JP2001260597A - Transfer film - Google Patents

Transfer film

Info

Publication number
JP2001260597A
JP2001260597A JP2000081671A JP2000081671A JP2001260597A JP 2001260597 A JP2001260597 A JP 2001260597A JP 2000081671 A JP2000081671 A JP 2000081671A JP 2000081671 A JP2000081671 A JP 2000081671A JP 2001260597 A JP2001260597 A JP 2001260597A
Authority
JP
Japan
Prior art keywords
layer
synthetic resin
adhesive layer
composite molded
organic adhesive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2000081671A
Other languages
Japanese (ja)
Inventor
Yoichiro Makimura
洋一郎 牧村
Kumiko Tomikanehara
久美子 冨金原
Yoshiki Suzuki
孝樹 鈴木
Takayuki Sano
貴之 佐野
Yasushi Toyama
泰 外山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takiron Co Ltd
Original Assignee
Takiron Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takiron Co Ltd filed Critical Takiron Co Ltd
Priority to JP2000081671A priority Critical patent/JP2001260597A/en
Publication of JP2001260597A publication Critical patent/JP2001260597A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a transfer film capable of manufacturing a synthetic resin composite molded object large in the peel resistant strength of a photocatalyst layer by the transfer to the surface of a synthetic resin substrate. SOLUTION: The photocatalyst layer 2, an inorganic protective layer 3 and an organic adhesive layer 4 are integrally laminated on the surface of a base film 1 to constitute the transfer film. This transfer film is superposed on the synthetic resin substrate and heated under pressure to transfer the photocatalyst layer, the inorganic protective layer and the organic adhesive layer to the substrate to obtain the synthetic resin composite molded object. In this synthetic resin composite molded object, since the deterioration of the synthetic resin substrate caused by a metal oxide in the photocatalyst layer 2 is prevented and adhesiveness is markedly enhanced by the organic adhesive layer 4, the peeling of the photocatalyst layer 2 is prevented.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、表面に光触媒層を
有する合成樹脂製複合成形体の製造に用いられる転写フ
ィルムに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a transfer film used for manufacturing a synthetic resin composite molded article having a photocatalyst layer on the surface.

【0002】[0002]

【従来の技術】近年、合成樹脂基体の表面に無機系の保
護接着層を介して光触媒層を積層形成した合成樹脂製複
合成形体が開発された。この複合成形体は、光が当たる
と、酸化チタンを主成分として含む光触媒層の光触媒作
用によって、付着しているゴミ等が分解され、親水性の
酸化チタンが露出して、水洗や自然の雨水で比較的簡単
に汚れが落ちる防汚機能を有する便利なものであり、ま
た、抗菌・防黴・防臭作用のあることでも知られてい
る。そのため、カーポートの屋根板などの建築用資材
や、高速道路の防音板などの道路用資材をはじめとし
て、電子機器のハウジングなどの産業用資材に至るま
で、幅広い需要が見込まれている。
2. Description of the Related Art In recent years, composite molded articles made of synthetic resin have been developed in which a photocatalytic layer is laminated on a surface of a synthetic resin substrate via an inorganic protective adhesive layer. When this composite molded article is exposed to light, the attached dust and the like are decomposed by the photocatalytic action of the photocatalyst layer containing titanium oxide as a main component, the hydrophilic titanium oxide is exposed, and the composite article is washed with water or natural rainwater. It is a convenient one that has an antifouling function to remove dirt relatively easily, and is also known to have an antibacterial, antifungal and deodorant action. Therefore, a wide range of demand is expected, from architectural materials such as carport shingles and road materials such as highway soundproofing plates to industrial materials such as electronic equipment housings.

