JP2004068522A - Electric insulation repair/reinforcement material and method for common use in electric protection for reinforced concrete structure - Google Patents
Electric insulation repair/reinforcement material and method for common use in electric protection for reinforced concrete structure Download PDFInfo
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- JP2004068522A JP2004068522A JP2002232659A JP2002232659A JP2004068522A JP 2004068522 A JP2004068522 A JP 2004068522A JP 2002232659 A JP2002232659 A JP 2002232659A JP 2002232659 A JP2002232659 A JP 2002232659A JP 2004068522 A JP2004068522 A JP 2004068522A
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- repair
- reinforcement
- reinforced concrete
- electrical insulation
- concrete structure
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Description
【0001】
【発明の属する技術分野】
本発明は、鉄筋コンクリート構造物の埋設されている鉄筋の腐食による劣化防止を目的とした鉄筋コンクリート構造物の電気防食併用補修・補強に用いられる電気絶縁補修・補強材及び鉄筋コンクリート構造物の電気防食併用補修・補強方法に関する。
【0002】
【従来の技術】
鉄筋コンクリート構造物は、永久不滅と考えられた時期もあったが、近年、年月を経た鉄筋コンクリート構造物のコンクリートは、コールドジョイントや中性化、塩害若しくは施工不良など様々な理由により、コンクリート片としての剥離落下やひび割れによる漏水をもたらし、社会問題となってきた。
【0003】
特に、塩害地区においての鉄筋コンクリート構造物は、塩分がコンクリート表面に付着する。塩分がコンクリート内部に浸透した状態で、外気が乾燥すると水分が蒸発し、塩分だけが内部に残り、この繰り返しにより次第に塩分濃度が濃縮される。こうして鉄筋コンクリート構造物は年月を経てコンクリート内部の鉄筋が錆びてその構造物の本来の使用性と機能性を失うことがある。また鉄筋が膨張してコンクリート片として剥離落下し、第三者傷害の原因ともなる。
【0004】
その対策として、土木学会発行のコンクリート標準示方書(維持管理編)には構造物の外観グレードにより、その標準的な工法を示している。
【0005】
表1には構造物の外観上のグレードと劣化の状態が示されている。
【0006】
【表1】
【0007】
表2には構造物の外観上のグレードと対策が示されている。
【0008】
【表2】
◎ :標準的な対策 ○:場合によっては考えられる対策
(○):予防的に実施される対策
【0009】
表3には構造物の外観上のグレードと標準的な性能低下が示されている。
【0010】
【表3】
【0011】
【0012】
【0013】
一般には塩害地区において塩害により鉄筋コンクリート構造物例えば橋梁の床版が輪荷重の増大により耐荷力が不足する場合は、機能性や使用性を保つため鋼板やFRP等の補強材をコンクリート面に接着する方法がある。また、桁や壁高欄などは、鉄筋の腐食や材料に起因するひび割れ等によるはく離、はく落を防止するために、ガラス繊維やビニロン等の合成繊維をクロス状にしたものを現場にて積層し補修材としてコンクリート面に接着する補修又は補強方法がある。
【0014】
コンクリート中の鉄筋等の鋼材が塩分で腐食することを防止するための工法としては電気防食がある。
【0015】
電気防食方法としては、線状陽極による電気防食方法とパネル陽極による電気防食方法がよく知られている。
【0016】
【発明が解決しようとする課題】
しかしながら、上述したような電気防食方法と補修・補強方法とを併用するのは、つぎのような課題があった。
【0017】
電気防食を施した構造物に、鋼板や炭素繊維シート等の導電性の補修・補強材で、補修又は補強を行うとすると、この補修・補強材と電気防食用の電極との距離が近かったり、補修・補強材と電極や番線等の鋼材とが部分接触したりすることにより、電気的短絡を起こしたり、補修・補強材に防食電流が流れ、設定した防食対象の鋼材への供給電流に障害を与えることがある。そのためコンクリートの鉄筋等の鋼材に適正な電流を供給できなくなることもある。
【0018】
また、鋼板や炭素繊維シート等をコンクリート面に接着して覆って被覆してしまうと電極の電圧を高くしても塩素ガス等の発生に伴いガスブロッキング現象が生じ該電極から電流が流れにくくなり、コンクリートの鉄筋等の鋼材に適正な防食電流が供給できなくなることもある。
【0019】
【課題を解決するための手段】
本発明者等は、鋭意研究を重ねた結果、以下に述べるような鉄筋コンクリート構造物において、上記課題を解決することのできる鉄筋コンクリート構造物の電気防食用補修・補強に用いられる電気絶縁補修・補強材及び鉄筋コンクリート構造物の電気防食併用補修・補強方法を発明した。
