JP2003205589A - Decorative material - Google Patents

Decorative material

Info

Publication number
JP2003205589A
JP2003205589A JP2002007138A JP2002007138A JP2003205589A JP 2003205589 A JP2003205589 A JP 2003205589A JP 2002007138 A JP2002007138 A JP 2002007138A JP 2002007138 A JP2002007138 A JP 2002007138A JP 2003205589 A JP2003205589 A JP 2003205589A
Authority
JP
Japan
Prior art keywords
protective layer
resin composition
spherical particles
decorative
hard spherical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2002007138A
Other languages
Japanese (ja)
Other versions
JP4578756B2 (en
Inventor
Masahiro Yamazoe
眞宏 山添
Hitoshi Suzuki
仁 鈴木
Tsukasa Hayakawa
典 早川
Hiromasa Togasaki
浩昌 戸賀崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP2002007138A priority Critical patent/JP4578756B2/en
Publication of JP2003205589A publication Critical patent/JP2003205589A/en
Application granted granted Critical
Publication of JP4578756B2 publication Critical patent/JP4578756B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

<P>PROBLEM TO BE SOLVED: To provide a decorative material which has a feel of delustering of high grade desired for general decorative materials and besides hardly impaired by abrasion or scratch in the use, which scarcely lets a contaminant accumulate in minute indents in the surface, and which has an excellent resistance to abrasion, scratch and contamination and has the feel of deluster excellent in durability. <P>SOLUTION: The decorative material has a constitution wherein a first protective layer 2 containing a delustering agent and a second protective layer 3 not containing the delustering agent, but containing hard spherical particles 32 are provided on the surface of a base 1. As to the second protective layer 3, it is desirable that the hard spherical particles 32 such as glass beads which are constituted of a transparent material having a difference in a refractive index of 0.1 or below from a resin composition 31 such as an acrylic urethane resin being the main component of this layer, and which have an average particle size of 2-5 μm are added by 10-50 pts.wt. per 100 pts.wt. of the resin composition 31 and formed in a coating amount of 3-6 g/m<SP>2</SP>, with a lubricant added further thereto. <P>COPYRIGHT: (C)2003,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、住宅等の建築物の
内装材や造作材、建具等の建築資材、家具什器類、住設
機器や家電製品等の表面化粧に使用するための化粧材に
関するものである。さらに詳しくは、表面に落ち着いた
艶消感を有し、しかも耐磨耗性や耐擦傷性、耐汚染性に
優れ、前記艶消感を長期に亘り維持することのできる、
耐久性に優れた化粧材に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an interior material and a building material for buildings such as houses, building materials such as fittings, furniture fixtures, cosmetic materials for use in surface makeup of household appliances and home appliances. It is about. More specifically, it has a soothing matte feeling on the surface, and is also excellent in abrasion resistance, scratch resistance, and stain resistance, and the matte feeling can be maintained for a long period of time.
The present invention relates to a decorative material having excellent durability.

【0002】[0002]

【従来の技術】上記各種用途に用いられる化粧材(化粧
板、化粧紙、化粧シート等を含む)には、その長期に亘
る使用中の、人体や各種物品との接触による磨耗や擦傷
に耐え、その表面の美観を長期に亘り維持するために、
熱硬化性樹脂又は電離放射線硬化性樹脂等の、透明な樹
脂組成物を主成分とする保護層が、表面に設けられる場
合が多い。この保護層は、用途によっては、鏡面状等の
艶出し仕上げとされる場合もあるが、一般的な用途に
は、高級感のある艶消し仕上げが所望される場合が多
く、そのため、無機粉末などの艶消剤の添加により、表
面に微細な凹凸を形成した艶消状とされる場合が多い。
2. Description of the Related Art Decorative materials (including decorative sheets, decorative papers, decorative sheets, etc.) used for the above-mentioned various purposes are resistant to abrasion and scratches caused by contact with human bodies and various articles during long-term use. In order to maintain the beauty of its surface for a long time,
In many cases, a protective layer containing a transparent resin composition as a main component, such as a thermosetting resin or an ionizing radiation curable resin, is provided on the surface. Depending on the application, this protective layer may have a glossy finish such as a mirror surface, but for general applications, it is often desired to have a high-quality matte finish. Therefore, the inorganic powder By adding a matting agent such as, it is often made matte with fine irregularities formed on the surface.

【0003】しかし、艶消剤の添加により保護層の表面
を良好な艶消状とするためには、艶消剤としてその外形
に不規則な角部や稜部を有する不定形状の粒子を使用
し、この粒子の一部を保護層の平均表面から突出させる
ことで微細な凹凸を形成する必要がある。従って、物品
等との接触時に、この突出部に物品等が衝突することに
より、粒子が保護層から脱落したり、脱落した粒子が保
護層の表面を擦ることによって筋状の傷を付けたり、或
いは、物品等との接触の圧力によって、粒子が保護層の
内部へめり込んだりして、保護層の表面形状が変化し、
擦り傷による艶変化として、化粧材の美観を低下させて
しまうという問題がある。
However, in order to make the surface of the protective layer have a good matte state by adding a matting agent, irregularly shaped particles having irregular corners or ridges on the outer shape are used as the matting agent. However, it is necessary to form fine irregularities by projecting a part of the particles from the average surface of the protective layer. Therefore, at the time of contact with an article or the like, when the article or the like collides with the protrusion, the particles fall off the protective layer, or the dropped particles rub the surface of the protective layer to give a streak-like scratch, Alternatively, the pressure of contact with an article or the like causes the particles to sink into the inside of the protective layer, changing the surface shape of the protective layer,
There is a problem that the appearance of the cosmetic material is deteriorated as a change in gloss due to scratches.

【0004】また、上記の様に、保護層の表面に微細な
凹凸が形成されているために、化粧材の使用中に表面に
付着した汚染物が凹部などに入り込むと、雑巾等で拭き
取ろうとしても拭き取りにくく、従って、使用中の経時
により表面の汚染が蓄積して、化粧材の美観を低下させ
てしまうという問題もある。
Further, as described above, since the surface of the protective layer is formed with fine irregularities, when contaminants adhering to the surface of the protective material enter into the recesses or the like during use of the cosmetic material, the contaminants are wiped off with a dust cloth or the like. There is also a problem in that it is difficult to wipe off even when attempting to braze it, and therefore, surface contamination accumulates over time during use, which deteriorates the aesthetic appearance of the cosmetic material.

【0005】上記の問題は、艶消剤としてその外形に不
規則な角部や稜部のない球状の粒子を使用すれば、その
粒子形状に起因して、粒子の保護層からの脱落も保護層
内へのめり込みも発生しにくく、また、表面が全体とし
てなだらかな形状となることから、凹部への汚染物の詰
まりも発生しにくいので、大幅に軽減することができ
る。しかし、球状の粒子が保護層の表面に形成する凹凸
は、不定形状の粒子によるそれとは全く異なり、なだら
かで高低差も小さいものであるから、これによって得ら
れる艶消し感も、艶消し度の不足及び質感(スウェード
調又はベルベット調等の、独特の特殊な外観を呈する)
の相違のために、必ずしも一般的な用途に満足できるも
のではない。
The above problem is that if spherical particles having no irregular corners or ridges on the outer shape are used as the matting agent, the particles are prevented from falling off from the protective layer due to the particle shape. Intrusion into the layer is unlikely to occur, and since the surface has a gentle shape as a whole, clogging of contaminants in the recesses is unlikely to occur, which can be greatly reduced. However, the irregularities formed by the spherical particles on the surface of the protective layer are completely different from those due to irregularly shaped particles, and since the height difference is gentle and small, the matte feeling obtained by this is also Deficiency and texture (with a unique special look, such as suede or velvet)
Due to the differences in, not always satisfactory for general use.

