JP2005147014A - Exhaust manifold for internal combustion engine - Google Patents
Exhaust manifold for internal combustion engine Download PDFInfo
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- JP2005147014A JP2005147014A JP2003386745A JP2003386745A JP2005147014A JP 2005147014 A JP2005147014 A JP 2005147014A JP 2003386745 A JP2003386745 A JP 2003386745A JP 2003386745 A JP2003386745 A JP 2003386745A JP 2005147014 A JP2005147014 A JP 2005147014A
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- Prior art keywords
- diameter
- exhaust manifold
- combustion engine
- internal combustion
- main pipe
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
- F02F1/24—Cylinder heads
- F02F1/42—Shape or arrangement of intake or exhaust channels in cylinder heads
- F02F1/4264—Shape or arrangement of intake or exhaust channels in cylinder heads of exhaust channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
- F01N13/10—Other arrangements or adaptations of exhaust conduits of exhaust manifolds
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
本発明は、複数気筒を備えた過給機付きの内燃機関の排気マニホールドに関するものである。 The present invention relates to an exhaust manifold of an internal combustion engine with a supercharger having a plurality of cylinders.
過給機付きの内燃機関の排気マニホールドには、動圧過給方式のものと静圧過給方式のものとがある。前者は、タービンの入口部において排気パルスが大きくなるように設定し、この排気パルスで過給機を回転駆動させる方式であり、加速性は良いが定格馬力点での燃費が悪い。後者は、タービンの入口部において、排気パルスを静圧に変更するように設定することで過給機効率の高い部分を使用する方式で、定格馬力点での燃費が良いが加速性は前者と比較して劣る。両者ともに主管の径を小さく設定すると排気パルスは大きくなり、加速性を重視した設定となる。 An exhaust manifold of an internal combustion engine with a supercharger includes a dynamic pressure supercharging type and a static pressure supercharging type. The former is a system in which the exhaust pulse is set to be large at the inlet of the turbine, and the turbocharger is rotationally driven by this exhaust pulse. The acceleration is good, but the fuel efficiency at the rated horsepower point is poor. The latter is a method that uses a part with high turbocharger efficiency by setting the exhaust pulse to static pressure at the inlet of the turbine, and it has good fuel efficiency at the rated horsepower point, but acceleration is the same as the former It is inferior in comparison. In both cases, when the diameter of the main pipe is set to be small, the exhaust pulse becomes large and the setting is made with emphasis on acceleration.
負荷投入時間(立ち上がり時間)を長く設定すると燃費が良好になり、逆に、負荷投入時間を短く設定すると燃費が悪化することは、従来から周知である。図1は、主管径に対応する負荷投入時間と燃費の関係を示すグラフである。図1から、主管径を大きく設定すると燃費は良好になるが、立ち上がり時間(負荷投入時間)が長くなり、逆に、主管径を小さく設定すると燃費は悪化するが、負荷投入時間が短くなることがわかる。 It has been conventionally known that when the load application time (rise time) is set to be long, the fuel efficiency is improved, and conversely, when the load input time is set to be short, the fuel efficiency is deteriorated. FIG. 1 is a graph showing the relationship between load application time and fuel consumption corresponding to the main pipe diameter. From Fig. 1, when the main pipe diameter is set large, the fuel consumption becomes good, but the rise time (loading time) becomes long. Conversely, when the main pipe diameter is set small, the fuel consumption deteriorates, but the load charging time becomes short I understand.
従来の内燃機関では、負荷投入時間が時刻Bと不利になるが、燃費を良好にするため、静圧過給方式で主管径を大きく設定していた。
本発明では、燃費の悪化を抑制し、且つ、負荷投入時間を短くすることができる内燃機関の排気マニホールドを提供することを課題としている。 An object of the present invention is to provide an exhaust manifold for an internal combustion engine that can suppress deterioration in fuel consumption and shorten the load application time.