【0020】
すなわち、本発明は、導電性補修・補強部材の片面に電気絶縁層を形成したことを特徴とする鉄筋コンクリート構造物の電気防食併用補修・補強に用いられる電気絶縁補修・補強材を提供する。
【0021】
本発明は、導電性補修・補強部材の片面に電気絶縁層を形成した電気絶縁補修・補強材であって、この電気絶縁補修・補強材を鉄筋コンクリート構造物のコンクリート面に取り付けたとき、該構造物のコンクリート面が適宜の間隔で露出する開口部を形成したことを特徴とする鉄筋コンクリート構造物の電気防食併用補修・補強に用いられる電気絶縁補修・補強材を提供する。
【0022】
本発明は、上記発明にあって、好ましくは、電気絶縁層が、光硬化性樹脂、ガラス繊維、不織布から選ばれることを特徴とする鉄筋コンクリート構造物の電気防食併用補修・補強に用いられる電気絶縁補修・補強材を提供する。
【0023】
本発明は、電極溝を形成し、この電極溝に電気防食用電極を位置させた鉄筋コンクリート構造物のコンクリート面に、片面に電気絶縁層を形成した電気絶縁補修・補強材をコンクリート面と電気絶縁層とを向かい合わせて取り付けたことを特徴とする鉄筋コンクリート構造物の電気防食併用補修・補強方法を提供する。
【0024】
本発明は、電極溝を形成し、この電極溝に電気防食用電極を位置させた鉄筋コンクリート構造物のコンクリート面に、電気絶縁層を形成した後、電気絶縁層に導電性補修・補強部材を取り付けることを特徴とする鉄筋コンクリート構造物の電気防食併用補修・補強方法を提供する。
【0025】
本発明は、上記発明にあって、電気絶縁補修・補強材又は電気絶縁層及び導電性補修・補強部材は、適宜の間隔でコンクリート面が露出するように開口部が形成されていることを特徴とする鉄筋コンクリート構造物の電気防食併用補修・補強方法を提供する。
【0026】
【発明の実施の形態】
つぎに、本発明に係る鉄筋コンクリート構造物の電気防食併用補修・補強に用いられる電気絶縁補修・補強材の実施の形態を図1乃至図5に基き説明する。
【0027】
図1は、鋼板1の片面に電気絶縁層2を形成した電気絶縁補修・補強材10を示す。電気絶縁層2は光硬化性樹脂により形成された光硬化型絶縁シートを鋼板1の上に貼着されて形成される。
【0028】
図2は、炭素繊維シート11の片面にガラス繊維や不織布を織り込んで電気絶縁層2を形成した電気絶縁補修・補強材10を示す。
【0029】
図3及び図4は、コンクリート構造物に取り付けたとき、該構造物のコンクリート面が、適宜の間隔で露出する開口部3が穿孔されて形成されている電気絶縁補修・補強材10を示す。
【0030】
この実施の形態において、電気絶縁補修・補強材10は、上記の実施の形態と同様に鋼板1又は炭素繊維シート11等の導電性補修・補強部材の片面に絶縁層2が形成され、上下を貫通する開口部3が適宜の間隔で穿孔されて開口されている。
【0031】
開口部3を有する電気絶縁補修・補強材10は、上述のような板状体によるものでなく、帯状体を格子状に組み合わせたものであってもよい。
【0032】
電気絶縁補修・補強材10に形成される開口部3は、後述する構造物20の表面に形成された電極溝4に位置させた電気防食用電極5上に位置させるのが好ましい。
【0033】
このようにして、いずれも全体として鉄筋コンクリート構造物の電気防食併用補修・補強に用いられる電気絶縁補修・補強材が形成される。
【0034】
つぎに、本発明に係る鉄筋コンクリート構造物の電気防食併用補修・補強方法を図5及び図6に基き説明する。
【0035】
鉄筋コンクリート構造物20のコンクリート面には図6に示すように定められた間隔で、電極溝4が形成され、この電極溝4に沿って線状の電気防食用電極5が挿入される。電気防食用電極5は必要に応じて充填材6によって埋設されて固定される。
【0036】
鉄筋コンクリート構造物20と上述の電気絶縁補修・補強材とは、図7に示すように、鉄筋コンクリート構造物20のコンクリート面に電気絶縁補修・補強材10を開口3が、電気防食用電極5上に位置するようにして公知の方法、例えばエポキシ樹脂系の接着剤7又はコンクリートアンカーで取り付ける。この実施の形態では、鉄筋コンクリート構造物20のコンクリート面に取り付ける電気絶縁補修・補強材10は、開口部3を形成したものを用いたが、開口部3が形成されていない電気絶縁補修・補強材10にあっても同様に接着剤7又はコンクリートアンカーで取り付けることで電気防食併用補修・補強方法を実施できる。
【0037】
上述の実施の形態は、鉄筋コンクリート構造物20に電気絶縁補修・補強材を取り付けたが、つぎのように行うこともできる。
【0038】
図7において、電極溝4を形成し、この電極溝4に電気防食用電極5を位置させた鉄筋コンクリート構造物20に電気絶縁層2を接着剤7等により接着して形成したのち、この電気絶縁層2に鋼板1又は炭素繊維シート11等の導電性補修・補強部材を貼着(貼着層は図示していない。)等により取り付ける。なお、図において30は鉄筋である。
【0039】
このようにして全体として、鉄筋コンクリート構造物の電気防食併用補修・補強方法が準備され、電極に通電することにより、埋設されている鉄筋等の鋼材に防食を施すとともに鉄筋コンクリート構造物の補修や補強を行うことができる。
【0040】
【発明の効果】
本発明は、上述のようにしてなるので、つぎの効果を有する。
【0041】
請求項1乃至請求項6において、鋼板や炭素繊維シート等の導電性補修・補強部材と電気防食用の電極との距離が近かったり、電極と該補修・補強部材とが接触することによる電気的短絡や防食対象の鋼材への供給電流の障害を防止することができる。
【0042】
