JP2005058044A - Method for producing vegetation greening base material - Google Patents
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- JP2005058044A JP2005058044A JP2003290267A JP2003290267A JP2005058044A JP 2005058044 A JP2005058044 A JP 2005058044A JP 2003290267 A JP2003290267 A JP 2003290267A JP 2003290267 A JP2003290267 A JP 2003290267A JP 2005058044 A JP2005058044 A JP 2005058044A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/22—Glass ; Devitrified glass
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0032—Controlling the process of mixing, e.g. adding ingredients in a quantity depending on a measured or desired value
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00758—Uses not provided for elsewhere in C04B2111/00 for agri-, sylvi- or piscicultural or cattle-breeding applications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/254—Roof garden systems; Roof coverings with high solar reflectance
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/60—Planning or developing urban green infrastructure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/32—Roof garden systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
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- Ceramic Engineering (AREA)
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- Organic Chemistry (AREA)
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- Environmental & Geological Engineering (AREA)
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- Combustion & Propulsion (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Cultivation Of Plants (AREA)
- Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
この発明は、建物、河川、道路、公園、ダム等の土木建造物において、その外面、例えば、建物の外壁面、屋上及び屋根等、擁壁等の法面等、高速道路の防護壁等、河川の護岸等を緑化するのに好適な植生緑化基盤材の製造方法に関する。 This invention is a civil engineering structure such as a building, river, road, park, dam, etc., and its outer surface, for example, the outer wall of the building, the roof, roof, etc. The present invention relates to a method for producing a vegetation greening base material suitable for greening river revetments and the like.
これまで、石炭火力発電所から排出されるフライアッシュやクリンカーアッシュを原料とし、これに水硬性セメントと粘土質原料又はガラス粉とを配合して混合し、平板状等の所定の形状に成形して乾燥し、次いで1000〜1200℃で焼成して多孔質焼結体からなる植生緑化基盤材を製造することが提案されている。 Up to now, fly ash and clinker ash discharged from coal-fired power plants are used as raw materials, and hydraulic cement and clayey raw materials or glass powder are blended and mixed to form a flat shape. It is proposed to produce a vegetation planting base material composed of a porous sintered body by firing at 1000 to 1200 ° C. and then drying.
例えば、特許第2,756,934号公報には、石炭灰フライアッシュとクリンカーアッシュとを両者の合計で50〜85重量%、木節粘土等の粘土質原料と高炉セメント等の水硬性セメントとを両者の合計で15〜30重量%(但し、水硬性セメントは粘土質原料1重量部に対して、0.3〜0.5重量部の範囲の量で調合する)及び高炉水滓スラグ等の焼結調整材料0〜20重量%からなる原料組成物を成形し、乾燥した後、焼成過程においてCaOを含むアルカリ性水蒸気による水熱反応過程を経て1000〜1200℃の温度で焼成することにより、保水性と透水性を有して舗道ブロックや植生基板材として有用な多孔質焼結体を製造する方法が提案されている。 For example, in Japanese Patent No. 2,756,934, coal ash fly ash and clinker ash are combined in a total amount of 50 to 85% by weight. Clay raw materials such as Kibushi clay and hydraulic cements such as blast furnace cement are combined in total. 15-30% by weight (however, hydraulic cement is prepared in an amount in the range of 0.3-0.5 part by weight with respect to 1 part by weight of clay raw material) and sintering adjustment of blast furnace water slag, etc. After forming and drying a raw material composition composed of 0 to 20% by weight of the material, it is fired at a temperature of 1000 to 1200 ° C. through a hydrothermal reaction process using alkaline water vapor containing CaO in the firing process, thereby maintaining water retention and water permeability. A method for producing a porous sintered body having a property and useful as a pavement block or a vegetation substrate material has been proposed.
しかしながら、この方法においては、骨材として粒径0.5mm以下のフライアッシュと粒径0.5〜1mmのクリンカーアッシュとの混合物が用いられているので、保水性や透水性には優れているものの、骨材粒子間に形成される孔隙が小さく、根の細い極めて小型の植物は生育するものの、例えばベンケイソウ科セダム属植物等の比較的大型の植物は生育できないという問題がある。 However, in this method, since a mixture of fly ash having a particle size of 0.5 mm or less and clinker ash having a particle size of 0.5 to 1 mm is used as an aggregate, it is excellent in water retention and water permeability. However, although pores formed between aggregate particles are small and very small plants with thin roots grow, there is a problem that relatively large plants such as the genus Sedum can not grow.
