縦糸第二側浮糸１０７を形成する。フィル糸１２０は、布１００の第一側１０１上にフィル糸第一側浮糸１０８を形成し、布１００の第二側１０２上にフィル糸第二側浮糸１０９を形成する。 (Detailed explanation)
Referring now to FIG. 1, a fabric 10 illustrating one embodiment of the present invention is shown. The fabric 10 is a woven fabric having a first side 101 and a second side 102. The fabric 100 is formed from a first yarn set or warp yarn 110 and a second yarn set or fill yarn 120 for interweaving to form the fabric 100. The warp yarn 110 forms a warp first side float 106 on the first side 101 of the fabric 100 and forms a warp second side float 107 on the second side 102 of the fabric 100. The fill yarn 120 forms a fill yarn first float 108 on the first side 101 of the fabric 100 and forms a fill yarn second float 109 on the second side 102 of the fabric 100.

縦糸１１０は、縦糸主体１１２を形成する縦糸繊維１１１を含んでなり得る。ここで使用されるように、糸の主体は、糸自身と実質的に同一方向に配向された糸の繊維群を意味する。また、フィル糸１２０は、フィル糸主体１２２を形成するフィル糸繊維１２１を含んでなる。縦糸接続要素１１３は、フィル糸主体１２２中におよび／または一本より多くのフィル糸１２０のフィル糸主体１２２の間に突出する縦糸繊維１１１の部分によって形成される。同様に、フィル糸接続要素１２３は、縦糸主体１１２中におよび／または一本より多くの縦糸１１０の縦糸体１１２の間に突出するフィル糸繊維１２１の部分によって形成される。縦糸接続要素１１３は、フィル糸主体１２２のフィル糸繊維１２１によって、フィル糸１２０に固定される。同様に、フィル糸接続要素１２３は、縦糸主体１１２の縦糸繊維１１１によって、固定される。縦糸接続要素１１３は、縦糸１１０とフィル糸１２０とを織り交ぜることによって与えられた予め存在する固定に加えて、上記布１００中への縦糸１１０の特別な固定を与える。同様に、フィル糸接続要素１２３は、縦糸１１０とフィル糸１２０とを織り交ぜることによって与えられた固定に加えて、布１００中へのフィル糸１２０の特定の固定を与える。これらのタイプの接続部は、布を処理する多くの水流絡合方法で経験されるような、一つの糸から大体外側および少なくとも部分的に放射状に伸びる繊維と別の糸から大体外側および少なくとも部分的に放射状の方向に伸びる繊維との絡合によって糸の間に形成された接続部と対照をなす。   The warp 110 may comprise warp fibers 111 that form the warp main body 112. As used herein, the main body of a yarn means a group of yarn fibers that are oriented in substantially the same direction as the yarn itself. The fill yarn 120 includes a fill yarn fiber 121 that forms a fill yarn main body 122. The warp connecting element 113 is formed by the portion of the warp fiber 111 protruding into the fill yarn main body 122 and / or between the fill yarn main bodies 122 of more than one fill yarn 120. Similarly, the fill yarn connecting element 123 is formed by the portion of the fill yarn fiber 121 protruding into the warp main body 112 and / or between the warp bodies 112 of more than one warp yarn 110. The warp connecting element 113 is fixed to the fill yarn 120 by the fill yarn fiber 121 of the fill yarn main body 122. Similarly, the fill yarn connecting element 123 is fixed by the warp fiber 111 of the warp main body 112. The warp connecting element 113 provides a special fixing of the warp yarn 110 in the fabric 100 in addition to the pre-existing fixing provided by interweaving the warp yarn 110 and the fill yarn 120. Similarly, the fill yarn connecting element 123 provides a specific fixation of the fill yarn 120 into the fabric 100 in addition to the fixation provided by interweaving the warp yarn 110 and the fill yarn 120. These types of connections are generally from one yarn to the outside and at least partially radially extending from one yarn and from the other to the outside and at least a portion, as experienced in many hydroentanglement methods of treating fabrics. Contrast with the connections formed between the yarns by entanglement with the radially extending fibers.

接続要素（縦糸接続要素１１３およびフィル糸接続要素１２３）は、糸が布中に浮かぶように糸中に存在する。したがって、接続要素は、縦糸第一側浮糸１０６とフィル糸第一側浮糸１０８を布１００の第一側１０１上に固定するのを助け、また、縦糸第二側浮糸１０７とフィル糸第二側浮糸１０９を布１００の第二側１０２に固定するのを助ける。   The connecting elements (warp connecting element 113 and fill thread connecting element 123) are present in the yarn so that the yarn floats in the fabric. Accordingly, the connecting element helps to fix the warp first side float 106 and the fill yarn first side float 108 on the first side 101 of the fabric 100, and also the warp second side float 107 and the fill yarn. Helps secure the second float 109 to the second side 102 of the fabric 100.

