JP2005213329A - Grease composition - Google Patents
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- JP2005213329A JP2005213329A JP2004020222A JP2004020222A JP2005213329A JP 2005213329 A JP2005213329 A JP 2005213329A JP 2004020222 A JP2004020222 A JP 2004020222A JP 2004020222 A JP2004020222 A JP 2004020222A JP 2005213329 A JP2005213329 A JP 2005213329A
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Abstract
Description
本発明は、グリース組成物に関し、特に、離油(油しょう)が少なく、アクチュエータ用として好適なグリース組成物に関する。 The present invention relates to a grease composition, and more particularly, to a grease composition with less oil separation (soil) and suitable for an actuator.
自動車の電装部品、光学機器、精密機器等の電子機器を中心とする各種装置における電子部品において、摺動部の摺動抵抗を低減し、長寿命化を図る目的で潤滑剤が使用されている。このような潤滑剤としては、基油に増ちょう剤を添加し半固体状にしたグリースが使用されることが多い。しかし、グリースは、油分と他の構成成分との相性や比重等の違いにより 静止状態で経時的又はせん断や熱により離油を生ずる場合がある。
近年、上記各種装置の高性能化及び小型化に伴い、従来は性能に影響を及ぼさなかった離油が性能低下に大きく影響するようになった。また、高温の環境下で使用される各種装置では離油が顕著になるため、離油(離しょう)の少ない低離油グリース開発が強く望まれている。
従来、グリースを低離油化するために、以下のような手段が採用されていた。
フッ素系界面活性剤を添加することによりグリースの基油の拡散を防止する(例えば、特許文献1)。この方法では、高価なフッ素系界面活性剤を使用するためコストアップとなる、スパーク、熱、吸湿などによりフッ素系界面活性剤が分解し、分解物が、構成部品(銅,銀)を腐食する、グリース塗布部品が微振動している場合、離油を加速させるというような問題があった。
また、基油粘度が高いほど油分離が少なくなることも知られている(例えば、非特許文献1)。しかしこの方法では、グリースの低温性が低下し、離油したオイルが付着した場合に接点性能の低下が大きいという問題があった。
Lubricants are used for the purpose of reducing the sliding resistance of sliding parts and extending the life of electronic parts in various devices centered on electronic equipment such as automotive electrical components, optical equipment, and precision equipment. . As such a lubricant, grease made by adding a thickener to a base oil to be in a semi-solid state is often used. However, grease may cause oil separation over time or due to shear or heat in a stationary state due to differences in compatibility and specific gravity between the oil and other components.
In recent years, with the improvement in performance and miniaturization of the above-mentioned various apparatuses, oil separation that has not had an influence on performance has come to greatly affect the performance degradation. In addition, since various types of equipment used in high-temperature environments have significant oil separation, development of a low oil separation grease with little oil separation (separation) is strongly desired.
Conventionally, the following means have been employed to reduce the oil separation of grease.
By adding a fluorosurfactant, diffusion of grease base oil is prevented (for example, Patent Document 1). In this method, an expensive fluorosurfactant is used, which increases the cost. The fluorosurfactant is decomposed by sparks, heat, moisture absorption, etc., and the decomposed product corrodes the component parts (copper, silver). When the grease-applied part vibrates slightly, there is a problem that the oil separation is accelerated.
It is also known that the higher the base oil viscosity, the less oil separation (for example, Non-Patent Document 1). However, this method has a problem that the low temperature property of the grease is lowered, and the contact performance is greatly deteriorated when oil that has been removed is attached.
本発明の目的は、離油(離しょう)の少ないグリース組成物を提供することである。
本発明の他の目的は、離油の少ない、アクチュエター用グリース組成物を提供することである。
本発明のさらに他の目的は、接点で使用した場合、接触抵抗が安定しているグリース組成物を提供することである。
An object of the present invention is to provide a grease composition with less oil separation (separation).
Another object of the present invention is to provide a grease composition for an actuator with less oil separation.
Still another object of the present invention is to provide a grease composition having stable contact resistance when used at a contact.
