JP2002211716A - Method and device for storing raw material and product in mixing product plant - Google Patents
Method and device for storing raw material and product in mixing product plantInfo
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- JP2002211716A JP2002211716A JP2001275493A JP2001275493A JP2002211716A JP 2002211716 A JP2002211716 A JP 2002211716A JP 2001275493 A JP2001275493 A JP 2001275493A JP 2001275493 A JP2001275493 A JP 2001275493A JP 2002211716 A JP2002211716 A JP 2002211716A
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Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、配合製品（配合飼
料、配合食品、セメント、肥料等）を生産する配合製品
プラントにおいて、原料（主原料、副原料、液体原料、
薬品等の雑原料）および加工品（篩分加工品、配合加工
品、フレーク加工品、ペレット加工品など）をコンテナ
あるいはパレットで受容し、保管後、随時次工程へ払出
（「はらいだし」と読むものとする）する工程に用いら
れ、とくに衛生、省力、効率の面で有利な配合製品プラ
ントの原料、加工品保管方法および装置に関する。TECHNICAL FIELD The present invention relates to a compounded product plant for producing compounded products (mixed feed, compounded food, cement, fertilizer, etc.) in a raw material (main raw material, auxiliary raw material, liquid raw material,
Raw materials such as chemicals) and processed products (sieved processed products, compounded processed products, flake processed products, pellet processed products, etc.) are received in containers or pallets. After storage, they are dispensed to the next process at any time (" The present invention relates to a method and an apparatus for storing raw materials and processed products of a compounded product plant which are used in the process of reading, and which are particularly advantageous in terms of hygiene, labor saving and efficiency.
【０００２】[0002]
【従来の技術】配合製品プラントでは、図４に示すよう
に、原料受入、貯蔵、粉砕・篩分、フレーク加工、ペレ
ット加工あるいは予備配合等の加工、貯蔵、配合、貯
蔵、出荷の各工程順に処理対象物が流れる。配合飼料プ
ラントを例にとって、各工程での具体的な処理方法およ
び装置を図５〜図８に示す。2. Description of the Related Art In a compounded product plant, as shown in FIG. 4, raw material receiving, storage, crushing / sieving, flake processing, pellet processing, pre-mixing, etc., processing, storage, compounding, storage and shipping are performed in order. An object to be processed flows. Taking a compound feed plant as an example, specific treatment methods and apparatuses in each step are shown in FIGS.
【０００３】図５は、主原料、副原料の受入〜粉砕・篩
分等の加工工程を示す。ここでは、主原料、副原料は、
通常ばら積みのものをダンプカー1a等の車輛、または本
船、はしけ等の船1bから受入れ、セパレータ３で粗ゴミ
や大塊を除去しホッパスケール等の計量器４で計量後、
原料タンク５に貯蔵する。主原料、副原料の搬送には、
通常バケットエレベータ2aやチェーンコンベア2b等の搬
送機２が用いられる。なお、車輛からの受入では積荷を
直接搬送機２に落とし、船1bからの受入では積荷をニュ
ーマチックアンローダ等にて搬送機２に移すことが多
い。原料タンク５内の原料は、これを随時払出してセパ
レータ３と計量器４に通した後、バッファタンク６で送
量調節しつつハンマミル7aやローラミル7b等の粉砕機７
で粉砕しシフタ８で篩分し、その後図７の配合工程に送
る。副原料の一部は粉砕・篩分せず配合工程に直送する
場合もある。[0005] FIG. 5 shows processing steps such as receiving a main raw material and a sub raw material, pulverizing and sieving. Here, the main raw materials and auxiliary raw materials are
Usually, bulk goods are received from a vehicle such as a dump truck 1a or a ship 1b such as a main ship or a barge, and coarse dust and large lump are removed by a separator 3 and weighed by a measuring device 4 such as a hopper scale.
It is stored in the raw material tank 5. For transport of main raw materials and auxiliary raw materials,
Usually, a conveyor 2 such as a bucket elevator 2a or a chain conveyor 2b is used. It is to be noted that the cargo is often dropped directly to the carrier 2 when receiving from a vehicle, and the cargo is often transferred to the carrier 2 using a pneumatic unloader or the like when receiving from the ship 1b. After the raw material in the raw material tank 5 is discharged at any time and passed through the separator 3 and the measuring device 4, the feed amount is adjusted in the buffer tank 6 while the pulverizer 7 such as a hammer mill 7a or a roller mill 7b is used.
And sieved with a shifter 8, and then sent to the blending step of FIG. Some of the auxiliary raw materials may be directly sent to the compounding step without being crushed and sieved.
【０００４】加工工程では粉砕・篩分のほかにも、原料
をフレーク状あるいはペレット状に成形加工する場合も
ある。これらの加工を施したものもその後配合工程へ送
られる。図６は、雑原料の受入〜予備配合工程と液体原
料の受入〜貯蔵工程を示す。ここでは、雑原料は、通常
袋入りのものをトラック1c等から受入れ、平倉庫12に保
管する。平倉庫12内の袋入りの雑原料は、随時払出して
開袋装置13で袋から出しセパレータ３と計量器４に通
し、その後図７の配合工程に送る。雑原料の一部はセパ
レータ３と計量器４に通さずミキサ10で予備配合してそ
のまま配合工程に送る場合もある。一方、液体原料は、
通常ローリー車1dで搬入されたものをポンプ14で液体原
料受入タンク15に受入れ、さらにポンプ14で液体原料貯
蔵タンク16に移して貯蔵する。液体原料貯蔵タンク16内
の液体原料は、これを随時払出して図７の配合工程に送
る。[0004] In the processing step, in addition to pulverization and sieving, the raw material may be formed into flakes or pellets. Those that have undergone these processes are then sent to the compounding step. FIG. 6 shows a process of receiving miscellaneous materials to a pre-blending process and a process of receiving and storing liquid materials. Here, miscellaneous materials are usually received in a bag from the truck 1c or the like and stored in the flat warehouse 12. The miscellaneous materials in the bag in the flat warehouse 12 are discharged at any time, taken out of the bag by the bag opening device 13, passed through the separator 3 and the measuring device 4, and then sent to the blending step shown in FIG. Some of the miscellaneous raw materials may be pre-blended by the mixer 10 without passing through the separator 3 and the measuring device 4 and sent to the blending process as it is. On the other hand, liquid raw materials
What is usually carried in by a lorry truck 1d is received in a liquid material receiving tank 15 by a pump 14, and further transferred to a liquid material storage tank 16 by a pump 14 for storage. The liquid raw material in the liquid raw material storage tank 16 is discharged at any time and sent to the blending step of FIG.
【０００５】図７は、配合工程を示す。ここでは、送ら
れてきた主原料、副原料を配合工程入側の配合タンク９
（主原料、副原料配合タンク9a）に貯蔵し、また、送ら
れてきた雑原料を配合タンク９（雑原料配合タンク9b）
に貯蔵する。各配合タンク９内の原料は、これらを随時
払出して計量器４で計量後、ミキサ10で混合しシフタ８
で篩分する。また、送られてきた液体原料をミキサ10内
の他原料に添加ミキシングする。なお、液体原料はこの
後の出荷工程で添加ミキシングされる場合もあるが、そ
の図示は省略する。シフタ８を出た原料混合物（配合加
工品）は、配合製品として図８の出荷工程に送られる。FIG. 7 shows a blending process. Here, the main raw material and the sub raw material that have been sent are mixed in a mixing tank
(The main raw material and auxiliary raw material mixing tank 9a), and the miscellaneous raw materials that have been sent are stored in the mixing tank 9 (miscellaneous raw material mixing tank 9b).
Store in. The raw materials in each mixing tank 9 are discharged at any time, weighed by the measuring device 4 and then mixed by the mixer 10 to be mixed.