また、特許第3,158,086号公報には、粒度1.5mm〜10.0mmの範囲にあるクリンカーアッシュ骨材を重量比で45%〜80%、ソーダ石灰ガラスと水硬性セメントよりなる多孔質結晶化ガラス成分を重量比で20%〜55%からなり、さらに、これらの配合材の配合量に対して成形用水分を重量比で10%〜25%の範囲で加えて混合し、造粒した組成物を、20分〜60分の養生反応過程を経て振動成形機型枠内に充填し、成形面圧力5kg/cm2〜30kg/cm2の範囲で平板状、或いはブロック状に成形し、該成形体を養生硬化し乾燥した後に1000℃〜1200℃の温度範囲で焼成することにより、保水性と透水性を有して透水・保水材料、ろ過材料、浄化材料、吸音材料、植生用材料等として有用な連続気泡の孔隙を有する粗粒子焼結体を製造する方法が提案されている。 Japanese Patent No. 3,158,086 discloses a porous crystallized glass composed of 45% to 80% by weight of clinker ash aggregate having a particle size in the range of 1.5 mm to 10.0 mm, soda lime glass and hydraulic cement. A composition comprising 20% to 55% by weight of the ingredients, and further mixing and granulating water for molding in a range of 10% to 25% by weight with respect to the amount of these ingredients. and through a curing reaction process 20 to 60 minutes was charged into the vibration molding machine mold within the molding surface pressure of 5kg / cm 2 ~30kg / cm 2 of flat plate in the range, or formed into a block shape, molding After the body is cured and dried, it is fired in the temperature range of 1000 ° C to 1200 ° C, so that it has water retention and water permeability, as a water permeable / water retaining material, filtration material, purification material, sound absorbing material, vegetation material, etc. A method for producing a coarse-grained sintered body having useful open-cell pores A law has been proposed.
しかしながら、この方法においては、骨材粒子間に100μm(0.1mm)〜5000μm(5mm)の孔隙を有する粗粒子焼結体が得られるが、この方法の場合においても、上述したベンケイソウ科セダム属植物等の比較的大型の植物は生育し難いという問題がある。 However, in this method, a coarse particle sintered body having pores of 100 μm (0.1 mm) to 5000 μm (5 mm) between the aggregate particles can be obtained. There is a problem that relatively large plants such as are difficult to grow.
更に、特開2002-335,747号公報には、0.1〜100μmの多数の細孔を有するクリンカーアッシュ等の無機材料を造粒して粒径5〜15mmの造粒骨材(粗粒骨材)を調製し、この粗粒骨材にソーダ石灰ガラス及び水硬性セメントよりなる多孔質結晶化ガラス(バインダー)を造粒骨材が60〜95重量%で多孔質結晶化ガラスが5〜40重量%となるように配合し、これら配合物100重量部に対して10〜25重量部の成形用水分を添加して混合し、得られた造粒骨材混合物を型枠内に投入し、成形面圧力5kg/cm2以下で振動成形を行い、得られた成形物を養生した後、1000〜1200℃で焼成する緑化用植生基盤材の製造方法が提案されている。 Furthermore, JP 2002-335,747 A discloses a granulated aggregate (coarse aggregate) having a particle diameter of 5 to 15 mm by granulating an inorganic material such as clinker ash having a large number of pores of 0.1 to 100 μm. ), And porous crystallized glass (binder) made of soda-lime glass and hydraulic cement is added to this coarse-grained aggregate. The aggregated aggregate is 60 to 95% by weight and the porous crystallized glass is 5 to 40% by weight. %, And 10 to 25 parts by weight of molding water is added to 100 parts by weight of these blends and mixed. The resulting granulated aggregate mixture is put into a mold and molded. A method for producing a vegetation base material for greening is proposed in which vibration molding is performed at a surface pressure of 5 kg / cm 2 or less, the obtained molded product is cured, and then fired at 1000 to 1200 ° C.
しかしながら、この方法においては、骨材粒子間に0.4〜10mmの孔隙が形成され、ベンケイソウ科セダム属植物等の比較的大型の植物の生育が可能ではあるものの、骨材としてクリンカーアッシュ等の無機材料を造粒して得られた造粒骨材を用いるため、造粒工程が余分に必要になり、それだけ製品コストが嵩むという問題があるほか、機械的強度が不足し、実際の使用に際して機械的強度に優れた細粒部と併用する必要があり、この点でも製品コストが嵩むという問題がある。 However, in this method, a pore of 0.4 to 10 mm is formed between the aggregate particles, and a relatively large plant such as a genus Sedum can be grown, but as an aggregate, clinker ash or the like is used. Since granulated aggregates obtained by granulating inorganic materials are used, an extra granulation step is required, resulting in increased product costs and insufficient mechanical strength. It is necessary to use in combination with a fine-grained portion excellent in mechanical strength, and there is also a problem that the product cost increases in this respect.