【0006】この様な事情により、艶消し状の外観が所
望される化粧材においては、外観の艶消し感と、耐磨耗
性や耐擦傷性、耐汚染性等との両立が難しく、長期に亘
る使用に堪える耐久性に優れた艶消し感を備えた化粧材
が得られていないのが実情である。
Under these circumstances, it is difficult to achieve a matt appearance and wear resistance, scratch resistance, stain resistance and the like in a cosmetic material which is desired to have a matte appearance, and it is difficult In reality, it is not possible to obtain a decorative material having a matte feeling that is durable and can be used for a long time.

【0007】[0007]

【発明が解決しようとする課題】本発明は、従来の技術
における上記の様な問題点を解決するためになされたも
のであり、その目的とするところは、一般的な化粧材に
所望される高級感ある落ち着いた艶消し感を有し、しか
も、該艶消し感が化粧材の使用中の磨耗や擦傷により損
なわれにくく、また、表面の微細な凹部への汚染物の蓄
積も発生しにくい、優れた耐磨耗性や耐擦傷性、耐汚染
性を備え、耐久性に優れた艶消し感を有する化粧材を提
供することにある。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems in the prior art, and the object thereof is desired for general cosmetic materials. It has a high-class, calm and delustered feeling, and the delustered feeling is not easily impaired by abrasion and scratches during use of the decorative material, and accumulation of contaminants in minute recesses on the surface is also unlikely to occur. Another object of the present invention is to provide a cosmetic material having excellent wear resistance, scratch resistance, and stain resistance, and having a durable matte feeling.

【0008】[0008]

【課題を解決するための手段】基材の表面に、透明な樹
脂組成物を主成分とする保護層が設けられてなる化粧材
において、前記保護層が、前記基材側から順に、艶消剤
を含有する第一保護層と、艶消剤を含有せず硬質球状粒
子を含有する第二保護層とからなることを特徴とする化
粧材。
In a decorative material in which a protective layer containing a transparent resin composition as a main component is provided on the surface of a base material, the protective layer has a matte coating in order from the base material side. A decorative material comprising a first protective layer containing an agent and a second protective layer containing hard spherical particles without containing a matting agent.

【0009】前記硬質球状粒子が、前記第二保護層の主
成分である樹脂組成物との屈折率差が0.1以下の透明
材料からなることを特徴とする請求項1に記載の化粧
材。
The decorative material according to claim 1, wherein the hard spherical particles are made of a transparent material having a refractive index difference of 0.1 or less with respect to the resin composition which is the main component of the second protective layer. .

【0010】前記硬質球状粒子が、ガラスビーズである
ことを特徴とする請求項1又は2に記載の化粧材。
The decorative material according to claim 1 or 2, wherein the hard spherical particles are glass beads.

【0011】前記第二保護層の塗布量が3〜6g/m2
であり、前記硬質球状粒子の平均粒径が2〜5μmであ
り、前記硬質球状粒子の含有量が前記第二保護層の主成
分である樹脂組成物100重量部当たり10〜50重量
部であることを特徴とする請求項1〜3のいずれかに記
載の化粧材。
The coating amount of the second protective layer is 3 to 6 g / m 2.
The average particle diameter of the hard spherical particles is 2 to 5 μm, and the content of the hard spherical particles is 10 to 50 parts by weight per 100 parts by weight of the resin composition which is the main component of the second protective layer. The decorative material according to any one of claims 1 to 3, which is characterized in that.

【0012】前記第二保護層が、さらに滑剤を含有する
ことを特徴とする請求項1〜4のいずれかに記載の化粧
材。
The cosmetic material according to any one of claims 1 to 4, wherein the second protective layer further contains a lubricant.

【0013】前記第一保護層及び前記第二保護層の主成
分である樹脂組成物が、アクリルポリオールとイソシア
ネート化合物との反応生成物であることを特徴とする請
求項1〜5のいずれかに記載の化粧材。
The resin composition as a main component of the first protective layer and the second protective layer is a reaction product of an acrylic polyol and an isocyanate compound, and the resin composition is any one of claims 1 to 5. The listed cosmetic materials.

【0014】[0014]

【発明の実施の形態】以下、本発明の化粧材の実施の形
態を、図面を参照しつつ詳細に説明する。図1は、本発
明の化粧材の実施の形態を示す側断面図である。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the decorative material of the present invention will be described in detail below with reference to the drawings. FIG. 1 is a side sectional view showing an embodiment of a decorative material of the present invention.

【0015】本発明において、基材1の材質や構成は特
に限定されるものではなく、一般的な化粧材用の基材で
あれば何でも適用可能である。具体的には、例えば薄葉
紙、チタン紙、上質紙、表面処理紙、樹脂含浸紙、樹脂
混抄紙、紙間強化紙等の紙類や、織布又は不織布等の繊
維質基材、ポリオレフィン系、ポリエステル系、アクリ
ル系、ポリスチレン系、ポリアミド系、ポリビニル系等
の熱可塑性樹脂フィルムや成形体、繊維強化プラスチッ
ク等の合成樹脂系基材、木材単板、合板、集成材、中密
度繊維板、パーティクルボード等の木質系基材、ガラ
ス、陶磁器、石膏ボード、珪酸カルシウム板、スラグセ
メント板、木毛セメント板、軽量気泡コンクリート板、
ガラス繊維強化コンクリート板等の無機質系基材、鋼
板、真鍮板、ステンレス板、アルミニウム板、ジュラル
ミン板等の金属系基材等、或いはこれらの複数種の複合
体、積層体等、目的とする化粧材の用途に応じて任意に
採用することができる。
In the present invention, the material and constitution of the base material 1 are not particularly limited, and any general base material for decorative material can be applied. Specifically, for example, thin paper, titanium paper, high-quality paper, surface treated paper, resin-impregnated paper, resin-mixed paper, paper such as inter-paper reinforced paper, fibrous base material such as woven or non-woven fabric, polyolefin-based, Thermoplastic resin films and molded products of polyester, acrylic, polystyrene, polyamide, polyvinyl, etc., synthetic resin base materials such as fiber reinforced plastic, wood veneer, plywood, laminated wood, medium density fiberboard, particles Wooden base materials such as boards, glass, ceramics, gypsum boards, calcium silicate boards, slag cement boards, wood wool cement boards, lightweight cellular concrete boards,
Inorganic base materials such as glass fiber reinforced concrete boards, metal base materials such as steel plates, brass plates, stainless steel plates, aluminum plates, duralumin plates, etc., or composites of these multiple types, laminates, etc. It can be arbitrarily adopted depending on the use of the material.

