JP2002331919A - Resin window for vehicle having metal member structure - Google Patents

Resin window for vehicle having metal member structure

Info

Publication number
JP2002331919A
JP2002331919A JP2001143274A JP2001143274A JP2002331919A JP 2002331919 A JP2002331919 A JP 2002331919A JP 2001143274 A JP2001143274 A JP 2001143274A JP 2001143274 A JP2001143274 A JP 2001143274A JP 2002331919 A JP2002331919 A JP 2002331919A
Authority
JP
Japan
Prior art keywords
vehicle
resin
substrate
window
metal member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2001143274A
Other languages
Japanese (ja)
Other versions
JP4686897B2 (en
Inventor
Takayuki Ito
隆之 伊藤
Akio Ishiguchi
明夫 石口
Nobuyuki Tamai
宣行 玉井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP2001143274A priority Critical patent/JP4686897B2/en
Publication of JP2002331919A publication Critical patent/JP2002331919A/en
Application granted granted Critical
Publication of JP4686897B2 publication Critical patent/JP4686897B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent a terminal from being deformed or recessing/projecting by being drawn back to a surface to become a car outside of a substrate, even if fitting the terminal to a surface to become a car inside of the substrate by injection molding. SOLUTION: A base part 10a of a terminal body 10 set to project to the car inside, when fitted to a window of the vehicle, is fitted to a seat plate 9 formed of same resin as the substrate so as to be formed into the terminal 8.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は金属部材構造物を備
えた車両用樹脂製窓に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin window for a vehicle having a metal member structure.

【0002】[0002]

【従来の技術】近年、車両を軽量化するために窓材とし
て、無機ガラスにかわり透明の樹脂を用いることが種々
検討されている。しかして、車両用樹脂製窓であって
も、ガラスの場合と同様に結露による曇りを除去するた
めに、樹脂製板材である基板の面に熱線プリントを形成
することが考えられる。また、ラジオやテレビの受信の
ために、樹脂製の基板にアンテナプリントなどの導線を
設けるニーズも生じる。これらの熱線プリントや導線な
どの導電性層には、給電を行ったり電気信号を通電する
ために、金属製の導電性端子(以下たんに端子という)
を接続する必要がある。しかし、従来は金属製の端子を
基板の一面(車内側面)に取付けた場合、基板の他面
(車外側面)にひけ、変形または凹凸が生じて見栄えが
悪くなり、良好な品質の車両用樹脂製窓を製造すること
ができない。
2. Description of the Related Art In recent years, various studies have been made to use a transparent resin instead of inorganic glass as a window material in order to reduce the weight of a vehicle. However, even in the case of a resin window for a vehicle, it is conceivable to form a heat ray print on the surface of a substrate which is a resin plate material in order to remove the fogging due to dew condensation as in the case of glass. In addition, there is a need to provide a conductor such as an antenna print on a resin substrate for radio or television reception. Metallic conductive terminals (hereinafter simply referred to as terminals) are used to supply power and supply electric signals to these conductive layers such as hot-wire prints and conductive wires.
Need to be connected. However, conventionally, when a metal terminal is mounted on one surface of a substrate (inside surface of a vehicle), sinking, deformation, or unevenness occurs on the other surface of the substrate (outside surface of vehicle), resulting in poor appearance, and good quality resin for vehicles. Windows cannot be manufactured.

【0003】このように、基板の他面(車外側面)にひ
け、変形または凹凸が生じるのは以下の理由による。す
なわち、車両用樹脂製窓を製造するに際しては、車内側
となる先端が、金型外部に突出するよう、端子を金型の
キャビティ内に収納したうえ金型に固定し、高温の溶融
樹脂をキャビティ内に射出し、射出された樹脂が固化す
ることにより基板が形成され(射出成形)、車両用樹脂
製窓が製造される。しかるに、金属性の端子と樹脂では
冷却時の収縮率に差があり、端子と周辺の樹脂材料部分
と端子から離れている樹脂材料部分とは均一に収縮せず
収縮量に差が生じる。このため基板の他面(車外側面)
にひけ、変形または凹凸が生じるものと考えられる。
The reason why sink, deformation or unevenness occurs on the other surface (outside surface of the vehicle) of the substrate is as follows. That is, when manufacturing a resin window for a vehicle, the terminal is housed in the cavity of the mold and fixed to the mold so that the tip inside the vehicle projects outside the mold, and the high-temperature molten resin is The substrate is formed by injection into the cavity and the injected resin is solidified (injection molding), and a resin window for a vehicle is manufactured. However, there is a difference in the shrinkage ratio between the metallic terminal and the resin during cooling, and the terminal and the peripheral resin material portion and the resin material portion apart from the terminal do not shrink uniformly, and a difference in the amount of shrinkage occurs. For this reason, the other side of the board (outside of car)
It is considered that sink marks, deformation or irregularities occur.

【0004】[0004]

【発明が解決しようとする課題】本発明は、斯かる実情
に鑑み、射出成形により端子などの金属部材を基板の車
内側の面に取付けた場合でも、基板の車外側の面にひ
け、変形または凹凸などの支障が生じないようにした金
属部材構造物を備えた車両用樹脂製窓を提供することを
目的としてなしたものである。
SUMMARY OF THE INVENTION In view of the above-mentioned circumstances, the present invention has a problem in that even when a metal member such as a terminal is mounted on an inner surface of a board by injection molding, the metal member is deformed or deformed on the outer surface of the board. Another object of the present invention is to provide a resin window for a vehicle provided with a metal member structure that does not cause any trouble such as unevenness.

【0005】[0005]

【課題を解決するための手段】本発明は、透明樹脂製の
基板と、すくなくとも車両の窓に取付けた際に基板の車
内側となる面に取付けられた樹脂製のフィルムと、車両
の窓に取付けた際に車内側となるフィルムと基板との間
に形成された導電性層と、車両の窓に取付けた際に車内
側へ突出する突出部および該突出部に繋がる基部を備え
た金属部材ならびに基部を包囲するよう取付けた、前記
基板と収縮率がほぼ等しい樹脂製の座板を有する金属部
材構造物とを備え、該金属部材構造物の座板は、基板に
埋設されて取付けられているとともに、基部の導電性層
に面した部分は、導電性層に接触している車両用樹脂製
窓を提供する。
SUMMARY OF THE INVENTION The present invention provides a transparent resin substrate, a resin film attached to at least the inside surface of the substrate when attached to a vehicle window, and a vehicle window. A metal member having a conductive layer formed between a film and a substrate that is to be on the inside of the vehicle when mounted, a protruding portion that protrudes to the inside of the vehicle when mounted on a window of a vehicle, and a base connected to the protruding portion. And a metal member structure having a resin seat plate whose shrinkage is substantially equal to that of the substrate, which is attached so as to surround the base portion, wherein the seat plate of the metal member structure is embedded and attached to the substrate. In addition, the portion of the base facing the conductive layer provides a resin window for a vehicle in contact with the conductive layer.

