JP2005066954A - Decorative member with decorative sheet stretched over it and its manufacturing method - Google Patents

Decorative member with decorative sheet stretched over it and its manufacturing method Download PDF

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JP2005066954A
JP2005066954A JP2003297854A JP2003297854A JP2005066954A JP 2005066954 A JP2005066954 A JP 2005066954A JP 2003297854 A JP2003297854 A JP 2003297854A JP 2003297854 A JP2003297854 A JP 2003297854A JP 2005066954 A JP2005066954 A JP 2005066954A
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decorative sheet
decorative
base material
stretched
sheet
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Yutaka Sakai
豊 坂井
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Monolith Co Ltd
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Monolith Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a decorative member with a decorative sheet stretched over it for enhanced appearance, having a high grade feeling and made unnecessary to leave a corner part, which makes the end part of the decorative sheet inconspicuous, at the boundary part of surfaces having the decorative sheets continuously stretched thereto to make it possible to produce products having various designs, and its manufacturing method. <P>SOLUTION: A decorative panel 1 is composed of a base material 10 and the decorative sheet 11, and the base material 10 is preliminarily processed into a three dimensional shape becoming a product. The side corner parts 103, top corner parts 104 and lateral side corner parts 105 of the base material 10 are formed so as to have slight non-angular roundness. The decorative sheet 11 is pasted on the surface 100 of the base material 10 and continuously bent to all of side surfaces 101, 101, 102 and 102 to which the surface 100 is adjacent and unnecessary parts (excess parts) are cut off (removed) from the decorative sheet 11 in order to paste the decorative sheet 11 so as not to produce wrinkles in the top corner parts 104 or the lateral side corner parts 105 to paste the decorative sheet 11 on the side surfaces 101, 101, 102 and 102 of the base material. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は化粧シートを張設した化粧部材及びその製造方法に関する。更に詳しくは、基材の面に化粧シートを張設して構成された化粧部材において、例えば、化粧シートの模様が所要の面から当該面が隣接する面にかけて連続するようにして、外観の向上を図り高級感を持たせるようにしたものに関する。
また、化粧シートが連続して張設される面と面の境界部に、化粧シートの端部を目立たないようにする角部を残す必要がないようにして、いろいろなデザインのものが製造できるようにしたものに関する。 The present invention relates to a decorative member in which a decorative sheet is stretched and a manufacturing method thereof. More specifically, in a decorative member configured by stretching a decorative sheet on the surface of the base material, for example, the decorative sheet pattern is continuous from the required surface to the adjacent surface to improve the appearance. It is related to something that has been designed to give a sense of quality.
In addition, it is possible to manufacture various designs so that there is no need to leave corners that make the edge of the decorative sheet inconspicuous at the boundary between the surfaces where the decorative sheet is continuously stretched. It relates to what I did.

例えば、キッチンの流し台を構成する壁や扉は、集成材等を材料とする板状の基材の表面や側面に、化粧シートを張った化粧板（化粧部材）を使用してつくられている。
従来の化粧板は、基材の表面全体に化粧シートを張り、この基材を壁や扉等の部材として必要な所定の形状に切断し、基材が露出した側面（切断面）に化粧シートを張って作られていた。 For example, the walls and doors that make up the kitchen sink are made using a decorative board (decorative member) with a decorative sheet on the surface or side of a plate-like base material made of laminated wood. .
A conventional decorative board has a decorative sheet on the entire surface of the base material, cut the base material into a predetermined shape necessary as a member such as a wall or door, and the decorative sheet on the side surface (cut surface) where the base material is exposed. Was made.

上記した化粧板には、次のような課題があった。
(1) 従来の化粧板は、上記したように化粧シートを張った基材を切断して、製品としての形状を有するものを形成し、側面（切断面）に化粧シートを張って作られていたので、表面と側面の化粧シートが別部材であり繋がっていなかった。このため例えば、化粧シートが木目模様を有するものであれば、表面から側面にかけての木目模様が連続せず、または連続させるのが困難であり外観に違和感が生じていた。このような化粧板は見た目が悪く、高級感を持たせることが難しかった。 The above-mentioned decorative board has the following problems.
(1) A conventional decorative board is made by cutting a base material with a decorative sheet as described above to form a product having a shape, and applying a decorative sheet on the side surface (cut surface). Therefore, the decorative sheet on the surface and the side was a separate member and was not connected. For this reason, for example, if the decorative sheet has a wood grain pattern, the wood grain pattern is not continuous from the surface to the side surface, or it is difficult to continue, and the appearance is uncomfortable. Such a decorative board has a bad appearance and is difficult to give a high-class feeling.

(2) 従来の化粧板は、切断により形成された側面の角部を角張った状態で残して、この角部の端縁部に、側面に張る化粧シートの端部を合わせて、各シートの境目がわかり難いようにしてあった。つまり、従来の化粧板は、このために角部を角張った状態で設けておかなければならずデザインの自由度が低かった。また、角部があることにより当たって怪我をする危険性もあった。 (2) In the conventional decorative board, the corners of the side surfaces formed by cutting are left in an angular state, and the edges of the decorative sheets that are stretched on the side surfaces are aligned with the edge portions of the corners. The border was hard to understand. In other words, the conventional decorative board has to be provided with the corners being angular for this purpose, and the degree of freedom in design is low. There was also a risk of injury due to the presence of corners.