And sieve. Further, the supplied liquid raw material is added and mixed with other raw materials in the mixer 10. The liquid raw material may be added and mixed in a subsequent shipping process, but is not shown. The raw material mixture (blended processed product) that has exited the shifter 8 is sent to the shipping process in FIG. 8 as a blended product.
【０００６】図８は、出荷工程を示す。ここでは、送ら
れてきた配合製品を品種別に出荷工程入側の製品タンク
11に貯蔵し、この貯蔵した中から適時取り出し計量器４
で計量して、紙袋やトランスバッグ（ＴＢ）に詰めて倉
庫保管もしくは出荷するか、またはバラで出荷する。FIG. 8 shows a shipping process. Here, the compounded product is sent to the product tank on the entry side of the shipping process by product type.
11 and take it out of this storage as needed.
, And packed in a paper bag or a transbag (TB) for warehouse storage or shipment, or shipped in bulk.
【０００７】[0007]
【発明が解決しようとする課題】上記従来の技術では、
原料タンク５、配合タンク９、製品タンク11がいずれも
原料、加工品に種類別、銘柄別にそれぞれ配置されてお
り、その数は各工程毎に各々100 個を超える場合もあ
り、また、タンク１個の容量は大容量（50〜100m3）に
設計されている。このため、広いスペースが必要とな
り、設備コストも高価となり、各工程間の物流も煩雑と
なる問題がある。また、保管量が元々少量の場合や元は
大量でも少量になってきた時はとくに稼働率が悪くな
り、スペース、物流、設備コスト的に非常に効率が悪い
という問題がある。In the above prior art,
The raw material tank 5, the compounding tank 9, and the product tank 11 are all arranged by raw material and processed product by type and brand, and the number may exceed 100 for each process. The capacity of each piece is designed to be large (50-100 m 3 ). For this reason, there is a problem that a large space is required, the equipment cost is high, and the physical distribution between the steps is complicated. In addition, when the storage amount is originally small, or when the storage amount is small, the operation rate is particularly deteriorated, and there is a problem that the efficiency is extremely low in terms of space, distribution, and equipment costs.
【０００８】また、衛生面でも、タンク内部の天板や側
板に生じる結露や埃付着の定期清掃などの衛生管理は、
タンク数が多いためその徹底が難しいという問題があ
る。さらに品質保証面でも、各タンクは原料または加工
品を上方より順次供給されるため、出荷先の顧客から品
質異常の指摘を受けても、いつ受け入れた原料なのか、
いつ加工した品物なのか等の遡及調査が厄介で、異常原
因の特定が極めて困難であるという問題がある。In terms of hygiene, hygiene management such as periodic cleaning of dew condensation and dust adhesion on the top plate and side plates inside the tank is also required.
There is a problem that the thoroughness is difficult due to the large number of tanks. Furthermore, in terms of quality assurance, each tank is supplied with raw materials or processed products sequentially from the top, so even if a customer at the shipping destination points out that there is a quality problem,
There is a problem in that it is troublesome to perform a retrospective survey on when a product is processed, and it is extremely difficult to identify the cause of the abnormality.
【０００９】[0009]
【課題を解決するための手段】本発明者らは、前記従来
技術の問題が、原料や加工品をタンクに貯蔵せず、コン
テナやパレットで受容して自動倉庫で保管すれば解決で
きると考え、さらに検討を加えて本発明をなすに至っ
た。すなわち、本発明は、配合製品プラント内で原料、
加工品を保管するにあたり、ばらで搬入された保管対象
物を計量しコンテナで受容して保管し、随時次工程へ払
出し、払出後空になったコンテナは随時洗浄・保管して
再使用するものとし、コンテナの保管に自動倉庫を用い
ることを特徴とする配合製品プラントの原料、加工品保
管方法である。The present inventors believe that the above-mentioned problems in the prior art can be solved by storing raw materials and processed products in containers and pallets and storing them in automatic warehouses without storing them in tanks. The present inventors have made further studies and made the present invention. That is, the present invention relates to the use of raw materials,
In storing processed products, objects to be stored carried in bulk are weighed, received in containers and stored, discharged to the next process at any time, and empty containers after discharge are washed and stored as needed and reused. A method for storing raw materials and processed products in a compounded product plant, wherein an automatic warehouse is used for storing containers.
【００１０】また、本発明は、配合製品プラント内で原
料、加工品を保管するにあたり、袋入りで搬入された保
管対象物をパレットで受容して保管し、随時開袋後次工
程へ払出し、払出後空になったパレットは保管して再使
用するものとし、パレットの保管に自動倉庫を用いるこ
とを特徴とする配合製品プラントの原料、加工品保管方
法である。[0010] Further, according to the present invention, in storing raw materials and processed products in a compounded product plant, the storage object carried in a bag is received and stored on a pallet, and the bag is opened at any time and discharged to the next step. A method for storing raw materials and processed products in a compounded product plant, wherein empty pallets after dispensing are stored and reused, and an automatic warehouse is used for storing the pallets.
【００１１】また、本発明は、コンテナおよびパレット
を複数格納する自動倉庫と、充填位置にあるコンテナに
原料または加工品を計量し充填する充填装置と、積袋位
置にあるパレットに袋入り原料を積み込む積袋装置と、
排出位置にあるコンテナの中身を排出する排出装置と、
開袋位置にあるパレットの袋を開けて中身を取り出す開
袋装置と、洗浄位置にあるコンテナを洗浄する洗浄装置
とを有し、コンテナ・パレット両用の搬送路として、充
填位置と自動倉庫入側とを連絡する入側搬送路と、自動
倉庫出側と排出位置とを連絡する出側搬送路と、自動倉
庫の入口、同入側、同出側、同出口を連絡する入出庫搬
送路と、排出位置と充填位置とを連絡する排充直結搬送
路と、排充直結搬送路と洗浄位置とを連絡する洗浄搬送
路とを有し、パレット用の搬送路として、積袋装置と入
側搬送路および排充直結搬送路とを連絡する積袋搬送路
と、開袋位置と入側搬送路とを連絡する開袋搬送路とを
有し、さらに、粉砕篩分後、フレーク加工後、 又はペレ
ット加工後の加工品を充填装置入側に搬送する加工品搬
送路と、排出位置で発生した加工品の端量を充填装置入
側に搬送する端量搬送路と、配合後の加工品を充填装置
入側に搬送する配合加工品搬送路と、開袋取り出し後の
原料を次工程に搬送する開袋原料搬送路とを有すること
を特徴とする配合製品製造プラントの原料、加工品の保
管装置である。Further, the present invention provides an automatic warehouse for storing a plurality of containers and pallets, a filling device for measuring and filling raw materials or processed products in a container at a filling position, and a bagging raw material for a pallet at a bagging position. A loading bag device,
A discharge device for discharging the contents of the container at the discharge position,
It has a bag opening device that opens the pallet bag at the bag opening position and removes the contents, and a washing device that cleans the container at the washing position. As a transport path for both container and pallet, the filling position and the automatic warehouse entrance side And an exit-side transport path that communicates between the exit and the discharge position of the automatic warehouse, and an entrance-exit transport path that communicates the entrance, entrance, exit, and exit of the automatic warehouse. , A discharge direct connection transport path that communicates the discharge position and the filling position, and a cleaning transport path that communicates the discharge direct connection transport path and the cleaning position, and as a pallet transport path, the bagging device and the entrance side It has a bag transport path that communicates the transport path and the discharge direct connection transport path, and an open bag transport path that communicates the bag opening position and the entrance transport path, and further, after crushing and sieving, after flake processing, Alternatively, a workpiece transport path for transporting the workpiece after pellet processing to the filling device inlet side, and a discharge position An end-amount transport path that transports the end quantity of the processed product generated in the above to the filling device entrance side, a blended product transport path that transports the blended processed product to the filling device entrance side, and A raw material and processed product storage device for a blended product manufacturing plant, comprising a bag-opening raw material transport path for transporting to a process.