布１００は、浮糸を有する布（例えば、斜子織物、綾織物、朱子織物、または、少なくとも糸セット由来の一つの糸が、他の糸セット由来の３本以上の糸を越えて伸びるパターンを作る任意の他のウィービング様式）である。布１００に適したウィーブパターンの例としては、斜子織物、綾織物、朱子織物、浮糸を作るドビー加工により織られた布、浮糸を作るジャカード加工により形成された布、または、浮糸が作られた任意の他の同様の布が挙げられる。布１００は、他の糸セット中の３〜２０本の糸から浮かぶ糸を有し得る。好適な実施態様において、布１００は、他のセット中の３〜９本の糸から浮かぶ糸を有する。   The cloth 100 is a cloth having floating yarn (for example, a diagonal woven fabric, a twill woven fabric, a satin woven fabric, or a pattern in which at least one yarn derived from a yarn set extends beyond three or more yarns derived from another yarn set. Is any other weaving style). Examples of a weave pattern suitable for the fabric 100 include an oblique fabric, a twill fabric, a satin fabric, a fabric woven by a dobby process for creating a float, a fabric formed by a jacquard process for creating a float, or a float Any other similar fabric from which the yarn is made may be mentioned. The fabric 100 may have yarns that float from 3 to 20 yarns in other yarn sets. In a preferred embodiment, fabric 100 has yarns that float from 3-9 yarns in the other set.

一実施態様において、布１００を形成する糸は、約１００デニール〜約１２００デニールの糸の大きさを有する。好適な一実施態様において、布１００を形成する糸は、約１５０デニール〜約７５０デニールの糸の大きさを有する。好適な一実施態様において、縦糸繊維１１１およびフィル糸繊維を形成する繊維は、フィラメント繊維を含んでなり、これによりマルチフィラメント糸を形成する。別の実施態様において、縦糸繊維１１１およびフィル糸繊維１２１を形成する繊維は、縦糸１１０およびフィル糸１２０がスパン糸であるようにステープル繊維である。さらなる別の実施態様において、縦糸１１０は、スパン糸を含んでなり得、そしてブリスター糸１２０は、フィラメント糸を含んでなり得る。本発明をフィラメント繊維とステープル繊維とを組み合わせた糸で実施することが意図される。複合フィラメントおよびステーブル繊維糸を縦糸１１０に使用することができ、および／または、上記組合せにおいて、フィル糸１２０をフィラメント糸および／またはスパン糸のいずれかの代用物として使用することができる。本発明におけるフィラメント糸および／またはスパン糸の繊維は、天然または人造材料から形成され得る。例えば、天然材料は、繊維として使用される、動物、植物、または鉱物起源の材料を含み得る。人造材料は、化合物から合成されたポリマー、変性天然材料および鉱物などを含み得る。   In one embodiment, the yarns forming fabric 100 have a yarn size of about 100 denier to about 1200 denier. In one preferred embodiment, the yarns forming fabric 100 have a yarn size of about 150 denier to about 750 denier. In one preferred embodiment, the warp fibers 111 and the fibers forming the fill yarn fibers comprise filament fibers, thereby forming a multifilament yarn. In another embodiment, the fibers forming warp fiber 111 and fill yarn fiber 121 are staple fibers such that warp yarn 110 and fill yarn 120 are spun yarns. In yet another embodiment, the warp yarn 110 can comprise a spun yarn and the blister yarn 120 can comprise a filament yarn. It is contemplated that the present invention is practiced with yarns combining filament fibers and staple fibers. Composite filaments and stable fiber yarns can be used for the warp yarn 110 and / or in the above combinations, the fill yarn 120 can be used as a substitute for either the filament yarn and / or the spun yarn. The filament yarns and / or spun yarn fibers in the present invention may be formed from natural or man-made materials. For example, natural materials can include materials of animal, plant, or mineral origin that are used as fibers. Artificial materials can include polymers synthesized from compounds, modified natural materials, minerals, and the like.

接続部の起源は糸内に由来し、そして接続部は糸を固定することから、糸の距離当たりの総接続部の数（特定糸に由来する接続部および特定糸によって固定された接続部の両方の合計）を理解することは有益である。一実施態様において、布１００中に浮かぶ糸は、合計で糸１ミリメートル当たり約．１個の接続部ないし糸１ミリメートル当たり約５個の接続部を有する。好適な実施態様において、浮糸の領域中の糸は、合計で糸１ミリメートル当たり約．４個の接続部ないし糸１ミリメートル当たり約２個の接続部を含有する。   Since the origin of the connection comes from within the thread and the connection fixes the thread, the total number of connections per distance of the thread (the connection from the specific thread and the connection fixed by the specific thread) It is useful to understand the sum of both. In one embodiment, the yarns floating in fabric 100 total about. 1 connection or about 5 connections per millimeter of thread. In a preferred embodiment, the total number of yarns in the area of the float is about. Contains 4 connections or about 2 connections per millimeter of thread.