【0016】特に、紙又は熱可塑性樹脂フィルムを基材
1とした、巻取り方式による連続大量生産が可能な、可
撓性の化粧紙又は化粧シートについて、本発明を好適に
適用することができる。この化粧紙又は化粧シートと
は、単一層の紙又は熱可塑性樹脂フィルムからなる無着
色又は着色の無地のシートや、それらの片面に絵柄層1
3の印刷やエンボス4等の意匠付与加工を施したものな
どの、単層構成のものであっても良いし、図1に示す様
に、紙又は熱可塑性樹脂フィルムからなる基材シート1
2上に、絵柄層13を介して、透明な熱可塑性樹脂フィ
ルムからなる表面シート15が積層されてなる、複層構
成の化粧シートであっても良い。
In particular, the present invention can be preferably applied to a flexible decorative paper or a decorative sheet that uses a paper or a thermoplastic resin film as the base material 1 and can be continuously mass-produced by a winding method. . The decorative paper or decorative sheet means an uncolored or colored plain sheet made of a single layer of paper or a thermoplastic resin film, or a pattern layer 1 on one side thereof.
It may have a single-layer structure, such as a printed product No. 3 or a design-imparting process such as embossing 4, or a base sheet 1 made of paper or a thermoplastic resin film as shown in FIG.
It may be a decorative sheet having a multi-layered structure in which a surface sheet 15 made of a transparent thermoplastic resin film is laminated on top of the sheet 2 via a pattern layer 13.

【0017】上記複層構成の化粧シートにあっては、従
来公知の如く、基材シート12を隠蔽性に着色したり、
基材シート12の裏面に木質系ボード等との接着を容易
にするためのプライマー層11を施したり、基材シート
12の絵柄層13印刷面に予めコロナ放電処理やプライ
マー処理等の易接着処理を施したり、絵柄層13の裏面
側に隠蔽層を施したり、基材シート12と表面シート1
5との間に接着剤層14を介在させたり、表面シート1
5の表面にエンボス4を施したり、エンボス4の凹部に
ワイピング法等により着色を施したりすることも、必要
に応じて任意に実施することができる。なお、これら化
粧紙又は化粧シートは、連続した巻取りの形態に限定さ
れるものではなく、枚葉の形態であってもよい。
In the above-mentioned multi-layered decorative sheet, the base sheet 12 is colored in a concealing manner, as well known in the art.
The back surface of the base sheet 12 is provided with a primer layer 11 for facilitating adhesion with a wooden board, and the printed surface of the pattern layer 13 of the base sheet 12 is preliminarily subjected to an easy adhesion treatment such as corona discharge treatment or primer treatment. Or a concealment layer on the back side of the pattern layer 13, or the base sheet 12 and the top sheet 1.
5, the adhesive layer 14 is interposed between them, and the topsheet 1
The surface of 5 may be embossed 4 or the recess of the embossed 4 may be colored by a wiping method or the like, if desired. It should be noted that these decorative papers or decorative sheets are not limited to the form of continuous winding, and may be in the form of sheets.

【0018】本発明の化粧材においては、上記した様な
各種の基材1の表面に、艶消剤を含有する透明な樹脂組
成物からなる第一保護層2と、艶消剤を含有せずに、硬
質球状粒子32を含有する透明な樹脂組成物31からな
る第二保護層3との、2層からなる保護層が形成され
る。
In the cosmetic material of the present invention, the first protective layer 2 made of a transparent resin composition containing a matting agent and the matting agent are contained on the surface of the various base materials 1 as described above. Instead, a two-layer protective layer is formed, including the second protective layer 3 made of the transparent resin composition 31 containing the hard spherical particles 32.

【0019】第一保護層2は、化粧材の表面に所望され
る艶消し感を付与するために設けられるものであって、
透明な樹脂組成物を主成分とし、艶消剤の添加により艶
消し感が付与される。艶消剤の種類には特に制限がない
が、一般的には、例えば硫酸バリウム、炭酸カルシウ
ム、珪酸カルシウム等の無機塩やタルク等の無機質粉末
がよく用いられ、平均粒径が0.3〜3μm程度の不定
形粒子が用いられる場合が多い。
The first protective layer 2 is provided to impart a desired matte feeling to the surface of the decorative material,
A transparent resin composition is the main component, and a matting feeling is imparted by adding a matting agent. There are no particular restrictions on the type of matting agent, but in general, for example, inorganic salts such as barium sulfate, calcium carbonate, calcium silicate, and inorganic powders such as talc are often used, and the average particle size is 0.3 to In many cases, irregular-shaped particles of about 3 μm are used.

【0020】艶消剤の添加量及び第一保護層2の塗布量
は、本発明において特に限定されるものではなく、目的
の化粧材に所望される艶消しの程度に応じて適宜設計す
ればよい。一般的には、艶消剤の添加量は、主成分であ
る樹脂組成物100重量部当たり5〜30重量部程度、
第一保護層2の塗布量は、0.5〜3g/m2程度とす
ることが好ましい。
The addition amount of the matting agent and the coating amount of the first protective layer 2 are not particularly limited in the present invention, and may be appropriately designed according to the desired matting degree for the intended cosmetic material. Good. Generally, the amount of the matting agent added is about 5 to 30 parts by weight per 100 parts by weight of the resin composition as the main component,
The coating amount of the first protective layer 2 is preferably about 0.5 to 3 g / m 2 .

【0021】第二保護層3は、上記第一保護層2による
艶消し感を、磨耗や擦傷から保護して長期に亘り持続さ
せると共に、化粧材の表面の凹凸をなだらかにして、凹
部への汚染物の詰まりを防止し、耐汚染性を向上させる
ために設けられるものである。
The second protective layer 3 protects the matte feeling of the first protective layer 2 from abrasion and scratches and maintains it for a long period of time, and also smoothes the unevenness of the surface of the decorative material to form a concave portion. It is provided to prevent clogging of contaminants and improve contamination resistance.

【0022】すなわち、艶消剤を含有する第一保護層2
は、その表面に艶消剤が突出して粗面をなしているた
め、艶消剤の粒子の形状や性質上、引掻き傷や擦り傷、
圧し傷等に対して耐性がなく、艶消剤の粒子の脱落やめ
り込みによる表面形状の変化のために、傷跡が艶変化と
して残りやすく、また、表面に突出した艶消剤の間隙が
なす凹部に汚染物が詰まると、表面を雑巾等で拭いても
除去が困難となる。
That is, the first protective layer 2 containing a matting agent
Has a rough surface with the matting agent protruding from the surface, so that due to the shape and properties of the matting agent particles, scratches, abrasions,
It has no resistance to crushing scratches, etc., and due to the change in surface shape caused by the particles of the matting agent falling off or entering, scratches are likely to remain as a gloss change, and the concave part formed by the gap of the matting agent protruding on the surface If the contaminants become clogged, it will be difficult to remove even if the surface is wiped with a rag.