【００１２】前記本発明の保管装置は、さらに、排充直
結搬送路と入側搬送路とを直結する第１バイパス搬送路
と、排充直結搬送路と出側搬送路とを直結する第２バイ
パス搬送路とを有するものが好ましい。[0012] The storage device of the present invention further comprises a first bypass transport path directly connecting the discharge / directly-connected transport path and the entrance-side transport path, and a second bypass transport path directly connecting the discharge / full-charge / directly-connected transport path to the exit-side transport path. One having a bypass conveyance path is preferable.
【００１３】[0013]
【発明の実施の形態】本発明で用いる部材の好適形態を
説明する。コンテナは、ばらの原料、加工品を受容、排
出自在な可搬式容器で、その容量は原料受入量や製品製
造ロット等により決定されるもので本発明では特に限定
しないが、搬送、洗浄のしやすさなどを考え合わせる
と、ほぼ1ton程度のものが入りうる容量であれば良い。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of members used in the present invention will be described. A container is a portable container that can receive and discharge loose raw materials and processed products, and its capacity is determined by the raw material receiving amount, product manufacturing lot, etc., and is not particularly limited in the present invention. Considering the ease, etc., it is sufficient if the capacity can accommodate about 1 ton.
【００１４】パレットは、袋入りの原料、加工品を積載
可能な可搬式受皿で、その積載量は原料受入量や製品製
造ロット等により決定されるもので本発明では特に限定
しないが、袋入り搬送のもの（雑原料等）はばら搬送の
もの（主原料、副原料等）に比べて使用量が少ないの
で、500 〜1000kg程度の積載量のもので十分である。自
動倉庫は、格納番地の充空の別と、充の格納番地を占め
る保管対象物の属性とを時系列的に記憶し、搬入時には
該倉庫入口に届けられた保管対象物を所定または適宜自
選の空の格納番地に自動搬入し、搬出時には指定された
属性に応じてその属性を持つ保管対象物で占有されてい
る格納番地にアクセスし、当該保管対象物を該倉庫出口
まで自動搬出する機能を有する倉庫を意味する。この自
動倉庫は埃の入らないもの、例えば密閉型で空調設備付
きのものが好ましい。The pallet is a portable tray on which raw materials and processed products in a bag can be loaded. The loading amount is determined by the raw material receiving amount, the product production lot, and the like. Since the amount of conveyed materials (miscellaneous raw materials, etc.) is smaller than the amount of conveyed materials (main raw materials, auxiliary raw materials, etc.), those with a loading capacity of about 500 to 1000 kg are sufficient. The automatic warehouse stores, in chronological order, whether the storage address is full or empty and the attributes of the storage object occupying the storage address of the storage address, and selects or selects the storage object delivered to the warehouse entrance at the time of import. A function to automatically carry in a storage address occupied by a storage object having that attribute according to the specified attribute at the time of unloading, and automatically carry out the storage object to the warehouse exit at the time of unloading. Means a warehouse with This automatic warehouse is preferably one that does not allow dust to enter therein, for example, one that is sealed and equipped with air conditioning equipment.
【００１５】また、コンテナ保管用の自動倉庫およびパ
レット保管用の自動倉庫は、省スペースの点から共通化
することが望ましいが、流通量に合わせ各々個別に配置
してもよい。充填装置は、バッファタンク出側（下方）
にホッパスケール等の計量器を配置したものが好まし
い。It is desirable that the automatic warehouse for storing containers and the automatic warehouse for storing pallets be shared in terms of space saving, but they may be individually arranged according to the amount of distribution. The filling device is on the buffer tank outlet side (downward)
It is preferable that a weighing device such as a hopper scale is arranged in the hopper.
【００１６】排出装置は、コンテナ反転機構やコンテナ
底部開口機構などにより構成するのが好ましい。積袋装
置は、例えばパレタイザが好ましく適用しうる。開袋装
置は、例えばデパレタイザロボット装置等を使用するこ
とが好ましい。洗浄装置は、水ジェットノズル，衝風ブ
ロワなどで構成するのが好ましい。The discharging device is preferably constituted by a container reversing mechanism, a container bottom opening mechanism, or the like. For example, a palletizer can be preferably applied to the bagging device. As the bag opening device, for example, a depalletizer robot device or the like is preferably used. It is preferable that the cleaning device is constituted by a water jet nozzle, a blast blower or the like.
【００１７】コンテナ・パレット両用およびパレット用
の搬送路は、上記の路線配置としたことにより、充や空
のコンテナおよびパレットを相互干渉させずに迅速に各
目的地点に搬送することができる。これらの搬送路は、
スタッカクレーン、チェーンコンベア、ローラコンベア
等の有軌道搬送機あるいは台車、フォークリフト等の無
軌道搬送機により構成しうるが、自動化、効率アップ等
を考えると有軌道搬送機の方が好ましい。なお、これら
以外の搬送路についても同様である。The transport paths for both containers and pallets and the pallets are arranged as described above, so that the empty containers and pallets can be quickly transported to each destination without causing mutual interference. These transport paths
A tracked transporter such as a stacker crane, a chain conveyor, a roller conveyor or the like, or a trackless transporter such as a trolley or a forklift may be used, but a tracked transporter is preferred in view of automation, efficiency improvement, and the like. The same applies to other transport paths.
【００１８】前記のように構成された本発明によれば、
コンテナ収容保管される保管対象物（ばら状態の原料ま
たは加工物）は、コンテナ以外のものに触れることがな
く、したがって衛生管理対象を小型で清掃容易なコンテ
ナに絞ることができ、容易に衛生管理を徹底させること
ができる。また、パレット上の保管対象物（雑原料等）
は、袋入りの状態にあるから、元から衛生面の問題はな
い。According to the present invention configured as described above,
Objects to be stored (loose raw materials or processed products) stored in containers do not touch anything other than containers, so that the sanitary control target can be narrowed down to small and easily cleaned containers, and sanitary control can be easily performed. Can be thorough. Items to be stored on pallets (miscellaneous materials, etc.)
Has no hygiene problems because it is in a bag.
【００１９】また、コンテナ、パレットの保管を自動倉
庫で行うため、コンテナ、パレット毎に保管対象物の属
性（銘柄、受入日時、加工日時（加工品の場合）、計量
実績、払出日時等）を付してこれを格納番地と関連付け
て自動倉庫に時系列的に（過去の格納履歴の記録も含め
て）記憶させることができるようになり、したがって、
顧客からの不具合指摘に即応して自動倉庫の記憶内容を
調べれば該当品の属性を特定でき、不具合原因の迅速な
究明が可能となり、品質保証レベルが向上する。Since containers and pallets are stored in an automatic warehouse, the attributes (brand, acceptance date and time, processing date and time (for processed products), weighing result, dispensing date and time, etc.) of each storage object are stored for each container and pallet. It can be stored in an automated warehouse in chronological order (including records of past storage histories) by associating them with storage addresses,
By examining the contents stored in the automatic warehouse in response to a customer's indication of a defect, the attribute of the corresponding item can be specified, the cause of the defect can be quickly investigated, and the quality assurance level is improved.
【００２０】また、定期的な棚卸し作業において、コン
テナ、パレットの個数とコンテナ計量実績等から在庫把
握ができ、従来の検尺棒方式等に比べ在庫量を正確かつ
迅速に把握できる。また、コンテナ、パレットの保有数
は、保管対象物の品種数と在庫すべき量で決定される。
例えば、原料タンク、配合タンク各々60m3×100 本との
比較において、タンクの場合原料の比重を0.5 とすると
総容量は30ton ×100 本×２箇所で約6000ton となる
が、自動倉庫の場合、小容量のコンテナ、パレットで保
管できるため、必要容量は4200ton 相当で保管可能であ
り、スペース的にも約30％削減できる。Further, in the periodic inventory work, the inventory can be grasped from the number of containers and pallets, the container weighing results, and the like, and the inventory amount can be grasped more accurately and quickly than in the conventional inspection bar system or the like. The number of containers and pallets held is determined by the number of types of storage objects and the amount to be stocked.