そこで、本発明者らは、骨材粒子間の孔隙がベンケイソウ科セダム属植物等の比較的大型の植物の生育が可能な程度に十分大きく、また、植生緑化基盤材として用いるのに十分な機械的強度を有し、しかも、造粒工程を必要とせずに工業的に安価に製造することができる植生緑化基盤材の製造方法について鋭意検討した結果、水分含有量5〜20重量%であって粒径1〜7mmのクリンカーアッシュ、水硬性セメント及びガラス粉からなる原料混合物及び添加水の混合を攪拌羽根無しの拡散混合型ミキサーで行い、得られた混合物を振動成形により成形することにより、微生物の繁殖に適した0.1〜100μmの多数の細孔を有するクリンカーアッシュの特性を損なうことなく、上記の目的を達成できることを見出し、本発明を完成した。 Therefore, the inventors of the present invention have a sufficiently large pore between the aggregate particles so that a relatively large plant such as a genus Sedum can be grown, and a sufficient machine for use as a vegetation planting base material. As a result of intensive investigations on a method for producing a vegetation planting base material that has high strength and can be produced industrially at low cost without requiring a granulation step, the water content is 5 to 20% by weight. By mixing the raw material mixture consisting of clinker ash having a particle size of 1 to 7 mm, hydraulic cement and glass powder, and added water with a diffusion mixing type mixer without a stirring blade, and molding the resulting mixture by vibration molding, microorganisms The inventors have found that the above object can be achieved without impairing the properties of clinker ash having a large number of pores of 0.1 to 100 μm suitable for the propagation of the present invention, and have completed the present invention.
従って、本発明の目的は、骨材粒子間の孔隙がベンケイソウ科セダム属植物等の比較的大型の植物の生育が可能な程度に十分大きく、また、植生緑化基盤材として用いるのに十分な機械的強度を有する植生緑化基盤材を、造粒工程を必要とすることなく工業的に安価に製造することができる植生緑化基盤材の製造方法を提供することにある。 Accordingly, an object of the present invention is to provide a machine having sufficient pores between aggregate particles so that a relatively large plant such as a genus Sedum can be grown, and sufficient for use as a vegetation planting base material. An object of the present invention is to provide a method for producing a vegetation greening base material, which can industrially produce a vegetation greening base material having sufficient strength industrially at low cost without requiring a granulation step.
すなわち、本発明は、水分含有量5〜20重量%であって粒径1〜7mmのクリンカーアッシュ40〜70重量%、水硬性セメント15〜25重量%及び粒径5mm以下のガラス粉15〜25重量%からなる原料混合物に添加水を添加してクリンカーアッシュ含有水分を含む水分含有量を10〜20重量%に調整し、混合して成形し、乾燥した後、1000〜1200℃で焼成して植生緑化基盤材を製造するに際し、原料混合物及び添加水の混合を攪拌羽根無しの拡散混合型ミキサーで行い、得られた混合物を振動成形により成形し、次いで得られた成形物を養生した後、乾燥して焼成する、植生緑化基盤材の製造方法である。 That is, the present invention has a moisture content of 5 to 20% by weight, a clinker ash of 40 to 70% by weight of a particle size of 1 to 7 mm, a hydraulic cement of 15 to 25% by weight, and a glass powder of 15 to 25 of a particle size of 5 mm or less. Add water to the raw material mixture consisting of wt% to adjust the water content including clinker ash containing water to 10 to 20 wt%, mix and mold, dry, then fire at 1000 to 1200 ° C. When producing the vegetation greening base material, mixing of the raw material mixture and added water is performed with a diffusion mixing type mixer without stirring blades, the resulting mixture is molded by vibration molding, and then the resulting molded product is cured, This is a method for producing a vegetation greening base material that is dried and fired.
本発明方法において、原料混合物として用いるクリンカーアッシュは、その保管状況によっても異なるが、通常その水分含有量が5〜20重量%であり、篩い分けして粒径の大きなものと小さなものとをカットして粒径1〜7mm、好ましくは3〜5mmのものが用いられる。この粒径が1mmより小さいと気孔率が低下し、反対に、7mmより大きくなると機械的強度が低下する。 In the method of the present invention, the clinker ash used as a raw material mixture varies depending on the storage conditions, but usually has a water content of 5 to 20% by weight, and is screened to cut large and small particle sizes. Thus, a particle size of 1 to 7 mm, preferably 3 to 5 mm is used. When the particle size is smaller than 1 mm, the porosity is lowered. On the contrary, when the particle size is larger than 7 mm, the mechanical strength is lowered.
また、このクリンカーアッシュに原料混合物として配合する水硬性セメントについては、例えば高炉セメント、ポルトランドセメント、フライアッシュセメント、アルミナセメント、ホワイトセメント等を挙げることができ、これらはその1種のみを単独で用いることができるほか、2種以上を混合して用いてもよい。この水硬性セメントについては、経済性やリサイクル性等の観点から、好ましくは高炉セメントである。 Examples of the hydraulic cement to be blended in the clinker ash as a raw material mixture include, for example, blast furnace cement, Portland cement, fly ash cement, alumina cement, white cement, etc., and these are used alone. In addition, two or more kinds may be mixed and used. The hydraulic cement is preferably a blast furnace cement from the viewpoints of economy and recyclability.