糸の繊維は、接続部の起源であることから、異なる糸は、接続部用の繊維の異なる利用性および糸の繊維含量に基づく接続部の量についての異なる要求を有する。フィラメント距離の測定値は、糸束中のフィラメントの数を乗じたフィラメントを有する糸の長さである。したがって、布１００中に浮かぶ糸の領域について、糸のフィラメント距離当たりの総接続部の数（特定糸に由来する接続部および特定糸により固定された接続部の両方の合計）を理解することは有益である。一実施態様において、浮かぶ糸の領域において、糸は、フィラメント１インチ当たり少なくとも約０．０１個の接続部ないしフィラメント１インチ当たり約０．５個の接続部を有する。好適な実施態様において、浮糸の領域中の糸は、フィラメント１インチ当たり約．０４個の接続部ないしフィラメント１インチ当たり約０．２個の接続部を有する。   Since the yarn fibers are the origin of the connection, different yarns have different requirements for the amount of connection based on the different availability of fibers for the connection and the fiber content of the yarn. The measured filament distance is the length of the yarn having the filament multiplied by the number of filaments in the yarn bundle. Therefore, understanding the total number of connections per filament distance of the yarn (total of both connections derived from the specific yarn and connections fixed by the specific yarn) for the yarn area floating in the fabric 100 It is beneficial. In one embodiment, in the area of the floating yarn, the yarn has at least about 0.01 connections per inch of filament to about 0.5 connections per inch of filament. In a preferred embodiment, the yarn in the area of the float is about. 04 connections or about 0.2 connections per inch of filament.

本発明の一つの製造方法において、さらに加工される布は、形成され、次いで、ニードリング加工を受ける。一実施態様において、布は、標準ウィービング技術、ジャカードウィービング、ドビーウィービング、または糸が布の他の糸を越えてウィーブパターン中に浮かぶようにされる任意の他の形態によって形成され得る。   In one manufacturing method of the present invention, a fabric to be further processed is formed and then subjected to a needling process. In one embodiment, the fabric may be formed by standard weaving techniques, jacquard weaving, dobby weaving, or any other form in which the yarn is allowed to float in the weave pattern over the other yarns of the fabric.

加工される形成された布は、針床を布中に挿入することによって布を針で縫うニードリング機械に送られる。典型的に、ニードリング機械は、布の表面に大体垂直な方向にて、針を布に挿入し、そして針を引き出す。受板は、針床の反対側にて布に支持を与え、そして針が布を完全に通ることを可能にする開口部を有する。針は、布のいずれかの側か、または布の両側にて、挿入され、引き出され得る。一つの側のみから針を挿入することによって、接続部は、布の針が挿入される側の糸の部分によってのみ生じる。針床の一回の挿入によって与えられ得るよりも、平方領域当たり多くの針挿入が要求される場合、針床は布の特定領域中に一回よりも多く挿入され得るか、または、複数の針床が使用され、同一領域中に挿入され得る。一実施態様において、ニードリング機械は、布が機械中に、機械を通って移動し、そして機械から出てくる際、直線方向（機械方向）の針床と布との間の相対運動をほとんど生じないか、または生じないように、針を布中に挿入する。針床と布との間の相対直線運動は、針が布に挿入され、そして布から除かれる際、針床を布の運ばれる方向に動かすことによって達成され得る。布が針で縫われた後、裏面コーティングは、種々の既知の方法（例えば、ナイフコーティング、発泡コーティング、コンビネーション、スプレーコーティング、または他の同様の方法）によって布に付与され得る。   The formed fabric to be processed is sent to a needling machine that stitches the fabric with a needle by inserting the needle bed into the fabric. Typically, a needling machine inserts a needle into the fabric and pulls out the needle in a direction generally perpendicular to the surface of the fabric. The backing plate provides support to the fabric on the opposite side of the needle bed and has an opening that allows the needle to pass completely through the fabric. The needle can be inserted and withdrawn on either side of the fabric or on both sides of the fabric. By inserting the needle from only one side, the connection is made only by the portion of the thread on the side where the fabric needle is inserted. If more needle insertions are required per square area than can be provided by a single insertion of the needle bed, the needle bed can be inserted more than once into a particular area of the fabric, or multiple A needle bed can be used and inserted into the same area. In one embodiment, the needling machine provides a relative motion between the needle bed and the cloth in the linear direction (machine direction) as the cloth moves through, through and out of the machine. A needle is inserted into the fabric so that it does not occur or does not occur. Relative linear motion between the needle bed and the fabric can be achieved by moving the needle bed in the direction in which the fabric is carried as the needle is inserted into and removed from the fabric. After the fabric is sewn with a needle, the backside coating can be applied to the fabric by various known methods (eg, knife coating, foam coating, combination, spray coating, or other similar methods).