【0003】このような複合成形体においては、合成樹
脂基体に対して光触媒層を剥離しないように接着する必
要があること、及び、この光触媒層に含まれる酸化チタ
ンの悪影響によって合成樹脂基体が劣化しないように保
護する必要があることから、接着性と保護機能を兼ね備
えたケイ素系の保護接着層を合成樹脂基体の表面に積層
形成し、この保護接着層を介して光触媒層を合成樹脂基
体に接着している。
In such a composite molded article, it is necessary to adhere the photocatalyst layer to the synthetic resin base so as not to peel off, and the synthetic resin base is deteriorated due to the bad influence of titanium oxide contained in the photocatalyst layer. Therefore, a silicon-based protective adhesive layer having both adhesiveness and a protective function is laminated on the surface of the synthetic resin substrate, and the photocatalyst layer is formed on the synthetic resin substrate via the protective adhesive layer. Glued.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記の
複合成形体のようにケイ素系の保護接着層を介して光触
媒層を合成樹脂基体に接着すると、ケイ素系の保護接着
層は光触媒層に対する接着性は良いけれども、温度変化
に伴う光触媒層及び保護接着層と合成樹脂基体との熱伸
縮の差によって、保護接着層の合成樹脂基板に対する接
着性が低下し、光触媒層が保護接着層と共に合成樹脂基
板から剥離しやすいという問題があり、これを解決する
ために保護接着層の保護機能を低下させないで接着性を
向上させることは困難であった。
However, when the photocatalyst layer is bonded to the synthetic resin substrate via the silicon-based protective adhesive layer as in the above-mentioned composite molded article, the silicon-based protective adhesive layer has an adhesive property to the photocatalytic layer. Although good, the difference in thermal expansion and contraction between the photocatalyst layer and the protective adhesive layer and the synthetic resin substrate due to temperature change decreases the adhesion of the protective adhesive layer to the synthetic resin substrate, and the photocatalytic layer and the protective adhesive layer are combined with the synthetic resin substrate. However, it is difficult to improve the adhesion without lowering the protection function of the protective adhesive layer in order to solve this problem.

【0005】また、上記の複合成形体は、曲げ加工の際
にも、密着性の不足により光触媒層が合成樹脂基体から
剥離しやすいため、曲げ加工性が良くないという問題が
あり、耐久性や耐候性も充分とは言い難いものであっ
た。
[0005] In addition, the above-mentioned composite molded article also has a problem that the photocatalytic layer is easily peeled from the synthetic resin substrate due to insufficient adhesion during bending, so that the bending processability is not good, and the durability and durability are poor. The weather resistance was hardly sufficient.

【0006】更に、上記の複合成形体は、合成樹脂基体
の表面に保護接着層を形成し、その上に光触媒層を形成
することによって製造されており、保護接着層や光触媒
層を加熱下に合成樹脂基体に加圧密着させる工程がない
ため、この点からも密着性が不足して剥離しやすくなる
という問題があった。
Further, the above-mentioned composite molded article is manufactured by forming a protective adhesive layer on the surface of a synthetic resin substrate and forming a photocatalyst layer thereon, and heating the protective adhesive layer and the photocatalytic layer under heating. Since there is no step of bringing the synthetic resin substrate into close contact with the resin under pressure, there is a problem that the adhesiveness is insufficient from this point and the resin is easily peeled off.

【0007】本発明は上記の問題に対処すべくなされた
もので、その目的とするところは、合成樹脂基体の表面
に転写することにより、光触媒層の耐剥離強度が大きい
合成樹脂製複合成形体を製造することができる転写フィ
ルムを提供することにある。
SUMMARY OF THE INVENTION The present invention has been made to address the above problems, and an object of the present invention is to provide a composite molded article made of a synthetic resin having a large peeling resistance of a photocatalyst layer by transferring to a surface of a synthetic resin substrate. To provide a transfer film that can be used for producing a transfer film.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するた
め、本発明の請求項1に係る転写フィルムは、ベースフ
ィルムの表面に、光触媒層と無機系保護層と有機系接着
剤層が積層一体化されて成ることを特徴とする。
According to a first aspect of the present invention, there is provided a transfer film comprising a photocatalyst layer, an inorganic protective layer and an organic adhesive layer laminated on a surface of a base film. It is characterized by being formed.