上記課題を解決するため請求項1の発明では、複数気筒を備えた過給機付きの内燃機関において、排気マニホールドの主管径をD、枝管径をdとすると、 1.2≦(D/d)2≦2.5 の関係を満たすようにした。
In order to solve the above-mentioned problems, in the invention of
請求項2の発明では、複数気筒を備えた過給機付きの内燃機関において、排気マニホールドの枝管径をd、排気弁シート径をdeとすると、 0.8≦(d/de)2≦1.2 の関係を満たすようにした。
In the invention of
請求項3の発明では、複数気筒を備えた過給機付きの内燃機関において、排気マニホールドの主管径をD、主管と枝管の接続する部分の通路径をD1とすると、 0.7≦(D/D1)2≦1.4 の関係を満たすようにした。
In the invention of
請求項4の発明では、複数気筒を備えた過給機付きの内燃機関において、排気マニホールドの主管に枝管が滑らかに接続されており、その接続する部分の外周側の半径Rと、内周側の半径rとが、 1.7≦R/r≦2.1 の関係を満たすようにした。 In the invention of claim 4, in the internal combustion engine with a supercharger having a plurality of cylinders, the branch pipe is smoothly connected to the main pipe of the exhaust manifold, and the radius R on the outer peripheral side of the connecting portion, the inner circumference The radius r on the side satisfies the relationship of 1.7 ≦ R / r ≦ 2.1.
請求項1の発明を実施すると、燃費を悪化させることなく負荷投入時間(立ち上がり時間)を短縮することができる。請求項2〜4の発明を実施しても、請求項1の発明と同様の効果を奏することができる。
When the invention of
図2は、本発明を実施した内燃機関の排気マニホールド100の外観略図である。排気マニホールド100は、主管1の側壁に枝管2の一端が接続されている。枝管2の他端は、気筒10の排気ポート6に接続されている。排気ポート6には矢印方向に往復移動可能な排気弁5が設けてある。この排気弁5により排気ポート6は開閉可能となっている。排気マニホールド100は、図3に示すように、主管1と各気筒10a〜10fの間をそれぞれ枝管2が接続する最もシンプルな形態となっている。
FIG. 2 is a schematic external view of the
図2に示すように、ピストン4の直径であるボア径D2に対応する適当な排気弁シート径deの寸法が、まず決定される。枝管径dは、排気弁シート径deから接続部径D1に至るまで、寸法が急激に変化しないように設定する。 As shown in FIG. 2, the dimensions of the appropriate exhaust valve seat diameter de corresponding to the bore diameter D 2 is the diameter of the piston 4 is first determined. Edakan径d is from the exhaust valve seat diameter de up to the connecting portion diameter D 1, set such dimensions do not change abruptly.
枝管2や接続部7の通路断面形状は、必ずしも円形であるとは限らない。円形でない場合には、同じ面積の円の直径に換算し、換算値をそれぞれ枝管径d、接続部径D1として適用する。
The cross-sectional shapes of the
図5は、(主管径D/枝管径d)2の値に対する負荷投入時間と燃費の関係を示すグラフである。図5から、(主管径D/枝管径d)2の値の1.2〜2.5の範囲において、
燃費変化がほとんどなく、且つ、負荷投入時間が短くなっていることがわかる。
FIG. 5 is a graph showing the relationship between load application time and fuel consumption with respect to the value of (main pipe diameter D / branch pipe diameter d) 2 . From FIG. 5, (main pipe diameter D / branch pipe diameter d) 2 in the range of 1.2 to 2.5,
It can be seen that there is almost no change in fuel consumption and the load application time is shortened.
このとき設定した枝管径dから、次の式(1)を用いて主管径Dを決定する。
1.2≦(D/d)2≦2.5・・・・・・(1)
From the branch pipe diameter d set at this time, the main pipe diameter D is determined using the following equation (1).