【0006】本発明は、多色成形により形成した基板
と、車両の窓に取付けた際に車内側へ突出する突出部お
よび該突出部に繋がる基部を備えた金属部材ならびに前
記基部を包囲するよう取付けた、前記基板と収縮率がほ
ぼ等しい樹脂製の座板を有する金属部材構造物と、基板
の車内側となる面および前記基部の車内側となる側に露
出した部分に形成された導電性層とを備え、前記金属部
材構造物の座板は、基板に埋設されて取付けられている
車両用樹脂製窓を提供する。
The present invention is directed to a metal member having a substrate formed by multi-color molding, a projection projecting to the vehicle interior when mounted on a window of a vehicle, a base connected to the projection, and the base. The attached metal member structure having a resin seat plate having a contraction rate substantially equal to that of the substrate, and a conductive member formed on a surface of the substrate which is to be on the vehicle interior side and on a portion exposed to the vehicle interior side of the base portion. And a seat plate of the metal member structure provides a resin window for a vehicle embedded and attached to a substrate.

【0007】本発明では、金属部材構造物の金属部材を
導電性の端子とすることができ、また、本発明では、基
板を構成する樹脂と金属部材構造物の座板を構成する樹
脂の材質を同一とすることが好ましい。
In the present invention, the metal member of the metal member structure can be a conductive terminal, and in the present invention, the resin constituting the substrate and the resin constituting the seat plate of the metal member structure Are preferably the same.

【0008】本発明によれば、車両用樹脂製窓の金属部
材構造物を取付けた側とは反対側の車外側となる面にひ
け、変形または凹凸が生じることがなく、見栄えの良い
良好な品質の車両用樹脂製窓を製造することができる。
According to the present invention, there is no sink, deformation or unevenness on the surface of the resin window for the vehicle, which is on the opposite side to the side where the metal member structure is mounted, and the appearance is good and good. A high quality resin window for vehicles can be manufactured.

【0009】[0009]

【発明の実施の形態】以下、本発明の実施の形態を図示
例とともに説明する。図1〜図5を用いて本発明を実施
する形態の一例を説明する。図1は本発明の車両用樹脂
製窓の一例を示す平面図、図2は図1のII−II方向
拡大矢視図である。また、図3は図1、2に示す車両用
樹脂製窓に用いる金属部材構造物である端子の縦断面
図、図4は図3の平面図、図5は本発明の車両用樹脂製
窓を射出成形する際に用いる金型の断面図である。
Embodiments of the present invention will be described below with reference to the drawings. An embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a plan view showing an example of a resin window for a vehicle according to the present invention, and FIG. 2 is an enlarged view in the direction of arrows II-II in FIG. 3 is a longitudinal sectional view of a terminal which is a metal member structure used for the resin window for a vehicle shown in FIGS. 1 and 2, FIG. 4 is a plan view of FIG. 3, and FIG. FIG. 3 is a cross-sectional view of a mold used when injection molding is performed.

【0010】図1、2において、1は車両用樹脂製窓で
あり、車両用樹脂製窓1は、板状の基板2を備えてい
る。基板2としては、ポリカーボネイト、アクリル樹
脂、ポリアリレートなどの透明な熱可塑性樹脂が使用さ
れる。車両に取付けた場合に車内側となる基板2の一面
には、全面に亘り、表面にハードコート層を備えたフィ
ルム3が貼付けられており、車外側となる基板2の他面
には、全面に亘り、表面にハードコート層を備えたフィ
ルム4が貼付けられている。フィルム3、4としては、
基板2と同一の材料が使用され、ポリカーボネート、ア
クリル樹脂、ポリアリレート、ポリサルフォンなどの透
明な熱可塑性樹脂が例示される。
In FIGS. 1 and 2, reference numeral 1 denotes a resin window for a vehicle. The resin window 1 for a vehicle includes a plate-shaped substrate 2. As the substrate 2, a transparent thermoplastic resin such as polycarbonate, acrylic resin, or polyarylate is used. A film 3 provided with a hard coat layer on the entire surface is adhered to one surface of the substrate 2 which is on the inside of the vehicle when mounted on the vehicle, and is entirely adhered to the other surface of the substrate 2 which is on the outside of the vehicle. A film 4 having a hard coat layer on its surface is attached. As the films 3 and 4,
The same material as that of the substrate 2 is used, and examples thereof include transparent thermoplastic resins such as polycarbonate, acrylic resin, polyarylate, and polysulfone.

【0011】フィルム3の基板2と対向した面には、熱
線プリントや導線となる複数の細幅の導電性層5が、基
板2の幅方向へ延在するよう塗着されている。また、フ
ィルム3の導電性層5を塗着した面と同一の面には、導
電性層5の長手方向両端に接続されるよう、電極となる
広幅の導電性層6が塗着されている。導電性層6は、基
板2の幅方向両端部近傍において縁部に沿って上下方向
へ向け延在している。導電性層5、6としては、銀粉な
どの導電性の金属粉およびフィルム3と密着性のあるポ
リエステル系樹脂、酢酸ビニル系樹脂などのバインダ、
または印刷性を附与するためのブチルセロソルブアセテ
ートなどの溶剤を混練したものが使用される。
On the surface of the film 3 facing the substrate 2, a plurality of narrow conductive layers 5 serving as hot-wire prints or conducting wires are applied so as to extend in the width direction of the substrate 2. On the same surface of the film 3 as the surface on which the conductive layer 5 is applied, a wide conductive layer 6 serving as an electrode is applied so as to be connected to both ends in the longitudinal direction of the conductive layer 5. . The conductive layer 6 extends in the vertical direction along the edge near the both ends in the width direction of the substrate 2. As the conductive layers 5 and 6, a conductive metal powder such as silver powder and a binder such as a polyester resin and a vinyl acetate resin having an adhesive property to the film 3;
Alternatively, a mixture obtained by kneading a solvent such as butyl cellosolve acetate for imparting printability is used.

【0012】導電性層5、6をフィルム3の外側表面に
塗着せず、フィルム3と基板2とが相対向する、フィル
ム3の内面に塗着するのは以下の理由による。すなわ
ち、導電性層5、6をフィルム3の外側表面に塗着した
場合には、後からのハードコート処理の際に塗着した導
電性層にたれなどの不具合が生じたり、また形成された
導電性層5、6は外気に晒され、劣化し易いためであ
る。
The reason why the conductive layers 5 and 6 are not applied to the outer surface of the film 3 but are applied to the inner surface of the film 3 where the film 3 and the substrate 2 face each other is as follows. That is, when the conductive layers 5 and 6 are applied to the outer surface of the film 3, problems such as sagging or formation of the conductive layer applied during the later hard coat treatment may occur. This is because the conductive layers 5 and 6 are exposed to the outside air and easily deteriorate.

【0013】フィルム3の各導電性層6長手方向一端
(図1では下端)に近接した部分には、導電性層5、6
をも貫通してスリット部7(図2参照)が形成されてい
る。スリット部7には、側面形状がほぼ⊥形状の端子8
が配設されている。すなわち、図3、4に示すように、
端子8は平面形状が矩形状の樹脂製の座板9を備えてい
る。座板9は原則的には基板2と同一材質であって、ポ
リカーボネイト、アクリル樹脂、ポリアリレートなどの
透明な熱可塑性樹脂が使用される。一方で、高温状態か
ら温度が下降し硬化する際の収縮率がほぼ同一なら、基
板2と異なる材質の樹脂であっても良い。
The portions of the film 3 adjacent to one end (the lower end in FIG. 1) of each conductive layer 6 in the longitudinal direction are provided with conductive layers 5 and 6.
Are formed to form a slit portion 7 (see FIG. 2). The slit portion 7 has a terminal 8 having a substantially ⊥-shaped side surface.
Are arranged. That is, as shown in FIGS.
The terminal 8 includes a resin seat plate 9 having a rectangular planar shape. The seat plate 9 is basically made of the same material as the substrate 2, and is made of a transparent thermoplastic resin such as polycarbonate, acrylic resin, or polyarylate. On the other hand, if the shrinkage rate when the temperature decreases from the high temperature state and hardens is almost the same, a resin of a different material from the substrate 2 may be used.

