JP2001525772A - palette - Google Patents

palette

Info

Publication number
JP2001525772A
JP2001525772A JP55011698A JP55011698A JP2001525772A JP 2001525772 A JP2001525772 A JP 2001525772A JP 55011698 A JP55011698 A JP 55011698A JP 55011698 A JP55011698 A JP 55011698A JP 2001525772 A JP2001525772 A JP 2001525772A
Authority
JP
Japan
Prior art keywords
structural member
flaps
blank
structural
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP55011698A
Other languages
Japanese (ja)
Inventor
ジョンソン,ブライアン,パトリック
Original Assignee
ジョンソン,ブライアン,パトリック
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ジョンソン,ブライアン,パトリック filed Critical ジョンソン,ブライアン,パトリック
Publication of JP2001525772A publication Critical patent/JP2001525772A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0006Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/0008Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface
    • B65D19/001Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element
    • B65D19/0014Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces
    • B65D19/0018Rigid pallets without side walls the load supporting surface being made of a single element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces and each contact surface having a discrete foot-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/02Rigid pallets with side walls, e.g. box pallets
    • B65D19/06Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
    • B65D19/20Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00019Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00034Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D2519/00069Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00189Materials for the lid or cover
    • B65D2519/00194Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00189Materials for the lid or cover
    • B65D2519/00208Plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00263Overall construction of the pallet
    • B65D2519/00268Overall construction of the pallet made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00283Overall construction of the load supporting surface
    • B65D2519/00288Overall construction of the load supporting surface made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00318Overall construction of the base surface made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00338Overall construction of the base surface shape of the contact surface of the base contact surface having a discrete foot-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00398Overall construction reinforcements
    • B65D2519/00402Integral, e.g. ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00398Overall construction reinforcements
    • B65D2519/00432Non-integral, e.g. inserts
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00492Overall construction of the side walls
    • B65D2519/00497Overall construction of the side walls whereby at least one side wall is made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00562Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00572Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
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    • B65D2519/00616Connections structures connecting side walls, including corner posts, to each other structures not intended to be disassembled
    • B65D2519/00621Connections structures connecting side walls, including corner posts, to each other structures not intended to be disassembled sidewalls directly connected to each other
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • B65D2519/00706Connections structures connecting the lid or cover to the side walls or corner posts
    • B65D2519/00716Connections structures connecting the lid or cover to the side walls or corner posts non-removable lid or covers
    • B65D2519/00721Connections structures connecting the lid or cover to the side walls or corner posts non-removable lid or covers hinged lids
    • B65D2519/00726Connections structures connecting the lid or cover to the side walls or corner posts non-removable lid or covers hinged lids integrally formed

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)
  • Cartons (AREA)
  • Reciprocating Pumps (AREA)
  • Massaging Devices (AREA)
  • Packages (AREA)

Abstract

A flat blank (1) of material, is formed of corrugated cardboard or plastics material. The blank (1) forms, when assembled, a structural element including a number of wall forming panels (2, 3, 4, 5) delimited by a set of transverse fold-lines and having at least two flaps (6, 7) which provide a diagonal cross-brace. The structural element may be formed as a separate component or as an integral part of a larger structure such as a pallet or box.