【0023】これに対し、本発明では、艶消剤の突出に
よる粗面を有する第一保護層2の表面上に、艶消剤を含
有せずに、硬質球状粒子32を含有する第二保護層3を
設けたことにより、化粧材の表面である第二保護層3の
表面の凹凸は、前記第一保護層2の表面の凹凸よりも遥
かになだらかなものとなり、表面に引掻き、擦り又は圧
し等の物理的攻撃に曝されても、硬質球状粒子32の硬
度によって第二保護層3自体の損傷に耐えると共に、硬
質球状粒子32が球状であるが故に、引掛りによる粒子
の脱落や内部へのめり込みが発生しにくく、表面形状が
変化しにくいので、傷跡が艶変化として残りにくい。
On the other hand, in the present invention, the second protective layer containing the hard spherical particles 32 without containing the matting agent is provided on the surface of the first protective layer 2 having the rough surface due to the protrusion of the matting agent. By providing the layer 3, the irregularities on the surface of the second protective layer 3, which is the surface of the decorative material, become much smoother than the irregularities on the surface of the first protective layer 2, and the surface is scratched, rubbed or rubbed. Even when exposed to a physical attack such as pressing, the hardness of the hard spherical particles 32 resists damage to the second protective layer 3 itself, and since the hard spherical particles 32 are spherical, the particles fall off due to being caught or internal Since it is difficult to get stuck in and the surface shape does not change easily, scars are unlikely to remain as gloss changes.

【0024】従って、第二保護層3を透して表面から視
認される第一保護層2の艶消し感が、表面からの磨耗や
擦傷に耐え、長期に亘り維持される。しかも、表面の凹
凸形状がなだらかであるので、凹部への汚染物の詰まり
も発生しにくく、耐汚染性にも優れている。この様にし
て、艶消剤を含有する第一保護層2によって化粧材に所
望される艶消し感を備え、しかも耐磨耗性や耐擦傷性、
耐汚染性にも優れた、外観の意匠性とその耐久性とを兼
備した化粧材が実現される訳である。
Therefore, the matte feeling of the first protective layer 2 which is visible from the surface through the second protective layer 3 resists abrasion and scratches from the surface and is maintained for a long period of time. Moreover, since the uneven shape of the surface is gentle, it is difficult for the concavities to be clogged with contaminants, and the contamination resistance is excellent. In this way, the first protective layer 2 containing the matting agent provides the desired matte feeling to the decorative material, and further, wear resistance and scratch resistance,
It is possible to realize a decorative material having excellent appearance resistance and durability, which is also excellent in stain resistance.

【0025】上記硬質球状粒子32は、少なくとも第二
保護層3の主成分である透明な樹脂組成物31よりも硬
度の高い材質からなる、球状の粒子であればよい。但
し、ここでいう球状とは、必ずしも真球状に限られるも
のではなく、例えば離心率の小さい楕円体状や、面数が
多いか又は角が丸まった多面体状等、鋭角の角部や稜部
を有せず外形が球に近い形状であれば良い。その材質と
しては、架橋アクリル樹脂等の合成樹脂系のものもある
が、硬度面からは無機材質系のものが好適であり、具体
的には例えばダイヤモンド、シリカ、アルミナ、ジルコ
ニア、ハフニア、チタニア、ジルコン、ガーネット、ム
ライト、酸化クロム、酸化鉄、炭化珪素、窒化珪素、ガ
ラス等からなるものを使用することが望ましい。
The hard spherical particles 32 may be spherical particles made of a material having a hardness higher than that of the transparent resin composition 31 which is at least the main component of the second protective layer 3. However, the spherical shape here is not necessarily limited to a true spherical shape, and for example, an ellipsoidal shape with a small eccentricity, a polyhedral shape with a large number of surfaces or rounded corners, an acute-angled corner or ridge. It suffices that the outer shape be a shape close to a sphere without having. As the material, there are synthetic resin-based materials such as cross-linked acrylic resin, but inorganic material-based materials are preferable in terms of hardness, and specifically, for example, diamond, silica, alumina, zirconia, hafnia, titania, It is preferable to use one made of zircon, garnet, mullite, chromium oxide, iron oxide, silicon carbide, silicon nitride, glass, or the like.

【0026】但し、硬質球状粒子32が不透明であった
り、屈折率が樹脂組成物31と著しく相違していたりす
ると、第二保護層3の透明度が低下して混濁状となるこ
とにより、第一保護層2の艶消し感が十分に活かされ
ず、外観の意匠性が低下する原因となる。従って、硬質
球状粒子32としては、第二保護層3の主成分である透
明な樹脂組成物31との屈折率差が0.1以下の透明な
材質からなるものを使用することが望ましい。
However, if the hard spherical particles 32 are opaque or if the refractive index thereof is remarkably different from that of the resin composition 31, the transparency of the second protective layer 3 is lowered and becomes turbid. The matte feeling of the protective layer 2 is not fully utilized, which causes a deterioration in the design of the appearance. Therefore, it is desirable to use, as the hard spherical particles 32, those made of a transparent material having a refractive index difference of 0.1 or less with respect to the transparent resin composition 31 which is the main component of the second protective layer 3.

【0027】一般的な樹脂組成物31の屈折率は、通常
1.5前後(例えば、後述するアクリルウレタン樹脂の
場合、1.47〜1.50程度)であるので、硬質球状
粒子32の好適な屈折率の範囲は、1.4〜1.6程度
となる。本発明に使用する硬質球状粒子32として最も
好適なものとして、ガラスビーズを挙げることができ
る。その理由としては、ガラス(珪酸塩)の屈折率が通
常1.46〜1.52程度と、一般的な樹脂組成物31
の屈折率に近いこと、内部が均質で透明度が極めて高い
こと、真球に近くしかも表面が平滑な球状粒子が容易且
つ安価に得られること等を挙げることができる。
The refractive index of a general resin composition 31 is usually around 1.5 (for example, about 1.47 to 1.50 in the case of an acrylic urethane resin described later), so that the hard spherical particles 32 are suitable. The range of refractive index is about 1.4 to 1.6. The most preferable hard spherical particles 32 used in the present invention are glass beads. The reason is that the refractive index of glass (silicate) is usually about 1.46 to 1.52, and the general resin composition 31
And the like, that the inside is homogeneous and that the transparency is extremely high, and that spherical particles that are close to a true sphere and have a smooth surface can be easily and inexpensively obtained.

【0028】硬質球状粒子32の粒径に関しては、第二
保護層3の厚さとの関係が重要であり、相対的に粒径が
小さすぎると耐磨耗性や耐擦傷性の向上効果が乏しく、
逆に大きすぎると硬質球状粒子32が第二保護層3から
脱落し易くなる。従って、硬質球状粒子32の平均粒径
は、第二保護層3の厚さの0.3〜1.5倍、より好ま
しくは0.5〜1.2倍程度の範囲内とすることが望ま
しい。
Regarding the particle size of the hard spherical particles 32, the relationship with the thickness of the second protective layer 3 is important, and if the particle size is too small, the effect of improving wear resistance and scratch resistance is poor. ,
On the contrary, if it is too large, the hard spherical particles 32 are likely to fall off the second protective layer 3. Therefore, it is desirable that the average particle diameter of the hard spherical particles 32 is within a range of 0.3 to 1.5 times, and more preferably 0.5 to 1.2 times the thickness of the second protective layer 3. .