【0014】座板9には、銅または鉄製の金属板をほぼ
⊥形状に折曲げ形成した端子本体10が取付けられてい
る。すなわち、端子本体10は、水平部分と傾斜部分と
を備え直接座板9に取付けられる左右の基部10aと、
左右の基部10aの相対向する端部で折曲げられて座板
9から突出し、基部10aの水平部分に対し直交する方
向へ延在し頂部で連続するよう折曲げ形成された突出部
10bとを備えている。また、端子本体10は両基部1
0aの一部を打抜いて、突出部10b側へ向けて座板9
へ埋設されるよう折曲げた左右の脚部10cを備えてい
る。
A terminal body 10 formed by bending a copper or iron metal plate into a substantially ⊥ shape is attached to the seat plate 9. That is, the terminal body 10 includes left and right bases 10 a having a horizontal portion and an inclined portion and directly attached to the seat plate 9,
A protruding portion 10b which is bent at opposing ends of the left and right bases 10a and protrudes from the seat plate 9 and extends in a direction orthogonal to the horizontal portion of the base 10a and is formed by bending so as to be continuous at the top portion. Have. In addition, the terminal body 10 has both bases 1.
0a is punched out, and the seat plate 9 is turned toward the protrusion 10b.
It has left and right leg portions 10c which are bent so as to be embedded.

【0015】しかして、端子8は、端子本体10におけ
る基部10aの左右部分が金型のキャビティ内に位置
し、基部10aの傾斜部および突出部10b側の部分な
らびに突出部10bがキャビティの外部へ位置するよ
う、金型にセットされ、溶融樹脂をキャビティ内に射出
することにより製造される。溶融樹脂は、基部10aの
左右両側の水平部の上面と同一レベルになるとともに、
基部10aの突出部10b側水平部および傾斜部分の下
面に接触し、脚部10cが樹脂内に埋設されるよう、射
出される。このため、溶融樹脂が固化して形成された座
板9は、基部10aの下面に対し当接するとともに、脚
部10cが座板9内に埋設され、左右両側においては基
部10aの左右両側の水平部の上面と同一レベルにな
る。こうして座板9と端子本体10とは、基板2に対し
強固に固定される。
In the terminal 8, the left and right portions of the base 10a of the terminal body 10 are located in the cavity of the mold, and the inclined portion and the portion of the base 10a on the side of the protrusion 10b and the protrusion 10b are moved outside the cavity. It is manufactured by injecting a molten resin into a cavity so as to be positioned in a mold. The molten resin is at the same level as the upper surface of the horizontal portion on both the left and right sides of the base 10a,
The base portion 10a is in contact with the horizontal portion and the lower surface of the inclined portion on the protruding portion 10b side, and is injected so that the leg portion 10c is embedded in the resin. For this reason, the seat plate 9 formed by solidifying the molten resin abuts against the lower surface of the base 10a, and the legs 10c are embedded in the seat plate 9, and the left and right sides of the base 10a are horizontal. It is at the same level as the upper surface of the part. In this way, the seat plate 9 and the terminal body 10 are firmly fixed to the substrate 2.

【0016】端子8が基板2に取付けられた際には、図
2に示すように、端子8における座板9の左右両側部お
よび端子本体10の基部10aにおける座板9の左右両
側部と繋がる左右部分は、導電性層6に対し接触する。
端子本体10の突出部10bは、スリット部7から車内
側となる側に突出した状態となる。
When the terminal 8 is attached to the substrate 2, as shown in FIG. 2, the terminal 8 is connected to the left and right sides of the seat plate 9 at the terminal 8 and the left and right sides of the seat plate 9 at the base 10a of the terminal body 10. The left and right portions contact the conductive layer 6.
The protruding portion 10b of the terminal body 10 protrudes from the slit portion 7 toward the vehicle interior side.

【0017】車両用樹脂製窓1を製造する場合、図5に
示すような金型11を使用することを例示できる。金型
11は、可動金型12と固定金型13とを備えている。
可動金型12と固定金型13には、キャビティ14と1
5とが形成されている。固定金型13には、キャビティ
14、15に溶融樹脂を供給するための供給路16が設
けられている。固定金型13のキャビティ14とは反対
側には、固定金型13と一体的に中空のケーシング17
が設けられている。キャビティ14と連通するようケー
シング17および固定金型13に形成した中空孔18に
は、端子8における端子本体10の突出部10bを嵌入
し得るようになっている。
When manufacturing the resin window 1 for a vehicle, the use of a mold 11 as shown in FIG. 5 can be exemplified. The mold 11 includes a movable mold 12 and a fixed mold 13.
The movable mold 12 and the fixed mold 13 have cavities 14 and 1 respectively.
5 are formed. The fixed die 13 is provided with a supply path 16 for supplying the molten resin to the cavities 14 and 15. On the opposite side of the fixed mold 13 from the cavity 14, a hollow casing 17 integrally formed with the fixed mold 13 is provided.
Is provided. A protrusion 10 b of the terminal body 10 of the terminal 8 can be fitted into a hollow hole 18 formed in the casing 17 and the fixed mold 13 so as to communicate with the cavity 14.

【0018】中空孔18の長さは、端子本体10の突出
部10bよりも長く形成されている。すなわち、導電性
層5、6が塗着されたフィルム3を固定金型13のキャ
ビティ14内にセットした状態で、端子8を所定状態に
キャビティ14内にセットして端子本体10の突出部1
0bを中空孔18内に嵌入した場合には、突出部10b
の先端部と中空孔18の先端部との間には、中空孔18
の一部により空隙が形成されるようになっている。この
空隙の部分には、ケーシング17を貫通して中空孔18
に対し直交する方向へ向くよう穿設した排気孔19が連
通されており、排気孔19には真空吸着装置20が接続
されている。しかして、真空吸着装置20を駆動するこ
とにより、中空孔18内を排気し、フィルム3のセット
されたキャビティ14内に端子8をセットし溶融樹脂を
キャビティ14、15内に供給する際に、端子8が動か
ないようになっている。
The length of the hollow hole 18 is formed longer than the protruding portion 10b of the terminal body 10. That is, with the film 3 on which the conductive layers 5 and 6 are applied being set in the cavity 14 of the fixed mold 13, the terminal 8 is set in the cavity 14 in a predetermined state, and the protrusion 1 of the terminal body 10 is set.
0b is fitted into the hollow hole 18, the protrusion 10b
Between the tip of the hollow hole 18 and the tip of the hollow hole 18.
A gap is formed by a part of the gap. In this gap portion, a hollow hole 18 penetrating through the casing 17 is provided.
An exhaust hole 19 formed so as to face in a direction perpendicular to the exhaust hole is connected to the exhaust hole 19, and a vacuum suction device 20 is connected to the exhaust hole 19. When the vacuum suction device 20 is driven, the inside of the hollow hole 18 is evacuated, the terminal 8 is set in the cavity 14 in which the film 3 is set, and the molten resin is supplied into the cavities 14 and 15. The terminal 8 does not move.