（本発明の目的）
本発明の目的は、基材の面に化粧シートを張設して構成された化粧部材において、例えば、化粧シートの模様が所要の面から当該面が隣接する面にかけて連続するようにして、外観の向上を図り高級感を持たせることができる、化粧シートを張設した化粧部材及びその製造方法を提供することにある。
また、本発明の他の目的は、化粧シートが連続して張設される面と面の境界部に、化粧シートの端部を目立たないようにする角部を残す必要がないようにして、いろいろなデザインのものが製造できるようにする、化粧シートを張設した化粧部材及びその製造方法を提供することにある。 (Object of the present invention)
An object of the present invention is a decorative member configured by stretching a decorative sheet on a surface of a base material. For example, the decorative sheet has a pattern such that a pattern of the decorative sheet is continuous from a required surface to an adjacent surface. An object of the present invention is to provide a decorative member having a decorative sheet stretched and a method for manufacturing the same, which can improve the quality of the decorative sheet.
Another object of the present invention is to eliminate the need to leave corners that make the edge of the decorative sheet inconspicuous at the boundary between the surfaces where the decorative sheet is continuously stretched. An object of the present invention is to provide a decorative member on which a decorative sheet is stretched, and a method for manufacturing the decorative member, so that various designs can be manufactured.

上記目的を達成するために講じた本発明の手段は次のとおりである。
第１の発明にあっては、
製品となる立体形状に予め加工されている基材と、
変形性を有し、本質的に伸びない化粧シートと、
を備えており、
化粧シートは、基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設してあることを特徴とする、
化粧シートを張設した化粧部材である。 The means of the present invention taken to achieve the above object are as follows.
In the first invention,
A base material that is pre-processed into a three-dimensional shape to be a product;
A decorative sheet that has deformability and does not essentially stretch;
With
The decorative sheet is characterized in that it is continuously stretched so as not to be wrinkled from the required surface of the base material to all adjacent surfaces.
A decorative member having a decorative sheet stretched thereon.

第２の発明にあっては、
化粧シートは、基材の全ての面にかけて連続するよう張設してあることを特徴とする、
第１の発明に係る化粧シートを張設した化粧部材である。 In the second invention,
The decorative sheet is characterized by being stretched so as to be continuous over all surfaces of the base material,
It is a decorative member in which the decorative sheet according to the first invention is stretched.

第３の発明にあっては、
基材は、化粧シートが連続して張設される面と面の境界部が、丸みを有するよう形成してあることを特徴とする、
第１または第２の発明に係る化粧シートを張設した化粧部材である。 In the third invention,
The base material is characterized in that the boundary between the surface on which the decorative sheet is continuously stretched is formed to have a roundness,
A decorative member in which a decorative sheet according to the first or second invention is stretched.

第４の発明にあっては、
変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設することを特徴とする、
化粧シートを張設した化粧部材の製造方法である。 In the fourth invention,
A decorative sheet that is deformable and does not essentially stretch is continuously stretched so that it does not wrinkle from the required surface of the base material that has been pre-processed into a three-dimensional shape to be a product to all the surfaces adjacent to the surface. It is characterized by setting,
It is a manufacturing method of a decorative member in which a decorative sheet is stretched.

第５の発明にあっては、
変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面に皺がよらないよう張設し、その後、上記所要の面が隣接する面にかけて折り曲げて皺がよらないよう連続して張設すると共に面に張設できない余剰部分を除去することを特徴とする、
化粧シートを張設した化粧部材の製造方法である。 In the fifth invention,
A decorative sheet that is deformable and does not essentially stretch is stretched so as not to be wrinkled on a required surface of a base material that has been processed into a three-dimensional shape as a product, and then the required surface is adjacent. It is characterized in that it is continuously stretched so that it does not wrinkle by bending over the surface and the excess part that cannot be stretched on the surface is removed.
It is a manufacturing method of a decorative member in which a decorative sheet is stretched.

第６の発明にあっては、
変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設できる形状に形成し、その後、化粧シートを基材の上記所要の面に張設し、更に上記所要の面が隣接する面にかけて折り曲げて皺がよらないよう連続して張設することを特徴とする
化粧シートを張設した化粧部材の製造方法である。 In the sixth invention,
A decorative sheet that is deformable and does not essentially stretch is continuously stretched so that it does not wrinkle from the required surface of the base material that has been pre-processed into a three-dimensional shape to be a product to all the surfaces adjacent to the surface. The decorative sheet is then stretched on the required surface of the base material, and the required surface is continuously stretched so as not to bend and bend over the adjacent surface. A manufacturing method of a decorative member in which a decorative sheet is stretched.

基材の形状は、例えば、板形状、直方体形状、直方体形状、角柱形状、円（楕円）柱形状、角錐形状、円（楕円）錐形状、角錐台形状、円（楕円）錐台形状、一つの面に略弓状または略逆弓状に湾曲した曲面を備える上記したような立体形状、等を挙げることができるが、特に限定するものではない。   The shape of the substrate is, for example, a plate shape, a rectangular parallelepiped shape, a rectangular parallelepiped shape, a prismatic shape, a circular (elliptical) columnar shape, a pyramid shape, a circular (elliptical) cone shape, a truncated pyramid shape, a circular (elliptical) frustum shape, one The three-dimensional shape as described above having curved surfaces curved in a substantially arcuate shape or a substantially inverted arcuate shape on one surface can be exemplified, but it is not particularly limited.

基材は、面に凹部や凸部を備えたものを使用することもできる。   As the substrate, one having a concave portion or a convex portion on the surface can be used.