Description

【発明の詳細な説明】 パレット 技術分野 本発明は、とくに梱包に使用するのに限定はされないけれども、構造的部材に 関するものである。 背景技術 伝統的に、商品は、木材構造から通常構成されているパレット上で保管および 搬送されている。木材は、重く、バラバラになり易くそして落下されるとき、と くにパレットの隅部が最初に地面に衝突するとき砕けると考えられるのでパレッ ト用に不都合な材料である。それゆえ、これらの不都合を克服するパレット、パ レット化された容器、トレー等を設けるための多くの試みがなされた。 最近、増加した環境的自覚およびリサイクリングを促進する要望が多数のボー ル紙製パレットに関する多数の提案を提示している。例えば、イギリス国特許明 細書第1519741号(アシュトン)は硬い材料のブランクから形成されそし て互いに重なり合いかつ箱の底部を横切って延びる管状支持体を備えている対向 する底部閉止フラップ対を支持している4つの側壁を含んでいる矩形の箱を記載 しており、支持体は硬い材料の第2の折り畳まれたブランクによって形成されて いる。この箱は、支持体が箱と一体にされず、それにより全体の構造を弱くして いる。すなわち、支持体は別個に組み立てられかつ次いで箱に嵌合されねばなら ない。不都合には、箱の重量は、その箱がとくに重い負荷に適さないフォークリ フトトラックの鋭く尖った先端によって持ち上げられるとき箱の比較的薄い底壁 によって支持され、さらに箱およびその内容物の底部は鋭く尖った先端が高過ぎ るレベルで前進される場合に容易に損傷される。 発明の開示 本発明の目的は、強く、硬く、衝撃に耐え、組み立てかつ分解し易く、容易に 保管されかつ生物分解性である梱包に使用するための改良された構造的部材を提 供することにある。その部 材は、例えば、家具のごとき個々にまたは他の構造内で使用のための個別の要素 として、または箱、パレット等のごときより大きな構造の一体部分として形成さ れてもよい。 本発明の他の目的は、波形の繊維板だけでなく、しかもそれに限定されずに、 シートプラスチックおよび複合材料を含んでいる他の適宜な材料からの製造に適 する改良された構造的部材を提供することにある。 本発明の1態様によれば、1組の横方向の折り畳み線によって境界付けられか つ共通の折り畳み線から延びている少なくとも2つのフラップを有している複数 の壁形成パネルを含み、前記フラップの少なくとも1つが他の折り畳み線を含ん でおり、フラップはそれらの自由端が前記横方向の折り畳み線の選択された1つ と当接し、それにより対角的に支えられた構造的部材を設けるような大きさに作 られている梱包に使用するための構造的部材が提供される。 本発明のさらに他の態様によれば、構造的部材を形成するためのブランクが提 供され、そのブランクは少なくとも4つの壁および共通の折り畳み線から延びて いる少なくとも2つのフラップを有するビームを形成するために形成された複数 の弱い線で折り畳み可能な硬い材料の1部分を含んでおり、フラップはそれらの 自由端が横方向の折り畳み線の選択された1つに当接しそれにより対角に支えら れた構造的部材を設けるように折り畳み可能である。 本発明のさらに他の態様によれば、ブランクに1組のフラップを形成し、前記 フラップの1つが折り畳み線を形成しかつそれに続いて他の組の折り畳み線のま わりに前記ブランクを折り畳むことによりビームの対角的に交差支えを設けるよ うに前記フラップを配置する工程を含んでいる梱包に使用するための構造的部材 を形成する方法が提供される。 明らかなことは、単一またはそれ以上の厚さの4つまたはそれ以上の側部を形 成することができかつ支え部材を形成するように折り畳まれることができる所定 の硬さを有する適宜な材料が利用され得るということである。とくに、プラスチ ック材料が使用され得る。かかる材料は殺菌環境における使用を容易にするため に部材全体の殺菌を許容するかもしれない。同様に、高い強度対重量比が空輸貨 物梱包用途に好都合である。 本部材は、それに限定されないが、2方向および4方向進入型のパレットおよ びパレット化された容器を含んでいる幾つかの梱包の形状において組み込まれる ことができる。本部材は、また、その高い強度対重量比および剛性が多くの利点 を設ける他の非梱包用途に使用するための安価な別個の構成要素として形成され ることができる。 本発明の理解を助けるために、その幾つかの特別な実施形態を、次に、例とし てかつ添付図面を参照して説明する。 図面の簡単な説明 第1図は本発明による構造的部材用の平らなブランクを示す平面図、 第2a図ないし第2d図は構造的要素の形成における工程を示している第1図 のブランクの側面図、 第3図は二重厚さの壁を有する第1図の構造的要素の変形例を示す平面図、 第4図は第3図の組み立てられた要素の斜視図、 第5図は第4図の構造的要素を組み込んでいる4方向進入型パレット用の平ら なブランクを示す平面図、 第6図は第5図のパレットの補強ベース用のブランクを示す平面図、 第7図は第5図の組み立てられたパレットの斜視図、 第8図は第4図の構造的要素を組み込んでいる箱用の平らなブランクを示す平 面図である。 発明を実施するための最良の形態 第1図および第2図を参照すると、代替的にプラスチックまたは複合材料が使 用され得るけれども、材料、適宜に波形にされたボール紙からなる平らなブラン ク1が示されている。波形または溝は図に破線で示される横方向の折り畳み線C 〜Gに対して垂直に延びるように配置されている。 ブランク1は、組み立てられるとき、第2図の一連の図に示されるように、構 造的要素または矩形断面ビーム8を形成する、4つの壁パネル2,3,4,5お よび1対のフラップ6,7を有している。図から明らかなように、フラップ6, 7は共通の折り畳み線Dから延び、より大きいフラップ7は折り畳み線Cで2つ の部分7a,7bに分割される。いったん組み立てられると、ビーム8は接着剤 、クリップまたはステープル手段によって解くことが阻止される。代替的に、接 着剤を使用することよりむしろ、とくに用途が再使用を要求する場合に、平らな ブランク上に滑らないシート材料からなる層(図示せず)を配置し、そのシート が次いで構造的要素に形成されるときブランクの向かい合う表面間に挟まれるの が好都合であることが認め られた。その場合に、強いかつ弾力のある構造を形成するように要素をクリップ 、テープまたは他の方法で固定することのみが必要である。かかるアプローチは 要素が、後でより詳細に説明されるように二重またはそれ以上の厚さの壁を形成 する場合にとくに有用である。 第3図は、第1図のブランクの変形例を示しており、そのさい追加の対角交差 支えが第3のフラップ10によってビーム9に設けられる。ビーム9はパネル1 1,12,13および14によってビーム9の各壁に追加される追加の厚さを有 することによりさらに補強されている。 上述されたような構造的要素はパレット化された梱包、例えば、パレット化さ れたトレー、パレット、パレット箱等の形において組み込まれることができる。 したがって残りの図の参照により、4方向進入型パレット26がブランク15, 16から形成され得る。主ブランク15は二重壁−二重フラップ型の一体脚部形 成の構造的要素17a−cを有している。1対の舌片18a,18bが各々ベー スパネル19の対向する平行な折り畳み線19a,19bを経由して取着されて いる。別個のブランク16は、床パネル20を有し、この床パネルに、再び、平 行な折り畳み線21a,21bを経由して、1対のパネル22a,22bが取着 されている。矩形の主要パネル23が逆にまたは他の方法でブランクの上面に適 宜固定される。 パレット26は、床パネル20がベース19の上に横たわるように主ブランク1 5に別個のブランク16を最初に固定することにより組み立てられる。パネル2 2a,22bは次いでベース19の端部のまわりに折り畳まれかつその下側に固 定される。留意されることは、パネル22a,22bはベース19の下に完全に 延びず、代わって舌片18a,18bが折り畳まれかつベース19の下に固定さ れ、結果として堅固な、強いパレットプラットホーム24が形成される。 次の段階は、構造的要素17a−dがパレット26の各隅部で脚部25を形成 するために第1図を参照して上述された方法において折り畳まれることである。 最後に、主要パネル23は、必要ならば、プラットホーム24の頂部にスリーブ (図示せず)が位置決めされるようにすることができる。 梱包における構造的要素の使用のさらに他の実施例が第8図に示され、その場 合に、第3図に関連して上述された構造的要素を含む箱用のブランク28が示さ れている。このブランクは1組の4つの側壁29a,29b,29c,29dだ けでなく、また、1組の4つの頂部フラップ30a,30b,30c,30dを 含んでいる。かかる箱はプラスチック材料からの製造 にとくに適している。 当該技術に熟練した者によって理解されることは、上述された構造的要素が梱 包分野だけでなくまた、堅固な軽量かつ強力なビームが必要とされる、家具のご とき他の分野に応用されるということである。上記実施例は矩形断面形状のビー ムを説明しているけれども、多角形断面の他の形状が隣接する壁形成パネル間に 含まれる角度が90°以下である場合に可能であることは明らかである。そのう え、構造的要素は現存する容器および物品に対する支持体を設けるために個々の パッドまたはビームとして形成され得る。DETAILED DESCRIPTION OF THE INVENTION palette Technical field   The present invention is not particularly limited to use in packaging, but may be applied to structural members. It is about. Background art   Traditionally, merchandise is stored and stored on pallets, which are usually constructed from wood structures. Being transported. Wood is heavy, easy to fall apart and when dropped The corners of the pallet are likely to break when first hitting the ground, This is an inconvenient material. Therefore, pallets and pas to overcome these inconveniences Many attempts have been made to provide lettized containers, trays and the like.   