ここで図２を参照して、本発明に使用される針２００の一実施態様の部分拡大図を示す。針２００は、鋭末端２１０と、針２００の長さに沿ってノッチ２２０を有する。針２００の鋭末端２１０は、布の糸を通る針２００の通過を可能にする。針２００のノッチ２２０は、針２００が布の糸を通過する際、糸の繊維を拾い上げまたは（フック）する。針２００が隣接糸を通過し続ける際、針２００のノッチ２２０によって予めフックされた繊維は、布の隣接糸の主体中に移動される。針２００による繊維の運動は、起源となる糸から繊維を引き伸ばすか、または引っ張る。針２００付近の自由末端を有する繊維について、該繊維は、繊維の自由末端がノッチ２２０を通過するか、または針２００がその運動の末端に到達するまで、そして繊維が隣接糸中に配置されるまで、針２００のノッチ２２０について行く。他の繊維について、該繊維は、針２００がその運動の末端に到達するか、または繊維中の緊張がノッチ２２０から繊維を自由にするか、あるいは繊維がちぎれるまで、隣接糸中を通る。針について行き、そして針から自由になるか、またはちぎれる繊維の部分は、繊維のその部分を隣接糸中に置く。結果は、隣接糸の主体中への糸の繊維および／またはフィラメントの部分の直接的な正の動きであり、および／または、繊維および／またはフィラメントの部分は、二つの隣接糸の主体の間に固定され、隣接糸の主体内に直接的にアンカーを作る。隣接糸中に固定された繊維および／またはフィラメントは、布の糸の間に接続部を形成する。対照的に、水流絡合のような方法は、繊維を糸の主体の外部にせしめて、別の糸の主体の外部の繊維と絡ませ、該成分の間により少ない直接接続部を与える。さらに、水流絡合は、フィラメント糸に安定性を与えるための制限された能力を有する。なぜなら、糸の主体から自由にされ、他の糸由来のフィラメントと絡み得る、フィラメントの自由末端が存在しないか、ほとんど存在しないためである。   Referring now to FIG. 2, a partially enlarged view of one embodiment of the needle 200 used in the present invention is shown. Needle 200 has a sharp end 210 and a notch 220 along the length of needle 200. The sharp end 210 of the needle 200 allows the needle 200 to pass through the fabric thread. The notch 220 of the needle 200 picks up (hooks) the yarn fibers as the needle 200 passes through the fabric yarn. As the needle 200 continues to pass through the adjacent yarn, the fibers previously hooked by the notch 220 of the needle 200 are moved into the main body of the adjacent yarn of the fabric. The movement of the fiber by the needle 200 stretches or pulls the fiber from the originating thread. For fibers having a free end near the needle 200, the fiber is placed in the adjacent yarn until the free end of the fiber passes through the notch 220 or the needle 200 reaches the end of its movement. Up to the notch 220 of the needle 200. For other fibers, the fiber passes through the adjacent yarn until the needle 200 reaches the end of its movement, or the tension in the fiber frees the fiber from the notch 220, or the fiber tears. The portion of the fiber that follows the needle and becomes free or tears away from the needle places that portion of the fiber in the adjacent yarn. The result is a direct positive movement of the fiber and / or filament portion of the yarn into the main body of the adjacent yarn, and / or the fiber and / or filament portion is between the two adjacent yarn main bodies. The anchor is made directly in the main body of the adjacent yarn. Fibers and / or filaments fixed in adjacent yarns form a connection between the yarns of the fabric. In contrast, methods such as hydroentanglement cause the fiber to be external to the main body of the yarn and entangled with the fibers external to the main body of another yarn, giving fewer direct connections between the components. Furthermore, hydroentanglement has a limited ability to provide stability to the filament yarn. This is because there is no or almost no free end of the filament that can be freed from the main body of the yarn and entangled with filaments derived from other yarns.