【0009】この転写フィルムは、有機系接着剤層が合
成樹脂基体側となるように合成樹脂基体の表面に重ねら
れ、加熱加圧により有機系接着剤層と無機系保護層と光
触媒層が合成樹脂基体の表面に転写されて、合成樹脂製
複合成形体が製造される。かくして製造される複合成形
体は、従来品のように保護機能と接着性とを併せ持った
保護接着層が合成樹脂基体と光触媒層との間に形成され
てなく、保護機能を有する無機系保護層と接着性の良い
有機系接着剤層が合成樹脂基体と光触媒層との間に二層
に分けて形成されたものであるため、無機系保護層によ
って合成樹脂基体が確実に保護されると共に、この無機
系保護層が光触媒層と密着し、且つ、有機系接着剤層に
よって合成樹脂基体に強く接着される。特に、この複合
成形体は、転写の際の加熱加圧により有機系接着剤層が
合成樹脂基体の表面に強く圧着されるので、接着強度が
大幅に向上する。そして、無機系保護層と有機系接着剤
層との間の温度変化に伴う熱伸縮差を該有機系接着剤層
が吸収し、各層相互間での熱伸縮差を実質的に解消でき
る結果、光触媒層が合成樹脂基体から剥離し難くなる。
また、この複合成形体は、曲げ加工時に光触媒層の剥離
を生じることが皆無に等しく、合成樹脂基体が無機系保
護層により保護されていることと相俟って劣化し難いた
め長期に亘って耐久性があり、しかも、光触媒層の働き
で付着したゴミ等を分解して水洗等により比較的簡単に
汚れを落とすことができる。
This transfer film is superposed on the surface of the synthetic resin substrate such that the organic adhesive layer is on the synthetic resin substrate side, and the organic adhesive layer, the inorganic protective layer and the photocatalytic layer are synthesized by heating and pressing. It is transferred to the surface of the resin substrate to produce a synthetic resin composite molded body. The composite molded article thus manufactured is an inorganic protective layer having a protective function, in which a protective adhesive layer having both a protective function and an adhesive property is not formed between the synthetic resin substrate and the photocatalytic layer as in the conventional product. Since the organic adhesive layer having good adhesiveness is formed in two layers between the synthetic resin substrate and the photocatalyst layer, the synthetic resin substrate is reliably protected by the inorganic protective layer, The inorganic protective layer is in close contact with the photocatalyst layer, and is strongly adhered to the synthetic resin substrate by the organic adhesive layer. In particular, in this composite molded article, the organic adhesive layer is strongly pressed to the surface of the synthetic resin substrate by heating and pressing at the time of transfer, so that the adhesive strength is greatly improved. Then, the organic adhesive layer absorbs the thermal expansion / contraction difference due to the temperature change between the inorganic protective layer and the organic adhesive layer, and as a result, the thermal expansion / contraction difference between the respective layers can be substantially eliminated, It becomes difficult for the photocatalyst layer to peel off from the synthetic resin substrate.
In addition, the composite molded body is almost never peeled of the photocatalyst layer at the time of bending, and is hardly deteriorated in combination with the fact that the synthetic resin substrate is protected by the inorganic protective layer. It is durable, and can decompose dust and the like attached by the action of the photocatalyst layer and relatively easily remove dirt by washing with water or the like.

【0010】次に、本発明の請求項2に係る転写フィル
ムは、上記請求項1の転写フィルムにおいて、その光触
媒層がTiO2、ZnO、SnO2、SrTiO3、WO3
のいずれかの金属酸化物を含んだ層であり、無機系保護
層がケイ素系の層であり、有機系接着剤層がウレタン
系、アクリル系、ポリビニルアルコール系、酢酸ビニル
系のいずれかの接着剤の層であることを特徴とするもの
である。
Next, a transfer film according to a second aspect of the present invention is the transfer film according to the first aspect, wherein the photocatalytic layer is made of TiO 2 , ZnO, SnO 2 , SrTiO 3 , WO 3.
The inorganic protective layer is a silicon-based layer, and the organic adhesive layer is a urethane-based, acrylic, polyvinyl alcohol-based, or vinyl acetate-based adhesive. A layer of the agent.

【0011】このような転写フィルムを用いて製造され
る複合成形体は、ケイ素系の保護層と光触媒層との密着
性が強い上に、このケイ素系の保護層がウレタン系、ア
クリル系などの熱伸縮の差異を吸収し得る有機系接着剤
層によって合成樹脂基体に強固に接着されるため、光触
媒層の耐剥離強度が大幅に向上する。しかも、このケイ
素の保護層は優れた保護機能を発揮するため、合成樹脂
基体が光触媒層に含まれるTiO2 等の悪影響を受けて
劣化することが殆どなく、また、光触媒層に含まれるT
iO2 その他の金属酸化物は光触媒作用が強いので、ゴ
ミ等の分解を促進することができる。
The composite molded article produced by using such a transfer film has strong adhesion between the silicon-based protective layer and the photocatalyst layer, and the silicon-based protective layer has a urethane-based or acrylic-based protective layer. Since it is firmly adhered to the synthetic resin substrate by the organic adhesive layer capable of absorbing the difference in thermal expansion and contraction, the peel resistance of the photocatalyst layer is greatly improved. In addition, since the silicon protective layer exhibits an excellent protective function, the synthetic resin substrate hardly deteriorates due to the adverse effects of TiO 2 and the like contained in the photocatalyst layer.
Since iO 2 and other metal oxides have a strong photocatalytic action, they can promote the decomposition of dust and the like.

【0012】[0012]

【発明の実施の形態】以下、図面を参照して本発明の具
体的な実施形態を詳述する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, specific embodiments of the present invention will be described in detail with reference to the drawings.