【0019】図示してないが、キャビティ14、15に
は、キャビティ14、15内の壁面にフィルム3、4を
格納した際にフィルム3、4をキャビティ14、15の
凹壁14a、15aに接触させるよう、真空吸着装置が
接続されている。キャビティ14、15には図示してな
いが、キャビティ14、15内に格納されたフィルム
3、4の位置決めを行うための位置決めピン、可動金型
12、固定金型13を合わせて射出成形を行った後に、
成型品を固定金型13から取出すためのイジェクション
ピンが設けられている。
Although not shown, when the films 3 and 4 are stored in the walls of the cavities 14 and 15, the films 3 and 4 contact the concave walls 14 a and 15 a of the cavities 14 and 15. A vacuum suction device is connected so as to perform the operation. Although not shown in the cavities 14 and 15, injection molding is performed by combining positioning pins for positioning the films 3 and 4 stored in the cavities 14 and 15, the movable mold 12 and the fixed mold 13. After
An ejection pin is provided for removing the molded product from the fixed mold 13.

【0020】つぎに、上記車両用樹脂製窓1を製造する
手順について説明する。まず、車両の窓の大きさに対応
したフィルム3、4を用意する。フィルム3の一方の面
には導電性層5、6を塗着させてある。しかして、フィ
ルム3および導電性層6を厚さ方向へ貫通して形成した
スリット部7においては、端子8における端子本体10
の突出部10bを挿通させて基部10aの左右両端部お
よび座板9の左右両端部を導電性層6に対し接触させ、
座板9の部分を接着剤または両面テープでフィルム3の
導電性層6部に仮固定する。
Next, a procedure for manufacturing the resin window 1 for a vehicle will be described. First, films 3 and 4 corresponding to the size of the window of the vehicle are prepared. Conductive layers 5 and 6 are applied to one surface of the film 3. Thus, in the slit portion 7 formed so as to penetrate the film 3 and the conductive layer 6 in the thickness direction, the terminal body 10 of the terminal 8 is formed.
Through the projecting portion 10b of the base plate 10a to contact the left and right ends of the base 10a and the left and right ends of the seat plate 9 with the conductive layer 6,
The portion of the seat plate 9 is temporarily fixed to the conductive layer 6 of the film 3 with an adhesive or a double-sided tape.

【0021】フィルム3、4が用意されたら、開いてい
る可動金型12のキャビティ15内にフィルム4を格納
し、真空吸着装置を駆動してフィルム4の一面がキャビ
ティ15の凹壁15aに接触するよう、フィルム4をキ
ャビティ15に装着する。また、突出部10bを凹壁1
4a側に向けるとともに導電性層5、6を凹壁15aと
接触しないよう凹壁14aから離反する側に向け、端子
8が仮固定されたフィルム3を固定金型13のキャビテ
ィ14内に収納する。しかして、端子8における端子本
体10の突出部10bを固定金型13およびケーシング
17に設けた中空孔18に嵌入させる。
When the films 3 and 4 are prepared, the film 4 is stored in the cavity 15 of the movable movable mold 12 which is opened, and one side of the film 4 comes into contact with the concave wall 15a of the cavity 15 by driving the vacuum suction device. The film 4 is mounted in the cavity 15 so as to perform the operation. In addition, the protrusion 10b is
The film 3 to which the terminals 8 are temporarily fixed is housed in the cavity 14 of the fixed mold 13 with the conductive layers 5 and 6 facing the side away from the concave wall 14a so as not to contact the concave wall 15a while facing the 4a side. . Thus, the projecting portion 10 b of the terminal body 10 of the terminal 8 is fitted into the fixed mold 13 and the hollow hole 18 provided in the casing 17.

【0022】端子8における端子本体10の突出部10
bが中空孔18に嵌入されるとともに、フィルム3がキ
ャビティ14内に収納されたら、真空吸着装置を駆動し
てフィルム3の一面がキャビティ14の凹壁14aに接
触するよう、フィルム3をキャビティ14に装着する。
この際、フィルム3、4は位置決めピンにより固定す
る。真空吸着装置20を駆動して排気孔19を介し中空
孔18内を排気し、端子8における座板9の左右両端部
および端子本体10の基部10aの左右両端部をフィル
ム3の導電性層6に対し接触させ、端子本体10の基部
10aの突出部10b側の部分をキャビティ14の凹壁
14aに対し接触させる。
Projection 10 of terminal body 10 in terminal 8
b is inserted into the hollow hole 18 and the film 3 is housed in the cavity 14, the vacuum suction device is driven to move the film 3 into the cavity 14 so that one surface of the film 3 contacts the concave wall 14 a of the cavity 14. Attach to
At this time, the films 3 and 4 are fixed by positioning pins. The vacuum suction device 20 is driven to exhaust the inside of the hollow hole 18 through the exhaust hole 19, and the left and right ends of the seat plate 9 of the terminal 8 and the left and right ends of the base 10 a of the terminal body 10 are connected to the conductive layer 6 of the film 3. And the portion of the base 10a of the terminal body 10 on the side of the protrusion 10b is brought into contact with the concave wall 14a of the cavity 14.

【0023】キャビティ14、15内にフィルム3、4
を装着したら、可動金型12を固定金型13側へ移動さ
せて金型11を閉じ、継続して真空吸着装置20を駆動
することにより、端子8をキャビティ14の凹壁14a
に固定して保持させ、溶融樹脂を所定の圧力で供給路1
6からキャビティ14、15内へ射出充填する。しかし
て、溶融樹脂が冷却され固化すると基板2が形成される
が、フィルム3、4および座板9の溶融樹脂と接触する
面は、基板2に対し融着して基板2と一体化し、端子8
は座板9を介して基板2に対し取付けられた状態とな
る。溶融樹脂が冷却し固化したら真空吸着装置20など
の真空吸着装置を停止させて可動金型12を開き、積層
物を固定金型13から取出す。これにより、車両用樹脂
製窓1が完成する。なお、車両用樹脂製窓1を車両の窓
枠に取付ける場合には、端子8における突出部10bの
設けられた面を車内側とする。
In the cavities 14 and 15, the films 3, 4
Is mounted, the movable mold 12 is moved to the fixed mold 13 side to close the mold 11 and the vacuum suction device 20 is continuously driven, so that the terminal 8 is connected to the concave wall 14a of the cavity 14.
And the molten resin is supplied to the supply path 1 at a predetermined pressure.
6 is injected and filled into the cavities 14 and 15. When the molten resin is cooled and solidified, the substrate 2 is formed. The surfaces of the films 3, 4 and the seat plate 9 which come into contact with the molten resin are fused to the substrate 2 and integrated with the substrate 2, and the terminals 2 8
Is attached to the substrate 2 via the seat plate 9. When the molten resin has cooled and solidified, the vacuum suction device such as the vacuum suction device 20 is stopped, the movable mold 12 is opened, and the laminate is removed from the fixed mold 13. Thus, the resin window 1 for a vehicle is completed. When the resin window 1 for a vehicle is mounted on the window frame of the vehicle, the surface of the terminal 8 on which the protruding portion 10b is provided is the inside of the vehicle.

