JP2006016710A - Method for treating synthetic fiber - Google Patents

Method for treating synthetic fiber Download PDF

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JP2006016710A
JP2006016710A JP2004193091A JP2004193091A JP2006016710A JP 2006016710 A JP2006016710 A JP 2006016710A JP 2004193091 A JP2004193091 A JP 2004193091A JP 2004193091 A JP2004193091 A JP 2004193091A JP 2006016710 A JP2006016710 A JP 2006016710A
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fiber
functional agent
carbon dioxide
synthetic fiber
supercritical carbon
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Tomoyuki Horio
智之 堀尾
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Teijin Ltd
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Teijin Techno Products Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a supercritical carbon dioxide fluid-treating method, capable of penetrating a functional agent sufficiently even if the fiber has a very dense fiber molecular structure such as that of an aramid fiber. <P>SOLUTION: This method for treating the synthetic fiber for imparting the functional agent to the fiber in the supercritical carbon dioxide fluid is provided by adding 0.01-10 mole % at least one polar organic solvent selected from a group consisting of methanol, ethanol, propanol, isopropyl alcohol, butanol, benzyl alcohol, acetone, acetophenone, N-methyl-2-pyrrolidone, methyl ethyl ketone, dimethyl sulfoxide, dimethyl formamide, ethylene glycol and acetonitrile to the supercritical carbon dioxide fluid and then adding the functional agent by 0.01-20 pt. wt. based on the aramid fiber, then treating at 10-45 MPa pressure and at 100-280°C temperature. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は合成繊維の処理方法に関するものであり、更に詳しくは、合成繊維に、各種機能を付与することが可能な合成繊維の処理方法に関するものである。   The present invention relates to a synthetic fiber treatment method, and more particularly, to a synthetic fiber treatment method capable of imparting various functions to a synthetic fiber.

繊維或いは繊維布帛への機能付与加工は、精錬後または染色後に、水または溶剤を大量に使用して、含浸法(Dip法)、コーティング法などによって、機能剤を付与させる方法がこれまで一般に採用されてきた。この場合、機能剤は繊維の表面に付着するために、大量の機能剤が必要となり、コスト高となる上、耐久性の劣るものしか得られないという問題があった。   As a function-imparting process for fibers or fiber fabrics, a method in which a functional agent is imparted by an impregnation method (Dip method) or a coating method using a large amount of water or a solvent after refining or after dyeing has been generally used. It has been. In this case, since the functional agent adheres to the surface of the fiber, a large amount of the functional agent is required, resulting in a problem that the cost is high and only inferior durability is obtained.

また、このような方法においては、加工後に未使用の機能剤や助剤などが廃液に混じって大量に排出され、水質汚濁、大気汚染の原因となり、これの浄化が企業の大きな負担となりはじめている。   Also, in such a method, unused functional agents and auxiliaries etc. are mixed with waste liquid after processing and discharged in large quantities, causing water pollution and air pollution, and purification of this is beginning to become a heavy burden on companies .

このような問題を解決するため、最近、廃液をほとんど出さずに機能剤を効率よく付与する方法として、超臨界二酸化炭素中で処理を行う方法が提案されている。   In order to solve such problems, recently, a method of treating in supercritical carbon dioxide has been proposed as a method for efficiently applying a functional agent with little waste liquid.

例えば、特開平5−247841号公報には、蛍光漂白剤を用いて疎水性繊維を漂白する方法が開示されており、また、特開平5−132880号公報には、分散染料を用いて疎水性繊維、例えば、ポリエステル、ナイロン、ポリオレフィン等の繊維を高濃度で染色する方法が開示されている。   For example, JP-A-5-247841 discloses a method of bleaching hydrophobic fibers using a fluorescent bleaching agent, and JP-A-5-132880 discloses hydrophobicity using a disperse dye. A method for dyeing fibers such as polyester, nylon, polyolefin and the like at a high concentration is disclosed.