更に、上記クリンカーアッシュ及び水硬性セメントと共に原料混合物として配合されるガラス粉は、焼成時に溶融し、上記水硬性セメントと相俟って骨材(クリンカーアッシュ)の粒子間に孔隙を形成しつつこれら骨材粒子間を部分的に結合するものであり、具体的には、板ガラス、ビンガラス等の屑ガラス(ソーダ石灰ガラス)を粉砕して形成された5mm以下、好ましくは2mm以下、より好ましくは0.6mm以下のものが用いられる。 Furthermore, the glass powder blended as a raw material mixture together with the clinker ash and hydraulic cement melts at the time of firing, and together with the hydraulic cement forms these pores while forming pores between aggregate (clinker ash) particles. Specifically, the aggregate particles are bonded to each other, and specifically, 5 mm or less, preferably 2 mm or less, more preferably 0, formed by pulverizing waste glass (soda lime glass) such as plate glass and bottle glass. .6mm or less is used.
本発明においては、上記のクリンカーアッシュ、水硬性セメント及びガラス粉をクリンカーアッシュ40〜70重量%、好ましくは55〜65重量%、水硬性セメント15〜25重量%、好ましくは20重量%前後、及びガラス粉15〜25重量%、好ましくは20重量%前後の割合で配合して原料混合物とする。クリンカーアッシュについてはその配合割合が40重量%より低いと気孔率が低下して比重が上がり、反対に、70重量%より高くなると機械的強度が低下し、また、水硬性セメントについてはその配合割合が15重量%より低いと養生して乾燥したのちの強度が低くて保形性がなく取扱いが困難になり、反対に、25重量%より高くなると気孔率が低下して比重が上がり、更に、ガラス粉についてはその配合割合が15重量%より低いと機械的強度が低下し、反対に、25重量%より高くなると気孔率が低下して比重が上がるという問題が生じる。なお、この原料混合物中には、本発明の趣旨を損なわない範囲で、必要により顔料、フライアッシュ等の第三成分を配合してもよい。 In the present invention, the above clinker ash, hydraulic cement and glass powder are clinker ash 40 to 70% by weight, preferably 55 to 65% by weight, hydraulic cement 15 to 25% by weight, preferably around 20% by weight, and Glass powder is blended at a ratio of 15 to 25% by weight, preferably around 20% by weight to obtain a raw material mixture. For clinker ash, if the blending ratio is lower than 40% by weight, the porosity decreases and the specific gravity increases. On the other hand, if it exceeds 70% by weight, the mechanical strength decreases, and for hydraulic cement, the blending ratio. If it is lower than 15% by weight, the strength after curing and drying is low and the shape is not retained, making it difficult to handle. On the other hand, if it is higher than 25% by weight, the porosity decreases and the specific gravity increases. As for glass powder, if the blending ratio is lower than 15% by weight, the mechanical strength is lowered. On the other hand, if it is higher than 25% by weight, the porosity is lowered and the specific gravity is raised. In addition, in this raw material mixture, you may mix | blend 3rd components, such as a pigment and a fly ash, if necessary in the range which does not impair the meaning of this invention.
このようにして得られた原料混合物については、次に、添加水を添加してクリンカーアッシュ含有水分を含む水分含有量を10〜20重量%に調整し、混合して、所定の形状に成形されるが、この際に、原料混合物及び添加水の混合を攪拌羽根無しの拡散混合型ミキサーで行い、また、得られた混合物を振動成形により成形する。 The raw material mixture thus obtained is then molded into a predetermined shape by adding water and adjusting the water content including clinker ash-containing water to 10 to 20% by weight and mixing. At this time, the raw material mixture and the added water are mixed by a diffusion mixing type mixer without a stirring blade, and the obtained mixture is formed by vibration molding.
ここで、原料混合物及び添加水の混合を行うための攪拌羽根無しの拡散混合型ミキサーは、具体的には、搖動盤上に可撓自在のゴムボールを取り付け、このゴムボール内に原料混合物及び添加水を装入し、加速してランダム方向に搖動させながら混合を行うミキサーであり、千代田技研工業株式会社製のOmniMixer(オムニミキサー)がある。 Here, in the diffusion mixing type mixer without stirring blades for mixing the raw material mixture and the added water, specifically, a flexible rubber ball is mounted on a sliding plate, and the raw material mixture and There is an OmniMixer manufactured by Chiyoda Giken Kogyo Co., Ltd., which mixes while charging the additive water and accelerating it in a random direction.