請求項2乃至請求項6において、塩素ガス等の発生に伴うブロッキング現象を減少させることができる。
【図面の簡単な説明】
【図1】電気絶縁層を形成した電気絶縁補修・補強材の一実施の形態を示す断面図である。
【図2】電気絶縁層を形成した電気絶縁補修・補強材の別の実施の形態を示す断面図である。
【図3】電気絶縁層を形成した電気絶縁補修・補強材のさらに別の実施の形態を示す平面図である。
【図4】同断面図である。
【図5】鉄筋コンクリート構造物に電気防食用電極を配置した概略図である。
【図6】鉄筋コンクリート構造物に電気防食併用補修・補強方法を実施する手順を説明する断面図である。
【符号の説明】
1 導電性補修・補強部材としての鋼板
2 電気絶縁層
3 開口部
4 電極溝
5 電気防食用電極
6 充填材
7 接着剤
10 電気絶縁補修・補強材
20 鉄筋コンクリート構造物
30 鉄筋[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an electrical insulation repair / reinforcing material used for repair / reinforcement of a reinforced concrete structure together with an electrolytic protection for the purpose of preventing deterioration of a reinforced concrete structure buried by corrosion, and a combined use of an electrolytic protection and a repair of a reinforced concrete structure. -Reinforcement method.
[0002]
[Prior art]
There were times when reinforced concrete structures were considered to be immortal, but in recent years concrete for reinforced concrete structures that have passed through years has become a concrete piece due to various reasons such as cold joints, neutralization, salt damage or poor construction. Water has leaked due to peeling, falling and cracking, and has become a social problem.
[0003]
Particularly, in a reinforced concrete structure in a salt-damaged area, salt adheres to the concrete surface. When the outside air dries while the salt has penetrated into the interior of the concrete, the moisture evaporates, and only the salt remains inside, and the repetition of the process gradually increases the salt concentration. Thus, the reinforced concrete structure may lose its original usability and functionality over time due to the rust of the reinforcing steel inside the concrete. In addition, the reinforcing bar expands and peels off as concrete pieces, which may cause injury to third parties.
[0004]
As a countermeasure, the standard specification method for concrete issued by the Japan Society of Civil Engineers (Maintenance and Management) shows the standard construction method according to the appearance grade of the structure.
[0005]
Table 1 shows the appearance grade and the state of deterioration of the structure.
[0006]
[Table 1]
[0007]
Table 2 shows the grade and countermeasures on the appearance of the structure.
[0008]
[Table 2]
◎: Standard countermeasures ○: Possible countermeasures (○): Preventive countermeasures [0009]
Table 3 shows the appearance grade of the structure and the typical performance degradation.