1.2 ≦ (D / d) 2 ≦ 2.5 (1)
図1に示すように、負荷投入時間を時刻Aに設定した場合と、時刻Bに設定した場合とでは、燃費は、(a−b)分だけ微少的に悪化する(つまり、ほとんど悪化しない)が、負荷投入時間は(B−A)早くすることができる。そこで(a−b)の値が、予め設定した許容範囲内に収まるように時刻Aを選定し、この時刻Aに対応する主管径Dが、図1に示す関係から設定することが可能である。すなわち、燃費の悪化を抑制しながら、負荷投入時間を短くする主管径Dを設定することができる。 As shown in FIG. 1, when the load application time is set at time A and when it is set at time B, the fuel consumption slightly deteriorates by (ab) (that is, hardly deteriorates). However, the load input time can be shortened by (BA). Therefore, it is possible to select the time A so that the value of (a−b) falls within the preset allowable range, and set the main pipe diameter D corresponding to this time A from the relationship shown in FIG. . That is, it is possible to set the main pipe diameter D that shortens the load application time while suppressing deterioration of fuel consumption.
図6は、(枝管径d/排気弁シート径de)2の値に対する負荷投入時間と燃費の変化を示すグラフである。図6から、(d/de)2の値が0.8と1.2の間であれば、燃費がほとんど変化せず、負荷投入時間を短く設定することができるのがわかる。 FIG. 6 is a graph showing changes in load application time and fuel consumption with respect to a value of (branch pipe diameter d / exhaust valve seat diameter de) 2 . From FIG. 6, it can be seen that if the value of (d / de) 2 is between 0.8 and 1.2, the fuel consumption hardly changes and the load application time can be set short.
したがって、枝管径dと排気弁シート径deは、次式(2)を満たすように設定する。
0.8≦(d/de)2≦1.2・・・・・・(2)
Therefore, the branch pipe diameter d and the exhaust valve seat diameter de are set so as to satisfy the following expression (2).
0.8 ≦ (d / de) 2 ≦ 1.2 (2)
図7は、(主管径D/接続部径D1)2の値に対する負荷投入時間と燃費の変化を示すグラフである。図7から(D/D1)2の値が0.7と1.4の間であれば、燃費がほとんど変化せず、負荷投入時間を短く設定することができるのがわかる。 FIG. 7 is a graph showing changes in load application time and fuel consumption with respect to a value of (main pipe diameter D / connection portion diameter D 1 ) 2 . It can be seen from FIG. 7 that if the value of (D / D 1 ) 2 is between 0.7 and 1.4, the fuel consumption hardly changes and the load application time can be set short.
したがって、主管径Dと接続部径D1は、次式(3)を満たすように設定する。
0.7≦(D/D1)2≦1.4・・・・・・(3)
接続部7の通路断面形状が円形でない場合には、同じ面積の円の直径を接続部径D1として適用する。
Thus, the connection portion diameter D 1 and the main tube diameter D is set to satisfy the following equation (3).
0.7 ≦ (D / D 1 ) 2 ≦ 1.4 (3)
If the passage cross section of the connecting
図8は、(外周半径R/内周半径r)の値に対する負荷投入時間と燃費の関係を示すグラフである。図8に示す「外周半径R」と「内周半径r」は、排気マニホールド100の主管1に対する枝管2の接続角度の関係を示す断面略図である図4に具体的に示してある。
FIG. 8 is a graph showing the relationship between load application time and fuel consumption with respect to the value of (outer radius R / inner radius r). The “outer peripheral radius R” and “inner peripheral radius r” shown in FIG. 8 are specifically shown in FIG. 4, which is a schematic cross-sectional view showing the relationship of the connection angle of the
図8から、(外周半径R/内周半径r)の値が、1.7と2.1の間では燃費の悪化を比較的良好に抑制しながら負荷投入時間を短く設定することができるのがわかる。
したがって、外周半径Rと内周半径rの値は、次式(4)を満たすように設定する。
1.7≦R/r≦2.1・・・・・・(4)
From FIG. 8, when the value of (outer radius R / inner radius r) is between 1.7 and 2.1, the load application time can be set short while suppressing deterioration of fuel consumption relatively well. I understand.