さらに、特開2002−371483号公報、特開2002−363870号公報には、セルロース繊維を超臨界二酸化炭素中にて染色する方法が開示されているが、該方法を例えばアラミド繊維へ適用しようとすると、繊維自身の分子構造が非常に緻密であるため、機能剤を繊維内部にまで充分浸透させることは非常に困難であった。
特開平5−247841号公報 特開平5−132880号公報 特開2002−371483号公報 特開2002−363870号公報
Furthermore, JP-A-2002-371383 and JP-A-2002-363870 disclose a method of dyeing cellulose fibers in supercritical carbon dioxide. However, the method is applied to, for example, aramid fibers. Then, since the molecular structure of the fiber itself is very dense, it was very difficult to sufficiently penetrate the functional agent into the fiber.
JP-A-5-247841 JP-A-5-132880 JP 2002-371383 A JP 2002-363870 A

本発明の目的は、上記従来技術の有する問題点を解決し、アラミド繊維など、繊維の分子構造が非常に緻密な繊維であっても、機能剤を充分に浸透させることが可能な超臨界二酸化炭素流体処理方法を提供することにある。   The object of the present invention is to solve the above-mentioned problems of the prior art, and supercritical dioxide capable of sufficiently penetrating a functional agent even if the molecular structure of the fiber is very dense, such as an aramid fiber. The object is to provide a carbon fluid treatment method.

本発明者らは上記目的を達成するために鋭意検討した結果、超臨界二酸化炭素とその共溶媒とを併用し、非水系で処理するとき、所望の機能が発現することを究明し、本発明に到達した。   As a result of intensive studies to achieve the above-mentioned object, the present inventors have determined that a desired function is exhibited when processing is performed in a non-aqueous system using a combination of supercritical carbon dioxide and a co-solvent thereof, and the present invention. Reached.

かくして本発明によれば、超臨界二酸化炭素流体中で、合成繊維に機能剤を付与するに際し、該超臨界二酸化炭素流体に、メタノール、エタノール、プロパノール、イソプロピルアルコール、ブタノール、ベンジルアルコール、アセトン、アセトフェノン、N−メチル−2−ピロリドン、メチルエチルケトン、ジメチルスルフォキシド、ジメチルフォルムアミド、エチレングリコール、アセトニトリルからなる群から選ばれた少なくとも一種の極性有機溶媒を0.01〜10モル%添加し、次いで、機能剤をアラミド繊維に対し0.01〜20重量部添加した後、10〜45MPaの圧力、及び100〜280℃の温度で処理することを特徴とする合成繊維の処理方法が提供される。   Thus, according to the present invention, when a functional agent is added to a synthetic fiber in a supercritical carbon dioxide fluid, methanol, ethanol, propanol, isopropyl alcohol, butanol, benzyl alcohol, acetone, acetophenone is added to the supercritical carbon dioxide fluid. At least one polar organic solvent selected from the group consisting of N-methyl-2-pyrrolidone, methyl ethyl ketone, dimethyl sulfoxide, dimethyl formamide, ethylene glycol, acetonitrile, There is provided a method for treating synthetic fibers, characterized in that, after adding 0.01 to 20 parts by weight of a functional agent to aramid fibers, treatment is performed at a pressure of 10 to 45 MPa and a temperature of 100 to 280 ° C.

本発明によれば、廃液をほとんど出さずに、機能剤を効率よく繊維に付与することが可能な合成繊維の処理方法が提供されるので、各種機能付与加工に好適に使用することができる。   According to the present invention, there is provided a method for treating a synthetic fiber that can efficiently impart a functional agent to a fiber with almost no waste liquid, so that it can be suitably used for various function imparting processes.

以下、本発明を詳細に説明する。本発明で使用する合成繊維とは、機能付与剤を付着させることが可能な、ポリエステル繊維、ポリプロピレン繊維、アセテート繊維、ポリ塩化ビニル繊維、或いはアラミド繊維などを主成分とする繊維を言い、これらが糸条、織物、編物、不織布などの繊維構造物とされていても良い。中でも、合成繊維が、繊維の分子構造が非常に緻密なアラミド繊維である場合に本発明の効果が顕著に発現する。   Hereinafter, the present invention will be described in detail. The synthetic fiber used in the present invention refers to a fiber mainly composed of polyester fiber, polypropylene fiber, acetate fiber, polyvinyl chloride fiber, or aramid fiber to which a function-imparting agent can be attached. It may be a fiber structure such as a yarn, a woven fabric, a knitted fabric, or a non-woven fabric. In particular, the effects of the present invention are remarkably exhibited when the synthetic fiber is an aramid fiber having a very dense molecular structure.