この拡散混合型ミキサーでの原料混合物及び添加水の混合に際しては、好ましくは最初に添加水を添加することなく原料混合物を予備混合し、次いで添加水を添加して混合するのがよく、より好ましくは、添加水を添加することなく行う原料混合物の予備混合を150rpm以下、好ましくは80〜100のrpmの低速で10〜60秒、好ましくは20〜40秒行い、また、添加水を添加して行う予備混合後の混合を200rpm以上、好ましくは220〜240rpmの高速で30秒〜5分、好ましくは1〜3分行うのがよい。 When mixing the raw material mixture and the added water in this diffusion mixing type mixer, preferably the raw material mixture is premixed first without adding the added water, and then the added water is added and mixed, more preferably. The premixing of the raw material mixture, which is performed without adding added water, is performed at a low speed of 150 rpm or less, preferably 80 to 100 rpm for 10 to 60 seconds, preferably 20 to 40 seconds, and the added water is added. The mixing after the preliminary mixing is performed at a high speed of 200 rpm or more, preferably 220 to 240 rpm for 30 seconds to 5 minutes, preferably 1 to 3 minutes.
拡散混合型ミキサーで行う原料混合物及び添加水の混合を上記の添加水を添加することなく行う予備混合とこの予備混合の後に添加水を添加して行う混合とに分けて行うことにより、クリンカーアッシュの粒子表面に水硬性セメント及びガラス粉の混合物を均一に付着せしめ、また、このクリンカーアッシュの粒子表面に付着した水硬性セメント及びガラス粉に添加水を均一に行き渡らせることができ、部分的に強度の弱いところが無くて均一な品質の製品を製造することができる。また、その際に、予備混合を150rpm以下の低速で行うことにより水硬性セメントやガラス粉の飛散を防止でき、また、添加水を添加して行う予備混合後の混合を200rpm以上の高速で行うことにより比較的少量の添加水を混合物全体に均一に分散せしめることができるほか、混合時間を短縮することができる。 The clinker ash is obtained by dividing the mixing of the raw material mixture and the additive water performed in the diffusion mixing type mixer into the preliminary mixing performed without adding the above-described additional water and the mixing performed by adding the additional water after the preliminary mixing. The mixture of hydraulic cement and glass powder uniformly adheres to the surface of the particles, and the added water can be evenly distributed to the hydraulic cement and glass powder adhered to the surface of the particles of the clinker ash. A product with uniform quality can be produced with no weakness. At that time, the preliminary mixing is performed at a low speed of 150 rpm or less to prevent scattering of the hydraulic cement or the glass powder, and the mixing after the preliminary mixing performed by adding the added water is performed at a high speed of 200 rpm or more. As a result, a relatively small amount of added water can be uniformly dispersed throughout the mixture, and the mixing time can be shortened.
このようにして得られた原料混合物及び添加水の混合物については、次に振動成形により所定の形状、例えば縦200〜250mm×横200〜500mm×厚さ20〜100mmの平板形状や、表面に凹凸模様のある平板形状等の種々の形状に成形する。この混合物の振動成形は、通常、振動数2000〜6000rpm及び振幅0.2〜1.2mm、好ましくは振動数3000〜5000rpm及び振幅0.3〜0.7mmの条件下に、0.01〜0.2kg/cm2、好ましくは0.02〜0.05kg/cm2の面圧を付与しながら行われる。成形条件については振動数・振幅が高すぎるとクリンカーアッシュが破損あるいは破壊する虞があり、反対に、振動数・振幅が低すぎると締め固まらない場合があり、また、振動成形時に加える面圧については0.01kg/cm2より低いと形状の形成や保持ができなくなり、反対に、0.2kg/cm2より高いとクリンカーアッシュが破損あるいは破壊が発生する。 The raw material mixture and additive water mixture thus obtained are then subjected to vibration molding to a predetermined shape, for example, a flat plate shape having a length of 200 to 250 mm × width of 200 to 500 mm × thickness of 20 to 100 mm, and unevenness on the surface. Molded into various shapes such as a flat plate with a pattern. The vibration molding of this mixture is usually 0.01 to 0 under the conditions of a frequency of 2000 to 6000 rpm and an amplitude of 0.2 to 1.2 mm, preferably a frequency of 3000 to 5000 rpm and an amplitude of 0.3 to 0.7 mm. It is carried out while applying a surface pressure of 2 kg / cm 2 , preferably 0.02 to 0.05 kg / cm 2 . As for molding conditions, if the frequency and amplitude are too high, the clinker ash may be damaged or destroyed. Conversely, if the frequency and amplitude are too low, the clinker ash may not be compacted. If it is lower than 0.01 kg / cm 2 , the shape cannot be formed or held. Conversely, if it is higher than 0.2 kg / cm 2 , the clinker ash is broken or broken.
次に、混合物を成形して得られた成形物については水硬性セメントの水和反応が進んで硬化するまで養生するが、この際の成形物の養生は、好ましくは成形物の曲げ強度が8kg/cm2以上、より好ましくは10kg/cm2程度になるまで行うのがよく、養生後の成形物の曲げ強度が8kg/cm2より低いと焼成時に破損し易くてその取扱いが困難になる。 Next, the molded product obtained by molding the mixture is cured until the hydration reaction of the hydraulic cement proceeds and hardens. In this case, the molded product preferably has a bending strength of 8 kg. / cm 2 or more, more preferably about 10 kg / cm 2 , and if the molded product has a bending strength of less than 8 kg / cm 2 after curing, it is easily damaged during firing and is difficult to handle.