[0010]
[Table 3]
[0011]
[0012]
[0013]
Generally, when a reinforced concrete structure, such as a bridge slab, has insufficient load-bearing capacity due to an increase in wheel load due to salt damage in a salt-damaged area, a reinforcing material such as a steel plate or FRP is bonded to the concrete surface to maintain functionality and usability. There is a way. In addition, girder and wall columns are repaired by laminating cloth made of synthetic fiber such as glass fiber or vinylon at the site to prevent peeling and peeling due to corrosion of reinforcing steel and cracks caused by material. As a material, there is a repair or reinforcement method of bonding to a concrete surface.
[0014]
As a method for preventing steel materials such as reinforcing steel in concrete from being corroded by salt, there is an electrolytic protection method.
[0015]
As the cathodic protection method, a cathodic protection method using a linear anode and a cathodic protection method using a panel anode are well known.
[0016]
[Problems to be solved by the invention]
However, using the above-described cathodic protection method and the repair / reinforcement method together has the following problems.
[0017]
When repairing or reinforcing a structure that has been subjected to cathodic protection with a conductive repairing or reinforcing material such as a steel plate or carbon fiber sheet, the distance between the repairing / reinforcing material and the electrode for cathodic protection may be short. When the repair / reinforcement material and the steel material such as the electrode and wire are in partial contact with each other, an electrical short circuit may occur, or the corrosion / protection current may flow through the repair / reinforcement material, and the supply current to the set corrosion-resistant steel material may be reduced. May cause disability. As a result, it may not be possible to supply an appropriate electric current to steel materials such as concrete reinforcing bars.
[0018]
Also, if a steel plate or a carbon fiber sheet is adhered and covered on the concrete surface and covered, even if the voltage of the electrode is increased, a gas blocking phenomenon occurs due to the generation of chlorine gas and the like, and it becomes difficult for current to flow from the electrode. In some cases, an appropriate anticorrosion current cannot be supplied to steel materials such as concrete reinforcing bars.
[0019]
[Means for Solving the Problems]
The present inventors have conducted intensive studies and as a result, in a reinforced concrete structure as described below, an electric insulation repair / reinforcement material used for repair / reinforcement for cathodic protection of a reinforced concrete structure capable of solving the above-mentioned problems. And a method of repairing and reinforcing reinforced concrete structures in combination with electrolytic protection.
[0020]
That is, the present invention provides an electrical insulation repair / reinforcement material used for repair / reinforcement of a reinforced concrete structure in combination with anticorrosion, wherein an electrical insulation layer is formed on one surface of a conductive repair / reinforcement member.
[0021]
The present invention is an electrical insulation repair / reinforcement material in which an electrical insulation layer is formed on one surface of a conductive repair / reinforcement member. When the electrical insulation repair / reinforcement material is attached to a concrete surface of a reinforced concrete structure, Provided is an electrical insulation repair / reinforcement material used for repair / reinforcement of a reinforced concrete structure in combination with anticorrosion, wherein openings are formed such that the concrete surface of the object is exposed at appropriate intervals.
[0022]
The present invention according to the above invention, wherein the electric insulating layer is preferably used for repairing and reinforcing the reinforced concrete structure together with the anticorrosion of the reinforced concrete structure, wherein the electric insulating layer is selected from a photocurable resin, a glass fiber, and a nonwoven fabric. Provide repair and reinforcement materials.
[0023]
The present invention provides an electric insulation repair / reinforcing material having an electric insulating layer formed on one side on a concrete surface of a reinforced concrete structure having an electrode groove formed therein and an electrode for preventing corrosion positioned in the electrode groove, and electrically insulating the concrete surface from the concrete surface. The present invention provides a method for repairing and reinforcing a reinforced concrete structure in combination with anticorrosion, wherein the layers are attached to face each other.
[0024]
The present invention forms an electrode groove, and after forming an electric insulating layer on a concrete surface of a reinforced concrete structure in which an electrode for cathodic protection is located in the electrode groove, attaches a conductive repair / reinforcement member to the electric insulating layer. The present invention provides a method for repairing and reinforcing reinforced concrete structures in combination with electrolytic protection.
[0025]
The present invention, in the above invention, is characterized in that the electrical insulation repair / reinforcement material or the electrical insulation layer and the conductive repair / reinforcement member are formed with openings so that the concrete surface is exposed at appropriate intervals. The present invention provides a method of repairing and reinforcing reinforced concrete structures in combination with anticorrosion.
[0026]
BEST MODE FOR CARRYING OUT THE INVENTION
Next, an embodiment of an electrical insulation repair / reinforcement material used for repair / reinforcement of a reinforced concrete structure in combination with electrical protection in accordance with the present invention will be described with reference to FIGS.