ここにいうアラミド繊維の代表例としては、ポリパラアミノベンズアミド、ポリパラフェニレンテレフタルアミド、ポリパラアミノベンズヒドラジドテレフタルアミド、ポリテレフタル酸ヒドラジド、ポリメタフェニレンイソフタルアミド等、もしくはこれらの共重合体からなる繊維を挙げることができる。特に、優れたLOI値を有するポリメタフェニレンイソフタルアミドを用いることが有用であるが、織物強度を向上させる目的でパラ系のアラミド繊維、すなわち、ポリパラフェニレンテレフタルアミド、あるいは、これに第3成分を共重合した繊維を混合させることがより好ましい。ポリパラフェニレンテレフタルアミド共重合体の一例としては、下記式に示すコポリパラフェニレン・3,4’オキシジフェニレンテレフタルアミドを挙げることができる。   Representative examples of the aramid fibers mentioned here include polyparaaminobenzamide, polyparaphenylene terephthalamide, polyparaaminobenzhydrazide terephthalamide, polyterephthalic acid hydrazide, polymetaphenylene isophthalamide, and the like, or fibers made of copolymers thereof. Can be mentioned. In particular, it is useful to use polymetaphenylene isophthalamide having an excellent LOI value, but for the purpose of improving fabric strength, para-aramid fiber, that is, polyparaphenylene terephthalamide, or a third component thereof is used. It is more preferable to mix fibers obtained by copolymerizing. An example of the polyparaphenylene terephthalamide copolymer is copolyparaphenylene 3,4'oxydiphenylene terephthalamide represented by the following formula.

Figure 2006016710
本発明においては、上記合成繊維に、超臨界二酸化炭素流体中で機能剤を付与するに際し、該超臨界二酸化炭素流体に、メタノール、エタノール、プロパノール、イソプロピルアルコール、ブタノール、ベンジルアルコール、アセトン、アセトフェノン、N−メチル−2−ピロリドン、メチルエチルケトン、ジメチルスルフォキシド、ジメチルフォルムアミド、エチレングリコール、アセトニトリルからなる群から選ばれた少なくとも一種の極性有機溶媒を共溶媒として添加する。
Figure 2006016710
In the present invention, when a functional agent is imparted to the synthetic fiber in a supercritical carbon dioxide fluid, methanol, ethanol, propanol, isopropyl alcohol, butanol, benzyl alcohol, acetone, acetophenone, At least one polar organic solvent selected from the group consisting of N-methyl-2-pyrrolidone, methyl ethyl ketone, dimethyl sulfoxide, dimethyl formamide, ethylene glycol, and acetonitrile is added as a co-solvent.

ここで、添加する極性有機溶媒の量は0.01〜10モル%、好ましくは0.1〜5モル%である。該添加量が0.01モル%より少ない場合は、本発明の効果が充分に発現せず、一方、該添加量が10モル%を越える場合は、処理後の繊維布帛などに溶媒が残存し、溶媒除去の後処理が必要となるので好ましくない。   Here, the amount of the polar organic solvent to be added is 0.01 to 10 mol%, preferably 0.1 to 5 mol%. When the addition amount is less than 0.01 mol%, the effect of the present invention is not sufficiently exhibited. On the other hand, when the addition amount exceeds 10 mol%, the solvent remains in the treated fiber fabric or the like. This is not preferable because a post-treatment after removing the solvent is required.

次いで、本発明においては、上記極性有機溶媒を添加した超臨界二酸化炭素流体中に機能剤を添加し、10〜45MPaの圧力、及び100〜280℃の温度で処理する。   Next, in the present invention, a functional agent is added to the supercritical carbon dioxide fluid to which the polar organic solvent is added, and the treatment is performed at a pressure of 10 to 45 MPa and a temperature of 100 to 280 ° C.

ここで、機能剤とは、撥水剤、撥油剤、防炎剤、抗菌剤、防臭剤、制電防止剤、紫外線吸収剤、酸化防止剤、柔軟剤、金属錯体など、合成繊維に各種機能を付与できる剤を言い、染料や顔料などの着色機能を除くものである。   Here, the functional agent is a water repellent, oil repellent, flame retardant, antibacterial agent, deodorant, antistatic agent, ultraviolet absorber, antioxidant, softener, metal complex, etc. Is an agent capable of imparting a coloring function such as dyes and pigments.