この成形物の養生は、混合物の成形後、当該成形物を1〜4日間、好ましくは1〜2日間放置する自然養生であっても、また、30〜80℃、好ましくは50℃前後で3〜4時間、好ましくは3〜4時間行う蒸気養生であってもよく、更には、これら自然養生と蒸気養生とを組み合わせて行ってもよい。 Curing of the molded product may be natural curing in which the molded product is allowed to stand for 1 to 4 days, preferably 1 to 2 days after molding of the mixture, and may be 3 to 30 to 80 ° C, preferably about 50 ° C. Steam curing may be performed for ˜4 hours, preferably 3 to 4 hours, or may be performed by combining these natural curing and steam curing.
上記の養生が終了して所定の曲げ強度に達した成形物は、次に焼成され、製品の植生緑化基盤材とされる。この成形物の焼成は、焼成温度1000〜1200℃、好ましくは1100〜1200℃、及び、焼成時間1.5〜30時間、好ましくは2〜4時間の条件で行われ、また、焼成装置については、上記焼成条件の焼成温度1000〜1200℃及び焼成時間1.5〜30時間を満たすことができる装置であればどのような装置であつてもよく、例えばシャトルキルン等の装置を用いて行うバッチ式であつても、また、例えばローラーハースキルンを用いて行う連続式であつてもよい。焼成温度が1000℃より低いと未焼結部分が生じて基盤材の強度が低下し、また、1200℃より高いと成形物全体が溶融して製品形状を維持できなくなる。 The molded product that has reached the predetermined bending strength after the above curing is fired and used as a vegetation greening base material of the product. Firing of this molded product is performed under the conditions of a firing temperature of 1000 to 1200 ° C, preferably 1100 to 1200 ° C, and a firing time of 1.5 to 30 hours, preferably 2 to 4 hours. Any apparatus can be used as long as the apparatus can satisfy a baking temperature of 1000 to 1200 ° C. and a baking time of 1.5 to 30 hours under the above-described baking conditions, for example, a batch performed using an apparatus such as a shuttle kiln. Even if it is a type | formula, it may be a continuous type | formula performed, for example using a roller hearth kiln. When the firing temperature is lower than 1000 ° C., unsintered portions are formed, and the strength of the base material is lowered.
本発明の方法によって得られる植生緑化基盤材は、通常、嵩比重1.0〜1.2、曲げ強度(JIS A 5411準拠、気乾状態)1N/mm2前後、吸水率(JIS A 5209準拠、体積換算)20〜30vol%、及び透水性(インターロッキングブロック協会法)0.3×10-2〜10cm/Sを有し、ベンケイソウ科セダム属植物等の比較的大型の植物が十分に生育可能である。 The vegetation planting base material obtained by the method of the present invention usually has a bulk specific gravity of 1.0 to 1.2, bending strength (JIS A 5411 compliant, air-dried) around 1 N / mm 2 , water absorption (JIS A 5209 compliant). , Volume conversion) 20-30 vol%, and water permeability (interlocking block association method) 0.3 × 10 −2 to 10 cm / S, and relatively large plants such as crassulaceae sedum genus grow sufficiently Is possible.
本発明の製造方法によれば、骨材粒子間の孔隙がベンケイソウ科セダム属植物等の比較的大型の植物の生育が可能な程度に十分大きく、また、植生緑化基盤材として用いるのに十分な機械的強度を有する植生緑化基盤材を、造粒工程を必要とすることなく工業的に安価に製造することができる。 According to the production method of the present invention, the pores between the aggregate particles are large enough to allow growth of relatively large plants such as the genus Sedum, and are sufficient for use as a vegetation planting base material. A vegetation greening base material having mechanical strength can be produced industrially at low cost without requiring a granulation step.
以下、実施例及び比較例に基づいて、本発明の公的な実施の形態を具体的に説明する。 Hereinafter, based on an Example and a comparative example, official embodiment of this invention is described concretely.
〔実施例1〜12〕
篩い分けして粒径3mm未満と5mm超えをカットした粒径3〜5mmのクリンカーアッシュ(水分含有量10wt%前後)と、高炉セメントB種と、屑ガラス(三和化学社製)を粉砕して製造され、篩い分けして0.6mm超えをカットした粒径0.6mm以下のガラス粉とを表1に示す割合で配合し、原料混合物とした。
[Examples 1 to 12]
Crusher ash (moisture content around 10 wt%), blast furnace cement type B, and waste glass (manufactured by Sanwa Chemical Co., Ltd.) with a particle size of 3 to 5 mm that have been screened and cut to a particle size of less than 3 mm and more than 5 mm A glass powder having a particle size of 0.6 mm or less, which was produced by sieving and cut to exceed 0.6 mm, was blended at a ratio shown in Table 1 to obtain a raw material mixture.