Recently, there has been a growing demand for increased environmental awareness and recycling. It offers a number of proposals for paper pallets. For example, the British patent No. 1519741 (Ashton) is formed from a blank of hard material and With a tubular support overlapping each other and extending across the bottom of the box Describes a rectangular box containing four side walls supporting a pair of closed bottom flaps The support is formed by a second folded blank of rigid material I have. In this box, the support is not integrated with the box, thereby weakening the overall structure I have. That is, the support must be separately assembled and then fitted into the box Absent. Unfortunately, the weight of the box may not be suitable for heavy loads. The relatively thin bottom wall of the box when lifted by the sharp pointed tip of theft truck And the bottom of the box and its contents are sharp and pointed too high Easily damaged when advanced at a certain level. Disclosure of the invention   The object of the present invention is strong, hard, shock-resistant, easy to assemble and disassemble, Provide improved structural components for use in packaging that is stored and biodegradable To provide. That part The material is a separate element for use individually or in other structures, for example, furniture As an integral part of larger structures such as boxes, pallets, etc. It may be.   Another object of the present invention is not only for corrugated fiberboard, but not limited thereto, Suitable for manufacturing from sheet plastic and other suitable materials including composites To provide an improved structural member.   According to one aspect of the present invention, the borders are bounded by a set of lateral fold lines. Having at least two flaps extending from one common fold line Wherein at least one of said flaps comprises another fold line And the flaps have their free ends selected at one of said transverse fold lines. Sized to provide a structural member that abuts against it and thereby is supported diagonally. A structural member is provided for use in a package that has been provided.   According to yet another aspect of the present invention, there is provided a blank for forming a structural member. The blank extends from at least four walls and a common fold line A plurality formed to form a beam having at least two flaps The flap contains a portion of a stiff material that can be folded at the weak line of The free end abuts a selected one of the lateral fold lines, thereby supporting it diagonally Foldable to provide a structured structural member.   According to yet another aspect of the present invention, a blank is formed with a set of flaps, One of the flaps forms a fold line and is subsequently followed by another set of fold lines. Instead, the blanks are folded to provide diagonal cross supports. Structural member for use in packaging including the step of placing the flap Are provided.   Clearly, four or more sides of a single or more thickness are formed. Predetermined that can be formed and folded to form a support member That is, a suitable material having the following hardness can be used. In particular, Plasti A lock material may be used. Such materials are used to facilitate their use in sterile environments. May allow sterilization of the entire component. Similarly, high strength-to-weight ratios This is convenient for object packing use.   This member may include, but is not limited to, two-way and four-way approach pallets and Incorporated in several packaging forms, including palletized and palletized containers be able to. This component also has many advantages due to its high strength-to-weight ratio and stiffness Provided as an inexpensive separate component for use in other non-packaging applications Can be   To help understand the present invention, some specific embodiments thereof will now be described by way of example. And will be described with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE FIGURES   FIG. 1 is a plan view showing a flat blank for a structural member according to the present invention;   2a to 2d show steps in the formation of a structural element; FIG. Side view of a blank,   FIG. 3 is a plan view showing a modification of the structural element of FIG. 1 having a double thickness wall;   FIG. 4 is a perspective view of the assembled