（実施例１）
布を５本のフィル糸上に浮かぶ縦糸および５本の縦糸上に浮かぶフィル糸のパターンで織った。布は、２／３００／１３６ ５６Ｔポリエステルフィラメント糸から織った。次いで、布をニードリング加工して布の糸の間に接続部を形成した。Dilo Hyperpunch Double Needle Loom（Dilo Manufacturing Co.）を使用して、布と針床との間の機械方向の相対運動をほとんど有しないか、有しないニードリング運動によって布を針で縫う。針床は、６個のノッチ（針のコーナーエッジ当たり２個）を有する三角形針であるGroz-Beckert F222針を含有した。布の１平方センチメートル当たり約３００回の針の挿入がなされるのに十分な時間、針床を布の両側に挿入した。針の挿入は、布に絡められた針中のノッチの４個の深さであった。ニードリング加工は、糸の浮かぶ部分の領域中に糸１ミリメートル当たり約．５〜約１個の接続部、そして布中の糸の浮糸領域中にフィラメント１インチ当たり約．０４７〜約．０９３個の接続部を生じさせたことが判明した。 Example 1
The fabric was woven in a pattern of warp yarns floating on 5 fill yarns and fill yarns floating on 5 warp yarns. The fabric was woven from 2/300/136 56T polyester filament yarn. The fabric was then needled to form a connection between the fabric yarns. Using a Dilo Hyperpunch Double Needle Loom (Dilo Manufacturing Co.), the fabric is needled with a needling motion that has little or no machine direction relative motion between the fabric and the needle bed. The needle bed contained a Groz-Beckert F222 needle, a triangular needle with 6 notches (2 per corner corner of the needle). The needle bed was inserted on both sides of the fabric for a time sufficient to allow about 300 needle insertions per square centimeter of fabric. The needle insertion was four depths of notch in the needle entangled in the fabric. Needling is performed at a rate of approx. 5 to about 1 connection, and about .1 per filament of filament in the float area of the yarn in the fabric. 047 to about. It was found that 093 connections were produced.

（実施例２）
４本のフィル糸上に浮かぶ縦糸、および４本の縦糸上に浮かぶフィル糸を有するパターンとした以外、布を実施例１と同じ糸から形成した。次いで、布を、実施例１と同様に同じニードリング装置および針を使用してニードリング加工した。針床を、布のセンチメートル当たり約３００回の針の挿入がなされるのに十分な時間、布の両側に挿入した。針を、４個のノッチが布に絡む深さに挿入した。加工は、布中に浮かんだ糸の領域中に糸１ミリメートル当たり約１．１６個の接続部、そして同一領域中にフィラメント１インチ当たり約０．１０８個の接続部を生じさせたことが判明した。 (Example 2)
A fabric was formed from the same yarn as in Example 1 except that the pattern had a warp yarn floating on four fill yarns and a fill yarn floating on four warp yarns. The fabric was then needled using the same needling device and needle as in Example 1. The needle bed was inserted on both sides of the fabric for a time sufficient to allow about 300 needle insertions per centimeter of fabric. The needle was inserted to a depth where the four notches entangled with the fabric. The process was found to have produced about 1.16 connections per millimeter of yarn in the area of yarn floating in the fabric and about 0.108 connections per inch of filament in the same area. did.

（実施例３）
３本のフィル糸上に浮かぶ縦糸、および３本の縦糸上に浮かぶフィル糸を有するパターンとした以外、布を実施例１と同じ糸から形成した。次いで、布を、実施例１と同様に同じニードリング装置および針を使用してニードリング加工した。布を、平方センチメートル当たり約３００回の針の挿入がなされるのに十分な時間、４個のノッチが布に絡む深さに針を挿入して、布の両側を針で縫った。加工は、糸の浮かぶ領域中に糸１ミリメートル当たり約１．８８個の接続部、そして同一領域中にフィラメント１インチ当たり約．１７５個の接続部を生じさせた。 (Example 3)
A fabric was formed from the same yarn as in Example 1, except that the pattern had warp yarns floating on three fill yarns and a fill yarn floated on three warp yarns. The fabric was then needled using the same needling device and needle as in Example 1. The fabric was sewed on both sides of the fabric with the needle inserted at a depth sufficient to allow the four notches to entangle with the fabric for a time sufficient for approximately 300 needle insertions per square centimeter. Processing is about 1.88 connections per millimeter of yarn in the area where the yarn floats, and about .88 per inch of filament in the same area. 175 connections were produced.

図１は、本発明に組み込まれる浮糸を有する布の拡大断面図である。FIG. 1 is an enlarged cross-sectional view of a cloth having a floating yarn incorporated in the present invention. 図２は、本発明に使用される針の部分拡大図である。FIG. 2 is a partially enlarged view of a needle used in the present invention.