本発明は以下のグリース組成物を提供するものである。
1.合成炭化水素油を含む基油、ヒドロキシステアリン酸リチウム塩と、炭素原子数6〜14の脂肪酸のリチウム塩を含む増ちょう剤、及びエチレン−プロピレン共重合体を含むグリース組成物。
2.ヒドロキシステアリン酸のリチウム塩と、炭素原子数6〜14の脂肪酸のリチウム塩のモル比が、5〜95:95〜5である上記1記載のグリース組成物。
3.基油の40℃の動粘度が、5〜30mm2/sである上記1又は2記載のグリース組成物。
4.エチレン−プロピレン共重合体の含有量が、0.2〜3質量%である上記1〜3のいずれか1項記載のグリース組成物。
5.増ちょう剤の含有量が、5〜40質量%である上記1〜4のいずれか1項記載のグリース組成物。
6.アクチュエータ用である上記1〜5のいずれか1項記載のグリース組成物。
The present invention provides the following grease composition.
1. A grease composition comprising a base oil containing a synthetic hydrocarbon oil, a lithium stearate lithium salt, a thickener containing a lithium salt of a fatty acid having 6 to 14 carbon atoms, and an ethylene-propylene copolymer.
2. 2. The grease composition according to 1 above, wherein the molar ratio of the lithium salt of hydroxystearic acid and the lithium salt of a fatty acid having 6 to 14 carbon atoms is 5 to 95:95 to 5.
3. 3. The grease composition according to 1 or 2 above, wherein the base oil has a kinematic viscosity at 40 ° C. of 5 to 30 mm 2 / s.
4). 4. The grease composition according to any one of 1 to 3 above, wherein the content of the ethylene-propylene copolymer is 0.2 to 3% by mass.
5. 5. The grease composition according to any one of 1 to 4 above, wherein the thickener content is 5 to 40% by mass.
6). 6. The grease composition according to any one of 1 to 5 above, which is used for an actuator.
本発明のグリース組成物は、離油が少なく、接点で使用した場合、接触抵抗が安定しており、特にアクチュエター用グリース組成物として優れている。 The grease composition of the present invention has little oil separation and stable contact resistance when used at a contact point, and is particularly excellent as a grease composition for an actuator.
本発明の基油に使用する合成炭化水素油としては、分子構造が炭素と水素からなるもので、例えばPAO(ポリαオレフィン)、ポリブテン、ポリエチレン、αオレフィンとエチレンの共重合体など、オレフィンの重合物が挙げられる。基油として合成炭化水素油を使用することにより、グリース組成物を樹脂製の部品に適用しても応力割れを発生させることがない。本発明に使用する基油は、40℃の動粘度が5〜30mm2/sであることが好ましい。本発明のグリース組成物中、合成炭化水素油の含有量は、好ましくは60質量%以上、さらに好ましくは80質量%以上であり、60質量%未満ではグリースとしての流動性が損なわれ、電気的な接触性が不安定になる傾向がある。また、基油として合成炭化水素油以外のものを含有させてもよいが、基油中の合成炭化水素油の含有量は、好ましくは50質量%以上、さらに好ましくは75質量%以上、最も好ましくは100質量%である。 The synthetic hydrocarbon oil used in the base oil of the present invention has a molecular structure composed of carbon and hydrogen. For example, PAO (poly α-olefin), polybutene, polyethylene, a copolymer of α-olefin and ethylene, Examples include polymers. By using a synthetic hydrocarbon oil as the base oil, stress cracking does not occur even when the grease composition is applied to resin parts. The base oil used in the present invention preferably has a kinematic viscosity at 40 ° C. of 5 to 30 mm 2 / s. In the grease composition of the present invention, the content of the synthetic hydrocarbon oil is preferably 60% by mass or more, more preferably 80% by mass or more. Tend to be unstable. Further, the base oil may contain other than the synthetic hydrocarbon oil, but the content of the synthetic hydrocarbon oil in the base oil is preferably 50% by mass or more, more preferably 75% by mass or more, and most preferably Is 100% by mass.