基材を形成する材料は、通常、木材の集成材が使用されるが、例えば、無垢の木材、合成樹脂、金属、等を使用したり、またこれらを含むものが使用でき、特に限定するものではない。   As a material for forming the base material, a laminated wood material is usually used. For example, solid wood, synthetic resin, metal, etc. can be used, or materials containing these can be used, which are particularly limited. is not.

化粧シートを構成する材料は、例えば、紙（和紙等）、合成樹脂（オレフィン系、アクリル系、スチレン系、ウレタン系、ポリアミド系、ポリイミド系、アミノアルキド系、メラミン系、エポキシ系、不飽和ポリエステル系（例えばいわゆる人工大理石）、フェノール系、アクリレート系、メタクリレート系、ジアリルフタレート（ダップ）系、等）、アルミニウムやチタン等の金属、等を含むものを挙げることができるが、特に限定するものではない。   The material constituting the decorative sheet is, for example, paper (Japanese paper etc.), synthetic resin (olefin, acrylic, styrene, urethane, polyamide, polyimide, aminoalkyd, melamine, epoxy, unsaturated polyester Examples thereof include, but are not limited to, those containing systems (such as so-called artificial marble), phenols, acrylates, methacrylates, diallyl phthalates (dapps), etc., metals such as aluminum and titanium, etc. Absent.

化粧シートは表面に、模様、柄、記号、文字、数字、イラスト等を設けたものを使用することもできるし、更に、エンボス加工やワイピング加工が施してあるものを使用することもできる。   As the decorative sheet, a surface provided with a pattern, a pattern, a symbol, a letter, a number, an illustration, or the like can be used, and a decorative sheet that has been embossed or wiped can be used.

本明細書及び特許請求の範囲において「シート」という用語は、「フィルム」も含む概念として使用している。   In the present specification and claims, the term “sheet” is used as a concept including “film”.

（作 用）
本発明に係る化粧部材は、変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設することにより製造される。 (Work)
The decorative member according to the present invention has a decorative sheet that is essentially deformable and does not stretch from the required surface of the base material that has been previously processed into a three-dimensional shape to be a product, to all the surfaces adjacent to the surface. Manufactured by continuously stretching so as not to interfere.

本発明に係る化粧部材は、変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面に皺がよらないよう張設し、その後、上記所要の面が隣接する面にかけて折り曲げて皺がよらないよう連続して張設すると共に面に張設できない余剰部分を除去することにより製造される。   The decorative member according to the present invention stretches a decorative sheet that is deformable and does not essentially stretch so as not to cause wrinkles on a required surface of a base material that has been processed into a three-dimensional shape as a product. The above-mentioned required surface is bent over adjacent surfaces and continuously stretched so as not to be wrinkled, and is manufactured by removing excess portions that cannot be stretched on the surface.

本発明に係る化粧部材は、変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設できる形状に形成し、その後、化粧シートを基材の上記所要の面に張設し、更に上記所要の面が隣接する面にかけて折り曲げて皺がよらないよう連続して張設することにより製造される。   The decorative member according to the present invention has a decorative sheet that is essentially deformable and does not stretch from the required surface of the base material that has been previously processed into a three-dimensional shape to be a product, to all the surfaces adjacent to the surface. It is formed into a shape that can be continuously stretched so that it does not depend on the surface, and then the decorative sheet is stretched on the required surface of the base material, and then the required surface is continuously bent so as not to be wrinkled. And is manufactured by stretching.

本発明は上記構成を備え、次の効果を有する。
（ａ）本発明に係る化粧部材及びその製造方法によれば、化粧シートが基材の所要の面から当該面が隣接する全ての面にかけて連続するよう張設してあるので、例えば、化粧シートが表面に木目模様を備えたものであれば、木目模様が上記所要の面から当該面が隣接する全ての面にかけて連続した状態にできる。これにより化粧板は、外観に違和感が生じにくく、いわば無垢の板のように見せることができるので、集成材を基材とするものであっても見た目を良くすることができ、高級感を持たせることができる。 The present invention has the above-described configuration and has the following effects.
(A) According to the decorative member and the manufacturing method thereof according to the present invention, the decorative sheet is stretched so as to be continuous from a required surface of the base material to all the adjacent surfaces. If the surface has a grain pattern on the surface, the grain pattern can be made continuous from the required surface to all adjacent surfaces. As a result, the decorative board is less likely to have a discomfort in the appearance, and can be made to look like a solid board. Can be made.

（ｂ）化粧シートが連続して張設される面と面の境界部が、丸みを有するよう基材が形成してあるものは、当たったときに怪我をする危険性が小さい。 (B) The surface on which the decorative sheet is continuously stretched and the boundary between the surfaces is rounded so that the risk of injury when touching is small.

（ｃ）本発明に係る化粧部材及びその製造方法によれば、製品となる立体形状に予め形成した基材に、化粧シートを基材の所要の面から当該面が隣接する面にかけて連続するよう張設して製造しているので、面と面の境界部には従来の化粧板で形成されていた化粧シートの端部を目立たないようにする角部を残す必要がない。このため基材における面と面の境界部は丸く形成したりすることができ、これによりいろいろなデザインを有する化粧部材が製造できる。 (C) According to the decorative member and the method for manufacturing the same according to the present invention, the decorative sheet is continuously formed on the base material formed in a three-dimensional shape to be a product from the required surface of the base material to the adjacent surface. Since it is manufactured in a stretched manner, it is not necessary to leave a corner portion that makes the end portion of the decorative sheet formed of the conventional decorative plate inconspicuous at the boundary portion between the surfaces. For this reason, the boundary part of the surface in a base material can be formed roundly, and, thereby, the decorative member which has various designs can be manufactured.