Claims (34)

第一方向に配置された、各々の第一糸が複数の第一糸フィラメントの第一糸主体を含んでなる、第一糸セットと、
第二方向に配置された、各々の第二糸が複数の第二糸フィラメントの第二糸主体を含んでなる、第二糸セットと
を含んでなる織布であって；
第一糸セットは、第二糸セットと織り交ぜられ；および
複数の第一糸は、３〜２０本の第二糸上に浮かび、
第二糸上に浮かぶ第一糸は、フィラメント１インチ当たり約０．０１個の第一糸接続部ないしフィラメント１インチ当たり約０．５個の第一糸接続部を有し、
第一接続部は、第一糸から隣接第二糸の第二糸主体中へと伸びる第一糸フィラメントおよび第二糸上に浮かぶ第一糸の第一糸主体中へと伸びる第二糸フィラメントであり；および
複数の第二糸は、３〜２０本の第一糸上に浮かび、
第一糸上に浮かぶ第二糸は、フィラメント１インチ当たり約０．０１個の第二糸接続部ないしフィラメント１インチ当たり約０．５個の第二糸接続部を有し、
第二糸接続部は、第二糸から隣接第一糸の第一糸主体中へと伸びる第二糸フィラメントおよび第一糸上に浮かぶ第二糸の第二糸主体中へと伸びる第一糸フィラメントである、織布。 A first yarn set arranged in a first direction, each first yarn comprising a first yarn main body of a plurality of first yarn filaments;
A woven fabric comprising a second yarn set, each second yarn comprising a second yarn main body of a plurality of second yarn filaments arranged in a second direction;
The first yarn set is interwoven with the second yarn set; and the plurality of first yarns floats on 3-20 second yarns;
The first yarn floating on the second yarn has about 0.01 first yarn connections per inch of filament or about 0.5 first yarn connections per inch of filament,
The first connecting portion includes a first yarn filament extending from the first yarn into the second yarn main body of the adjacent second yarn, and a second yarn filament extending into the first yarn main body of the first yarn floating on the second yarn. And a plurality of second yarns float on 3 to 20 first yarns;
The second yarn floating on the first yarn has about 0.01 second yarn connection per inch of filament or about 0.5 second yarn connection per inch of filament,
The second yarn connecting portion includes a second yarn filament extending from the second yarn into the first yarn main body of the adjacent first yarn and a first yarn extending into the second yarn main body of the second yarn floating on the first yarn. A woven fabric that is a filament. 第二糸上に浮かぶ各第一糸との第一糸接続部は、フィラメント１インチ当たり約０．０４個の第一糸接続部ないしフィラメント１インチ当たり約０．２個の第一糸接続部である、請求項１に記載の織布。   The first yarn connection portion with each first yarn floating on the second yarn is about 0.04 first yarn connection portions per inch of filament or about 0.2 first yarn connection portions per inch of filament. The woven fabric according to claim 1, wherein 第二糸上に浮かぶ各第二糸との第二糸接続部は、フィラメント１インチ当たり約０．０４個の第二糸接続部ないしフィラメント１インチ当たり約０．２個の第二糸接続部である、請求項１に記載の織布。   The second yarn connecting portion with each second yarn floating on the second yarn is about 0.04 second yarn connecting portions per inch of filament or about 0.2 second yarn connecting portions per inch of filament. The woven fabric according to claim 1, wherein 第一糸は、さらにステープル繊維を含んでなる、請求項１に記載の織布。   The woven fabric according to claim 1, wherein the first yarn further comprises staple fibers. 第二糸は、さらにステープル繊維を含んでなる、請求項４に記載の織布。   The woven fabric according to claim 4, wherein the second yarn further comprises staple fibers. 第一方向に配置された、各々の第一糸が複数の第一糸フィラメントの第一糸主体を含んでなる、第一糸セットと、
第二方向に配置された、各々の第二糸が複数の第二糸繊維の第二糸主体を含んでなる、第二糸セットと
を含んでなる織布であって；
第一糸セットは、第二糸セットと織り交ぜられ；および
複数の第一糸は、３〜２０本の第二糸上に浮かび、
第二糸上に浮かぶ第一糸は、フィラメント１インチ当たり約０．０１個の接続部ないしフィラメント１インチ当たり約０．５個の接続部を有し、
接続部は、第一糸から隣接第二糸の第二糸主体中へと伸びる第一糸フィラメントおよび第二糸上に浮かぶ第一糸の第一糸主体中へと伸びる第二糸繊維である、織布。 A first yarn set arranged in a first direction, each first yarn comprising a first yarn main body of a plurality of first yarn filaments;
A woven fabric comprising a second yarn set, each second yarn comprising a second yarn main body of a plurality of second yarn fibers, arranged in a second direction;
The first yarn set is interwoven with the second yarn set; and the plurality of first yarns floats on 3-20 second yarns;
The first yarn floating on the second yarn has about 0.01 connections per inch of filament to about 0.5 connections per inch of filament,