該機能剤の添加量は、合成繊維の重量に対し0.01〜20重量部である必要がある。該添加量が0.01重量部よりも少ない場合には高い機能性付与ができず目的とする効果が出ない。一方、該機能剤の添加量が20重量部を超える場合には超臨界処理機械の中に機能剤が多く残存し、洗浄に手間がかかる。   The addition amount of this functional agent needs to be 0.01-20 weight part with respect to the weight of a synthetic fiber. When the addition amount is less than 0.01 parts by weight, high functionality cannot be imparted and the intended effect does not appear. On the other hand, when the added amount of the functional agent exceeds 20 parts by weight, a large amount of the functional agent remains in the supercritical processing machine, and it takes time for cleaning.

本発明における超臨界二酸化炭素流体中での処理圧力は、10〜45MPaである。該圧力が10MPa未満の場合は、機能剤が繊維に充分に付与されず、本発明の効果が発現しにくくなる。一方、処理圧力が45MPaを超えると装置が大掛かりになって、加工に要するエネルギーも多くなってしまう。また、この際の処理温度は100〜280℃である。処理温度が100℃未満の場合は機能剤が繊維に充分に付与されず、本発明の効果が発現しにくくなる。一方、処理温度が280℃を超えると、繊維や機能剤が劣化する場合があり、加工に要するエネルギーも大きくなる。   The processing pressure in the supercritical carbon dioxide fluid in the present invention is 10 to 45 MPa. When the pressure is less than 10 MPa, the functional agent is not sufficiently applied to the fiber, and the effect of the present invention is hardly exhibited. On the other hand, if the processing pressure exceeds 45 MPa, the apparatus becomes large and the energy required for processing increases. Moreover, the process temperature in this case is 100-280 degreeC. When processing temperature is less than 100 degreeC, a functional agent is not fully provided to a fiber and the effect of this invention becomes difficult to express. On the other hand, when the processing temperature exceeds 280 ° C., the fiber and the functional agent may be deteriorated, and the energy required for processing also increases.

機能剤の付与に要する時間は、使用する機能剤の種類によっても異なるが、通常5〜90分である。90分を超えると作業効率の点から好ましくない場合が多い。より好適には60分以内である。一方、5分未満の時間では、所望の機能が得られない場合が多いし、繊維への付着ムラも発生しやすくなる。より好適には15分以上である。   The time required for applying the functional agent varies depending on the type of the functional agent used, but is usually 5 to 90 minutes. If it exceeds 90 minutes, it is often not preferable from the viewpoint of work efficiency. More preferably, it is within 60 minutes. On the other hand, when the time is less than 5 minutes, the desired function is often not obtained, and uneven adhesion to the fiber is likely to occur. More preferably, it is 15 minutes or more.

以下、実施例を挙げて本発明の構成および効果をさらに詳細に説明する。尚、実施例における各物性は以下の方法により求めたものである。   Hereinafter, an example is given and the composition and effect of the present invention are explained in detail. In addition, each physical property in an Example is calculated | required with the following method.

(1)防炎性
JIS L K7201に準じ、処理後の繊維のLOI値を測定した。
(1) Flameproofness According to JIS L K7201, the LOI value of the treated fiber was measured.

[実施例1]
ポリメタフェニレンイソフタルアミド繊維(帝人テクノプロダクツ株式会社製、商標名:コーネックス)からなる紡績糸(番手:20/2)を経糸、緯糸に用いて、2/1の綾織に織成した織物(目付:280g/m)を用いた。該織物を常法にて精練し、100℃で1分乾燥した後、180℃で30秒プレセットした。
[Example 1]
Woven fabric (weight per unit) using spun yarn (count: 20/2) made of polymetaphenylene isophthalamide fiber (trade name: Conex, manufactured by Teijin Techno Products Co., Ltd.) as warp and weft : 280g / m 2) was used. The fabric was scoured by a conventional method, dried at 100 ° C. for 1 minute, and preset at 180 ° C. for 30 seconds.