[0027]
FIG. 1 shows an electrical insulation repair /
[0028]
FIG. 2 shows an electrical insulation repair /
[0029]
FIGS. 3 and 4 show the electrical insulation repair / reinforcing
[0030]
In this embodiment, the electrical insulation repair /
[0031]
The electrical insulation repair /
[0032]
The
[0033]
In this way, the electrical insulation repair / reinforcement material used for repair / reinforcement of the reinforced concrete structure as well as the electrical protection is formed.
[0034]
Next, a method of repairing / reinforcing a reinforced concrete structure in combination with electrolytic protection according to the present invention will be described with reference to FIGS.
[0035]
[0036]
As shown in FIG. 7, the reinforced
[0037]
In the above-described embodiment, the electrical insulation repair / reinforcement material is attached to the reinforced
[0038]
In FIG. 7, an
[0039]
In this way, as a whole, a method of repairing and reinforcing the reinforced concrete structure together with the electrical protection is prepared.By energizing the electrodes, the steel material such as the embedded reinforcing steel is protected and the repair and reinforcement of the reinforced concrete structure is performed. It can be carried out.
[0040]
【The invention's effect】
Since the present invention is configured as described above, it has the following effects.
[0041]
7. The electric device according to claim 1, wherein the distance between the conductive repair / reinforcement member such as a steel plate or a carbon fiber sheet and the electrode for cathodic protection is short, or the electrode is in contact with the repair / reinforcement member. It is possible to prevent short-circuits and disturbances in the supply current to the corrosion-resistant steel material.
[0042]
In the second to sixth aspects, the blocking phenomenon caused by the generation of chlorine gas or the like can be reduced.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing an embodiment of an electrical insulation repair / reinforcement material having an electrical insulation layer formed thereon.
FIG. 2 is a cross-sectional view showing another embodiment of an electric insulation repair / reinforcement member having an electric insulating layer formed thereon.
FIG. 3 is a plan view showing still another embodiment of an electric insulation repair / reinforcement member having an electric insulating layer formed thereon.
FIG. 4 is a sectional view of the same.
FIG. 5 is a schematic view in which electrodes for cathodic protection are arranged on a reinforced concrete structure.
FIG. 6 is a cross-sectional view for explaining a procedure for carrying out a repair / reinforcement method combined with electrolytic protection on a reinforced concrete structure.
[Explanation of symbols]
REFERENCE SIGNS LIST 1 steel plate as conductive repairing / reinforcing
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JP2002232659A JP3808017B2 (en) | 2002-08-09 | 2002-08-09 | Electrical insulation repair / reinforcing materials used for repair and reinforcement of reinforced concrete structures combined with anticorrosion and methods of repair / reinforcement for reinforced concrete structures combined with electrical protection |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006045917A (en) * | 2004-08-04 | 2006-02-16 | Nippon Steel Composite Co Ltd | Reinforcing method of concrete structure buried in ground and reinforced concrete structure |
JP2007039996A (en) * | 2005-08-03 | 2007-02-15 | Nippon Steel Composite Co Ltd | Method of reinforcing and corrosion-preventing concrete structure, and reinforcing/anticorrosion material |
JP2010069795A (en) * | 2008-09-19 | 2010-04-02 | Anan Denki Kk | Sheet for repairing member, and method for repairing member |
JP2014015652A (en) * | 2012-07-06 | 2014-01-30 | Sumitomo Osaka Cement Co Ltd | Method for producing concrete structure and concrete structure |
-
2002
- 2002-08-09 JP JP2002232659A patent/JP3808017B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006045917A (en) * | 2004-08-04 | 2006-02-16 | Nippon Steel Composite Co Ltd | Reinforcing method of concrete structure buried in ground and reinforced concrete structure |
JP4582771B2 (en) * | 2004-08-04 | 2010-11-17 | 新日鉄マテリアルズ株式会社 | Method for reinforcing concrete structure embedded in the ground and reinforced concrete structure |
JP2007039996A (en) * | 2005-08-03 | 2007-02-15 | Nippon Steel Composite Co Ltd | Method of reinforcing and corrosion-preventing concrete structure, and reinforcing/anticorrosion material |
JP2010069795A (en) * | 2008-09-19 | 2010-04-02 | Anan Denki Kk | Sheet for repairing member, and method for repairing member |
JP2014015652A (en) * | 2012-07-06 | 2014-01-30 | Sumitomo Osaka Cement Co Ltd | Method for producing concrete structure and concrete structure |
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