本発明の実施の形態を図面に基づき更に詳細に説明する。
図１は本発明に係る化粧板の第１の実施の形態を示す斜視説明図、
図２は図１に示す化粧板の断面図である。
符号１は化粧部材である化粧板を示している。化粧板１は、基材１０と、基材１０を覆うよう設けた化粧シート１１を備えている。 Embodiments of the present invention will be described in more detail with reference to the drawings.
FIG. 1 is a perspective explanatory view showing a first embodiment of a decorative board according to the present invention,
2 is a cross-sectional view of the decorative board shown in FIG.
Reference numeral 1 denotes a decorative plate which is a decorative member. The decorative board 1 includes a base material 10 and a decorative sheet 11 provided so as to cover the base material 10.

基材１０は、製品となる立体形状に予め加工されている。本実施の形態で示す基材１０は具体的に、キッチンの流し台の正面板等を構成する部材となるよう、平面視長方形状を有する板形状に形成されている。また、基材１０の化粧側の面１００から、この面１００が隣接する全ての側面１０１，１０１，１０２，１０２（符号１０１は短辺側の側面を示し、符号１０２は長辺側の側面を示している）にかかる四辺の辺角部（境界部）１０３は、角張らずにやや丸みを有するよう形成されている。   The base material 10 is previously processed into a three-dimensional shape to be a product. Specifically, the substrate 10 shown in the present embodiment is formed in a plate shape having a rectangular shape in plan view so as to be a member constituting a front plate or the like of a kitchen sink. In addition, from the face 100 on the decorative side of the base material 10, all the side faces 101, 101, 102, 102 to which this face 100 is adjacent (reference numeral 101 indicates a side face on the short side, reference numeral 102 indicates a side face on the long side side. The four side corner portions (boundary portions) 103 (shown) are formed to be slightly rounded without being angular.

更に、側面１０１と側面１０２が隣接する厚み部分の幅辺角部（境界部）１０５は、角張って形成されている。化粧側の面１００側の四隅にあたる頂角部１０４は、幅辺角部１０５が角張って形成されるよう、側方から突き合う辺角部１０３がなだらかに変形して幅辺角部１０５の形状に移行する丸みを有する形状に形成されている。基材１０の裏側には面１００と平行な裏面１０６が形成されている。側面１０１，１０１，１０２，１０２から裏面１０６にかかる四辺の辺角部（境界部）１０７は角張って形成されている。基材１０は木材の集成材を使用して形成したが、材料は特に限定するものではない。   Furthermore, the width side corner part (boundary part) 105 of the thickness part where the side surface 101 and the side surface 102 are adjacent is formed to be angular. The apex corners 104 corresponding to the four corners on the face 100 side on the makeup side are shaped so that the side corners 103 that face from the side are gently deformed so that the width side corners 105 are formed to be angular. It is formed in the shape which has the roundness which transfers to. A back surface 106 parallel to the surface 100 is formed on the back side of the substrate 10. Four side corner portions (boundary portions) 107 extending from the side surfaces 101, 101, 102, 102 to the back surface 106 are formed to be angular. Although the base material 10 was formed using the laminated material of wood, material is not specifically limited.

化粧シート１１は、変形性を有し、本質的に伸びない材料で形成されている。化粧シート１１は、基材１０の面１００に張り、更に、この面１００が隣接する全ての側面１０１，１０１，１０２，１０２に面１００から連続するよう折り曲げ、頂角部１０４や幅辺角部１０５に皺が生じないように張るために不用な部分（余剰部分）が切り落として（除去して）、基材の側面１０１，１０１，１０２，１０２に張られている。このようにして化粧シート１１は、側面１０１と側面１０２とが隣接する幅辺角部１０５で突き合い、基材１０が露出しないように張られている（裏面１０６を除く）。本実施の形態で示す化粧シート１１は、表面に木目模様が設けられた紙製のものを使用したが、これは特に限定するものではない。   The decorative sheet 11 is made of a material that has deformability and does not essentially stretch. The decorative sheet 11 is stretched on the surface 100 of the base material 10, and is further bent so that all the side surfaces 101, 101, 102, 102 adjacent to the surface 100 are continuous from the surface 100. Unnecessary portions (excess portions) are cut off (removed) so as not to cause wrinkles in 105, and are stretched on the side surfaces 101, 101, 102, 102 of the base material. Thus, the decorative sheet 11 is stretched so that the side surface 101 and the side surface 102 abut each other at the adjacent width side corner portion 105 and the base material 10 is not exposed (excluding the back surface 106). As the decorative sheet 11 shown in the present embodiment, a paper sheet having a wood grain pattern on its surface is used, but this is not particularly limited.

図３は図１に示す化粧板の製造工程の第一段階を示す説明図、
図４は図１に示す化粧板の製造工程の第二段階を示す説明図、
図５は図１に示す化粧板の製造工程の第三段階を示す説明図である。
図３ないし図５を参照して、本実施の形態で示す化粧板１０の一製造工程を説明する。 FIG. 3 is an explanatory view showing the first stage of the manufacturing process of the decorative board shown in FIG.
FIG. 4 is an explanatory view showing a second stage of the manufacturing process of the decorative board shown in FIG.
FIG. 5 is an explanatory view showing a third stage of the manufacturing process of the decorative board shown in FIG.
With reference to FIG. 3 thru | or FIG. 5, one manufacturing process of the decorative board 10 shown in this Embodiment is demonstrated.