【0024】本図示例によれば、溶融樹脂が冷却し固化
して基板2が形成される際の基板2と座板9の接触面の
収縮量はほぼ等しい。このため、本図示例では、車両用
樹脂製窓1の端子8を取付けた側とは反対側の車外側と
なる面にひけ、変形または凹凸が生じることがなく、見
栄えが良く、良好な品質の車両用樹脂製窓1を製造でき
る。
According to the illustrated example, the amount of contraction of the contact surface between the substrate 2 and the seat plate 9 when the molten resin is cooled and solidified to form the substrate 2 is substantially equal. For this reason, in the illustrated example, there is no sink mark, deformation or irregularity on the surface of the resin window for vehicle 1 on the side opposite to the side where the terminal 8 is attached, and the appearance is good and the quality is good. Can be manufactured.

【0025】以下、ポリカーボネイト樹脂製の基板に取
付ける端子として、(1)ポリカーボネイト樹脂製の座
板を有する端子を備えた車両用樹脂製窓(本件図示例の
ものに相当)、(2)座板を用いない銅板製の端子を備
えた車両用樹脂製窓、(3)全体がエポキシ樹脂製の部
材を備えた車両用樹脂製窓を射出成形により製造し、車
両用樹脂製窓の端子(または部材)を設けた側とは反対
側の面のひけの表面粗さを測定した結果を示す。表面粗
さの測定にあたっては、市販の表面粗さ計を用いた。測
定箇所はつぎのように選んだ。すなわち、車両用樹脂製
窓における座板の中心(または、この中心に相当する
点)に対応する端子(または部材)を設けた側の反対側
の点を中心とし、座板の長手方向(またはこの長手方向
に相当する方向)であって、車両用樹脂製窓の面方向に
±15mmの範囲を測定した。図6は(1)の車両用樹
脂製窓の表面粗さを示すグラフ、図7は(2)の車両用
樹脂製窓の表面粗さを示すグラフ、図8は(3)の車両
用樹脂製窓の表面粗さを示すグラフである。
Hereinafter, as terminals to be attached to a substrate made of polycarbonate resin, (1) a resin window for a vehicle provided with a terminal having a seat plate made of polycarbonate resin (corresponding to the example shown in the present case); (3) A resin window for a vehicle provided with a copper plate terminal not using a resin, (3) A resin window for a vehicle provided with a member made entirely of epoxy resin is manufactured by injection molding, and the terminal of the resin window for a vehicle (or 3 shows the results of measuring the surface roughness of the sink on the surface opposite to the side on which the member was provided. In measuring the surface roughness, a commercially available surface roughness meter was used. The measurement points were selected as follows. That is, the center of the seat plate (or a point corresponding to the center) of the resin window for the vehicle is centered on a point opposite to the side on which the terminal (or member) is provided, and the longitudinal direction of the seat plate (or (A direction corresponding to this longitudinal direction), and a range of ± 15 mm was measured in the surface direction of the resin window for a vehicle. 6 is a graph showing the surface roughness of the resin window for a vehicle in (1), FIG. 7 is a graph showing the surface roughness of the resin window for a vehicle in (2), and FIG. 8 is a resin for a vehicle in (3). It is a graph which shows the surface roughness of a window-making.

【0026】図6に示すごとく、(1)の車両用樹脂製
窓の場合に表面粗さがもっとも少なく、図8に示すごと
く、(3)の車両用樹脂製窓の場合に表面粗さがもっと
も大きく、図7に示すごとく、(2)の車両用樹脂製窓
の場合の表面粗さは、図6と図8に示す場合の中間であ
ることが分かる。これは、(1)の場合には、座板と基
板は同一の材質で、両者の収縮率が等しい結果、溶融樹
脂が冷却し固化して基板が形成される際の基板と座板の
接触部の収縮量が等しいためと考えられる。(3)の場
合に表面粗さが大きくなるのは、基板と部材との収縮率
が大きく異なるためと考えられる。
As shown in FIG. 6, the surface roughness of the resin window for a vehicle of (1) is the smallest, and as shown in FIG. 8, the surface roughness of the resin window for a vehicle of (3) is small. 7, the surface roughness in the case of the resin window for the vehicle (2) is intermediate between the cases shown in FIGS. 6 and 8. This is because, in the case of (1), the seat plate and the substrate are made of the same material, and the shrinkage rates of the two are equal. As a result, the contact between the substrate and the seat plate when the molten resin is cooled and solidified to form the substrate. It is considered that the contraction amounts of the parts are equal. The reason why the surface roughness is increased in the case of (3) is considered to be that the contraction ratio between the substrate and the member is significantly different.

【0027】図9および図10を用いて本発明を実施す
る形態の他の例を説明する。図9はいわゆる多色成形
(本例では二色成形)した車両用樹脂製窓の端部の拡大
断面図、図10は車両用樹脂製窓を多色成形する際に用
いる金型の断面図である。図9において、21は基板2
の端縁部に車内側に位置するよう、射出成形により形成
した基板であり、基板2、21は同一の材質、たとえ
ば、ポリカーボネイト、アクリル樹脂、ポリアリレート
などの透明な熱可塑性樹脂が使用される。
Another embodiment of the present invention will be described with reference to FIGS. 9 and 10. FIG. FIG. 9 is an enlarged cross-sectional view of an end portion of a so-called multi-color molded (in this example, two-color molded) vehicle resin window, and FIG. 10 is a cross-sectional view of a mold used for multi-color molded vehicle resin window. It is. In FIG. 9, 21 is the substrate 2
The substrates 2 and 21 are made of the same material, for example, a transparent thermoplastic resin such as polycarbonate, acrylic resin, or polyarylate. .

【0028】基板21には、図3、4に示すと同一の構
造の端子8が、端子本体10の突出部10bが車内側に
向くよう取付けられている。端子8における端子本体1
0の基部10aのうち、突出部10bに近接した、基板
21の表面から露出した部分の表面(車内側の面)に
は、基板2、21の車内側の面に塗着されている導電性
層22が連続して塗着されている。導電性層22として
は、銀粉などの導電性の金属粉およびポリエステル系樹
脂、酢酸ビニル系樹脂などのバインダ、または印刷性を
附与するためのブチルセロソルブアセテートなどの溶剤
を混練したものが使用される。
The terminal 8 having the same structure as shown in FIGS. 3 and 4 is mounted on the board 21 so that the protruding portion 10b of the terminal body 10 faces the inside of the vehicle. Terminal body 1 at terminal 8
In the base 10a, the surface (inside of the vehicle) of the portion exposed from the surface of the substrate 21 in the vicinity of the protruding portion 10b is provided with a conductive material applied to the surface of the substrate 2, 21 inside the vehicle. Layer 22 is applied continuously. The conductive layer 22 is formed by kneading a conductive metal powder such as silver powder and a binder such as a polyester resin and a vinyl acetate resin, or a solvent such as butyl cellosolve acetate for imparting printability. .