本発明のグリース組成物に使用する増ちょう剤としては、非常に均質な繊維構造を有する石けんを使用する。このような、非常に均質な繊維構造を有する石けんは、ヒドロキシステアリン酸(例えば、12−ヒドロキシステアリン酸)のリチウム塩と、炭素原子数6〜14の脂肪酸のリチウム塩を併用することにより形成される。
ヒドロキシステアリン酸や炭素原子数6〜14の脂肪酸として一般に市販されているものの純度は様々であり、純度の低いものは炭素原子数の異なる脂肪酸や不飽和の脂肪酸等を含んでいる。目的の脂肪酸以外の脂肪酸の含有量が多くなるとこれを使用して得られるグリースの性状が不安定になる。そこで、本発明では、ヒドロキシステアリン酸(例えば、12−ヒドロキシステアリン酸)、炭素原子数6〜14の脂肪酸としていずれも純度が80質量%以上のものを使用する。炭素原子数6〜14の脂肪酸としては、カプロン酸、カプリル酸、カプリン酸、ラウリル酸、ミリスチン酸等が挙げられる。
As the thickener used in the grease composition of the present invention, soap having a very homogeneous fiber structure is used. Such a soap having a very homogeneous fiber structure is formed by using a lithium salt of hydroxystearic acid (for example, 12-hydroxystearic acid) and a lithium salt of a fatty acid having 6 to 14 carbon atoms in combination. The
The purity of what is generally marketed as hydroxystearic acid or a fatty acid having 6 to 14 carbon atoms varies, and those having a low purity include fatty acids having different carbon atoms, unsaturated fatty acids and the like. When the content of fatty acids other than the target fatty acid is increased, the properties of the grease obtained by using the fatty acid become unstable. Therefore, in the present invention, hydroxystearic acid (for example, 12-hydroxystearic acid) and a fatty acid having 6 to 14 carbon atoms are both those having a purity of 80% by mass or more. Examples of the fatty acid having 6 to 14 carbon atoms include caproic acid, caprylic acid, capric acid, lauric acid, myristic acid and the like.
炭素原子数が5以下の脂肪酸のリチウム塩では基油に対する溶解度が低く、石けんを溶解させるために260℃以上まで加温させる必要があるが、本発明に使用する基油には、引火点がこれ以下のものが多くあり製造時に危険を伴うため好ましくない。
炭素原子数が15以上の脂肪酸のリチウム塩は、主脂肪酸であるヒドロキシステアリン酸のリチウム塩と性状が似ており、混合した場合の効果があまり認められないため、あえて混合する必要がなく、特に炭素原子数が20を超えると、基油への溶解性が良すぎるため、増ちょう能力が劣り、目的のちょう度を得るために必要な石けん量がヒドロキシステアリン酸のリチウム塩を100%使用した場合と比較して著しく多くなることからコスト的に好ましくない。
ヒドロキシステアリン酸のリチウム塩と、炭素原子数6〜14の脂肪酸のリチウム塩のモル比は、好ましくは5〜95:95〜5、さらに好ましくは10〜95:90〜5である。本発明に使用する、ヒドロキシステアリン酸のリチウム塩と、炭素原子数6〜14の脂肪酸のリチウム塩を含む増ちょう剤は例えば、特開2000−239689記載の方法により製造することができる。
増ちょう剤の含有量は、組成物全体に対して、好ましくは5〜40質量%、さらに好ましは7〜20質量%である。
Lithium salts of fatty acids having 5 or less carbon atoms have low solubility in base oils and need to be heated to 260 ° C. or higher in order to dissolve soap, but the base oil used in the present invention has a flash point. There are many below this, and it is not preferable because it involves a risk during production.
The lithium salt of a fatty acid having 15 or more carbon atoms is similar in properties to the lithium salt of hydroxystearic acid, which is the main fatty acid, and the effects when mixed are not so much recognized. When the number of carbon atoms exceeds 20, the solubility in the base oil is too good, resulting in poor thickening ability, and the amount of soap necessary to obtain the desired consistency is 100% of lithium salt of hydroxystearic acid. This is not preferable from the viewpoint of cost because it is significantly larger than the case.