【0013】図1は本発明の一実施形態に係る転写フィ
ルムの一部拡大断面図、図2は同フィルムを転写して製
造される合成樹脂製複合成形体の一部拡大断面図であ
る。
FIG. 1 is a partially enlarged cross-sectional view of a transfer film according to one embodiment of the present invention, and FIG. 2 is a partially enlarged cross-sectional view of a synthetic resin composite formed by transferring the film.

【0014】この転写フィルムは、ベースフィルム1の
表面に光触媒層2と無機系保護層3と有機系接着剤層4
を積層一体化したものである。
This transfer film comprises a photocatalyst layer 2, an inorganic protective layer 3 and an organic adhesive layer 4 on the surface of a base film 1.
Are laminated and integrated.

【0015】ベースフィルム1としては、剥離性を有す
る合成樹脂フィルムや、表面に離型処理を施した合成樹
脂フィルムが使用され、その中でも、耐熱温度が高く剥
離性が良好なポリエチレンテレフタレート(PET)等
のポリエステル系フィルムが好適に使用される。
As the base film 1, a synthetic resin film having releasability or a synthetic resin film having a surface subjected to a release treatment is used. Among them, polyethylene terephthalate (PET) having a high heat resistance and good releasability is used. And the like are preferably used.

【0016】このベースフィルム1の表面に積層形成さ
れる光触媒層2は、TiO2 、ZnO、SnO2 、Sr
TiO3 、WO3 等の光触媒作用を有する金属酸化物を
シリコーン等のバインダーに均一に混合した層であり、
光が当たると、上記金属酸化物の光触媒作用によって表
面に付着したゴミ等の分解が促進されるものである。
The photocatalyst layer 2 formed on the surface of the base film 1 is made of TiO 2 , ZnO, SnO 2 , Sr
A layer in which a metal oxide having a photocatalytic action such as TiO 3 or WO 3 is uniformly mixed with a binder such as silicone,
When exposed to light, the decomposition of dust and the like attached to the surface is promoted by the photocatalysis of the metal oxide.

【0017】この光触媒層2は0.01〜10μm程度
の厚さに形成することが好ましく、0.01μmより薄
くするとゴミ等の分解促進が低下し、逆に10μmより
厚く形成してもゴミ等の分解促進の更なる向上が殆ど見
られないので材料が無駄となる。
The photocatalyst layer 2 is preferably formed to a thickness of about 0.01 to 10 μm. If the thickness is smaller than 0.01 μm, the promotion of decomposition of dust and the like is reduced. There is hardly any further improvement in the promotion of decomposition of the material, so that the material is wasted.

【0018】この光触媒層2の上に積層形成される無機
系保護層3は、後述するように転写フィルムを合成樹脂
基体5に転写して製造される図2の複合成形体におい
て、該基体5と光触媒層2を遮断し、光触媒層2に含ま
れる金属酸化物の光触媒作用で該基体5が劣化しないよ
うに保護する層である。無機系保護層3としては、例え
ば、シリコーンを主成分としてポリジメチルシロキサン
等のバインダーに均一に混合したケイ素系の保護層が好
適であり、このようなケイ素系保護層3は優れた保護機
能を発揮するだけでなく、光触媒層2との密着性及び有
機系接着剤層4との接着性が良好であるため、後述する
ように光触媒層2の耐剥離強度を大幅に向上させること
ができる。
The inorganic protective layer 3 formed on the photocatalyst layer 2 is formed by transferring a transfer film to a synthetic resin substrate 5 as described later. And the photocatalyst layer 2 are shielded to protect the base 5 from being deteriorated by the photocatalysis of the metal oxide contained in the photocatalyst layer 2. As the inorganic protective layer 3, for example, a silicon-based protective layer in which silicone is a main component and uniformly mixed with a binder such as polydimethylsiloxane is preferable, and such a silicon-based protective layer 3 has an excellent protective function. In addition to exhibiting, the adhesion to the photocatalyst layer 2 and the adhesion to the organic adhesive layer 4 are good, so that the peeling resistance of the photocatalyst layer 2 can be greatly improved as described later.

【0019】この無機系保護層3は、0.5〜10μm
程度の厚さに形成することが好ましく、0.5μmより
薄くすると合成樹脂基体5の保護機能が不充分となり、
逆に10μmより厚くしても保護機能の更なる向上が殆
ど見られないので材料が無駄になる。
The inorganic protective layer 3 has a thickness of 0.5 to 10 μm.
It is preferable that the protection function of the synthetic resin substrate 5 becomes insufficient if the thickness is less than 0.5 μm.
Conversely, even if the thickness is more than 10 μm, further improvement of the protection function is hardly observed, so that the material is wasted.