(1) 集成材を加工し、流し台の正面板等を構成する部材となるよう、一定の厚みを有する平面視長方形状の基材１０を形成する。基材１０を形成する際に、面１００から全ての側面１０１，１０１，１０２，１０２にかかる四辺の辺角部１０３は、丸みを有するよう形成する。また、幅辺角部１０５は角張るよう形成する。頂角部１０４は幅辺角部１０５が角張って形成されるよう、側方から突き合う辺角部１０３がなだらかに変形して幅辺角部１０５の形状に移行する丸みを有するよう形成する。 (1) A laminated base material 10 having a certain thickness is formed so that the laminated material is processed to be a member constituting a front plate or the like of a sink. When the base material 10 is formed, the four corners 103 extending from the surface 100 to all the side surfaces 101, 101, 102, 102 are formed to be rounded. Further, the wide side corner portion 105 is formed to be angular. The apex corner portion 104 is formed to have a roundness in which the side corner portion 103 that abuts from the side is gradually deformed and shifts to the shape of the wide side corner portion 105 so that the wide side corner portion 105 is formed to be angular.

(2) 基材１０の面１００と側面１０１，１０１，１０２，１０２を合わせた表面積より広い大きさを有する平面視長方形状の化粧シート１１を用意し、化粧シート１１の中心部辺りを基材１０の面１００上に皺がよらないよう張る。化粧シート１１は接着剤によって張られる。 (2) A rectangular decorative sheet 11 having a size larger than the total surface area of the surface 10 and the side surfaces 101, 101, 102, 102 of the base material 10 is prepared, and the base portion around the center of the decorative sheet 11 is prepared. The tenth surface 100 is stretched so as not to be wrinkled. The decorative sheet 11 is stretched with an adhesive.

(3) 側面１０１，１０１に化粧シート１１を幅辺角部１０５よりはみ出さないよう張るべく、各側面１０１側から幅辺角部１０５に沿うよう切れ目１１０・・・を頂角部１０４の位置まで入れる。 (3) In order to stretch the decorative sheet 11 on the side surfaces 101, 101 so as not to protrude from the wide side corner portion 105, cuts 110... Put in.

(4) 切れ目１１０，１１０で挟まれた間の化粧シート１１を面１００から連続するよう辺角部１０３で折り曲げて、切れ目１１０・・・によって形成された縁辺部が幅辺角部１０５に配置されるよう皺がよらないように側面１０１，１０１に張る（図４参照）。 (4) The decorative sheet 11 sandwiched between the cuts 110 and 110 is bent at the side corners 103 so as to be continuous from the surface 100, and the edge formed by the cuts 110. The side surfaces 101 and 101 are stretched so as not to be wrinkled (see FIG. 4).

(5) 側面１０１，１０１に張った化粧シート１１のうち基材１０の辺角部１０７からはみ出した不用な部分を切り落として除去する。それと共に残った化粧シート１１を面１００から連続するよう辺角部１０３で折り曲げて側面１０２，１０２に皺がよらないよう張る（図５参照）。 (5) Unnecessary portions of the decorative sheet 11 stretched on the side surfaces 101 and 101 that protrude from the side corners 107 of the base material 10 are cut off and removed. At the same time, the remaining decorative sheet 11 is bent at the side corners 103 so as to be continuous from the surface 100 and stretched so that the side surfaces 102 and 102 are not wrinkled (see FIG. 5).

(6) 側面１０２，１０２に張った化粧シート１１のうち基材１０の幅辺角部１０５や辺角部１０７からはみ出した不用な部分を除去する（図１参照）。
化粧板１は以上の工程を経て製造される。 (6) Unnecessary portions of the decorative sheet 11 stretched on the side surfaces 102 and 102 that protrude from the width side corner portion 105 and the side corner portion 107 of the base material 10 are removed (see FIG. 1).
The decorative board 1 is manufactured through the above steps.

化粧板１によれば、化粧シート１１が基材１０の面１００からこの面１００と連続する面である側面１０１，１０１，１０２，１０２にかけて連続するよう張ってあるので、面１００から側面１０１，１０１，１０２，１０２にかけての木目模様を連続した状態にすることができる。これにより化粧板１は、外観に違和感が生じにくく、いわば無垢の板のように見せることができるので、集成材を基材とするものであっても見た目を良くすることができ、高級感を持たせることができる。   According to the decorative board 1, the decorative sheet 11 is stretched so as to be continuous from the surface 100 of the base material 10 to the side surfaces 101, 101, 102, 102 that are continuous with the surface 100. The wood grain pattern from 101, 102, 102 can be made continuous. As a result, the decorative board 1 is unlikely to have an uncomfortable appearance, and can be seen as a solid board, so that even if the laminated board is a base material, the appearance can be improved, and a sense of quality can be improved. You can have it.