【0029】多色成形により車両用樹脂製窓1を製造す
る場合、図10に示すような金型23を使用することを
例示できる。金型23は可動金型24と固定金型25と
を備えており、可動金型24には基板2用のキャビティ
26が、また固定金型25には、基板21用のキャビテ
ィ27が、それぞれ形成されている。固定金型25に
は、キャビティ26、27に溶融樹脂を供給するための
供給路28、29が設けられている。固定金型25のキ
ャビティ27とは反対側には、固定金型25と一体的に
中空のケーシング30が設けられている。キャビティ2
7と連通するようケーシング30および固定金型25に
形成した中空孔31には、端子8における端子本体10
の突出部10bを嵌入し得るようになっている。
When manufacturing the resin window 1 for a vehicle by multicolor molding, the use of a mold 23 as shown in FIG. 10 can be exemplified. The mold 23 includes a movable mold 24 and a fixed mold 25. The movable mold 24 has a cavity 26 for the substrate 2, and the fixed mold 25 has a cavity 27 for the substrate 21. Is formed. The fixed mold 25 is provided with supply paths 28 and 29 for supplying the molten resin to the cavities 26 and 27. On the opposite side of the fixed mold 25 from the cavity 27, a hollow casing 30 is provided integrally with the fixed mold 25. Cavity 2
The terminal body 10 of the terminal 8 is provided in a hollow hole 31 formed in the casing 30 and the fixed mold 25 so as to communicate with the terminal 7.
Of the projection 10b can be fitted.

【0030】中空孔31の長さは、端子本体10の突出
部10bよりも長く形成されている。すなわち、端子8
を所定状態にキャビティ27内にセットして端子本体1
0の突出部10bを中空孔31内に嵌入した場合には、
突出部10bの先端部と中空孔31の先端部との間に、
中空孔31の一部による空隙が形成されるようになって
いる。この空隙の部分には、ケーシング30を貫通して
中空孔31に対し直交する方向へ向くよう穿設した排気
孔32が連通されており、排気孔32には真空吸着装置
33が接続されている。しかして、真空吸着装置33を
駆動することにより、中空孔31内を排気し、キャビテ
ィ27内に端子8をセットし溶融樹脂をキャビティ27
内に供給する際に、端子8が動かないようになってい
る。また、図示してないが、可動金型24、固定金型2
5を合わせて射出成形を行った後に、成型品を固定金型
25から取出すためのイジェクションピンが設けられて
いる。
The length of the hollow hole 31 is longer than the length of the protrusion 10 b of the terminal body 10. That is, the terminal 8
Is set in a predetermined state in the cavity 27 and the terminal body 1
When the zero protruding portion 10b is fitted into the hollow hole 31,
Between the tip of the protrusion 10b and the tip of the hollow hole 31,
A void is formed by a part of the hollow hole 31. An exhaust hole 32 pierced through the casing 30 so as to extend in a direction perpendicular to the hollow hole 31 is communicated with the space, and a vacuum suction device 33 is connected to the exhaust hole 32. . Then, by driving the vacuum suction device 33, the inside of the hollow hole 31 is evacuated, the terminal 8 is set in the cavity 27, and the molten resin is poured into the cavity 27.
The terminal 8 does not move when supplied to the inside. Although not shown, the movable mold 24, the fixed mold 2
After the injection molding is performed with the combination 5, an ejection pin for removing the molded product from the fixed mold 25 is provided.

【0031】多色成形により車両用樹脂製窓1を製造す
る際には、端子8における端子本体10の突出部10b
を中空孔31内に嵌入し、端子本体10における基部1
0aの突出部10bに近接する側の部分が、固定金型2
5におけるキャビティ27内の凹壁27aに当接するよ
う、端子8をキャビティ27内にセットする。端子8が
固定金型25のキャビティ27内にセットされたら、可
動金型24を固定金型25側へ移動させて金型23を閉
じ、継続して真空吸着装置33を駆動し、排気孔32を
介し中空孔31内を排気する。このため、端子8は固定
金型25のキャビティ27内に所定状態に固定され保持
される。
When manufacturing the resin window 1 for a vehicle by multi-color molding, the projecting portion 10b of the terminal body 10 in the terminal 8 is used.
Is inserted into the hollow hole 31 and the base 1 of the terminal body 10 is
0a is close to the protruding portion 10b.
The terminal 8 is set in the cavity 27 so as to contact the concave wall 27a in the cavity 27 in FIG. When the terminal 8 is set in the cavity 27 of the fixed mold 25, the movable mold 24 is moved to the fixed mold 25 side to close the mold 23, the vacuum suction device 33 is continuously driven, and the exhaust hole 32 is The inside of the hollow hole 31 is evacuated through the. For this reason, the terminal 8 is fixed and held in a predetermined state in the cavity 27 of the fixed mold 25.

【0032】金型23を閉じたら供給路28から可動金
型24のキャビティ26内に溶融樹脂を供給し、つい
で、供給路29から溶融樹脂を固定金型25のキャビテ
ィ27内に供給する。しかして、溶融樹脂が冷却して固
化すると基板2、21が形成され、端子8は座板9を介
して基板21に取付けられた状態となる。溶融樹脂が冷
却し固化したら真空吸着装置33を停止させて可動金型
24を開き、積層物を固定金型25から取出す。これに
より、車両用樹脂製窓1が完成する。車両用樹脂製窓1
における基板2、21の車内側の面および基部10aの
車内側に露出した面には、導電性層22が塗着される。
導電性層22としては、導電性層5、6と同様、銀粉な
どの導電性の金属粉およびフィルム3と密着性のあるポ
リエステル系樹脂、酢酸ビニル系樹脂などのバインダ、
または印刷性を附与するためのブチルセロソルブアセテ
ートなどの溶剤を混練したものが使用される。
When the mold 23 is closed, the molten resin is supplied from the supply path 28 into the cavity 26 of the movable mold 24, and then the molten resin is supplied from the supply path 29 into the cavity 27 of the fixed mold 25. When the molten resin is cooled and solidified, the substrates 2 and 21 are formed, and the terminals 8 are mounted on the substrate 21 via the seat plate 9. When the molten resin has cooled and solidified, the vacuum suction device 33 is stopped, the movable mold 24 is opened, and the laminate is taken out from the fixed mold 25. Thus, the resin window 1 for a vehicle is completed. Resin window 1 for vehicles
A conductive layer 22 is applied to the inner surfaces of the substrates 2 and 21 and the inner surface of the base 10a.
As the conductive layer 22, similarly to the conductive layers 5 and 6, a conductive metal powder such as silver powder and a binder such as a polyester-based resin and a vinyl acetate-based resin having an adhesive property to the film 3;
Alternatively, a mixture obtained by kneading a solvent such as butyl cellosolve acetate for imparting printability is used.

【0033】本図示例においても、溶融樹脂が冷却し固
化して基板2、21が形成される際の基板21と座板9
の接触面の収縮量はほぼ等しいため、車両用樹脂製窓1
の端子8を取付けた側とは反対側の車外側となる面にひ
け、変形または凹凸が生じることがなく、見栄えが良
く、良好な品質の車両用樹脂製窓1を製造できる。
Also in the illustrated example, the substrate 21 and the seat plate 9 when the molten resin is cooled and solidified to form the substrates 2 and 21 are formed.
Since the amount of contraction of the contact surface of the resin window is substantially equal,
No sink marks, deformations or irregularities occur on the surface on the vehicle exterior side opposite to the side on which the terminal 8 is attached, and the appearance of the resin window 1 with good appearance and good quality can be manufactured.