【0029】第二保護層3の厚さは、あまり薄すぎると
耐擦傷性等の保護効果が乏しく、逆にあまり厚過ぎる
と、第二保護層3が割れ易くなって、Vカット加工やラ
ッピング加工等の二次加工適性が低下したり、下地の第
一保護層2が本来有する艶消し感が、第二保護層3の厚
みのために減殺され、表面から見た時に十分に感じられ
なくなって、外観の意匠性が低下したりする原因ともな
る。従って、一般的には、第二保護層3の塗布量は3〜
6g/m2とすることが望ましい。そして、これに対応
するものとして、硬質球状粒子32は、平均粒径が2〜
5μmのものを使用することが望ましい。
If the thickness of the second protective layer 3 is too thin, the protective effect such as scratch resistance is poor. On the contrary, if it is too thick, the second protective layer 3 becomes fragile and V-cut processing or lapping is performed. The suitability for secondary processing such as processing is deteriorated, and the matte feeling originally possessed by the underlying first protective layer 2 is reduced due to the thickness of the second protective layer 3 and cannot be sufficiently felt when viewed from the surface. It also causes a deterioration in the design of the appearance. Therefore, generally, the coating amount of the second protective layer 3 is 3 to
It is preferably 6 g / m 2 . And as a thing corresponding to this, the hard spherical particle 32 has an average particle diameter of 2 to
It is desirable to use the one having a thickness of 5 μm.

【0030】硬質球状粒子32の添加量は、あまり少な
すぎると耐磨耗性や耐擦傷性の向上効果が乏しく、逆に
あまり多すぎると、第二保護層3の透明度の低下や表面
の凹凸の増加による光散乱効果のために、第一保護層2
の本来有する艶消し感が減殺されて外観の意匠感が低下
したり、第二保護層3が全体として硬く脆くなることか
ら、二次加工適性が低下するほか、耐磨耗性や耐擦傷性
が却って悪化する原因ともなる。従って、硬質球状粒子
32の添加量は、第二保護層3の主成分である透明な樹
脂組成物31の100重量部当たり、10〜50重量部
程度の範囲内とすることが望ましい。
If the amount of the hard spherical particles 32 added is too small, the effect of improving the wear resistance and scratch resistance is poor, and if the amount is too large, the transparency of the second protective layer 3 is reduced and the surface irregularities are uneven. Due to the light scattering effect due to the increase of the
The original matte feeling is reduced and the external appearance is reduced, and the second protective layer 3 becomes hard and brittle as a whole, which deteriorates the suitability for secondary processing, wear resistance and scratch resistance. However, it will cause it to worsen. Therefore, the addition amount of the hard spherical particles 32 is preferably within a range of about 10 to 50 parts by weight per 100 parts by weight of the transparent resin composition 31 which is the main component of the second protective layer 3.

【0031】第二保護層3の耐磨耗性や耐擦傷性をさら
に向上させるために、第二保護層3には滑剤を添加し
て、樹脂に潤滑性を与えることが有効である。滑剤とし
ては、例えば高級脂肪酸、脂肪酸金属塩、脂肪酸アミ
ド、脂肪酸エステル等の脂肪酸誘導体や、高級アルコー
ル類、流動パラフィン、ポリエチレンワックス等のオレ
フィン系ワックス、天然ワックス、シリコーンオイル、
フッ素化合物等が用いられ、特にオレフィン系ワックス
等が好適である。滑剤の添加量は、第二保護層3の主成
分である透明な樹脂組成物31の100重量部当たり、
0.1〜5重量部程度とするのが一般的である。
In order to further improve the abrasion resistance and scratch resistance of the second protective layer 3, it is effective to add a lubricant to the second protective layer 3 to impart lubricity to the resin. Examples of the lubricant include fatty acid derivatives such as higher fatty acids, fatty acid metal salts, fatty acid amides and fatty acid esters, higher alcohols, liquid paraffin, olefin wax such as polyethylene wax, natural wax, silicone oil,
A fluorine compound or the like is used, and an olefin wax or the like is particularly preferable. The amount of the lubricant added is 100 parts by weight of the transparent resin composition 31, which is the main component of the second protective layer 3,
It is generally about 0.1 to 5 parts by weight.

【0032】第一保護層2及び第二保護層3の主成分で
ある透明な樹脂組成物は、本発明において特に限定され
るものではなく、両者は同一であっても異なっていても
よい。一般的には、良好な表面物性を担保するために、
三次元架橋による高強度の被膜を形成し得る、熱硬化性
樹脂又は電離放射線硬化性樹脂等の硬化性樹脂を使用す
ることが望ましい。熱硬化性樹脂としては例えばメラミ
ン系樹脂、エポキシ系樹脂、尿素系樹脂、フェノール系
樹脂、ウレタン系樹脂、アクリル系樹脂、不飽和ポリエ
ステル系樹脂、アミノアルキド系樹脂等、電離放射線硬
化性樹脂としては例えば(メタ)アクリレート系樹脂、
エポキシ系樹脂、不飽和ポリエステル系樹脂等が用いら
れる。
The transparent resin composition which is the main component of the first protective layer 2 and the second protective layer 3 is not particularly limited in the present invention, and both may be the same or different. Generally, in order to ensure good surface properties,
It is desirable to use a curable resin such as a thermosetting resin or an ionizing radiation curable resin capable of forming a high-strength coating by three-dimensional crosslinking. Examples of the thermosetting resin include melamine resin, epoxy resin, urea resin, phenol resin, urethane resin, acrylic resin, unsaturated polyester resin, aminoalkyd resin, and ionizing radiation curable resin. For example, (meth) acrylate resin,
Epoxy resins, unsaturated polyester resins, etc. are used.

【0033】但し、本発明において、特に第二保護層3
の主成分である樹脂組成物31は、単に硬度が高ければ
良いというものではなく、硬質球状粒子32に外力が加
えられた際に、その脱落を防ぎ塗膜中に保持できる様
な、適度の柔軟性が要求される。この様な観点から、第
二保護層3の主成分である樹脂組成物31としては、硬
度と柔軟性とのバランスに優れた、アクリルポリオール
とイソシアネート化合物との反応生成物、すなわちアク
リルウレタン樹脂を使用することが望ましい。
However, in the present invention, particularly the second protective layer 3
The resin composition 31, which is the main component of the above, is not only required to have high hardness, but it does not fall off when an external force is applied to the hard spherical particles 32 and can be retained in the coating film in an appropriate amount. Flexibility is required. From such a viewpoint, as the resin composition 31 which is the main component of the second protective layer 3, a reaction product of an acrylic polyol and an isocyanate compound, that is, an acrylic urethane resin having an excellent balance of hardness and flexibility is used. It is desirable to use.

【0034】上記アクリルウレタン樹脂は、主鎖である
アクリル樹脂の骨格により高い硬度や被膜強度を備えつ
つ、主鎖の相互間が柔軟性に優れたウレタン結合によっ
て架橋されていることにより、化粧材の表面に要求され
る硬度と、硬質球状粒子32の保持性とを、兼ね備えて
いるからである。またこの樹脂は、特にVカット加工又
はラッピング加工等の折り曲げ加工性が要求される用途
の場合にも、樹脂の柔軟性により折り曲げによる伸びに
十分に追従可能であるので、二次加工性にも優れた化粧
材が得られる点でも有利である。
The acrylic urethane resin has high hardness and coating strength due to the skeleton of the acrylic resin which is the main chain, and the main chains are crosslinked by urethane bonds having excellent flexibility, so that the cosmetic material This is because it has both the hardness required for the surface of and the retention of the hard spherical particles 32. In addition, this resin can sufficiently follow the elongation due to bending due to the flexibility of the resin even in the case where the bending workability such as V-cut processing or lapping processing is required, so that the secondary workability is also improved. It is also advantageous in that an excellent decorative material can be obtained.