For example, when comparing the raw material tank and the compounding tank with 60 m 3 × 100 bottles each, the specific capacity of the raw material is 0.5 in the case of the tank, the total capacity is 30 ton × 100 bottles × 2 places, about 6000 ton, but in the case of an automatic warehouse, Since it can be stored in small-capacity containers and pallets, the required capacity can be stored at the equivalent of 4200 tons, and space can be reduced by about 30%.
【００２１】[0021]
【実施例】図１は、配合飼料プラントに本発明を適用し
た実施例を示す模式図、図２は、充填装置の例を示す模
式図、図３は排出装置の例を示す模式図である。図１に
おいて、自動倉庫18はコンテナおよびパレットを複数格
納する。また、入口Ｉに届けられたコンテナまたはパレ
ットを倉庫内に搬入し、要求に応じてコンテナまたはパ
レットを倉庫内から取り出して出口Ｏまで搬出する。な
お、本例では、自動倉庫18の入口Ｉと出口Ｏが同じ方向
にあるが、本発明ではこれに限らず、入口と出口がそれ
ぞれ別の方向にあるものでもよい。また入口と出口を実
質的に共用することもできる。FIG. 1 is a schematic diagram showing an embodiment in which the present invention is applied to a compound feed plant, FIG. 2 is a schematic diagram showing an example of a filling device, and FIG. 3 is a schematic diagram showing an example of a discharging device. . In FIG. 1, an automatic warehouse 18 stores a plurality of containers and pallets. Further, the container or pallet delivered to the entrance I is carried into the warehouse, and the container or pallet is taken out of the warehouse and carried out to the exit O as required. In this example, the entrance I and the exit O of the automatic warehouse 18 are in the same direction, but the present invention is not limited to this, and the entrance and the exit may be in different directions. Also, the inlet and outlet can be substantially shared.
【００２２】充填位置Ａには、ばら状態の保管対象物を
受け入れる充填装置17が配置されている。充填装置17
は、図２に示すようにバッファタンク17a と計量器17b
とで構成され、保管対象物を計量して充填位置Ａにある
空のコンテナ20に充填する。ここでの保管対象物は主原
料、副原料の他、各工程で生産された加工品や配合未処
理品等である。なお、本例では、種々の保管対象物に共
用する１つの充填装置を備えたが、本発明ではこれに限
らず、複数の充填装置を保管対象物の１種類毎または複
数種類毎に１つずつ備えてもよい。At the filling position A, a filling device 17 for receiving a loose storage object is arranged. Filling device 17
Is a buffer tank 17a and a weighing device 17b as shown in FIG.
And weighs the storage object and fills the empty container 20 at the filling position A. The objects to be stored here are not only main raw materials and sub-raw materials, but also processed products and unprocessed processed products produced in each step. In this example, one filling device shared for various storage objects is provided, but the present invention is not limited to this, and a plurality of filling devices are provided for each type of storage object or one for each of a plurality of types. May be provided.
【００２３】積袋位置Ｂには、袋入り状態の保管対象物
を受け入れる積袋装置26が配置されている。積袋装置26
はパレット（図示省略）に中身の詰まった袋を積み込む
通常のパレタイザからなる。ここでの保管対象物は雑原
料である。排出位置Ｃ，Ｄ，Ｅは、加工工程入側、配合
工程入側、出荷工程入側に夫々設けられ、各排出位置に
は排出装置19が配置されている。排出装置19は、図３に
示すようにバッファタンク19a と二双ダンパ19b とを有
し、コンテナ20の保管対象物をバッファタンク19a で受
けて所望量排出し、これを二双ダンパ19b で二方向に振
り分ける。振り分け先は、排出位置Ｃでは加工工程入
側、排出位置Ｄでは配合工程入側と充填装置17入側、排
出位置Ｅでは出荷工程入側とする。排出位置Ｃ，Ｅでは
二双ダンパ19b を省略してもよい。At the bagging position B, a bagging device 26 for receiving a bagged storage object is arranged. Bagging device 26
Consists of a normal palletizer for loading a bag full of contents on a pallet (not shown). The storage object here is a miscellaneous material. The discharge positions C, D, and E are provided on the processing process input side, the compounding process input side, and the shipping process input side, respectively, and a discharge device 19 is disposed at each discharge position. As shown in FIG. 3, the discharging device 19 has a buffer tank 19a and a dual damper 19b. The storage object of the container 20 is received by the buffer tank 19a and discharged in a desired amount. Sort in the direction. The distribution destination is the processing step input side at the discharge position C, the blending step input side and the filling apparatus 17 input side at the discharge position D, and the shipping step input side at the discharge position E. At the discharge positions C and E, the twin dampers 19b may be omitted.
【００２４】加工工程には、入荷した原料等の粉粒物を
粉砕、 篩分して適宜要求される加工品のスペックに合わ
せる粉砕・ 篩分加工や、原料の粉粒物をフレーク状ある
いはペレット状に成形加工するフレーク加工、 ペレット
加工といった種々の加工工程が考えられる。いずれの場
合でも、排出位置Ｃから原料を受けて加工し、加工品を
充填装置17へ送る。In the processing step, the raw materials and the like are pulverized and sieved to obtain the required specifications of the processed product, and pulverized and sieved. Various processing steps such as flake processing and pellet processing for forming into a shape are conceivable. In any case, the raw material is processed from the discharge position C, and the processed product is sent to the filling device 17.
【００２５】フレーク加工とは、原料を薄片状（フレー
ク状）に成形加工するもので、例えばトウモロコシの粒
をロールで押しつぶしてフレーク状にしたり、トウモロ
コシ粉を水、添加材等と混練して薄片状に成形し乾燥さ
せる等様々な加工法がある。またペレット加工とは、原
料を固形物（ペレット状）に成形加工するもので、粒状
の原料を水、添加材等と混練して小径の穴から押出して
円筒状のペレットに成形したり、あるいは、回転皿上へ
供給して球状のペレットに成形する等、様々な加工法が
ある。[0025] Flaking is a process in which the raw material is formed into a flake shape (flake shape). For example, corn grains are crushed with a roll to form a flake shape, or corn flour is kneaded with water, an additive or the like to form a flake. There are various processing methods such as forming into a shape and drying. Pellet processing is a process in which the raw material is formed into a solid (pellet). The raw material is kneaded with water, an additive, etc., extruded from a small-diameter hole and formed into a cylindrical pellet, or There are various processing methods, such as feeding on a rotating plate and forming into spherical pellets.
【００２６】開袋位置Ｆには、パレットに積まれた袋を
開けて中身を取り出す開袋装置13が配置されている。開
袋装置13は通常のデパレタイザロボット装置で構成され
ている。洗浄位置Ｇには、空のコンテナを洗浄する洗浄
装置22が配置されている。洗浄装置22は、水ジェットノ
ズル，衝風ブロワ等で構成されている。At the bag opening position F, a bag opening device 13 for opening the bags stacked on the pallet and taking out the contents is arranged. The bag opening device 13 is composed of a normal depalletizer robot device. At the cleaning position G, a cleaning device 22 for cleaning an empty container is arranged. The cleaning device 22 includes a water jet nozzle, a blast blower, and the like.