elements of FIG. 3,   FIG. 5 shows a flat for a four-way approach pallet incorporating the structural elements of FIG. Plan view showing a simple blank,   FIG. 6 is a plan view showing a blank for a reinforcing base of the pallet of FIG. 5,   FIG. 7 is a perspective view of the assembled pallet of FIG. 5,   FIG. 8 shows a flat blank for a box incorporating the structural elements of FIG. FIG. BEST MODE FOR CARRYING OUT THE INVENTION   Referring to FIGS. 1 and 2, plastics or composites may alternatively be used. Flat bran made of material, suitably corrugated cardboard, although it can be used 1 is shown. The corrugations or grooves are indicated by dashed horizontal folding lines C in the figure. .. G.   When assembled, the blank 1 is assembled as shown in the series of figures in FIG. Four wall panels 2, 3, 4, 5 and 4 forming a structuring element or rectangular section beam 8 And a pair of flaps 6,7. As is clear from the figure, the flaps 6, 7 extend from a common fold line D, and the larger flap 7 has two fold lines C Are divided into portions 7a and 7b. Once assembled, beam 8 is glued , Are prevented from unraveling by clip or staple means. Alternatively, contact Rather than using adhesives, especially when the application requires reuse, Placing a layer (not shown) of non-slip sheet material on the blank, the sheet Is then sandwiched between opposing surfaces of the blank when formed into structural elements Admitted that it was convenient Was done. In that case, clip the elements to form a strong and resilient structure It only needs to be fixed by tape, or other means. Such an approach is Elements form double or thicker walls as described in more detail later This is especially useful when   FIG. 3 shows a variant of the blank of FIG. 1 with an additional diagonal intersection A support is provided on the beam 9 by a third flap 10. Beam 9 is panel 1 With additional thickness added to each wall of beam 9 by 1, 12, 13 and 14 It is further reinforced by doing.   Structural elements as described above may be used in palletized packaging, e.g., palletized Can be incorporated in the form of a packed tray, pallet, pallet box or the like. Therefore, with reference to the remaining figures, the four-way approach pallet 26 16 may be formed. The main blank 15 is a double wall-double flap type integral leg type. It has structural elements 17a-c. A pair of tongue pieces 18a and 18b Attached via opposing parallel fold lines 19a, 19b of the panel 19 I have. The separate blank 16 has a floor panel 20 on which again a flat panel is provided. A pair of panels 22a and 22b are attached via the fold lines 21a and 21b. Have been. The rectangular main panel 23 is reversed or otherwise suitable for the top surface of the blank. Fixed as needed. The pallet 26 is mounted on the main blank 1 so that the floor panel 20 lies on the base 19. Assembled by first securing a separate blank 16 to 5. Panel 2 2a, 22b are then folded around the end of the base 19 and secured underneath. Is determined. It is noted that the panels 22a, 22b are completely under the base 19. Does not extend, instead the tongues 18a, 18b are folded and secured under the base 19 As a result, a solid, strong pallet platform 24 is formed.   The next step is that structural elements 17a-d form legs 25 at each corner of pallet 26 To be folded in the manner described above with reference to FIG. Finally, the main panel 23 may be sleeved on top of the platform 24 if necessary. (Not shown) can be positioned.   Yet another embodiment of the use of structural elements in packaging is shown in FIG. In this case, a box blank 28 containing the structural elements described above in connection with FIG. 3 is shown. Have been. This blank is a set of four side walls 29a, 29b, 29c, 29d Not only, but also a set of four top flaps 30a, 30b, 30c, 30d. Contains. Such boxes are manufactured from plastic material Particularly suitable.   It will be understood by those skilled in the art that the structural elements described above are packaged together. Not only in the packaging field, but also for furniture where solid, lightweight and powerful beams are needed. Sometimes it is applied to other fields. In the above embodiment, a bead having a rectangular cross section is used. Other shapes of the polygonal cross section between adjacent wall forming panels Obviously, it is possible if the included angles are less than 90 °. Sou Structural elements, however, are individualized to provide support for existing containers and articles. It can be formed as a pad or a beam.