【0035】アクリルポリオールは、例えば(メタ)ア
クリル酸メチル、(メタ)アクリル酸エチル、(メタ)
アクリル酸ブチル等の(メタ)アクリレートモノマー
に、ヒドロキシエチル(メタ)アクリレート、ヒドロキ
シプロピル(メタ)アクリレート等の水酸基含有(メ
タ)アクリレートモノマーと、必要に応じてこれらと共
重合可能な、例えば(メタ)アクリロニトリル、(メ
タ)アクリル酸、スチレン、α−メチルスチレン、ビニ
ルトルエン等の重合性モノマーとを共重合させてなる、
アクリル骨格を主鎖とし、側鎖に水酸基を有するポリマ
ーである。
Acrylic polyols include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, (meth)
A (meth) acrylate monomer such as butyl acrylate can be copolymerized with a hydroxyl group-containing (meth) acrylate monomer such as hydroxyethyl (meth) acrylate or hydroxypropyl (meth) acrylate, if necessary, for example, (meth ) Copolymerized with a polymerizable monomer such as acrylonitrile, (meth) acrylic acid, styrene, α-methylstyrene, vinyltoluene,
It is a polymer having an acrylic skeleton as the main chain and a hydroxyl group on the side chain.

【0036】イソシアネート化合物としては、たとえは
トリレンジイソシアネート(TDI)、ジフェニルメタ
ンジイソシアネート(MDI)、キシリレンジイソシア
ネート(XDI)、ヘキサメチレンジイソシアネート
(HDI)、イソホロンジイソシアネート(IPDI)
等が用いられ、目的の化粧材に要求される二次加工適性
や耐候性等を考慮しつつ適宜選定すればよい。
Examples of the isocyanate compound include tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), xylylene diisocyanate (XDI), hexamethylene diisocyanate (HDI) and isophorone diisocyanate (IPDI).
Etc. may be used and may be appropriately selected in consideration of the secondary processing suitability and weather resistance required for the intended decorative material.

【0037】例えば、硬い被膜を追求するのであればT
DI系が有利であるが、これはキノイド結合により黄変
する場合があるのが難点と言える。耐候性を追求するな
らば、HDI系等の脂肪族又は脂環式イソシアネート化
合物が有利である。硬さと耐候性のバランスを考慮し
て、イソシアネート化合物の種類及び添加量を適宜設計
し、場合によっては複数種類のブレンド系としたり、耐
候性を向上させるための紫外線吸収剤や光安定剤等の耐
候処方剤を添加したりすることもできる。
For example, when pursuing a hard coating, T
Although the DI system is advantageous, it can be said that this is a disadvantage in that it may turn yellow due to a quinoid bond. When pursuing weather resistance, an aliphatic or alicyclic isocyanate compound such as HDI is advantageous. In consideration of the balance between hardness and weather resistance, the type and addition amount of the isocyanate compound are appropriately designed, and in some cases, a plurality of types of blended systems may be used, or an ultraviolet absorber or a light stabilizer for improving weather resistance, etc. It is also possible to add a weather resistant formulation.

【0038】第一保護層2の主成分である透明な樹脂組
成物については、上記した表面硬度及び硬質球状粒子3
2の保持性の観点からの制約はないので、基本的には、
上記した第二保護層3の主成分である透明な樹脂組成物
31と異なる樹脂組成物であっても良い。
Regarding the transparent resin composition which is the main component of the first protective layer 2, the surface hardness and the hard spherical particles 3 described above are used.
Since there is no constraint from the viewpoint of retention of 2, basically,
A resin composition different from the transparent resin composition 31 which is the main component of the second protective layer 3 described above may be used.

【0039】しかし、第二保護層3との密着性の観点か
らは、第二保護層3の樹脂組成物31と化学的に結合し
得る樹脂組成物であることが望ましく、また、基材1
(特に、オレフィン系等の熱可塑性樹脂の場合)との密
着性や、二次加工適性上要求される柔軟性等を考慮する
と、イソシアネート硬化型ウレタン系樹脂、中でも、第
二保護層3の樹脂組成物31と同系の、アクリルポリオ
ールとイソシアネート化合物との反応生成物であるアク
リルウレタン樹脂を使用することが最も望ましい。但
し、アクリルポリオールやイソシアネート化合物の種類
や配合等は、第二保護層3のそれと同一であっても良い
し、異なっていても良い。
However, from the viewpoint of the adhesiveness to the second protective layer 3, it is desirable that the resin composition can chemically bond with the resin composition 31 of the second protective layer 3, and the substrate 1
Considering the adhesion to (particularly in the case of an olefin-based thermoplastic resin) and the flexibility required for suitability for secondary processing, an isocyanate-curable urethane-based resin, especially a resin for the second protective layer 3 is used. It is most desirable to use an acrylic urethane resin which is a reaction product of an acrylic polyol and an isocyanate compound, which is similar to the composition 31. However, the type and composition of the acrylic polyol and the isocyanate compound may be the same as or different from that of the second protective layer 3.

【0040】第一保護層2及び第二保護層3の形成方法
としては、例えばグラビアコート法、ロールコート法、
ロッドコート法、キスコート法、ナイフコート法、エア
ーナイフコート法、ダイコート法、リップコート法、ス
プレーコート法、フローコート法、ディップコート法
等、従来公知の任意の塗工方法によることができる。特
に、基材1が紙又は熱可塑性樹脂フィルム等の連続巻取
状であれば、グラビアコート法によるのが最も一般的で
ある。
The first protective layer 2 and the second protective layer 3 are formed by, for example, a gravure coating method, a roll coating method,
Any known coating method such as a rod coating method, a kiss coating method, a knife coating method, an air knife coating method, a die coating method, a lip coating method, a spray coating method, a flow coating method and a dip coating method can be used. In particular, the gravure coating method is most commonly used when the base material 1 is a continuous roll of paper or a thermoplastic resin film.

【0041】[0041]

【実施例】以下に、本発明の具体的な実施例及び比較例
を示し、本発明をより詳細に説明する。
EXAMPLES The present invention will be described in more detail below by showing specific examples and comparative examples of the present invention.

【0042】<基材の作製>厚さ80μmの着色ポリオ
レフィン系樹脂フィルムを基材シートとし、その表面
に、ウレタン系インキによる木目柄の絵柄層と、2液硬
化型ポリエステルウレタン系接着剤層とを介して、表面
シートとしての厚さ80μmの透明ポリオレフィン系樹
脂フィルムを積層し、その表面に導管柄のエンボスを施
したものを、以下の各実施例及び比較例における基材と
した。
<Preparation of Substrate> A colored polyolefin resin film having a thickness of 80 μm was used as a substrate sheet, and a wood grain pattern layer made of urethane ink and a two-component curable polyester urethane adhesive layer were formed on the surface of the substrate sheet. A transparent polyolefin-based resin film having a thickness of 80 μm as a surface sheet was laminated via the above, and the surface of which was embossed with a conduit pattern was used as a base material in each of the following Examples and Comparative Examples.