【００２７】そして、コンテナ・パレット両用の搬送路
21として、 ・充填位置Ａと自動倉庫18入側ＩＧとを連絡する入側搬
送路21a ・自動倉庫18出側ＯＧと排出位置Ｃ，Ｄ，Ｅとを連絡す
る出側搬送路21b ・自動倉庫18の入口Ｉ、同入側ＩＧ、同出側ＯＧ、同出
口Ｏを連絡する入出庫搬送路21c ・排出位置Ｃ，Ｄ，Ｅと充填位置Ａとを連絡する排充直
結搬送路21d ・排充直結搬送路21d と入側搬送路21a とを直結する第
１バイパス搬送路21e ・排充直結搬送路21d と出側搬送路21b とを直結する第
２バイパス搬送路21f ・排充直結搬送路21d と洗浄位置Ｇとを連絡する洗浄搬
送路21g を設けた。これらコンテナ・パレット両用の搬送路21は
チェーンコンベアあるいはローラコンベア等からなる。A transport path for both containers and pallets
21: an entrance-side transport path 21a for connecting the filling position A and the entrance IG of the automatic warehouse 18; an exit-side transport path 21b for communicating the exit OG of the automatic warehouse 18 and the discharge positions C, D, E; An entrance / exit transport path 21c connecting the entrance I, entrance IG, exit OG, and exit O of 18; a discharge / fill direct connection path 21d connecting the discharge positions C, D, E and the filling position A; A first bypass transport path 21e directly connecting the charging / directly connecting transport path 21d and the entrance-side transport path 21a. A second bypass transport path 21f directly connecting the discharge / full-connecting transport path 21d and the output-side transport path 21b. A cleaning transfer path 21g for connecting the cleaning position G to the cleaning position G is provided. The transport path 21 for both container and pallet is composed of a chain conveyor or a roller conveyor.
【００２８】また、パレット用の搬送路30として、 ・積袋装置Ｂと入側搬送路21a および排充直結搬送路21
d とを連絡する積袋搬送路30a ・開袋位置Ｆと出側搬送路21b とを連絡する開袋搬送路
30b を設けた。積袋搬送路30a はフォークリフト路等、開袋
搬送路30b はチェーンコンベアあるいはローラコンベア
等からなる。The pallet transport path 30 includes: a bag-stacking device B, an entrance-side transport path 21a, and a discharge / directly-connected transport path 21.
and the open bag conveying path connecting the bag opening position F and the outlet side conveying path 21b.
30b was provided. The bag carrying path 30a comprises a forklift path and the like, and the bag opening carrying path 30b comprises a chain conveyor or a roller conveyor.
【００２９】さらに、上記以外の搬送路として、 ・粉砕篩分後、フレーク加工後、 又はペレット加工後の
加工品を充填装置17入側に搬送する加工品搬送路24 ・排出位置Ｄで発生した加工品の端量を充填装置17入側
に搬送する端量搬送路25 ・配合後の加工品を充填装置17入側に搬送する配合加工
品搬送路29 ・開袋取り出し後の原料を次工程（ここでは配合工程）
に搬送する開袋原料搬送路23 を設けた。開袋原料搬送路23は、開袋装置13出側から直
接または予備配合工程28を経て、配合工程入側の雑原料
配合バッファタンク27まで延設されている。開袋原料搬
送路23、加工品搬送路24、端量搬送路25、配合加工品搬
送路29はチェーンコンベアあるいは空気輸送装置等から
なる。Further, as a transport path other than the above, a processed product transport path 24 for transporting the processed product after pulverizing and sieving, after flake processing, or after pellet processing to the filling device 17 inlet side. An edge transport path 25 for transporting the edge of the processed product to the filling device 17 input sideA compounded product transport path 29 for transporting the processed product after mixing to the filling device 17 input side (Here is the compounding process)
A bag-opening material conveying path 23 for conveying the raw material is provided. The bag-opening material transport path 23 extends from the outlet of the bag-opening device 13 directly or through a preliminary compounding step 28 to a miscellaneous material mixing buffer tank 27 at the compounding step input side. The bag opening raw material transport path 23, the processed product transport path 24, the end quantity transport path 25, and the blended processed product transport path 29 include a chain conveyor or a pneumatic transport device.
【００３０】以上の構成の内、第１バイパス搬送路21e
および第２バイパス搬送路21f を設けない設備とするこ
とも可能である。なお、液体原料の受入、保管は、従来
と同様、ローリー車1dで搬入されたものをポンプ14で液
体原料受入タンク15に受入れ、さらにポンプ14で液体原
料貯蔵タンク16に移して貯蔵し、随時払出して配合工程
に送る方式とした。Of the above configuration, the first bypass conveying path 21e
It is also possible to provide equipment without the second bypass conveying path 21f. The liquid raw material is received and stored in the same manner as in the prior art.The raw material carried by the lorry truck 1d is received in the liquid raw material receiving tank 15 by the pump 14, and further transferred to the liquid raw material storage tank 16 by the pump 14, and stored. Dispensed and sent to the compounding process.
【００３１】本例の保管装置は、例えば以下のように運
用される。ばら入荷した主原料、副原料はセパレータ３
にかけ粗ゴミを取り計量器４で計量され（ここまでは従
来通り：図５）、バッファタンク17a に投入され、計量
器17b で必要量計量され、充填位置Ａで待機している空
コンテナ20に充填される（図２）。また、空コンテナ20
には、入荷原料以外にも、場合に応じて、工程処理後の
加工品（加工品搬送路24で届けられた粉砕篩分後、フレ
ーク加工後、 又はペレット加工後の加工品、端量搬送路
25で届けられた未配合端量加工品、配合加工品搬送路29
で届けられた配合製品の何れか）が充填される。The storage device of this embodiment is operated, for example, as follows. The main raw material and auxiliary raw material received in bulk are the separator 3
The garbage is collected and weighed by the weighing device 4 (up to heretofore conventional: FIG. 5). Filled (FIG. 2). Also, empty container 20
In addition to incoming raw materials, depending on the case, processed products after process processing (after sieving delivered by the processed product transfer path 24, processed products after flake processing, or processed pellets, transported end quantity Road
Unmixed edge processed product delivered at 25, compounded product transport path 29
Is filled with any of the compound products delivered at
【００３２】なお、待機させる空コンテナは、適宜、自
動倉庫18出口Ｏから入出庫搬送路21c →出側搬送路21b
→第２バイパス搬送路21f →排充直結搬送路21d （状況
に応じてこれ以外のルートもとりうる）を経て充填位置
Ａに届けられる。雑原料（ＴＢ、紙袋等の袋入り）はト
ラック1cで搬入された後、積袋位置Ｂで待機している空
パレット上に積袋装置26で整然と積袋される。なお、待
機させる空パレットは、適宜、自動倉庫18出口Ｏから入
出庫搬送路21c →出側搬送路21b→第２バイパス搬送路2
1f →排充直結搬送路21d →積袋搬送路30a （状況に応
じてこれ以外のルートもとりうる）を経て積袋位置Ｂに
届けられる。It should be noted that the empty containers to be placed on standby can be moved from the automatic warehouse 18 exit O to the entrance / exit transport path 21c → the exit transport path 21b.
-> 2nd bypass conveyance path 21f-> It is delivered to the filling position A via the discharge / direct connection conveyance path 21d (other routes may be taken depending on the situation). Miscellaneous materials (TB, paper bags, etc.) are carried in by the truck 1c, and then are stacked neatly on the empty pallet waiting at the bagging position B by the bagging device 26. It should be noted that the empty pallets to be put on standby can be moved from the automatic warehouse 18 at the exit O to the entrance / exit transport path 21c → the exit transport path 21b → the second bypass transport path 2 as appropriate.
1f-> direct discharge / conveyance transfer path 21d-> stack bag transfer path 30a (depending on the situation, other routes may be taken) and delivered to the stacking position B.