また、化粧板１は、製品となる立体形状に予め形成した基材１０に、化粧シート１１を基材１０の面１００から側面１０１，１０１，１０２，１０２にかけて連続するよう張って製造しているので、辺角部１０３には従来の化粧板では形成されていた化粧シートの端部を目立たないようにする角部を残す必要がない。このため本実施の形態で示す化粧板１では辺角部１０３が丸く形成してあり、こうしてデザイン性を付加した化粧板ができる。
更に、化粧板１は辺角部１０３が丸く形成してあるので、当たったときに怪我をする危険性も小さい。 In addition, the decorative board 1 is manufactured by stretching a decorative sheet 11 on a base material 10 formed in advance into a three-dimensional shape as a product so as to be continuous from the surface 100 of the base material 10 to the side surfaces 101, 101, 102, 102. Therefore, it is not necessary to leave a corner portion that makes the edge portion of the decorative sheet formed with the conventional decorative plate inconspicuous in the side corner portion 103. For this reason, in the decorative board 1 shown in this Embodiment, the side corner | angular part 103 is formed roundly, and the decorative board which added the designability in this way is made.
Furthermore, since the decorative plate 1 has the corner portions 103 formed round, there is little risk of injury when hit.

図６は本発明に係る化粧板の第２の実施の形態を示す斜視説明図、
図７は図６に示す化粧板の断面図である。
本実施の形態で示す化粧板４は、裏面にも化粧シート２１が張ってある点と辺角部２０３及び頂角部２０４が角張って形成してある点について、上記した化粧板１と構成が異なるものである。従って、以下の説明において構造について上記で示した箇所と重複する説明は、必要な事項を除き省略する。 FIG. 6 is a perspective explanatory view showing a second embodiment of the decorative board according to the present invention,
7 is a cross-sectional view of the decorative board shown in FIG.
The decorative board 4 shown in the present embodiment has the same configuration as that of the decorative board 1 described above in that the decorative sheet 21 is stretched on the back surface and the side corners 203 and the apex corners 204 are angularly formed. Is different. Therefore, in the following description, the description overlapping with the above-described portion regarding the structure is omitted except for necessary matters.

化粧板４は、基材２０と、基材２０を覆うよう設けた化粧シート２１を備えている。
基材２０の辺角部２０３、頂角部２０４、幅辺各部２０５、辺各部２０７は角張って形成されている。 The decorative board 4 includes a base material 20 and a decorative sheet 21 provided so as to cover the base material 20.
The side corner portion 203, the apex corner portion 204, the width side portions 205, and the side portions 207 of the substrate 20 are formed to be angular.

化粧シート２１は、基材２０の面２００と側面２０１，２０１，２０２，２０２に連続するよう張り、更に、裏面２０６にも一方の側面２０２から連続するよう折り曲げて、頂角部２０４や幅辺角部２０５に皺が生じないように不用な部分が切り落として張られている。このようにして化粧シート２１は、側面２０１と側面２０２とが隣接する幅辺角部２０５と、側面２０１、２０１，２０２と裏面２０６とが隣接する辺角部２０７とで突き合い、裏面２０６を含め基材２０が露出しないように張られている。   The decorative sheet 21 is stretched so as to be continuous with the surface 200 and the side surfaces 201, 201, 202, 202 of the base material 20, and is further bent on the back surface 206 so as to be continuous from one side surface 202. Unnecessary portions are cut and stretched so that wrinkles do not occur in the corner portions 205. In this way, the decorative sheet 21 is abutted by the side corner portion 205 where the side surface 201 and the side surface 202 are adjacent to each other, and the side corner portion 207 where the side surfaces 201, 201, 202 and the back surface 206 are adjacent to each other. The base material 20 is stretched so as not to be exposed.

図８は図６に示す化粧板の製造工程の第一段階を示す説明図、
図９は図６に示す化粧板の製造工程の第二段階を示す説明図、
図１０は図６に示す化粧板の製造工程の第三段階を示す説明図、
図１１は図６に示す化粧板の製造工程の第四段階を示す説明図である。
図６ないし図１１を参照して、本実施の形態で示す化粧板４の一製造工程を説明する。 FIG. 8 is an explanatory view showing a first stage of the manufacturing process of the decorative board shown in FIG.
FIG. 9 is an explanatory view showing a second stage of the manufacturing process of the decorative board shown in FIG.
FIG. 10 is an explanatory view showing a third stage of the manufacturing process of the decorative board shown in FIG.
FIG. 11 is an explanatory view showing a fourth stage of the manufacturing process of the decorative board shown in FIG.
With reference to FIG. 6 thru | or FIG. 11, one manufacturing process of the decorative board 4 shown in this Embodiment is demonstrated.

(1) 集成材を加工し、基材２０を形成する。辺角部２０３、頂角部２０４、幅辺角部２０５、辺角部２０７は角張って形成する。 (1) The laminated material is processed to form the base material 20. The side corner portion 203, the apex corner portion 204, the wide side corner portion 205, and the side corner portion 207 are formed to be angular.

(2) 基材２０の面２００と、側面２０１，２０１，２０２，２０２と、裏面２０６を合わせた表面積より広い大きさを有する平面視長方形状の化粧シート２１を用意し、化粧シート２１の長さ方向の一方側寄りを基材２０の面２００上に張る。 (2) A decorative sheet 21 having a rectangular shape in plan view having a larger surface area than the surface 200 of the base material 20, the side surfaces 201, 201, 202, 202 and the back surface 206 is prepared. One side in the vertical direction is stretched on the surface 200 of the substrate 20.

(3) 側面２０１，２０１に化粧シート２１を幅辺角部１０５よりはみ出さないよう張るべく、各側面２０１側から幅辺角部２０５に沿うような直線状の切れ目２１０・・・を頂角部２０４の位置まで入れる。 (3) In order to stretch the decorative sheet 21 on the side surfaces 201 and 201 so that the decorative sheet 21 does not protrude from the wide side corner portion 105, linear apexes 210... Insert to position 204.