The molar ratio of the lithium salt of hydroxystearic acid and the lithium salt of a fatty acid having 6 to 14 carbon atoms is preferably 5 to 95:95 to 5, more preferably 10 to 95:90 to 5. The thickener containing a lithium salt of hydroxystearic acid and a lithium salt of a fatty acid having 6 to 14 carbon atoms used in the present invention can be produced, for example, by the method described in JP-A-2000-239689.
The content of the thickener is preferably 5 to 40% by mass, more preferably 7 to 20% by mass, based on the entire composition.
非常に均質な繊維構造を有する上記の石けんでも、離油を抑える作用はあるが、本発明では、エチレン−プロピレン共重合体を含有させることによりさらに離油を効果的に抑えることができる。エチレン−プロピレン共重合体の共重合モル比は20〜80:80〜20、好ましくは40〜60:60〜40であり、平均分子量は好ましくは1万〜50万、さらに好ましくは10万〜20万のものが望ましい。本発明のグリース組成物中のエチレン−プロピレン共重合体の含有量は、好ましくは0.2〜3質量%である。
本発明のグリース組成物には、酸化防止剤、錆止め剤、摩擦緩和剤、固体潤滑剤及び他の金属防止剤等の他の添加剤を添加しても良い。
Although the above-mentioned soap having a very homogeneous fiber structure has an action of suppressing oil separation, in the present invention, oil separation can be further effectively suppressed by containing an ethylene-propylene copolymer. The copolymerization molar ratio of the ethylene-propylene copolymer is 20-80: 80-20, preferably 40-60: 60-40, and the average molecular weight is preferably 10,000-500,000, more preferably 100,000-20. Many things are desirable. The content of the ethylene-propylene copolymer in the grease composition of the present invention is preferably 0.2 to 3% by mass.
Other additives such as antioxidants, rust inhibitors, friction modifiers, solid lubricants and other metal inhibitors may be added to the grease composition of the present invention.
<実施例>
特開2000−239689記載の方法により下記のリチウム塩を含む増ちょう剤を製造し、これを用いて、基油、添加剤を含有するグリース組成物を調製し、その特性を下記の方法により評価した。結果を表1に示す。
(試験グリース)
増ちょう剤
C18(OH)Li:12−ヒドロキシステアリン酸リチウム
C6Li :カプロン酸リチウム
C8Li :カプリル酸リチウム
C10Li:カプリン酸リチウム
C12Li:ラウリル酸リチウム
C14Li:ミリスチン酸リチウム
基油
合成炭化水素油1:動粘度(40℃)18mm2/s
合成炭化水素油2:動粘度(40℃)30mm2/s
添加剤
エチレン−プロピレン共重合体(EP)(平均分子量約14万、共重合モル比1:1)
<Example>
A thickener containing the following lithium salt is produced by the method described in JP-A-2000-239689, and a grease composition containing a base oil and additives is prepared using the thickener, and the characteristics are evaluated by the following method. did. The results are shown in Table 1.
(Test grease)
Thickener
C18 (OH) Li: lithium 12-hydroxystearate
C6Li: Lithium caproate
C8Li: Lithium caprylate
C10Li: lithium caprate
C12Li: lithium laurate
C14Li: Lithium myristate Base oil Synthetic hydrocarbon oil 1: Kinematic viscosity (40 ° C) 18mm 2 / s
Synthetic hydrocarbon oil 2: Kinematic viscosity (40 ° C) 30mm 2 / s
Additives Ethylene-propylene copolymer (EP) (average molecular weight about 140,000, copolymer molar ratio 1: 1)
1.拡散離油度
鋼板上に直径10mm、厚さ2mmのグリースを塗布し、80℃、24時間静止後、油分の拡散直径(縦と横)を測定する。
評価: ○:拡散直径40mm未満、×:拡散直径40mm以上
2.遠心離油度(動的離油)
増ちょう剤の動的離油の評価として、遠心分離機を使用し、回転数2000rpm、100℃で30分間遠心した際の離油量で比較評価を行った。
評価: ○:10質量%未満、×:10質量%以上
3.電気特性試験
スライド式スイッチに、グリースを塗布し電圧降下発生の有無で評価した。
条件:作動回数:100,000回
荷重:50g、5V、10mA
摺動距離:20mm
摺動速度:100mm/s
評価: ○電圧降下発生なし、×:電圧降下発生あり
4.動粘度
測定方法:JIS K 2220 23に従って測定した。
5.混和ちょう度
測定方法:JIS K 2220 7に従って測定した。
1. Diffusion oil separation degree Grease having a diameter of 10 mm and a thickness of 2 mm is applied on a steel plate, and after standing at 80 ° C. for 24 hours, the oil diffusion diameter (vertical and horizontal) is measured.