【手続補正書】特許法第184条の8第1項 【提出日】平成11年8月19日(1999.8.19) 【補正内容】 請求の範囲 1.1組の略平行な横方向の折り畳み線によって境界付けられかつ共通の折り 畳み線から延びている少なくとも2つのフラップを有している複数の壁形成パネ ルを含み、前記フラップの少なくとも1つが他の折り畳み線を含んでいる梱包に 使用するための構造的部材において、前記フラップが、それらの自由端が前記横 方向の折り畳み線の選択された1つと当接し、それにより対角的に支えられた構 造的部材を設けるような大きさに作られていることを特徴とする構造的部材。 2.多角形断面を有することを特徴とする請求の範囲第1項に記載の構造的部 材。 3.前記断面が矩形であることを特徴とする請求の範囲第2項に記載の構造的 部材。 4.波形の材料から形成されることを特徴とする請求の範囲第1項〜3項のい ずれかに記載の構造的部材。 5.波形の材料から形成されることを特徴とする請求の範囲第1項〜3項のい ずれかに記載の構造的部材。 6.前記波形が前記横方向の折り畳み線に対して垂直であることを特徴とする 請求の範囲第5項に記載の構造的部材。 7.プラスチック材料から形成されることを特徴とする請求の範囲第1項〜6 項のいずれかに記載の構造的部材。。 8.滑らない材料からなるシートが前記壁形成パネルの向かい合っている表面 間に設けられることを特徴とする請求の範囲第1項〜7項のいずれかに記載の構 造的部材。 9.請求の範囲第1項〜第8項のいずれかに記載の構造的部材を形成するため のブランクにおいて、このブランクが少なくとも4つの壁および共通の折り畳み 線から延びている少なくとも2つのフラップを有するビームを形成するために形 成された複数の実質上平行な弱い線で折り畳み可能な硬い材料の1部分を含んで おり、前記フラップはそれらの自由端が横方向の折り畳み線の選択された1つに 当接しそれにより対角的に支えられた構造的部材を設けるように折り畳み可能で あることを特徴とする構造的部材を形成するためのブランク。 10.請求の範囲第1項〜第8項のいずれかに記載の構造的部材を形成するた めの方法において、ブランクに1組のフラップを形成し、前記フラップの1つが 折り畳み線を形成しかつそれに続いて自由端が前記横方向の折り畳み線の選択さ れた1つに当接するように他の組の折り畳み線のまわりに前記ブランクを折り畳 むことにより形成されたビームの対角的に対向の交差支えを設けるように前記フ ラップを配置する工程を含んでいることを特徴とする構造的部材の形成方法。 【手続補正書】 【提出日】平成11年11月25日(1999.11.25) 【補正内容】 4.多重層壁を設けるのに十分な壁形成パネルがあることを特徴とする請求の 範囲1項〜3項のいずれかに記載の構造的部材。[Procedure for Amendment] Article 184-8, Paragraph 1 of the Patent Act [Date of Submission] August 19, 1999 (August 19, 1999) [Contents of Amendment] Claims 1.1 sets of substantially parallel lateral directions A plurality of wall forming panels having at least two flaps bounded by one fold line and extending from a common fold line for use in packaging where at least one of the flaps contains another fold line The flaps are sized such that their free ends abut a selected one of the lateral fold lines, thereby providing a diagonally supported structural member. A structural member characterized in that it is made of: 2. The structural member according to claim 1, wherein the structural member has a polygonal cross section. 3. The structural member according to claim 2, wherein the cross section is rectangular. 4. The structural member according to any one of claims 1 to 3, wherein the structural member is formed of a corrugated material. 5. The structural member according to any one of claims 1 to 3, wherein the structural member is formed of a corrugated material. 6. The structural member according to claim 5, wherein the corrugations are perpendicular to the lateral fold line. 7. The structural member according to any one of claims 1 to 6, wherein the structural member is formed of a plastic material. . 8. Structural member according to any of the preceding claims, characterized in that a sheet of non-slip material is provided between opposing surfaces of the wall forming panel. 9. 9. A blank for forming a structural member according to any of claims 1 to 8, wherein the blank has at least four walls and at least two flaps extending from a common fold line. Comprises a portion of a stiff material foldable with a plurality of substantially parallel weak lines formed to form the flaps, the flaps having their free ends at selected ones of the lateral fold lines. A blank for forming a structural member characterized by being foldable to provide a structural member that abuts and is supported diagonally therewith. 10. 9. A method for forming a structural member according to any of claims 1 to 8, wherein a set of flaps is formed in the blank, one of said flaps forming a fold line and subsequently. And diagonally opposed cross supports of the beam formed by folding the blank around another set of fold lines such that the free end abuts a selected one of the lateral fold lines. Disposing the flap so as to provide a flap. [Procedure amendment] [Submission date] November 25, 1999 (1999.11.25) [Content of amendment] Structural member according to any one of the preceding claims, wherein there are sufficient wall forming panels to provide multi-layer walls .