【0043】<実施例1>上記基材の表面に、アクリル
ポリオール100重量部、イソシアネート硬化剤5重量
部、炭酸カルシウム系艶消剤10重量部(いずれも固形
分。以下同じ)を配合してなる塗工液を、グラビアコー
ト法にて乾燥後の塗布量1g/m2に塗工して第一保護
層を形成し、その上に、アクリルポリオール100重量
部、イソシアネート硬化剤5重量部、平均粒径3μmの
シリカ系ガラスビーズ(屈折率約1.47)30重量
部、オレフィン系ワックス1重量部を配合してなる塗工
液を、グラビアコート法にて乾燥後の塗布量4g/m2
に塗工して第二保護層を形成し、温乾養生硬化させて、
本発明の化粧材である化粧シートを作製した。
<Example 1> 100 parts by weight of an acrylic polyol, 5 parts by weight of an isocyanate curing agent, and 10 parts by weight of a calcium carbonate-based matting agent (both are solid contents; hereinafter the same) were blended on the surface of the above-mentioned substrate. Is applied to form a first protective layer by a gravure coating method at a coating amount of 1 g / m 2 after drying, and 100 parts by weight of an acrylic polyol and 5 parts by weight of an isocyanate curing agent are formed on the first protective layer. A coating solution prepared by mixing 30 parts by weight of silica-based glass beads having an average particle diameter of 3 μm (refractive index of about 1.47) and 1 part by weight of an olefin-based wax was applied by a gravure coating method to obtain a coating amount of 4 g / m 2. 2
To form a second protective layer, heat cure dry curing,
A decorative sheet, which is the decorative material of the present invention, was produced.

【0044】<実施例2>上記実施例1において、第二
保護層の乾燥後の塗布量を1g/m2に変更し、その他
は上記実施例1と同一の要領にて化粧シートを作製し
た。
Example 2 A decorative sheet was prepared in the same manner as in Example 1 except that the coating amount of the second protective layer after drying was changed to 1 g / m 2 in Example 1 above. .

【0045】<実施例3>上記実施例1において、第二
保護層の乾燥後の塗布量を15g/m2に変更し、その
他は上記実施例1と同一の要領にて化粧シートを作製し
た。
Example 3 A decorative sheet was prepared in the same manner as in Example 1 except that the coating amount of the second protective layer after drying was changed to 15 g / m 2 in Example 1 above. .

【0046】<実施例4>上記実施例1において、第二
保護層の塗工液におけるガラスビーズの配合量を2重量
部に変更し、その他は上記実施例1と同一の要領にて化
粧シートを作製した。
<Example 4> In the above Example 1, the content of the glass beads in the coating liquid for the second protective layer was changed to 2 parts by weight, and otherwise the same as in Example 1 above, the decorative sheet. Was produced.

【0047】<実施例5>上記実施例1において、第二
保護層の塗工液におけるガラスビーズの配合量を70重
量部に変更し、その他は上記実施例1と同一の要領にて
化粧シートを作製した。
<Example 5> In Example 1 above, the amount of glass beads in the coating solution for the second protective layer was changed to 70 parts by weight, and otherwise the same as in Example 1 above, the decorative sheet. Was produced.

【0048】<実施例6>上記実施例1において、第二
保護層の塗工液にオレフィン系ワックスを配合せず、そ
の他は上記実施例1と同一の要領にて化粧シートを作製
した。
Example 6 A decorative sheet was produced in the same manner as in Example 1 except that the coating liquid for the second protective layer in Example 1 was not mixed with an olefin wax.

【0049】<実施例7>上記実施例1において、第二
保護層の塗工液におけるガラスビーズに代えて、平均粒
径3μmのアルミナビーズ(屈折率約1.76)を使用
し、その他は上記実施例1と同一の要領にて化粧シート
を作製した。
Example 7 In Example 1, the alumina beads having an average particle diameter of 3 μm (refractive index of about 1.76) were used instead of the glass beads in the coating solution for the second protective layer, and the others were used. A decorative sheet was produced in the same manner as in Example 1 above.

【0050】<比較例1>上記実施例1において、第一
保護層に艶消剤を配合せず、その他は上記実施例1と同
一の要領にて化粧シートを作製した。
Comparative Example 1 A decorative sheet was prepared in the same manner as in Example 1 except that the matting agent was not added to the first protective layer in Example 1 above.

【0051】<比較例2>上記実施例1において、第一
保護層の塗工液にさらにオレフィン系ワックス1重量部
を配合して、第一保護層の乾燥後の塗布量を5g/m2
に変更し、第二保護層を形成せず、その他は上記実施例
1と同一の要領にて化粧シートを作製した。
Comparative Example 2 In the above-mentioned Example 1, 1 part by weight of an olefin wax was further added to the coating liquid for the first protective layer, and the coating amount of the first protective layer after drying was 5 g / m 2.
In the same manner as in Example 1 except that the second protective layer was not formed.

【0052】<性能比較>上記実施例1〜7及び比較例
1〜2の化粧シートを、中密度繊維板の表面に接着剤を
介して貼り合わせて化粧板を作製し、該化粧板の表面に
ついて、スチールウール摩耗試験、コインスクラッチ試
験(荷重1kg及び2kgの2水準)による耐擦傷性の
評価(○=摩耗あと又は傷なし、△=やや摩耗あと又は
傷あり、×=顕著な摩耗あと又は傷あり)と、目視観察
による外観意匠性(艶消し感)の評価(○=良好、△=
やや不良、×=不良)とを行ったところ、結果は下表の
通りであった。
<Comparison of Performances> The decorative sheets of Examples 1 to 7 and Comparative Examples 1 and 2 are attached to the surface of the medium density fiberboard via an adhesive to prepare a decorative board, and the surface of the decorative board is prepared. With respect to steel wool abrasion test, coin scratch test (2 levels of load 1 kg and 2 kg), evaluation of scratch resistance (○ = after abrasion or no flaw, △ = after slight abrasion or scratch, × = after significant abrasion or Scratch) and evaluation of appearance design (matte feeling) by visual observation (○ = good, △ =
The results are shown in the table below.