Evaluation: ○: Diffusion diameter less than 40 mm, x: Diffusion diameter of 40 mm or more Centrifugal oil separation (dynamic oil separation)
As an evaluation of the dynamic oil separation of the thickener, a centrifuge was used, and a comparative evaluation was performed with the amount of oil separation when centrifuged at 2000 rpm and 100 ° C. for 30 minutes.
Evaluation: ○: Less than 10% by mass, x: 10% by mass or more Electrical characteristics test Grease was applied to the slide type switch, and the presence or absence of voltage drop was evaluated.
Condition: Number of operations: 100,000 times Load: 50 g, 5 V, 10 mA
Sliding distance: 20mm
Sliding speed: 100mm / s
Evaluation: ○ No voltage drop occurred, ×: Voltage drop occurred Kinematic viscosity Measuring method: Measured according to JIS K 222023.
5. Mixing penetration Measuring method: Measured according to JIS K 2220 7.
基油として合成炭化水素油、増ちょう剤としてヒドロキシステアリン酸リチウム塩と、炭素原子数6〜14の脂肪酸のリチウム塩を使用し、エチレン−プロピレン共重合体を含む本発明の実施例1〜6のグリース組成物はいずれも離油が少なく、電気特性も優れている。これに対して、エチレン−プロピレン共重合体を含まない比較例1のグリース組成物は離油量がやや多く、電気特性が低い。増ちょう剤としてヒドロキシステアリン酸リチウム塩のみを使用し、エチレン−プロピレン共重合体を含まない比較例2のグリース組成物及び増ちょう剤としてヒドロキシステアリン酸リチウム塩のみを使用した比較例3のグリース組成物はいずれも、離油量が多く、電気特性が低い。 Examples 1 to 6 of the present invention comprising an ethylene-propylene copolymer using a synthetic hydrocarbon oil as a base oil, a hydroxystearic acid lithium salt and a lithium salt of a fatty acid having 6 to 14 carbon atoms as a thickener. Each of these grease compositions has little oil separation and excellent electrical characteristics. In contrast, the grease composition of Comparative Example 1 that does not contain an ethylene-propylene copolymer has a slightly large amount of oil separation and low electrical characteristics. The grease composition of Comparative Example 2 using only hydroxy lithium stearate as a thickener and not containing an ethylene-propylene copolymer and the grease composition of Comparative Example 3 using only hydroxy lithium stearate as a thickener All products have a large amount of oil separation and low electrical properties.
Claims (6)
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2010248442A (en) * | 2009-04-20 | 2010-11-04 | Kyodo Yushi Co Ltd | Grease composition and machine component |
JP2011148908A (en) * | 2010-01-21 | 2011-08-04 | Nok Kluber Kk | Grease composition |
JP2011524924A (en) * | 2008-06-19 | 2011-09-08 | シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ | Lubricating grease composition |
CN102433192A (en) * | 2011-10-20 | 2012-05-02 | 中国石油化工股份有限公司 | Leakage-proof speed reducer lubricating grease composition and preparation method thereof |
JP2012177105A (en) * | 2011-02-04 | 2012-09-13 | Kyodo Yushi Co Ltd | Grease composition comprising polymer alloy, structure part enclosing the same, and method for producing the grease composition |
WO2016158070A1 (en) * | 2015-03-27 | 2016-10-06 | Nokクリューバー株式会社 | Lubricating grease composition |
KR102150971B1 (en) * | 2019-06-26 | 2020-09-03 | 주식회사 루브캠코리아 | Manufacture method of grease for reducer of robot |
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JP2000239689A (en) * | 1998-12-22 | 2000-09-05 | Kyodo Yushi Co Ltd | Lubricating grease composition |
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