この原料混合物を表1に示す割合で拡散混合型ミキサー(千代田技研工業社製OmniMixer)に装入し、先ず、添加水を添加することなく表1に示す条件で予備混合した後、クリンカーアッシュ中の水分も含めて水分含有量が表1に示す割合になるように添加水を添加し、次いで表1に示す条件で混合した。 This raw material mixture was charged into a diffusion mixing mixer (OmniMixer manufactured by Chiyoda Giken Kogyo Co., Ltd.) at the ratio shown in Table 1, and first premixed under the conditions shown in Table 1 without adding water, and then in the clinker ash The added water was added so that the water content including the water was in the ratio shown in Table 1, and then mixed under the conditions shown in Table 1.
次に、得られた混合物を振動成形機(千代田技研工業社製)の金型内に充填し、振動数4000、振幅0.5mm及び面圧0.03kg/cm2の条件下に振動成形し、縦250mm×横400mm×厚さ50mmの平板形状に成形した。
得られた成形物をその敷板と共に金型から取り出し、4日間放置して自然養生により養生した。成形物の養生は曲げ強度が10kg/cm2程度になるのを目安にして行った。
Next, the obtained mixture is filled in a mold of a vibration molding machine (manufactured by Chiyoda Giken Kogyo Co., Ltd.), and vibration-molded under conditions of a frequency of 4000, an amplitude of 0.5 mm, and a surface pressure of 0.03 kg / cm 2. They were molded into a flat plate shape of 250 mm long × 400 mm wide × 50 mm thick.
The obtained molded product was taken out from the mold together with the base plate and left for 4 days to be cured by natural curing. The molded product was cured with a bending strength of about 10 kg / cm 2 as a guide.
次に、上で得られた養生成形物を、ローラーハースキルンを用いて焼成温度1100〜1200℃、焼成時間(焼成温度の保持時間)5〜30分、焼成速度200〜250mm/分、及び昇降温速度2〜10℃/分の条件で焼成し、各実施例1〜12の植生緑化基盤材を得た。 Next, using the roller hearth kiln, the calcined temperature 1100 to 1200 ° C., the calcining time (the calcining temperature holding time) 5 to 30 min, the calcining speed 200 to 250 mm / min, and the elevation It fired on the conditions of a temperature rate of 2-10 degree-C / min, and obtained the vegetation greening base material of each Examples 1-12.
得られた各実施例1〜12の植生緑化基盤材について、その嵩比重、曲げ強度(JIS A 5411準拠、気乾状態)、吸水率(JIS A 5209準拠、体積換算)、及び透水性(インターロッキングブロック協会法)を測定した。
また、各実施例1〜12の植生緑化基盤材に、初期の活着を促すために土壌を約10〜30mmの厚さに敷き均し、この土壌にベンケイソウ科セダム属植物のメキシコマンネングサの切り苗(10〜50mm)を手植えにより植え付け、屋外の日照りの良好な場所で生育させ、1年経過した時点でその活着・生育の状態を調べ、◎:僅かに形態の変化が認められるが生育が良好、○:やや生育が低下するが鑑賞に耐えられる、×:枯死の3段階で評価した。
測定された各実施例1〜12の植生緑化基盤材の物性とメキシコマンネングサの活着・生育の評価結果を表1に示す。
About the obtained vegetation planting base material of each Example 1-12, the bulk specific gravity, bending strength (JIS A 5411 compliant, air-dried state), water absorption (JIS A 5209 compliant, volume conversion), and water permeability (inter Rocking block association method) was measured.
In addition, in order to promote the initial establishment of the vegetation planting base material of each of Examples 1 to 12, the soil was spread to a thickness of about 10 to 30 mm, and this soil was cut into seedlings of Mexican manengusa of the genus Sedum spp. 10-50mm) planted by hand planting, grown in a place with good sunlight, and after 1 year, the state of its survival and growth was examined. ◎: Slight change in form was observed, but growth was good. ○: Slightly reduced growth, but withstands appreciation, ×: Evaluation was made in three stages of death.
Table 1 shows the measured physical properties of the vegetation greening base materials of Examples 1 to 12 and the evaluation results of the survival and growth of Mexican munengusa.
〔比較例1〕
実施例6と同じ組成を有する原料混合物を用い、攪拌羽付ミキサー(アイリッヒ社製のアイリッヒミキサー)を用いて混合した以外は、実施例6と同様にして比較例1の植生緑化基盤材を得た。
得られた比較例1の植生緑化基盤材について、上記各実施例の場合と同様にその物性を測定すると共に、メキシコマンネングサの活着・生育の評価をした。
結果を表2に示す。
[Comparative Example 1]
The vegetation planting base material of Comparative Example 1 was prepared in the same manner as in Example 6 except that a raw material mixture having the same composition as in Example 6 was used and mixed using a mixer with a stirring blade (Eirich mixer manufactured by Eirich). Obtained.