The connecting portion is a first yarn filament that extends from the first yarn into the second yarn main body of the adjacent second yarn, and a second yarn fiber that extends into the first yarn main body of the first yarn floating on the second yarn. , Woven fabric. 第二糸上に浮かぶ各第一糸の間の接続部は、フィラメント１インチ当たり約０．０４個の接続部ないしフィラメント１インチ当たり約０．２個の接続部である、請求項６に記載の織布。   7. The connection between each first yarn floating on the second yarn is from about 0.04 connections per inch of filament to about 0.2 connections per inch of filament. Woven fabric. 第一糸は、さらにステープル繊維を含んでなる、請求項６に記載の織布。   The woven fabric according to claim 6, wherein the first yarn further comprises staple fibers. 第二糸繊維は、フィラメント繊維を含んでなる、請求項６に記載の織布。   The woven fabric according to claim 6, wherein the second yarn fibers comprise filament fibers. 第二糸繊維は、ステープル繊維を含んでなる、請求項６に記載の織布。   The woven fabric according to claim 6, wherein the second yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項６に記載の織布。   The woven fabric according to claim 6, wherein the second yarn fiber comprises staple fiber and filament fiber. 第一方向に配置された、各々の第一糸が複数の第一糸繊維の第一糸主体を含んでなる、第一糸セットと、
第二方向に配置された、各々の第二糸が複数の第二糸繊維の第二糸主体を含んでなる、第二糸セットと
を含んでなる織布であって；
第一糸セットは、第二糸セットと織り交ぜられ；および
複数の第一糸は、３〜２０本の第二糸上に浮かび、
第二糸上に浮かぶ第一糸は、糸１ミリメートル当たり約０．１個の第一糸接続部ないし糸１ミリメートル当たり約５個の第一糸接続部を有し、
第一接続部は、第一糸から隣接第二糸の第二糸主体中へと伸びる第一糸繊維および第二糸上に浮かぶ第一糸の第一糸主体中へと伸びる第二糸繊維であり；および
複数の第二糸は、３〜２０本の第一糸上に浮かび、
第一糸上に浮かぶ第二糸は、糸１ミリメートル当たり約０．１個の第二糸接続部ないし糸１ミリメートル当たり約５個の第二糸接続部を有し、
第二糸接続部は、第二糸から隣接第一糸の第一糸主体中へと伸びる第二糸繊維および第一糸上に浮かぶ第二糸の第二糸主体中へと伸びる第一糸繊維である、織布。 A first yarn set, each first yarn being arranged in a first direction, comprising a first yarn main body of a plurality of first yarn fibers;
A woven fabric comprising a second yarn set, each second yarn comprising a second yarn main body of a plurality of second yarn fibers, arranged in a second direction;
The first yarn set is interwoven with the second yarn set; and the plurality of first yarns floats on 3-20 second yarns;
The first yarn floating on the second yarn has about 0.1 first yarn connections per millimeter of yarn or about 5 first yarn connections per millimeter of yarn,
The first connecting portion includes a first yarn fiber extending from the first yarn into the second yarn main body of the adjacent second yarn and a second yarn fiber extending into the first yarn main body of the first yarn floating on the second yarn. And a plurality of second yarns float on 3 to 20 first yarns;
The second thread floating on the first thread has about 0.1 second thread connections per millimeter of thread or about 5 second thread connections per millimeter of thread,
The second yarn connecting portion includes a second yarn fiber extending from the second yarn into the first yarn main body of the adjacent first yarn and a first yarn extending into the second yarn main body of the second yarn floating on the first yarn. A woven fabric that is a fiber. 第二糸上に浮かぶ各第一糸との第一糸接続部は、糸１ミリメートル当たり約０．４個の第一糸接続部ないし糸１ミリメートル当たり約２個の第一糸接続部である、請求項１２に記載の織布。   The first yarn connection portion with each first yarn floating on the second yarn is about 0.4 first yarn connection portions per millimeter of yarn or about two first yarn connection portions per millimeter of yarn. The woven fabric according to claim 12. 第二糸上に浮かぶ各第二糸との第二糸接続部は、糸１ミリメートル当たり約０．４個の第二糸接続部ないし糸１ミリメートル当たり約２個の第二糸接続部である、請求項１２に記載の織布。   The second yarn connecting portion with each second yarn floating on the second yarn is about 0.4 second yarn connecting portions per millimeter of yarn or about two second yarn connecting portions per millimeter of yarn. The woven fabric according to claim 12. 第一糸繊維は、フィラメント繊維を含んでなる、請求項１２に記載の織布。   The woven fabric according to claim 12, wherein the first yarn fiber comprises a filament fiber. 第二糸繊維は、フィラメント繊維を含んでなる、請求項１５に記載の織布。   The woven fabric according to claim 15, wherein the second yarn fibers comprise filament fibers. 第二糸繊維は、ステープル繊維を含んでなる、請求項１５に記載の織布。   The woven fabric according to claim 15, wherein the second yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項１５に記載の織布。   The woven fabric according to claim 15, wherein the second yarn fibers comprise staple fibers and filament fibers. 第一糸繊維は、ステープル繊維を含んでなる、請求項１２に記載の織布。   The woven fabric according to claim 12, wherein the first yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維を含んでなる、請求項１９に記載の織布。   