───────────────────────────────────────────────────── フロントページの続き (81)指定国 EP(AT,BE,CH,CY, DE,DK,ES,FI,FR,GB,GR,IE,I T,LU,MC,NL,PT,SE),OA(BF,BJ ,CF,CG,CI,CM,GA,GN,ML,MR, NE,SN,TD,TG),AP(GH,GM,KE,L S,MW,SD,SZ,UG,ZW),EA(AM,AZ ,BY,KG,KZ,MD,RU,TJ,TM),AL ,AM,AT,AU,AZ,BA,BB,BG,BR, BY,CA,CH,CN,CU,CZ,DE,DK,E E,ES,FI,GB,GE,GH,GM,GW,HU ,ID,IL,IS,JP,KE,KG,KP,KR, KZ,LC,LK,LR,LS,LT,LU,LV,M D,MG,MK,MN,MW,MX,NO,NZ,PL ,PT,RO,RU,SD,SE,SG,SI,SK, SL,TJ,TM,TR,TT,UA,UG,US,U Z,VN,YU,ZW────────────────────────────────────────────────── ─── Continuation of front page    (81) Designated country EP (AT, BE, CH, CY, DE, DK, ES, FI, FR, GB, GR, IE, I T, LU, MC, NL, PT, SE), OA (BF, BJ , CF, CG, CI, CM, GA, GN, ML, MR, NE, SN, TD, TG), AP (GH, GM, KE, L S, MW, SD, SZ, UG, ZW), EA (AM, AZ , BY, KG, KZ, MD, RU, TJ, TM), AL , AM, AT, AU, AZ, BA, BB, BG, BR, BY, CA, CH, CN, CU, CZ, DE, DK, E E, ES, FI, GB, GE, GH, GM, GW, HU , ID, IL, IS, JP, KE, KG, KP, KR, KZ, LC, LK, LR, LS, LT, LU, LV, M D, MG, MK, MN, MW, MX, NO, NZ, PL , PT, RO, RU, SD, SE, SG, SI, SK, SL, TJ, TM, TR, TT, UA, UG, US, U Z, VN, YU, ZW