About the obtained vegetation greening base material of the comparative example 1, while measuring the physical property similarly to the case of each said Example, the survival and growth of Mexican manengusa were evaluated.
The results are shown in Table 2.
〔比較例2〕
実施例6と同じ組成を有する原料混合物を用い、プレス成形機(後藤鉄工所社製50tプレス)を用いて成形した以外は、実施例6と同様にして比較例2の植生緑化基盤材を得た。
得られた比較例2の植生緑化基盤材について、上記各実施例の場合と同様にその物性を測定すると共に、メキシコマンネングサの活着・生育の評価をした。
結果を表2に示す。
[Comparative Example 2]
A vegetation greening base material of Comparative Example 2 was obtained in the same manner as in Example 6 except that a raw material mixture having the same composition as in Example 6 was used and a press molding machine (50 ton press manufactured by Goto Iron Works Co., Ltd.) was used. It was.
About the obtained vegetation greening base material of the comparative example 2, while measuring the physical property similarly to the case of each said Example, the survival and growth of Mexican manengusa were evaluated.
The results are shown in Table 2.
〔比較例3〜6〕
上記実施例6で用いたと同じクリンカーアッシュ、高炉セメント、及びガラス粉を用い、原料混合物を表2に示す配合割合に調整した以外は、実施例6と同様にして比較例2の植生緑化基盤材を得た。
得られた比較例2の植生緑化基盤材について、上記各実施例の場合と同様にその物性を測定すると共に、メキシコマンネングサの活着・生育の評価をした。
結果を表2に示す。
[Comparative Examples 3 to 6]
The same clinker ash, blast furnace cement, and glass powder as used in Example 6 above were used, and the vegetation greening base material of Comparative Example 2 was prepared in the same manner as in Example 6 except that the raw material mixture was adjusted to the blending ratio shown in Table 2. Got.
About the obtained vegetation greening base material of the comparative example 2, while measuring the physical property similarly to the case of each said Example, the survival and growth of Mexican manengusa were evaluated.
The results are shown in Table 2.
本発明の方法によれば、骨材粒子間の孔隙がベンケイソウ科セダム属植物等の比較的大型の植物の生育が可能な程度に十分大きく、また、植生緑化基盤材として用いるのに十分な機械的強度を有する植生緑化基盤材を、工業的に安価に製造することができ、建物、河川、道路、公園、ダム等の土木建造物においてその種々の外面の緑化に寄与するだけでなく、近年問題となっているヒートアイランド現象の防止あるいは抑制に寄与するものである。 According to the method of the present invention, the pores between the aggregate particles are large enough to allow the growth of relatively large plants such as the genus Sedum, and the machine is sufficient for use as a vegetation planting base material. Vegetation planting base material with high mechanical strength can be manufactured industrially at low cost, and in addition to contributing to the greening of various external surfaces in civil engineering buildings such as buildings, rivers, roads, parks, dams, etc., in recent years This contributes to prevention or suppression of the heat island phenomenon that is a problem.
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JP2003290267A JP4064319B2 (en) | 2003-08-08 | 2003-08-08 | Method for manufacturing vegetation planting base material |
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CNB2004100562984A CN100376511C (en) | 2003-08-08 | 2004-08-06 | Manufacturing method of vegetation green substrate |
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JP2009007233A (en) * | 2007-06-29 | 2009-01-15 | Kitakyushu Foundation For The Advancement Of Industry Science & Technology | Porous ceramic body and its production method |
JP2012131702A (en) * | 2012-01-27 | 2012-07-12 | Kitakyushu Foundation For The Advancement Of Industry Science & Technology | Method of manufacturing ceramic porous body |
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CN110959423A (en) * | 2018-09-26 | 2020-04-07 | 广东清大同科环保技术有限公司 | Grass planting brick for roof planting and preparation method thereof |
CN114315413B (en) * | 2022-03-14 | 2022-05-17 | 山东绿达建设发展集团有限公司 | Method for manufacturing vegetation greening base material |
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CN1096281A (en) * | 1993-10-22 | 1994-12-14 | 大连市环境科学研究所 | High-strength powder coal ash inorganic artificial marble and manufacture method thereof |
JP3614963B2 (en) * | 1996-01-24 | 2005-01-26 | 太平洋セメント株式会社 | Concrete block for planting |
JP2002335747A (en) * | 2001-05-18 | 2002-11-26 | Tetra Co Ltd | Vegetation base material for afforestation, vegetation unit and method for specific space afforestation using the vegetation base material and vegetation unit |
JP2002348171A (en) * | 2001-05-25 | 2002-12-04 | Clay Baan Gijutsu Kenkyusho:Kk | Vegetation base material and its manufacturing method |
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JP2012131702A (en) * | 2012-01-27 | 2012-07-12 | Kitakyushu Foundation For The Advancement Of Industry Science & Technology | Method of manufacturing ceramic porous body |
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