【００３３】第２バイパス搬送路21f を設けない場合に
は、空コンテナあるいは空パレットは排出位置Ｃ，Ｄ，
Ｅなどのいずれかのルートを経由して充填位置Ａあるい
は積袋位置Ｂへ届けられる。充填後の充コンテナは入側
搬送路21a を経て、積袋後の充パレットは積袋搬送路30
a から入側搬送路21a を経て自動倉庫18入側ＩＧに搬送
され、そこから入出庫搬送路21c にて自動倉庫18入口Ｉ
に運ばれ、格納・保管される。When the second bypass conveyance path 21f is not provided, empty containers or empty pallets are discharged to the discharge positions C, D,
It is delivered to the filling position A or the bagging position B via any route such as E. The filled container after filling passes through the entrance-side transport path 21a, and the filled pallets after the bags are loaded on the
a through the entry-side transport path 21a, is transferred to the automatic warehouse 18 entrance IG, from which it is transferred to the automatic warehouse 18 entrance I via the entry / exit transport path 21c.
Transported and stored.
【００３４】自動倉庫18からの払出時、次工程（加工工
程、配合工程、出荷工程）からの出庫要求（銘柄、数量
等）が、原料（主原料、副原料）、加工品、または配合
製品の場合、該当する充コンテナ20を入出庫搬送路21c
→出側搬送路21b にて、原料ならば加工工程に通じる排
出位置Ｃ、加工品ならば配合工程に通じる排出位置Ｄ、
配合製品ならば出荷工程に通じる排出位置Ｅへ搬送す
る。そして、図３に示した排出装置19により、バッファ
タンク19a にコンテナ20の中身を排出し、二双ダンパ19
b を通して次工程に送る。At the time of dispensing from the automatic warehouse 18, a delivery request (brand, quantity, etc.) from the next step (processing step, compounding step, shipping step) depends on the raw material (main raw material, auxiliary raw material), processed product, or compound product. In the case of, the corresponding charging container 20 is transferred to the loading / unloading transport path 21c.
→ In the outlet side conveyance path 21b, a discharge position C leading to the processing step for raw materials, a discharge position D leading to the compounding step for processed products,
If it is a compound product, it is transported to the discharge position E which leads to the shipping process. Then, the contents of the container 20 are discharged to the buffer tank 19a by the discharging device 19 shown in FIG.
Send to the next process through b.
【００３５】加工工程、配合工程の産物は、夫々加工品
搬送路24、配合加工品搬送路29により充填装置17入側に
送られてコンテナ20に充填され、入荷原料と同様の経路
で自動倉庫18に格納・保管される。また、出荷工程の産
物は、従来通り出荷される。さらに、出荷用に袋詰めさ
れたものを積袋位置Ｂに搬送すればパレットにて自動倉
庫18に保管することも可能である。The products of the processing step and the compounding step are sent to the filling device 17 input side by the processed goods conveying path 24 and the compounded processed goods conveying path 29, respectively, are filled in the container 20, and are automatically stored in the automatic warehouse along the same route as the incoming raw materials. Stored in 18 The products of the shipping process are shipped as before. Further, if the packaged products are transported to the bagging position B for packing, they can be stored in the automatic warehouse 18 by pallets.
【００３６】なお、配合工程で配合し残しの未配合端量
が発生した場合、二双ダンパ19b を端量搬送路25側に切
替え、端量を端量搬送路25にて充填装置17へ戻し、再度
コンテナ20に充填して自動倉庫18に保管する。中身排出
後の空コンテナ20は、当座の充填予定がある場合、これ
を排充直結搬送路21d から洗浄搬送路21g に回して洗浄
位置Ｇ（洗浄装置22）で洗浄した後、排充直結搬送路21
d に戻して充填位置Ａに直行させる。一方、当座の充填
予定がない場合、上記同様に洗浄した後、コンテナ20を
排充直結搬送路21d に戻し、第１バイパス搬送路21e →
入側搬送路21a →入出庫搬送路21c のルートで自動倉庫
18入口Ｉに戻し、格納・保管する。第１バイパス搬送路
21e を設けない場合には、充填位置Ａあるいは積袋位置
Ｂを経由して自動倉庫18の入口Ｉへコンテナを戻すこと
ができる。なお、充填サイクルの関係上、洗浄する時間
的余裕がない場合などは、コンテナ20を排充直結搬送路
21d から洗浄搬送路21g に回さずに充填位置Ａへ直送す
ることもできる。In the case where the unmixed end remaining after compounding in the compounding process occurs, the dual damper 19b is switched to the end transfer path 25, and the end is returned to the filling device 17 through the end transfer path 25. Then, the container 20 is filled again and stored in the automatic warehouse 18. If the empty container 20 after the emptying is scheduled to be filled at this time, the empty container 20 is transferred from the discharging and direct connection transport path 21d to the cleaning transport path 21g, and is washed at the cleaning position G (the cleaning device 22). Road 21
Return to step d and go straight to filling position A. On the other hand, if there is no scheduled filling, the container 20 is returned to the discharge / directly-connected transport path 21d after washing as described above, and the first bypass transport path 21e →
Automated warehouse on the route from the entrance transport path 21a to the entry / exit transport path 21c
18 Return to entrance I, store and keep. 1st bypass conveyance path
If the container 21e is not provided, the container can be returned to the entrance I of the automatic warehouse 18 via the filling position A or the bagging position B. If there is not enough time to clean the container 20 due to the filling cycle, the container 20 is discharged directly to the transport path.
It is also possible to directly feed from 21d to the filling position A without turning to the washing conveyance path 21g.
【００３７】次工程からの出荷要求が雑原料の場合、該
当する充パレットを自動倉庫18出口Ｏから、入出庫搬送
路21c →出側搬送路21b →開袋搬送路30b のルートで開
袋位置Ｆに送り、開袋装置13で開袋して中身の雑原料を
開袋原料搬送路23に移す。移された雑原料は、開袋原料
搬送路23により直接あるいは予備配合工程28経由で配合
工程入側の雑原料配合バッファタンク27に送られ、配合
工程で処理される。If the shipment request from the next process is a miscellaneous raw material, the corresponding filled pallet is loaded from the automatic warehouse 18 exit O to the bag opening position on the route of the loading / unloading transport path 21c → the exit transport path 21b → the bag opening transport path 30b. F, the bag is opened by the bag opening device 13, and the miscellaneous materials contained therein are transferred to the bag opening material conveying path 23. The transferred miscellaneous raw material is sent to the miscellaneous material blending buffer tank 27 on the entry side of the blending process directly or via the pre-blending process 28 by the bag-opening material transport path 23, and is processed in the blending process.
【００３８】開袋（空袋の除去も含む）後の空パレット
は、開袋搬送路30b →第２バイパス搬送路21f →排充直
結搬送路21d を通り、積袋予定がある場合は積袋搬送路
30aにて積袋位置Ｂに送られるが、積袋予定がない場合
は第１バイパス搬送路21e に回され、第１バイパス搬送
路21e →入側搬送路21a →入出庫搬送路21c のルートで
自動倉庫18入口Ｉに送られ、格納・保管される。この場
合も第１バイパス搬送路21e や第２バイパス搬送路21f
を設けていなくとも、それぞれ充填位置Ａあるいは、積
袋位置Ｂもしくは排出位置Ｃ，Ｄ，Ｅを経由して空パレ
ットを搬送することができる。なお、パレットの場合、
洗浄不要につき洗浄搬送路21g には通さなくてもよい。The empty pallet after opening the bag (including the removal of the empty bag) passes through the open bag transport path 30b → the second bypass transport path 21f → the discharge / directly-connected transport path 21d. Transport path
It is sent to the bagging position B at 30a, but if there is no bagging plan, it is routed to the first bypass conveyance path 21e, and is routed through the first bypass conveyance path 21e → the entry side conveyance path 21a → the entry / exit conveyance path 21c. It is sent to the automatic warehouse 18 entrance I, where it is stored and stored. Also in this case, the first bypass conveyance path 21e and the second bypass conveyance path 21f
Is not provided, empty pallets can be conveyed via the filling position A, the stacking position B, or the discharging positions C, D, and E, respectively. In the case of pallets,
Since cleaning is not required, it is not necessary to pass through the cleaning conveyance path 21g.