次に、容積800ccの小型オートクレーブ内に、上記織物と防炎剤(日華化学社製;TF03)を6%owf入れ、更に共溶媒としてベンジルアルコールを二酸化炭素重量に対し2モル%入れた。   Next, 6% owf of the woven fabric and flameproofing agent (manufactured by Nikka Chemical Co., Ltd .; TF03) was placed in a small autoclave having a volume of 800 cc, and 2 mol% of benzyl alcohol as a co-solvent was added with respect to the weight of carbon dioxide.

次に二酸化炭素ガズボンベから、オートクレーブ内に二酸化炭素を注入し、オートクレーブを封入して、昇温速度2℃/分にて昇温を行った。オートクレーブ内部の温度が135℃、圧力20.0MPaになったことを確認して30分間温度と圧力を保持し、超臨界二酸化炭素中での処理を行った。   Next, carbon dioxide was injected into the autoclave from the carbon dioxide gastrowel, the autoclave was sealed, and the temperature was raised at a rate of temperature rise of 2 ° C./min. After confirming that the temperature inside the autoclave was 135 ° C. and the pressure was 20.0 MPa, the temperature and pressure were maintained for 30 minutes, and the treatment was performed in supercritical carbon dioxide.

処理後、80℃まで温度を下げ、オートクレーブの圧力を0.5MPa/分で減圧を行い5MPaまで減圧した後、オートクレーブ内部の圧力を大気圧まで開放した。得られた織物をアセトンにて洗浄し、つづいて水洗し乾燥させた。
超臨界二酸化炭素中での処理条件と、得られた織物のLOI値を表1に示す。
After the treatment, the temperature was lowered to 80 ° C., and the pressure of the autoclave was reduced to 0.5 MPa to reduce the pressure inside the autoclave to atmospheric pressure. The obtained woven fabric was washed with acetone, followed by washing with water and drying.
Table 1 shows the treatment conditions in supercritical carbon dioxide and the LOI value of the resulting fabric.

[実施例2]
実施例1において、ベンジルアルコールを10モル%使用した以外は実施例1と同様に実施した。超臨界二酸化炭素中での処理条件と、得られた織物のLOI値を表1に示す。
[Example 2]
In Example 1, it implemented like Example 1 except having used 10 mol% of benzyl alcohol. Table 1 shows the treatment conditions in supercritical carbon dioxide and the LOI value of the resulting fabric.

[比較例1]
実施例1において、ベンジルアルコールを使用しなかった以外は実施例1と同様に実施した。超臨界二酸化炭素中での処理条件と、得られた織物のLOI値を表1に示す。
[Comparative Example 1]
In Example 1, it implemented like Example 1 except not having used benzyl alcohol. Table 1 shows the treatment conditions in supercritical carbon dioxide and the LOI value of the resulting fabric.

[実施例3〜6、比較例2〜9]
実施例1において、使用する極性溶媒、機能剤及び超臨界二酸化炭素中での処理条件を表1に示す如く変更した以外は実施例1と同様に実施した。超臨界二酸化炭素中での処理条件と、得られた織物のLOI値を表1に示す。
[Examples 3-6, Comparative Examples 2-9]
In Example 1, it carried out like Example 1 except having changed the treatment conditions in the polar solvent to be used, a functional agent, and supercritical carbon dioxide as shown in Table 1. Table 1 shows the treatment conditions in supercritical carbon dioxide and the LOI value of the resulting fabric.

Figure 2006016710
Figure 2006016710

本発明によれば、廃液をほとんど出さずに、機能剤を効率よく繊維に付与することが可能な合成繊維の処理方法が提供されるので、各種機能付与加工に好適に使用することができる。   According to the present invention, there is provided a method for treating a synthetic fiber that can efficiently impart a functional agent to a fiber with almost no waste liquid, so that it can be suitably used for various function imparting processes.