Therefore, the values of the outer radius R and the inner radius r are set so as to satisfy the following equation (4).
1.7 ≦ R / r ≦ 2.1 (4)
排気マニホールド100は、式(1)〜(4)を全て満たすことが好ましいが、いずれか一つでも満たせば、燃費を悪化させることなく従来の排気マニホールドよりも負荷投入時間を短く設定することができる。
The
1 主管
2 枝管
4 ピストン
5 排気弁
6 排気ポート
7 接続部
10 気筒
100 排気マニホールド
d 枝管径
de 排気弁シート径
D 主管径
D1 接続部径
D2 ボア径
r 内周半径
R 外周半径
DESCRIPTION OF
Claims (4)
1.2≦(D/d)2≦2.5
の関係を満たすことを特徴とする内燃機関の排気マニホールド。 In an internal combustion engine with a supercharger having a plurality of cylinders, if the main pipe diameter of the exhaust manifold is D and the branch pipe diameter is d,
1.2 ≦ (D / d) 2 ≦ 2.5
An exhaust manifold for an internal combustion engine characterized by satisfying the relationship:
0.8≦(d/de)2≦1.2
の関係を満たすことを特徴とする内燃機関の排気マニホールド。 In an internal combustion engine with a supercharger having a plurality of cylinders, if the branch pipe diameter of the exhaust manifold is d and the exhaust valve seat diameter is de,
0.8 ≦ (d / de) 2 ≦ 1.2
An exhaust manifold for an internal combustion engine characterized by satisfying the relationship:
0.7≦(D/D1)2≦1.4
の関係を満たすことを特徴とする内燃機関の排気マニホールド。 In an internal combustion engine with a supercharger having a plurality of cylinders, a main tube diameter of the exhaust manifold D, and passage diameter of the connecting portion of the main and branch pipes When D 1,
0.7 ≦ (D / D 1 ) 2 ≦ 1.4
An exhaust manifold for an internal combustion engine characterized by satisfying the relationship:
1.7≦R/r≦2.1
の関係を満たすことを特徴とする内燃機関の排気マニホールド。
In an internal combustion engine with a supercharger having a plurality of cylinders, a branch pipe is smoothly connected to a main pipe of an exhaust manifold, and an outer peripheral radius R and an inner peripheral radius r of the connecting portion are:
1.7 ≦ R / r ≦ 2.1
An exhaust manifold for an internal combustion engine characterized by satisfying the relationship:
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2003386745A JP2005147014A (en) | 2003-11-17 | 2003-11-17 | Exhaust manifold for internal combustion engine |
KR1020067006474A KR20060069876A (en) | 2003-11-17 | 2004-11-12 | Exhaust manifold for internal combustion engine |
CNA2004800320894A CN1875185A (en) | 2003-11-17 | 2004-11-12 | Exhaust manifold for internal combustion engine |
US10/579,493 US20070079608A1 (en) | 2003-11-17 | 2004-11-12 | Exhaust manifold for internal combustion engine |
EP04818504A EP1686261A1 (en) | 2003-11-17 | 2004-11-12 | Exhaust manifold for internal combustion engine |
PCT/JP2004/016822 WO2005047691A1 (en) | 2003-11-17 | 2004-11-12 | Exhaust manifold for internal combustion engine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2003386745A JP2005147014A (en) | 2003-11-17 | 2003-11-17 | Exhaust manifold for internal combustion engine |
Publications (1)
Publication Number | Publication Date |
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JP2005147014A true JP2005147014A (en) | 2005-06-09 |
Family
ID=34587404
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2003386745A Pending JP2005147014A (en) | 2003-11-17 | 2003-11-17 | Exhaust manifold for internal combustion engine |
Country Status (6)
Country | Link |