【0034】なお、本発明の金属部材構造物を備えた車
両樹脂製窓は、上述の図示例にのみ限定されるものでは
なく、本発明の要旨を逸脱しない範囲内において種々変
更を加え得ることは勿論である。すなわち、本図示例で
は、金属部材構造物が端子の場合について説明したが、
本発明は端子に限らず固定用のボルトや補強リブを基板
に取付ける場合にも適用できる。また、座板と座板が取
付けられる基板とは同一の樹脂とするのが望ましいが、
収縮率がほぼ同一なら異なる樹脂でも良い。さらに、図
2に示す端子における座板の導電性層に接触する部分に
は、メッキ処理(座板がポリカーボネイト樹脂の場合は
蒸着およびメッキ)を施して給電させるようにすること
もできる。本発明における座板は、座板全体が基板に埋
設されても、座板のうちの一部(たとえば、座板の基板
側の部分)が埋設され、残りの部分が露出していてもよ
い。外観を良好に保つ点で、座板のほぼ全体が基板に埋
設され、突出部に近接した部分が若干露出していること
が好ましい。
The resin window for a vehicle provided with the metal member structure of the present invention is not limited to the above-described example, and various modifications can be made without departing from the gist of the present invention. Of course. That is, in the illustrated example, the case where the metal member structure is a terminal has been described.
The present invention can be applied not only to terminals but also to a case where fixing bolts or reinforcing ribs are attached to a substrate. Also, it is desirable that the seat plate and the substrate to which the seat plate is attached be made of the same resin,
Different resins may be used as long as the shrinkage rates are almost the same. Further, a portion of the terminal shown in FIG. 2 which contacts the conductive layer of the seat plate may be subjected to plating (evaporation and plating when the seat plate is made of polycarbonate resin) to supply power. In the seat plate of the present invention, the entire seat plate may be embedded in the substrate, or a part of the seat plate (for example, a portion of the seat plate on the substrate side) may be embedded and the remaining portion may be exposed. . From the viewpoint of maintaining good appearance, it is preferable that substantially the entire seat plate is embedded in the substrate, and a portion close to the protrusion is slightly exposed.

【0035】[0035]

【発明の効果】以上、説明したように本発明の請求項1
〜4記載の金属部材構造物を備えた車両用樹脂製窓によ
れば、車両用樹脂製窓の金属部材を取付けた側とは反対
側の車外側となる面にひけ、変形または凹凸が生じるこ
とがなく、見栄えの良い良好な品質の製品を製造できる
という優れた効果を奏し得る。
As described above, the first aspect of the present invention is as described above.
According to the resin window for a vehicle provided with the metal member structure according to any one of (1) to (4), sink, deformation, or unevenness occurs on the surface of the resin window for the vehicle, which is opposite to the side on which the metal member is mounted, which is on the outside of the vehicle. An excellent effect of producing a good-looking good-quality product without any problem can be obtained.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の車両用樹脂製窓の一例を示す平面図で
ある。
FIG. 1 is a plan view showing an example of a resin window for a vehicle according to the present invention.

【図2】図1のII−II方向拡大矢視図である。FIG. 2 is an enlarged view in the direction of arrows II-II in FIG.

【図3】図1、2に示す車両用樹脂製窓に用いる金属部
材構造物である端子の縦断面図である。
FIG. 3 is a longitudinal sectional view of a terminal which is a metal member structure used in the vehicle resin window shown in FIGS.

【図4】図3の平面図である。FIG. 4 is a plan view of FIG. 3;

【図5】本発明の車両用樹脂製窓を射出成形する際に用
いる金型の断面図である。
FIG. 5 is a cross-sectional view of a mold used for injection molding the resin window for a vehicle of the present invention.

【図6】座板としてポリカーボネイト樹脂を用いた端子
を備えた車両用樹脂製窓の表面粗さを示すグラフであ
る。
FIG. 6 is a graph showing the surface roughness of a vehicle resin window provided with a terminal using a polycarbonate resin as a seat plate.

【図7】座板を用いない銅板製の端子を備えた車両用樹
脂製窓の表面粗さを示すグラフである。
FIG. 7 is a graph showing the surface roughness of a vehicle resin window provided with a copper plate terminal without using a seat plate.

【図8】エポキシ樹脂製の部材を備えた車両用樹脂製窓
の表面粗さを示すグラフである。
FIG. 8 is a graph showing the surface roughness of a vehicle resin window provided with an epoxy resin member.

【図9】多色成形により形成した車両用樹脂製窓の端部
の拡大断面図である。
FIG. 9 is an enlarged sectional view of an end of a resin window for a vehicle formed by multicolor molding.

【図10】車両用樹脂製窓を多色成形する際に用いる金
型の断面図である。
FIG. 10 is a cross-sectional view of a mold used when a resin window for a vehicle is formed by multi-color molding.

【符号の説明】[Explanation of symbols]

1 車両用樹脂製窓 2 基板 3 フィルム 4 フィルム 6 導電性層 8 端子 9 座板 10 端子本体(金属部材) 10a 基部 10b 突出部 21 基板 22 導電性層 DESCRIPTION OF SYMBOLS 1 Resin window for vehicles 2 Substrate 3 Film 4 Film 6 Conductive layer 8 Terminal 9 Seat plate 10 Terminal body (metal member) 10a Base 10b Projection 21 Substrate 22 Conductive layer

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B29L 31:30 B29L 31:30 (72)発明者 玉井 宣行 愛知県知多郡武豊町字旭1番地 旭硝子株 式会社内 Fターム(参考) 3D025 AC10 AD02 4F206 AD03 AD05 AD08 AD35 AH18 JA07 JB11 JB20 JF05 JF23 JL02 JQ06 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 7 Identification symbol FI theme coat ゛ (Reference) B29L 31:30 B29L 31:30 (72) Inventor Noriyuki Tamai Asahi Glass Co. 3D025 AC10 AD02 4F206 AD03 AD05 AD08 AD35 AH18 JA07 JB11 JB20 JF05 JF23 JL02 JQ06

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 透明樹脂製の基板と、すくなくとも車両
の窓に取付けた際に基板の車内側となる面に取付けられ
た樹脂製のフィルムと、車両の窓に取付けた際に車内側
となるフィルムと基板との間に形成された導電性層と、
車両の窓に取付けた際に車内側へ突出する突出部および
該突出部に繋がる基部を備えた金属部材ならびに基部を
包囲するよう取付けた、前記基板と収縮率がほぼ等しい
樹脂製の座板を有する金属部材構造物とを備え、 該金属部材構造物の座板は、基板に埋設されて取付けら
れているとともに、基部の導電性層に面した部分は、導
電性層に接触している車両用樹脂製窓。
1. A substrate made of a transparent resin, a resin film attached to at least a surface of the substrate which is to be inside the vehicle when attached to a window of a vehicle, and a vehicle interior when attached to a window of a vehicle. A conductive layer formed between the film and the substrate,
A metal member having a protrusion protruding inwardly of the vehicle when mounted on a vehicle window and a base connected to the protrusion, and a resin seat plate mounted so as to surround the base and having a contraction rate substantially equal to that of the substrate. A vehicle having a metal member structure having a seat plate of the metal member structure embedded and mounted on a substrate, and a portion of the base facing the conductive layer being in contact with the conductive layer. Window for plastic.
【請求項2】 多色成形により形成した基板と、車両の
窓に取付けた際に車内側へ突出する突出部および該突出
部に繋がる基部を備えた金属部材ならびに前記基部を包
囲するよう取付けた、前記基板と収縮率がほぼ等しい樹
脂製の座板を有する金属部材構造物と、基板の車内側と
なる面および前記基部の車内側となる側に露出した部分
に形成された導電性層とを備え、 前記金属部材構造物の座板は、基板に埋設されて取付け
られている車両用樹脂製窓。
2. A metal member having a substrate formed by multicolor molding, a projection projecting inwardly of the vehicle when mounted on a window of a vehicle, a base connected to the projection, and a metal member including the base. A metal member structure having a resin seat plate having substantially the same shrinkage ratio as the substrate, and a conductive layer formed on a portion of the substrate that is exposed on the vehicle interior side and the base portion that is exposed on the vehicle interior side. A resin window for a vehicle, wherein the seat plate of the metal member structure is embedded and attached to a substrate.
【請求項3】 金属部材構造物の金属部材が導電性の端
子である請求項1または2記載の車両用樹脂製窓。
3. The resin window for a vehicle according to claim 1, wherein the metal member of the metal member structure is a conductive terminal.
【請求項4】 基板を構成する樹脂と金属部材構造物の
座板を構成する樹脂は、材質が同一の樹脂である請求項
1、2または3記載の車両用樹脂製窓。
4. The resin window for a vehicle according to claim 1, wherein the resin constituting the substrate and the resin constituting the seat plate of the metal member structure are the same resin.
JP2001143274A 2001-05-14 2001-05-14 Resin window for vehicle with metal member structure Expired - Lifetime JP4686897B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2001143274A JP4686897B2 (en) 2001-05-14 2001-05-14 Resin window for vehicle with metal member structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2001143274A JP4686897B2 (en) 2001-05-14 2001-05-14 Resin window for vehicle with metal member structure