The woven fabric according to claim 19, wherein the second yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項１９に記載の織布。   The woven fabric according to claim 19, wherein the second yarn fibers comprise staple fibers and filament fibers. 第一糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項１２に記載の織布。   The woven fabric according to claim 12, wherein the first yarn fibers comprise staple fibers and filament fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項２２に記載の織布。   The woven fabric according to claim 22, wherein the second yarn fiber comprises staple fiber and filament fiber. 第一方向に配置された、各々の第一糸が複数の第一糸繊維の第一糸主体を含んでなる、第一糸セットと、
第二方向に配置された、各々の第二糸が複数の第二糸繊維の第二糸主体を含んでなる、第二糸セットと
を含んでなる織布であって；
第一糸セットは、第二糸セットと織り交ぜられ；および
複数の第一糸は、３〜２０本の第二糸上に浮かび、
第二糸上に浮かぶ第一糸は、糸１ミリメートル当たり約０．１個の接続部ないし糸１ミリメートル当たり約５個の接続部を有し、
接続部は、第一糸から隣接第二糸の第二糸主体中へと伸びる第一糸繊維および第二糸上に浮かぶ第一糸の第一糸主体中へと伸びる第二糸繊維である、織布。 A first yarn set, each first yarn being arranged in a first direction, comprising a first yarn main body of a plurality of first yarn fibers;
A woven fabric comprising a second yarn set, each second yarn comprising a second yarn main body of a plurality of second yarn fibers, arranged in a second direction;
The first yarn set is interwoven with the second yarn set; and the plurality of first yarns float on 3 to 20 second yarns;
The first yarn floating on the second yarn has about 0.1 connections per millimeter of yarn to about 5 connections per millimeter of yarn,
The connecting portion is a first yarn fiber extending from the first yarn into the second yarn main body of the adjacent second yarn and a second yarn fiber extending into the first yarn main body of the first yarn floating on the second yarn. , Woven fabric. 第二糸上に浮かぶ各第一糸の間の接続部は、糸１ミリメートル当たり約０．４個の接続部ないし糸１ミリメートル当たり約２個の接続部である、請求項２４に記載の織布。   25. The woven fabric according to claim 24, wherein the connection between each first yarn floating on the second yarn is about 0.4 connections per millimeter of yarn to about 2 connections per millimeter of yarn. cloth. 第一糸繊維は、フィラメント繊維を含んでなる、請求項２４に記載の織布。   The woven fabric according to claim 24, wherein the first yarn fiber comprises a filament fiber. 第二糸繊維は、フィラメント繊維を含んでなる、請求項２６に記載の織布。   27. The woven fabric according to claim 26, wherein the second yarn fiber comprises a filament fiber. 第二糸繊維は、ステープル繊維を含んでなる、請求項２６に記載の織布。   27. The woven fabric according to claim 26, wherein the second yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項２６に記載の織布。   27. The woven fabric according to claim 26, wherein the second yarn fibers comprise staple fibers and filament fibers. 第一糸繊維は、ステープル繊維を含んでなる、請求項２４に記載の織布。   The woven fabric according to claim 24, wherein the first yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維を含んでなる、請求項３０に記載の織布。   The woven fabric according to claim 30, wherein the second yarn fibers comprise staple fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項３０に記載の織布。   The woven fabric according to claim 30, wherein the second yarn fibers comprise staple fibers and filament fibers. 第一糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項２４に記載の織布。   The woven fabric according to claim 24, wherein the first yarn fibers comprise staple fibers and filament fibers. 第二糸繊維は、ステープル繊維およびフィラメント繊維を含んでなる、請求項３３に記載の織布。   The woven fabric according to claim 33, wherein the second yarn fibers comprise staple fibers and filament fibers.
JP2004570363A 2002-11-15 2003-10-24 Cloth with floats with internal connection elements Expired - Fee Related JP4599589B2 (en)

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US10/298,476 US20040097150A1 (en) 2002-11-15 2002-11-15 Blister fabrics with internal connecting elements
US10/298,475 US20040097152A1 (en) 2002-11-15 2002-11-15 Composite fabrics with internal connecting elements
US10/319,097 US20040116020A1 (en) 2002-12-13 2002-12-13 Fabric with floating yarn having internal connecting elements
US10/454,416 US20040097148A1 (en) 2002-11-15 2003-06-04 Blister fabrics with internal connecting elements
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