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US (1) | US20070079608A1 (en) |
EP (1) | EP1686261A1 (en) |
JP (1) | JP2005147014A (en) |
KR (1) | KR20060069876A (en) |
CN (1) | CN1875185A (en) |
WO (1) | WO2005047691A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9255506B2 (en) * | 2013-03-15 | 2016-02-09 | Rail Gas Technologies | Locomotive natural gas storage and transfer system |
CN106762194A (en) * | 2017-01-24 | 2017-05-31 | 李斯特技术中心(上海)有限公司 | A kind of exhaust passage of naturally aspirated engine |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB158363A (en) | 1919-11-04 | 1921-02-04 | Gen Electric | Improvements in and relating to electric resistance units |
US2003485A (en) * | 1931-07-11 | 1935-06-04 | Cooper Bessemer Corp | Exhaust manifold and connection |
US2165360A (en) * | 1938-01-10 | 1939-07-11 | Ethyl Gasoline Corp | Supercharger system for motor vehicles |
US3491534A (en) * | 1968-04-24 | 1970-01-27 | Trans Dapt Of California Inc | Exhaust manifold |
US3457904A (en) * | 1968-08-05 | 1969-07-29 | Charles G Roberts | Internal combustion engine with improved intake and exhaust |
FR2378178A1 (en) * | 1977-01-24 | 1978-08-18 | Semt | METHOD AND DEVICE FOR ADJUSTING THE FLOW OF GAS IN AN EXHAUST MANIFOLD OF AN INTERNAL COMBUSTION ENGINE |
DE3121341C2 (en) | 1981-05-29 | 1984-09-20 | M.A.N. Maschinenfabrik Augsburg-Nürnberg AG, 8900 Augsburg | Exhaust pipe system between a multi-cylinder internal combustion engine charged according to the stagnation principle and an exhaust gas turbocharger |
JPS591833U (en) | 1982-06-28 | 1984-01-07 | 日産ディーゼル工業株式会社 | Internal combustion engine supercharging device |
JPS6070753U (en) * | 1983-10-24 | 1985-05-18 | 株式会社新潟鐵工所 | internal combustion engine cylinder head |
US4644747A (en) * | 1986-02-10 | 1987-02-24 | General Motors Corporation | Low-stress shielded exhaust passage assemblies |
JPH0648118Y2 (en) | 1988-10-19 | 1994-12-07 | トヨタ自動車株式会社 | Two-stage turbo engine turbocharger arrangement structure |
JPH0648119Y2 (en) | 1988-10-19 | 1994-12-07 | トヨタ自動車株式会社 | Two-stage turbo engine |
DE3841983A1 (en) | 1988-12-14 | 1990-06-21 | Kloeckner Humboldt Deutz Ag | EXHAUST PIPE SYSTEM FOR A CHARGED INTERNAL COMBUSTION ENGINE |
JPH11280470A (en) * | 1998-03-25 | 1999-10-12 | Suzuki Motor Corp | Exhaust manifold shape |
JP2000104545A (en) | 1998-09-25 | 2000-04-11 | Kubota Corp | Exhaust manifold for engine having a plurality of cylinders |
-
2003
- 2003-11-17 JP JP2003386745A patent/JP2005147014A/en active Pending
-
2004
- 2004-11-12 US US10/579,493 patent/US20070079608A1/en not_active Abandoned
- 2004-11-12 KR KR1020067006474A patent/KR20060069876A/en not_active Application Discontinuation
- 2004-11-12 WO PCT/JP2004/016822 patent/WO2005047691A1/en not_active Application Discontinuation
- 2004-11-12 EP EP04818504A patent/EP1686261A1/en not_active Withdrawn
- 2004-11-12 CN CNA2004800320894A patent/CN1875185A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
CN1875185A (en) | 2006-12-06 |
EP1686261A1 (en) | 2006-08-02 |
KR20060069876A (en) | 2006-06-22 |
WO2005047691A1 (en) | 2005-05-26 |
US20070079608A1 (en) | 2007-04-12 |
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