Claims (1)

【特許請求の範囲】 1.1組の横方向の折り畳み線によって境界付けられかつ共通の折り畳み線か ら延びている少なくとも2つのフラップを有している複数の壁形成パネルを含み 、前記フラップの少なくとも1つが他の折り畳み線を含んでいる梱包に使用する ための構造的部材において、そのさい前記フラップが、それらの自由端が前記横 方向の折り畳み線の選択された1つと当接し、それにより対角的に支えられた構 造的部材を設けるような大きさに作られていることを特徴とする構造的部材。 2.多角形断面を有することを特徴とする請求の範囲第1項に記載の構造的部 材。 3.前記断面が矩形であることを特徴とする請求の範囲第2項に記載の構造的 部材。 4.多重層壁を設けるのに十分な壁形成パネルがあることを特徴とする前記請 求の範囲のいずれか1項に記載の構造的部材。 5.波形の材料から形成されることを特徴とする前記請求の範囲のいずれか1 項に記載の構造的部材。 6.前記波形が前記横方向の折り畳み線に対して垂直であることを特徴とする 構造的部材。 7.プラスチック材料から形成されることを特徴とする前記請求の範囲のいず れか1項に記載の構造的部材。 8.滑らない材料からなるシートが前記壁形成パネルの向かい合っている表面 間に設けられることを特徴とする前記請求の範囲のいずれか1項に記載の構造的 部材。 9.前記請求項の範囲第1項ないし第8項に記載の構造的部材を形成するため のブランクにおいて、このブランクが少なくとも4つの壁および共通の折り畳み 線から延びている少なくとも2つのフラップを有するビームを形成するために形 成された複数の弱い線で折り畳み可能な硬い材料の1部分を含んでおり、そのさ い前記フラップはそれらの自由端が横方向の折り畳み線の選択された1つに当接 しそれにより対角的に支えられた構造的部材を設けるように折り畳み可能である ことを特徴とする構造的部材を形成するためのブランク。 10.前記請求の範囲第1項ないし第8項に記載の構造的部材を形成するため の方法において、ブランクに1組のフラップを形成し、前記フラップの1つが折 り畳み線を形成しかつそれに続いて他の組の折り畳み線のまわりに前記ブランク を折り畳むことによりビームの対角的な 交差支えを設けるように前記フラップを配置する工程を含んでいることを特徴と する構造的部材の形成方法。[Claims]   1. Is a common fold line bounded by a set of lateral fold lines A plurality of wall forming panels having at least two flaps extending therefrom Used for packaging where at least one of said flaps contains another fold line A structural member for which the flaps have their free ends Abuts a selected one of the fold lines in the direction, thereby supporting the diagonally supported A structural member characterized in that it is sized to provide an artificial member.   2. 2. The structural part according to claim 1, wherein the structural part has a polygonal cross section. Wood.   3. 3. The structure according to claim 2, wherein said cross section is rectangular. Element.   4. The subcontractor, wherein there are sufficient wall forming panels to provide a multi-layer wall. A structural member according to any one of the preceding claims.   5. Any one of the preceding claims, formed from a corrugated material. The structural member according to the paragraph.   6. The waveform is perpendicular to the horizontal fold line Structural members.   7. Any of the preceding claims characterized by being formed from a plastic material A structural member according to any one of the preceding claims.   8. Opposite surfaces of the wall forming panel with sheets of non-slip material Structural arrangement according to any one of the preceding claims, characterized in that it is provided in between. Element.   9. To form a structural member according to claims 1 to 8 The blank has at least four walls and a common fold Shape to form a beam having at least two flaps extending from the line A portion of a stiff material that is collapsible with a plurality of weak lines formed. Said flaps have their free ends abutted on a selected one of the transverse fold lines And thereby foldable to provide diagonally supported structural members A blank for forming a structural member.   10. For forming the structural member according to claims 1 to 8 Forming a set of flaps in the blank, one of said flaps being folded Forming a fold line and subsequently surrounding said blank around another set of fold lines By folding the beam diagonally Arranging the flaps to provide cross supports. Method of forming a structural member.
JP55011698A 1997-05-20 1998-05-19 palette Pending JP2001525772A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB9710478.0 1997-05-20
GBGB9710478.0A GB9710478D0 (en) 1997-05-20 1997-05-20 Improvements in and relating to packaging
PCT/GB1998/001443 WO1998052829A1 (en) 1997-05-20 1998-05-19 Pallet