(4) 切れ目２１０，２１０で挟まれた間の化粧シート２１を面２００から連続するよう辺角部２０３で折り曲げて、切れ目２１０・・・によって形成された縁辺部が幅辺角部１０５に配置されるよう側面２０１，２０１に張る（図９参照）。 (4) The decorative sheet 21 sandwiched between the cuts 210 and 210 is bent at the side corners 203 so as to be continuous from the surface 200, and the edge formed by the cuts 210. As shown in FIG. 9, the side surfaces 201 and 201 are stretched.

(5) 側面２０１，２０１に張った化粧シート２１のうち基材２０の辺角部２０７からはみ出した不用な部分を切り落として除去する。それと共に残った化粧シート２１を面２００から連続するよう辺角部１０３で折り曲げて側面２０２，２０２に張る（図１０参照）。 (5) Of the decorative sheet 21 stretched on the side surfaces 201, 201, unnecessary portions protruding from the side corners 207 of the base material 20 are cut off and removed. At the same time, the remaining decorative sheet 21 is bent at the side corners 103 so as to be continuous from the surface 200 and stretched on the side surfaces 202 and 202 (see FIG. 10).

(6) 側面２０２，２０２に張って垂れ下がった化粧シート２１のうち、裏面２０６に張る化粧シート２１を構成しない側の基材２０の幅辺角部２０５や辺角部２０７からはみ出した不用な部分を切り落として除去する（図示省略）。 (6) Of the decorative sheet 21 that hangs down on the side surfaces 202 and 202, an unnecessary portion that protrudes from the width side corner portion 205 or the side corner portion 207 of the base material 20 on the side that does not constitute the decorative sheet 21 stretched on the back surface 206. Are cut off and removed (not shown).

(7) 残りの垂れ下がった化粧シート２１を側面１０２と接した辺角部２０７で折り曲げて裏面１０６に張る（図１１参照）。 (7) The remaining hanging decorative sheet 21 is folded at the side corner portion 207 in contact with the side surface 102 and stretched on the back surface 106 (see FIG. 11).

(8) 側面２０２と裏面２０６に張った化粧シート２１のうち基材２０の幅辺角部２０５や辺角部２０７からはみ出した不用な部分を切り落として除去する（図６参照）。
化粧板４は以上の工程を経て製造される。
化粧板４の作用・効果は、デザイン性が付加できる点を除き、上記した化粧板１と略同じであるので説明は省略した。 (8) Unnecessary portions protruding from the width side corner portion 205 and the side corner portion 207 of the base material 20 in the decorative sheet 21 stretched on the side surface 202 and the back surface 206 are cut off and removed (see FIG. 6).
The decorative board 4 is manufactured through the above steps.
Since the operation and effect of the decorative board 4 are substantially the same as those of the decorative board 1 described above except that design can be added, the description is omitted.

なお、上記した実施の形態では切れ目を入れて側面１０１，１０１（２０１，２０１）に化粧シート１１（２１）を張ったが、この順序は特に限定するものではなく、例えば、化粧シート１１（２１）を側面１０１，１０１（２０１，２０１）に張った後に切れ目を入れるようにすることもできる。   In the above-described embodiment, the decorative sheet 11 (21) is stretched on the side surfaces 101, 101 (201, 201) with a cut, but this order is not particularly limited. For example, the decorative sheet 11 (21 ) On the side surfaces 101, 101 (201, 201).

また、化粧板１、４の製造方法は、上記したものに限定するものではなく、他の製造工程を備える方法によっても製造可能である。例えば、化粧シートは上記とは逆に、側面１０２，１０２（２０２，２０２）に張った後に側面１０１，１０１（２０１，２０１）に張るようにしても良いし、面１００（２００）以外の面から張るようにしても良い。   Moreover, the manufacturing method of the decorative boards 1 and 4 is not limited to what was mentioned above, It can manufacture also by the method provided with another manufacturing process. For example, contrary to the above, the decorative sheet may be applied to the side surfaces 101, 101 (201, 201) after being applied to the side surfaces 102, 102 (202, 202), or a surface other than the surface 100 (200). You may make it stretch from.

本明細書で使用している用語と表現は、あくまでも説明上のものであって、なんら限定的なものではなく、本明細書に記述された特徴およびその一部と等価の用語や表現を除外する意図はない。また、本発明の技術思想の範囲内で、種々の変形態様が可能であるということは言うまでもない。   The terms and expressions used in this specification are merely explanatory and are not limiting at all, and exclude terms and expressions equivalent to the features described in this specification and parts thereof. There is no intention to do. It goes without saying that various modifications are possible within the scope of the technical idea of the present invention.

本発明に係る化粧板の第１の実施の形態を示す斜視説明図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective explanatory view showing a first embodiment of a decorative board according to the present invention. 図１に示す化粧板の断面図。Sectional drawing of the decorative board shown in FIG. 図１に示す化粧板の製造工程の第一段階を示す説明図。Explanatory drawing which shows the 1st step of the manufacturing process of the decorative board shown in FIG. 図１に示す化粧板の製造工程の第二段階を示す説明図。Explanatory drawing which shows the 2nd step of the manufacturing process of the decorative board shown in FIG. 図１に示す化粧板の製造工程の第三段階を示す説明図。Explanatory drawing which shows the 3rd step of the manufacturing process of the decorative board shown in FIG. 本発明に係る化粧板の第２の実施の形態を示す斜視説明図。The perspective explanatory view showing the 2nd embodiment of the decorative board concerning the present invention. 図６に示す化粧板の断面図。Sectional drawing of the decorative board shown in FIG. 図６に示す化粧板の製造工程の第一段階を示す説明図。Explanatory drawing which shows the 1st step of the manufacturing process of the decorative board shown in FIG. 図６に示す化粧板の製造工程の第二段階を示す説明図。Explanatory drawing which shows the 2nd step of the manufacturing process of the decorative board shown in FIG. 図６に示す化粧板の製造工程の第三段階を示す説明図。Explanatory drawing which shows the 3rd step of the manufacturing process of the decorative board shown in FIG. 図６に示す化粧板の製造工程の第四段階を示す説明図。Explanatory drawing which shows the 4th step of the manufacturing process of the decorative board shown in FIG.