【００３９】自動倉庫18の入口Ｉ，出口Ｏは１つの搬送
機を共用してもよい。また、倉庫保管量が多い場合は複
数の入口，出口を設けることが好ましい。以上の例にお
いて、第１バイパス搬送路21e ，第２バイパス搬送路21
f を設けていない場合でも空のコンテナ，パレットを自
動倉庫から出し入れすることは可能である。さらに第１
バイパス搬送路21e ，第２バイパス搬送路21f を設ける
ことで、空のコンテナ，パレットを原料の受入れ等の各
工程の進捗に関わらず移送して自動倉庫への出し入れを
行うことができるため、連続的に原料などを受け入れな
がら同時に加工や出荷のために自動倉庫からコンテナ，
パレットの払出を行うといった複合的な操作を容易に行
うことができ、有利である。The entrance I and the exit O of the automatic warehouse 18 may share one carrier. Further, when the warehouse storage amount is large, it is preferable to provide a plurality of entrances and exits. In the above example, the first bypass conveyance path 21e and the second bypass conveyance path 21
Even without f, empty containers and pallets can be taken in and out of the automated warehouse. First
By providing the bypass transport path 21e and the second bypass transport path 21f, empty containers and pallets can be transferred into and out of the automatic warehouse regardless of the progress of each process such as receiving raw materials. Containers from automated warehouses for processing and shipping while simultaneously accepting raw materials, etc.
This is advantageous because complex operations such as pallet payout can be easily performed.
【００４０】[0040]
【発明の効果】本発明によれば、保管効率の悪いタンク
の代わりに自動倉庫を用いることにより、原料と加工品
の区別なく小容量コンテナ毎での管理が可能なため、自
動倉庫内のスペースを原料用、加工用の区別なく有効に
使用することができ、約30％程度のスペース節減が可能
になる。また、各タンク毎に配置されているコンベアが
不要となるため、物流が簡略化され、設備コストも低減
できる。さらに小容量のコンテナで保管するため個別管
理が可能となり、衛生管理面での徹底もやり易く、品質
保証レベルアップも可能となる。また、入出庫量、在庫
量の正確かつ迅速な把握が可能となり、客先からのクレ
ームにも迅速に対応でき、被害拡大防止、および信頼向
上の効果もある。According to the present invention, by using an automatic warehouse instead of a tank having poor storage efficiency, it is possible to manage each small-capacity container without distinction between raw materials and processed products. Can be effectively used regardless of whether it is for raw materials or for processing, and about 30% of space can be saved. In addition, since a conveyor arranged for each tank is not required, physical distribution is simplified, and equipment costs can be reduced. Furthermore, since individual containers can be stored because they are stored in small-capacity containers, thorough sanitary management can be easily performed, and quality assurance can be improved. In addition, it is possible to accurately and promptly grasp the incoming and outgoing stock amount and the stock amount, promptly respond to complaints from customers, and have an effect of preventing damage from spreading and improving reliability.
【図１】配合飼料プラントへの本発明実施例を示す模式
図である。FIG. 1 is a schematic view showing an embodiment of the present invention for a compound feed plant.
【図２】本発明に係る充填装置の例を示す模式図であ
る。FIG. 2 is a schematic view showing an example of a filling device according to the present invention.
【図３】本発明に係る排出装置の例を示す模式図であ
る。FIG. 3 is a schematic diagram showing an example of a discharge device according to the present invention.
【図４】配合製品プラントの物流過程を示す流れ図であ
る。FIG. 4 is a flowchart showing a physical distribution process of a compound product plant.
【図５】配合飼料プラントの従来例を示す模式図であ
る。FIG. 5 is a schematic diagram showing a conventional example of a compound feed plant.
【図６】配合飼料プラントの従来例を示す模式図であ
る。FIG. 6 is a schematic diagram showing a conventional example of a compound feed plant.
【図７】配合飼料プラントの従来例を示す模式図であ
る。FIG. 7 is a schematic diagram showing a conventional example of a compound feed plant.
【図８】配合飼料プラントの従来例を示す模式図であ
る。FIG. 8 is a schematic diagram showing a conventional example of a compound feed plant.
１ 原料運搬機器 1a ダンプカー 1b 船 1c トラック 1d ローリー車 ２ 搬送機 2a バケットエレベータ 2b チェーンコンベア 2c スクリューコンベア ３ セパレータ ４ 計量器 ５ 原料タンク ６ バッファタンク ７ 粉砕機 7a ハンマミル 7b ローラミル ８ シフタ ９ 配合タンク 9a 主原料、副原料配合タンク 9b 雑原料配合タンク 10 ミキサ 11 製品タンク 12 平倉庫 13 開袋装置 14 ポンプ 15 液体原料受入タンク 16 液体原料貯蔵タンク 17 充填装置 17a バッファタンク 17b 計量器 18 自動倉庫 19 排出装置 19a バッファタンク 19b 二双ダンパ 20 コンテナ、充コンテナ、空コンテナ 21 コンテナ・パレット両用の搬送路 21a 入側搬送路 21b 出側搬送路 21c 入出庫搬送路 21d 排充直結搬送路 21e 第１バイパス搬送路 21f 第２バイパス搬送路 21g 洗浄搬送路 22 洗浄装置 23 開袋原料搬送路 24 加工品搬送路 25 端量搬送路 26 積袋装置 27 雑原料配合バッファタンク 28 予備配合工程 29 配合加工品搬送路 30 パレット用の搬送路 30a 積袋搬送路 30b 開袋搬送路 Reference Signs List 1 raw material transport equipment 1a dump truck 1b ship 1c truck 1d lorry 2 transporter 2a bucket elevator 2b chain conveyor 2c screw conveyor 3 separator 4 measuring device 5 raw material tank 6 buffer tank 7 crusher 7a hammer mill 7b roller mill 8 shifter 9 compounding tank 9a main Raw material and auxiliary raw material mixing tank 9b Miscellaneous raw material mixing tank 10 Mixer 11 Product tank 12 Flat warehouse 13 Bag opening device 14 Pump 15 Liquid raw material receiving tank 16 Liquid raw material storage tank 17 Filling device 17a Buffer tank 17b Weighing machine 18 Automatic warehouse 19 Discharge device 19a Buffer tank 19b Twin twin damper 20 Container, full container, empty container 21 Transport path for both container and pallet 21a Inlet transport path 21b Outlet transport path 21c Entry / exit transport path 21d Drainage direct connection transport path 21e First bypass transport path 21f 2nd bypass conveyance path 21g Cleaning conveyance path 22 Cleaning device 23 Bag opening material conveyance Transport route 24 Processed product transport route 25 Edge transport route 26 Stacking device 27 Miscellaneous material blending buffer tank 28 Pre-blending process 29 Formulated processed product transport route 30 Pallet transport route 30a Bag transport route 30b Open transport route
フロントページの続き (72)発明者 根本 博 東京都台東区蔵前２丁目17番４号 川鉄マ シナリー株式会社内 (72)発明者 国兼 敏博 東京都文京区後楽１丁目１番５号 川鉄エ ンジニアリング株式会社内 (72)発明者 大藪 吉郁 東京都文京区後楽１丁目１番５号 川鉄エ ンジニアリング株式会社内 Ｆターム(参考） 3F022 AA01 AA02 AA06 BB08 CC04 EE02 EE09 FF01 JJ07 LL06 LL12 LL32 LL34 MM22 MM28 MM32 MM35 PP03 (72) Inventor Hiroshi Nemoto 2-17-4 Kuramae, Taito-ku, Tokyo Inside Kawatetsu Machinery Co., Ltd. (72) Inventor Toshihiro Kunikane 1-1-5 Koraku 1-chome, Bunkyo-ku, Tokyo Kawatetsu Engineer Within Ring Co., Ltd. (72) Inventor Yoshiiku Oyabu 1-1-5 Koraku, Bunkyo-ku, Tokyo F-term (reference) within Kawatetsu Engineering Ring Co., Ltd. 3F022 AA01 AA02 AA06 BB08 CC04 EE02 EE09 FF01 JJ07 LL06 LL12 LL32 LL34 MM34 MM28 MM32 MM35 PP03
Claims (4)
管するにあたり、ばらで搬入された保管対象物を計量し
コンテナで受容して保管し、随時次工程へ払出し、払出
後空になったコンテナは随時洗浄・保管して再使用する
ものとし、コンテナの保管に自動倉庫を用いることを特
徴とする配合製品プラントの原料、加工品保管方法。1. In storing a raw material and a processed product in a compounded product plant, an object to be stored carried in a bulk is measured and received in a container, stored, discharged to the next process as needed, and emptied after being discharged. A method for storing raw materials and processed products of a compounded product plant, wherein containers are washed and stored as needed and reused, and an automatic warehouse is used for storing the containers.