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JP2001525772A true JP2001525772A (en) 2001-12-11

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JP (1) JP2001525772A (en)
AT (1) ATE226907T1 (en)
AU (1) AU740120B2 (en)
DE (1) DE69809075T2 (en)
ES (1) ES2186157T3 (en)
GB (1) GB9710478D0 (en)
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FR2777540B1 (en) * 1998-04-15 2000-07-07 Kaysersberg Packaging Sa PACKAGING ORGAN AND ITS USE FOR STACKING FRAGILE OR SOFT ITEMS
GB0028011D0 (en) * 2000-11-16 2001-01-03 Assidomon Packaging Uk Ltd Point of sale display cases
GB0612216D0 (en) * 2006-06-20 2006-08-02 Johnson Brian P Structural member
GB0612215D0 (en) * 2006-06-20 2006-08-02 Johnson Brian P Structural member
US9919834B2 (en) 2014-01-09 2018-03-20 Oria Collapsibles, Llc Pallet construction line and assembly

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GB620701A (en) * 1945-07-14 1949-03-29 Norman Lee Cahners Improvements relating to pallets for use with load handling trucks
DE1586470A1 (en) * 1967-02-17 1970-06-25 Achermann F Collapsible pallet boxes made of corrugated cardboard, impregnated rigid cardboard, etc.
DE9213681U1 (en) * 1992-10-12 1992-12-03 Victor Traber AG, Amriswil Cardboard pallet
AU3989895A (en) * 1994-12-06 1996-06-26 Brian Patrick Johnson Cardboard pallet

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WO1998052829A1 (en) 1998-11-26
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DE69809075D1 (en) 2002-12-05

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