符号の説明Explanation of symbols

１，４ 化粧板
１０，２０ 基材
１００，２００ 面
１０１，１０２，２０１，２０２ 側面
１０３，２０３ 辺角部
１０４，２０４ 頂角部
１０５，２０５ 幅辺角部
１０６，２０６ 裏面
１０７，２０７ 辺角部
１１，２１ 化粧シート
１１０，２１０ 切れ目 1, 4 Decorative plate 10, 20 Base material 100, 200 Surface 101, 102, 201, 202 Side surface 103, 203 Side corner portion 104, 204 Top corner portion 105, 205 Wide side corner portion 106, 206 Back side 107, 207 Side corner Part 11,21 decorative sheet 110,210 cut

Claims (6)

製品となる立体形状に予め加工されている基材と、
変形性を有し、本質的に伸びない化粧シートと、
を備えており、
化粧シートは、基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設してあることを特徴とする、
化粧シートを張設した化粧部材。 A base material that is pre-processed into a three-dimensional shape to be a product;
A decorative sheet that has deformability and does not essentially stretch;
With
The decorative sheet is characterized in that it is continuously stretched so as not to be wrinkled from the required surface of the base material to all adjacent surfaces.
A decorative member with a decorative sheet. 化粧シートは、基材の全ての面にかけて連続するよう張設してあることを特徴とする、
請求項１記載の化粧シートを張設した化粧部材。 The decorative sheet is characterized by being stretched so as to be continuous over all surfaces of the base material,
A decorative member in which the decorative sheet according to claim 1 is stretched. 基材は、化粧シートが連続して張設される面と面の境界部が、丸みを有するよう形成してあることを特徴とする、
請求項１または２記載の化粧シートを張設した化粧部材。 The base material is characterized in that the boundary between the surface on which the decorative sheet is continuously stretched is formed to have a roundness,
A decorative member in which the decorative sheet according to claim 1 is stretched. 変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設することを特徴とする、
化粧シートを張設した化粧部材の製造方法。 A decorative sheet that is deformable and does not essentially stretch is continuously stretched so that it does not wrinkle from the required surface of the base material that has been pre-processed into a three-dimensional shape to be a product to all the surfaces adjacent to the surface. It is characterized by setting,
A method for producing a decorative member having a decorative sheet stretched thereon. 変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面に皺がよらないよう張設し、その後、上記所要の面が隣接する面にかけて折り曲げて皺がよらないよう連続して張設すると共に面に張設できない余剰部分を除去することを特徴とする、
化粧シートを張設した化粧部材の製造方法。 A decorative sheet that is deformable and does not essentially stretch is stretched so as not to be wrinkled on a required surface of a base material that has been processed into a three-dimensional shape as a product, and then the required surface is adjacent. It is characterized in that it is continuously stretched so that it does not wrinkle by bending over the surface and the excess part that cannot be stretched on the surface is removed.
A method for producing a decorative member having a decorative sheet stretched thereon. 変形性を有し本質的に伸びない化粧シートを、製品となる立体形状に予め加工されている基材の所要の面から当該面が隣接する全ての面にかけて皺がよらないよう連続して張設できる形状に形成し、その後、化粧シートを基材の上記所要の面に張設し、更に上記所要の面が隣接する面にかけて折り曲げて皺がよらないよう連続して張設することを特徴とする
化粧シートを張設した化粧部材の製造方法。 A decorative sheet that is deformable and does not essentially stretch is continuously stretched so that it does not wrinkle from the required surface of the base material that has been pre-processed into a three-dimensional shape to be a product to all the surfaces adjacent to the surface. The decorative sheet is then stretched on the required surface of the base material, and the required surface is continuously stretched so as not to bend and bend over the adjacent surface. The manufacturing method of the decorative member which stretched the decorative sheet.
JP2003297854A 2003-08-21 2003-08-21 Decorative member with decorative sheet stretched over it and its manufacturing method Pending JP2005066954A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009143063A (en) * 2007-12-12 2009-07-02 Dainippon Printing Co Ltd Method for producing decorative plate
JP2017164941A (en) * 2016-03-15 2017-09-21 凸版印刷株式会社 Decorative laminate and manufacturing method of decorative laminate
CN112327748A (en) * 2020-10-28 2021-02-05 东莞长盈精密技术有限公司 Mobile terminal, metal middle frame and contour curved surface processing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009143063A (en) * 2007-12-12 2009-07-02 Dainippon Printing Co Ltd Method for producing decorative plate
JP2017164941A (en) * 2016-03-15 2017-09-21 凸版印刷株式会社 Decorative laminate and manufacturing method of decorative laminate
CN112327748A (en) * 2020-10-28 2021-02-05 东莞长盈精密技术有限公司 Mobile terminal, metal middle frame and contour curved surface processing method thereof

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