Claims (3)

超臨界二酸化炭素流体中で、合成繊維に機能剤を付与するに際し、該超臨界二酸化炭素流体に、メタノール、エタノール、プロパノール、イソプロピルアルコール、ブタノール、ベンジルアルコール、アセトン、アセトフェノン、N−メチル−2−ピロリドン、メチルエチルケトン、ジメチルスルフォキシド、ジメチルフォルムアミド、エチレングリコール、アセトニトリルからなる群から選ばれた少なくとも一種の極性有機溶媒を0.01〜10モル%添加し、次いで、機能剤をアラミド繊維に対し0.01〜20重量部添加した後、10〜45MPaの圧力、及び100〜280℃の温度で処理することを特徴とする合成繊維の処理方法。   In applying a functional agent to a synthetic fiber in a supercritical carbon dioxide fluid, the supercritical carbon dioxide fluid is added to methanol, ethanol, propanol, isopropyl alcohol, butanol, benzyl alcohol, acetone, acetophenone, N-methyl-2- 0.01-10 mol% of at least one polar organic solvent selected from the group consisting of pyrrolidone, methyl ethyl ketone, dimethyl sulfoxide, dimethyl formamide, ethylene glycol and acetonitrile is added, and then the functional agent is added to the aramid fiber. After adding 0.01-20 weight part, it processes at the pressure of 10-45 Mpa, and the temperature of 100-280 degreeC, The processing method of the synthetic fiber characterized by the above-mentioned. 機能剤が撥水剤、撥油剤、防炎剤、抗菌剤、防臭剤、制電防止剤、紫外線吸収剤、酸化防止剤、柔軟剤、金属錯体からなる群から選ばれた少なくとも一種の機能剤である、請求項1記載の合成繊維の処理方法。   At least one functional agent selected from the group consisting of a water repellent, an oil repellent, a flame retardant, an antibacterial agent, a deodorant, an antistatic agent, an ultraviolet absorber, an antioxidant, a softener, and a metal complex. The processing method of the synthetic fiber of Claim 1 which is these. 合成繊維がアラミド繊維である、請求項1又は2記載の合成繊維の処理方法。   The processing method of the synthetic fiber of Claim 1 or 2 whose synthetic fiber is an aramid fiber.
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Cited By (10)

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JP2006045702A (en) * 2004-08-02 2006-02-16 Teijin Techno Products Ltd Method for dyeing meta-type wholly aromatic polyamide fiber
WO2008102822A1 (en) 2007-02-20 2008-08-28 Fujifilm Corporation Polymer material containing ultraviolet absorbent
WO2008123504A1 (en) 2007-03-30 2008-10-16 Fujifilm Corporation Ultraviolet ray absorber composition
WO2009022736A1 (en) 2007-08-16 2009-02-19 Fujifilm Corporation Heterocyclic compound, ultraviolet ray absorbent, and composition comprising the ultraviolet ray absorbent
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Publication number Priority date Publication date Assignee Title
JP2006045702A (en) * 2004-08-02 2006-02-16 Teijin Techno Products Ltd Method for dyeing meta-type wholly aromatic polyamide fiber
WO2008102822A1 (en) 2007-02-20 2008-08-28 Fujifilm Corporation Polymer material containing ultraviolet absorbent
WO2008123504A1 (en) 2007-03-30 2008-10-16 Fujifilm Corporation Ultraviolet ray absorber composition
WO2009022736A1 (en) 2007-08-16 2009-02-19 Fujifilm Corporation Heterocyclic compound, ultraviolet ray absorbent, and composition comprising the ultraviolet ray absorbent
WO2009123142A1 (en) 2008-03-31 2009-10-08 富士フイルム株式会社 Ultraviolet absorbent compositions
WO2009123141A1 (en) 2008-03-31 2009-10-08 富士フイルム株式会社 Ultraviolet absorbent compositions
WO2009136624A1 (en) 2008-05-09 2009-11-12 富士フイルム株式会社 Ultraviolet absorbent composition
CN102587131A (en) * 2012-02-17 2012-07-18 东华大学 Method for modifying interior and surface of aramid fiber through isocyanate in supercritical CO2
CN107503121A (en) * 2017-07-28 2017-12-22 上海工程技术大学 Supercritical CO under the aramid fiber tension force effect of motion state2Method of modifying and device
CN107503121B (en) * 2017-07-28 2020-04-28 上海工程技术大学 Supercritical CO under action of aramid fiber tension in motion state2Modification method and apparatus
CN115538165A (en) * 2022-11-01 2022-12-30 陕西元丰纺织技术研究有限公司 Antifouling and soil-release finishing process for aramid fabric
CN115538165B (en) * 2022-11-01 2023-09-08 陕西元丰纺织技术研究有限公司 Antifouling and soil-release finishing process for aramid fabrics

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