管するにあたり、袋入りで搬入された保管対象物をパレ
ットで受容して保管し、随時開袋後次工程へ払出し、払
出後空になったパレットは保管して再使用するものと
し、パレットの保管に自動倉庫を用いることを特徴とす
る配合製品プラントの原料、加工品保管方法。2. In storing a raw material and a processed product in a compounded product plant, a storage object carried in a bag is received and stored on a pallet, and the bag is opened as needed, and then discharged to the next process, and emptied after being discharged. A method for storing raw materials and processed products of a compounded product plant, wherein the used pallets are stored and reused, and an automatic warehouse is used for storing the pallets.
自動倉庫と、充填位置にあるコンテナに原料または加工
品を計量し充填する充填装置と、積袋位置にあるパレッ
トに袋入り原料を積み込む積袋装置と、排出位置にある
コンテナの中身を排出する排出装置と、開袋位置にある
パレットの袋を開けて中身を取り出す開袋装置と、洗浄
位置にあるコンテナを洗浄する洗浄装置とを有し、コン
テナ・パレット両用の搬送路として、充填位置と自動倉
庫入側とを連絡する入側搬送路と、自動倉庫出側と排出
位置とを連絡する出側搬送路と、自動倉庫の入口、同入
側、同出側、同出口を連絡する入出庫搬送路と、排出位
置と充填位置とを連絡する排充直結搬送路と、排充直結
搬送路と洗浄位置とを連絡する洗浄搬送路とを有し、パ
レット用の搬送路として、積袋装置と入側搬送路および
排充直結搬送路とを連絡する積袋搬送路と、開袋位置と
入側搬送路とを連絡する開袋搬送路とを有し、さらに、
粉砕篩分後、フレーク加工後、又はペレット加工後の加
工品を充填装置入側に搬送する加工品搬送路と、排出位
置で発生した加工品の端量を充填装置入側に搬送する端
量搬送路と、配合後の加工品を充填装置入側に搬送する
配合加工品搬送路と、開袋取り出し後の原料を次工程に
搬送する開袋原料搬送路とを有することを特徴とする配
合製品製造プラントの原料、加工品の保管装置。3. An automatic warehouse for storing a plurality of containers and pallets, a filling device for measuring and filling raw materials or processed products into containers at a filling position, and a bagging device for loading bags of raw materials into pallets at a bagging position. A discharge device that discharges the contents of the container at the discharge position, a bag opening device that opens the pallet bag at the bag open position to take out the contents, and a cleaning device that cleans the container at the cleaning position, As a transport path for both containers and pallets, an entrance transport path that connects the filling position and the automatic warehouse entrance side, an exit transport path that communicates the automatic warehouse exit side and the discharge position, and an entrance and entrance of the automatic warehouse. Side, same side, same side exit, same exit / outlet transport path, discharge / fill direct connection transport path to communicate discharge position and filling position, and cleaning / transport path to communicate discharge / direct connection transport path and cleaning position. With a transport path for pallets And, having a bagging transport path that communicates the bagging device and the entrance-side transport path and the discharge / recharge direct connection transport path, and a bag-opening transport path that communicates the bag opening position and the entrance-side transport path,
After the sieving, after the flake processing or after the pellet processing, the workpiece transport path for transporting the processed product to the filling device entry side, and the end quantity of the processed product generated at the discharge position to be transported to the filling device entry side A blending process comprising a transport path, a blended product transport path for transporting the blended processed product to the filling device entrance side, and a bag-opening material transport path for transporting the raw material after opening the bag to the next process. Storage equipment for raw materials and processed products in product manufacturing plants.
搬送路とを直結する第１バイパス搬送路と、前記排充直
結搬送路と前記出側搬送路とを直結する第２バイパス搬
送路とを有することを特徴とする請求項３記載の配合製
品製造プラントの原料、加工品の保管装置。4. A first bypass transport path that directly connects the discharge direct connection transport path and the entrance transport path, and a second bypass transport that directly connects the discharge charge direct connection transport path and the output transport path. The raw material and processed product storage device of the compounded product manufacturing plant according to claim 3, further comprising a road.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001275493A JP4135342B2 (en) | 2000-11-14 | 2001-09-11 | Raw materials for processed product plants, processed product storage equipment |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000-346481 | 2000-11-14 | ||
| JP2000346481 | 2000-11-14 | ||
| JP2001275493A JP4135342B2 (en) | 2000-11-14 | 2001-09-11 | Raw materials for processed product plants, processed product storage equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2002211716A true JP2002211716A (en) | 2002-07-31 |
| JP4135342B2 JP4135342B2 (en) | 2008-08-20 |
Family
ID=26603930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001275493A Expired - Fee Related JP4135342B2 (en) | 2000-11-14 | 2001-09-11 | Raw materials for processed product plants, processed product storage equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4135342B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007044038A (en) * | 2005-07-11 | 2007-02-22 | Natl Fedelation Of Agricult Coop Assoc | Feed manufacturing apparatus and feed manufacturing method |
| EP1908359A1 (en) * | 2005-07-11 | 2008-04-09 | Pacific Science Co., Ltd. | Feed manufacturing apparatus and feed manufacturing method |
| WO2020144879A1 (en) * | 2019-01-07 | 2020-07-16 | 三菱電機株式会社 | Warehousing and shipping management device, warehousing and shipping management system, warehousing and shipping management method, and program |
-
2001
- 2001-09-11 JP JP2001275493A patent/JP4135342B2/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007044038A (en) * | 2005-07-11 | 2007-02-22 | Natl Fedelation Of Agricult Coop Assoc | Feed manufacturing apparatus and feed manufacturing method |
| EP1908359A1 (en) * | 2005-07-11 | 2008-04-09 | Pacific Science Co., Ltd. | Feed manufacturing apparatus and feed manufacturing method |
| EP1908359A4 (en) * | 2005-07-11 | 2014-06-18 | Pacific Science Co Ltd | Feed manufacturing apparatus and feed manufacturing method |
| WO2020144879A1 (en) * | 2019-01-07 | 2020-07-16 | 三菱電機株式会社 | Warehousing and shipping management device, warehousing and shipping management system, warehousing and shipping management method, and program |
| JPWO2020144879A1 (en) * | 2019-01-07 | 2021-09-09 | 三菱電機株式会社 | Warehousing / delivery management device, warehousing / delivery management system, warehousing / delivery management method and program |
| JP7086228B2 (en) | 2019-01-07 | 2022-06-17 | 三菱電機株式会社 | Warehousing / delivery management device, warehousing / delivery management system, warehousing / delivery management method and program |
Also Published As
| Publication number | Publication date |
|---|---|
| JP4135342B2 (en) | 2008-08-20 |
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