【0053】 評価結果一覧 スチールウール コインスクラッチ試験 外観意匠性 摩耗試験 1kg 2kg (艶消し感) 実施例1 ○ ○ ○ ○ 実施例2 △ △ × ○ 実施例3 ○ ○ ○ △ 実施例4 △ ○ × ○ 実施例5 ○ × × △ 実施例6 ○ ○ × △ 実施例7 ○ ○ ○ △ 比較例1 ○ ○ ○ × 比較例2 × × × ○ List of Evaluation Results Steel Wool Coin Scratch Test Appearance Design Abrasion Test 1 kg 2 kg (matte feeling) Example 1 ○ ○ ○ ○ Example 2 △ △ × ○ Example 3 ○ ○ ○ △ Example 4 △ ○ × ○ Example 5 ○ × × △ Example 6 ○ ○ × △ Example 7 ○ ○ ○ △ Comparative Example 1 ○ ○ ○ × Comparative Example 2 × × × ○

【0054】[0054]

【発明の効果】以上詳細に説明したとおり、本発明の化
粧材は、基材上に設けられた艶消剤を含有する第一保護
層により、目的の化粧材に所望される任意の艶消し度に
調整された、高級感ある艶消し感が付与されており、し
かも、該第一保護層の上に、艶消剤を含有せず、硬質球
状粒子を含有する第二保護層が設けられていることによ
り、艶消剤が化粧材の表面に突出していないので、表面
が物品等と擦れたり物品等で圧されたりした際に、表面
に突出した艶消剤が脱落したり保護層内にめり込んだり
しないので、表面の艶の変化による摩耗あとや擦り傷等
が発生しにくく、前記第一保護層による艶消し感を長期
に亘り維持することができる。
As described above in detail, the decorative material of the present invention has the first protective layer containing the matting agent provided on the base material and has an optional matting effect desired for the intended cosmetic material. A high-quality matte feeling is provided, and a second protective layer containing no hardener and containing hard spherical particles is provided on the first protective layer. Since the matting agent does not project on the surface of the decorative material, the matting agent protruding on the surface may fall off or the inside of the protective layer when the surface is rubbed against the article or pressed by the article. Since it does not slip into the surface, abrasion and scratches due to changes in the surface gloss are less likely to occur, and the matte feeling due to the first protective layer can be maintained for a long period of time.

【0055】しかも、第二保護層は、硬質球状粒子を含
有することによって優れた耐摩耗性や耐擦傷性が付与さ
れているのみならず、その表面はなだらかな形状となっ
ているので、表面から見た時の第一保護層の艶消し感を
阻害せず、しかも、表面の凹部に汚染物が詰まって拭き
取りにくくなることもないので、耐汚染性にも優れてい
る。この様にして、本発明によって、所望の艶消し感に
よる優れた外観意匠性と、該艶消し感が損なわれにくい
耐摩耗性や耐擦傷性、耐汚染性等が両立された化粧材を
得ることができるという優れた効果を奏するものであ
る。
Moreover, the second protective layer not only has excellent wear resistance and scratch resistance due to the inclusion of the hard spherical particles, but also has a smooth surface, so that the surface has a smooth surface. It does not impair the matte feeling of the first protective layer when viewed from above, and since it does not make it difficult to wipe off due to the contamination of the recesses on the surface, it is also excellent in stain resistance. In this manner, according to the present invention, a cosmetic material having excellent appearance and design properties due to a desired matte feeling and abrasion resistance, scratch resistance, stain resistance, etc. that are less likely to impair the matte feeling is obtained. It has an excellent effect of being able to.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の化粧材の実施の形態を示す側断面図で
ある。
FIG. 1 is a side sectional view showing an embodiment of a decorative material of the present invention.

【符号の説明】[Explanation of symbols]

1 基材 11 プライマー層 12 基材シート 13 絵柄層 14 接着剤層 15 表面シート 2 第一保護層 3 第二保護層 31 樹脂組成物 32 硬質球状粒子 4 エンボス 1 base material 11 Primer layer 12 Base sheet 13 picture layers 14 Adhesive layer 15 Surface sheet 2 First protective layer 3 Second protective layer 31 resin composition 32 hard spherical particles 4 emboss

───────────────────────────────────────────────────── フロントページの続き (72)発明者 戸賀崎 浩昌 東京都台東区台東1丁目5番1号 凸版印 刷株式会社内 Fターム(参考) 2E110 AA57 AB04 AB23 BA05 BB23 DC21 GA32W GB42W GB42Y GB62Y GB63Y 4F100 AA08 AA20 AG00C AK01A AK03 AK51B AK51C AT00A BA03 BA10A CA19C CA23C CA30B DE01C DE04C EH46C GB08 GB81 HB00 HB01 HB21 HB31 JK09 JK12C JK14 JL06 JN01C JN26B YY00C   ─────────────────────────────────────────────────── ─── Continued front page    (72) Inventor Hiromasa Togasaki             1-5-1 Taito, Taito-ku, Tokyo Toppan stamp             Imprint Co., Ltd. F-term (reference) 2E110 AA57 AB04 AB23 BA05 BB23                       DC21 GA32W GB42W GB42Y                       GB62Y GB63Y                 4F100 AA08 AA20 AG00C AK01A                       AK03 AK51B AK51C AT00A                       BA03 BA10A CA19C CA23C                       CA30B DE01C DE04C EH46C                       GB08 GB81 HB00 HB01 HB21                       HB31 JK09 JK12C JK14                       JL06 JN01C JN26B YY00C

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】基材の表面に、透明な樹脂組成物を主成分
とする保護層が設けられてなる化粧材において、前記保
護層が、前記基材側から順に、艶消剤を含有する第一保
護層と、艶消剤を含有せず硬質球状粒子を含有する第二
保護層とからなることを特徴とする化粧材。
1. A decorative material comprising a base material and a protective layer comprising a transparent resin composition as a main component on the surface of the base material, wherein the protective layer contains a matting agent in order from the base material side. A decorative material comprising a first protective layer and a second protective layer containing hard spherical particles containing no matting agent.
【請求項2】前記硬質球状粒子が、前記第二保護層の主
成分である樹脂組成物との屈折率差が0.1以下の透明
材料からなることを特徴とする請求項1に記載の化粧
材。
2. The hard spherical particle is made of a transparent material having a refractive index difference of 0.1 or less with respect to the resin composition which is the main component of the second protective layer. Cosmetic material.
【請求項3】前記硬質球状粒子が、ガラスビーズである
ことを特徴とする請求項1又は2に記載の化粧材。
3. The decorative material according to claim 1, wherein the hard spherical particles are glass beads.
【請求項4】前記第二保護層の塗布量が3〜6g/m2
であり、前記硬質球状粒子の平均粒径が2〜5μmであ
り、前記硬質球状粒子の含有量が前記第二保護層の主成
分である樹脂組成物100重量部当たり10〜50重量
部であることを特徴とする請求項1〜3のいずれかに記
載の化粧材。
4. The coating amount of the second protective layer is 3 to 6 g / m 2.
The average particle diameter of the hard spherical particles is 2 to 5 μm, and the content of the hard spherical particles is 10 to 50 parts by weight per 100 parts by weight of the resin composition which is the main component of the second protective layer. The decorative material according to any one of claims 1 to 3, which is characterized in that.
【請求項5】前記第二保護層が、さらに滑剤を含有する
ことを特徴とする請求項1〜4のいずれかに記載の化粧
材。
5. The decorative material according to claim 1, wherein the second protective layer further contains a lubricant.
【請求項6】前記第一保護層及び前記第二保護層の主成
分である樹脂組成物が、アクリルポリオールとイソシア
ネート化合物との反応生成物であることを特徴とする請
求項1〜5のいずれかに記載の化粧材。
6. The resin composition, which is a main component of the first protective layer and the second protective layer, is a reaction product of an acrylic polyol and an isocyanate compound. Cosmetic material described in crab.
JP2002007138A 2002-01-16 2002-01-16 Cosmetic material Expired - Lifetime JP4578756B2 (en)

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