Publications (2)

Publication Number Publication Date
JP2002331919A true JP2002331919A (en) 2002-11-19
JP4686897B2 JP4686897B2 (en) 2011-05-25

Family

ID=18989445

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2001143274A Expired - Lifetime JP4686897B2 (en) 2001-05-14 2001-05-14 Resin window for vehicle with metal member structure

Country Status (1)

Country Link
JP (1) JP4686897B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008126505A1 (en) * 2007-04-06 2008-10-23 Nippon Sheet Glass Company, Limited Glass with molding and method of producing the same
JP2010527099A (en) * 2007-05-01 2010-08-05 エクスアテック、エル.エル.シー. Electrical inserts for film insert molded plastic windows
JP2014116298A (en) * 2012-11-14 2014-06-26 Asahi Glass Co Ltd Power supply structure and resin planar body for window including the same, and method of manufacturing resin planar body for window including power supply structure
JP2014218103A (en) * 2013-05-02 2014-11-20 株式会社レニアス Resin glass for vehicle having heating layer, and method of manufacturing the same
JP2014237343A (en) * 2013-06-06 2014-12-18 株式会社豊田自動織機 Window wiring line member, vehicle window including the same, and manufacturing method of the same

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6258227A (en) * 1985-09-09 1987-03-13 Canon Inc Display panel
JPH06182781A (en) * 1992-12-17 1994-07-05 Toyota Motor Corp Manufacture of framed resin body
JPH08146420A (en) * 1994-11-21 1996-06-07 Sony Corp Liquid crystal display device and production of its illumination device
JPH1177740A (en) * 1997-09-17 1999-03-23 Toyota Autom Loom Works Ltd Resin molded article, manufacture thereof, and molding tool therefor
JP2000006655A (en) * 1998-06-19 2000-01-11 Toyota Autom Loom Works Ltd Terminal fixing structure of resin window

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6258227A (en) * 1985-09-09 1987-03-13 Canon Inc Display panel
JPH06182781A (en) * 1992-12-17 1994-07-05 Toyota Motor Corp Manufacture of framed resin body
JPH08146420A (en) * 1994-11-21 1996-06-07 Sony Corp Liquid crystal display device and production of its illumination device
JPH1177740A (en) * 1997-09-17 1999-03-23 Toyota Autom Loom Works Ltd Resin molded article, manufacture thereof, and molding tool therefor
JP2000006655A (en) * 1998-06-19 2000-01-11 Toyota Autom Loom Works Ltd Terminal fixing structure of resin window

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008126505A1 (en) * 2007-04-06 2008-10-23 Nippon Sheet Glass Company, Limited Glass with molding and method of producing the same
JP2008273501A (en) * 2007-04-06 2008-11-13 Nippon Sheet Glass Co Ltd Glass with molding and its manufacturing method
JP2010527099A (en) * 2007-05-01 2010-08-05 エクスアテック、エル.エル.シー. Electrical inserts for film insert molded plastic windows
US9125247B2 (en) 2007-05-01 2015-09-01 Exatec Llc Electrical connections for film insert molded windows
JP2014116298A (en) * 2012-11-14 2014-06-26 Asahi Glass Co Ltd Power supply structure and resin planar body for window including the same, and method of manufacturing resin planar body for window including power supply structure
JP2014218103A (en) * 2013-05-02 2014-11-20 株式会社レニアス Resin glass for vehicle having heating layer, and method of manufacturing the same
JP2014237343A (en) * 2013-06-06 2014-12-18 株式会社豊田自動織機 Window wiring line member, vehicle window including the same, and manufacturing method of the same

Also Published As

Publication number Publication date
JP4686897B2 (en) 2011-05-25

Similar Documents

Publication Publication Date Title
US7604765B2 (en) Electronic circuit device and manufacturing method of the same
BRPI0718514A2 (en) ACCOMMODATION COVERAGE, METHOD FOR MANUFACTURING ACCOMMODATION COVERAGE AND GLASS INSERT MATRIX USED THERE
CN109070414B (en) Electrode pattern integrated molded article and method for producing same
KR102431222B1 (en) Electrical connection for electro-optical elements
JPH02220314A (en) Electronic parts resinous mold case with built-in flexible substrate and manufacture thereof
JP2002009456A (en) Hybrid structure of metal plate and resin
JP2002331919A (en) Resin window for vehicle having metal member structure
JPH08276459A (en) Non-contact ic card and manufacture thereof
US7014908B2 (en) EL insert molding
JP3994683B2 (en) Memory card manufacturing method
JP4677666B2 (en) Resin window for vehicle and manufacturing method thereof
JPH0730152A (en) Molding method for electronic component mounted on board and board structure for molding
KR20010045105A (en) Plastic resin housing and method for making the same
JP2002160520A (en) Window made of plastic resin for vehicles and its manufacturing method
JP4003861B2 (en) Multi-molded product and manufacturing method thereof
JP2010041625A (en) Onboard waterproof antenna apparatus and waterproof molding method thereof
JP2516650B2 (en) Molded circuit board manufacturing method
JPH0262398B2 (en)
KR100532875B1 (en) Manufacturing method insert panel and its insert panel
JPH04303695A (en) Production of ic card
JP4190622B2 (en) How to install components in a housing for electronic equipment
JPH05183285A (en) Electromagnetically shielded cabinet
JP2000334769A (en) Electromagnetic wave shielding molded product and production thereof
JP2024059032A (en) Method of manufacturing component, component and device
JPS5978830A (en) Manufacture of molding for automobile

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080404

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100430

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100601

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100729

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100730

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100729

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110118

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110131

R151 Written notification of patent or utility model registration

Ref document number: 4686897

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140225

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140225

Year of fee payment: 3

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140225

Year of fee payment: 3

R371 Transfer withdrawn

Free format text: JAPANESE INTERMEDIATE CODE: R371

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140225

Year of fee payment: 3

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term