【0020】この無機系保護層3の上に積層形成される
有機系接着剤層4は、合成樹脂基体5と無機系保護層3
の双方に対する接着性が良好で、熱伸縮の差異の吸収が
可能な接着剤を選択することが必要であり、例えば、ウ
レタン系、アクリル系、ポリビニルアルコール系、酢酸
ビニル系などの接着剤より成る層が好適である。
The organic adhesive layer 4 formed on the inorganic protective layer 3 is composed of a synthetic resin base 5 and an inorganic protective layer 3.
It is necessary to select an adhesive that has good adhesiveness to both, and that can absorb the difference in thermal expansion and contraction. For example, it is composed of an adhesive such as urethane, acrylic, polyvinyl alcohol, or vinyl acetate. Layers are preferred.

【0021】この有機系接着剤層2の厚さは0.3〜1
0μm程度に形成することが好ましく、0.3μmより
薄くなると接着不良を生じる恐れがあり、逆に10μm
より厚くしても接着力の更なる向上が殆ど見られないの
で接着剤が無駄になり、また接着剤層2の層内剥離を生
じる恐れもある。
The thickness of the organic adhesive layer 2 is 0.3 to 1
The thickness is preferably about 0 μm, and if it is thinner than 0.3 μm, there is a possibility that poor adhesion may occur.
Even if it is thicker, the adhesive force is hardly further improved, so that the adhesive is wasted and the adhesive layer 2 may be peeled off.

【0022】以上のような構成の転写フィルムは、次の
ようにして作製される。まず、ベースフィルム1の上
に、光触媒層形成用塗料を塗布、乾燥して0.01〜1
0μm程度の厚さの光触媒層2を積層形成し、その上に
無機系保護層形成用塗料を塗布、乾燥して0.5〜10
μm程度の厚さの無機系保護層3を積層形成し、更にそ
の上に有機系接着剤を塗布、乾燥して0.3〜10μm
程度の厚さの有機系接着剤層4を積層形成することによ
り、転写フィルムを作製する。
The transfer film having the above configuration is manufactured as follows. First, a coating material for forming a photocatalyst layer is applied on the base film 1 and dried to form a coating material of 0.01 to 1%.
A photocatalyst layer 2 having a thickness of about 0 μm is laminated, and a coating for forming an inorganic protective layer is applied thereon and dried to form
An inorganic protective layer 3 having a thickness of about μm is laminated, and an organic adhesive is further applied thereon and dried to form a 0.3 to 10 μm
A transfer film is produced by laminating an organic adhesive layer 4 having a thickness of about a given thickness.

【0023】光触媒層形成用塗料としては、前述のTi
2 等の金属酸化物をシリコーン等のバインダーに混合
して調製した塗料が使用され、無機系保護層形成用塗料
としては、シリカをポリジメチルシロキサン等のバイン
ダーに混合して調製した塗料が使用され、有機系接着剤
としては前述したウレタン系、アクリル系、ポリビニル
アルコール系、酢酸ビニル系などの接着剤が使用され
る。これらの塗料や接着剤の乾燥は、100℃前後に加
熱して30分間程度行うことが好ましい。
As the coating material for forming the photocatalyst layer, the aforementioned Ti
A coating prepared by mixing a metal oxide such as O 2 with a binder such as silicone is used. As a coating for forming an inorganic protective layer, a coating prepared by mixing silica with a binder such as polydimethylsiloxane is used. As the organic adhesive, the above-mentioned adhesives such as urethane-based, acrylic-based, polyvinyl alcohol-based, and vinyl acetate-based adhesives are used. It is preferable to dry these paints and adhesives by heating to about 100 ° C. for about 30 minutes.

【0024】上記のようにして作製された転写フィルム
を用いて合成樹脂製複合成形体を製造するときは、該転
写フィルムを有機系接着剤層4が合成樹脂基体5側とな
るように合成樹脂基体5の表面に重ねて加熱加圧し、図
2に示すように合成樹脂基体5の表面に有機系接着剤層
4と無機系保護層3と光触媒層2を転写する。そしてベ
ースフィルム1を剥離し、目的とする合成樹脂製複合成
形体を得る。
When a composite molded article made of synthetic resin is manufactured using the transfer film produced as described above, the transfer film is made of synthetic resin such that the organic adhesive layer 4 is on the synthetic resin substrate 5 side. The organic adhesive layer 4, the inorganic protective layer 3, and the photocatalyst layer 2 are transferred to the surface of the synthetic resin substrate 5 as shown in FIG. Then, the base film 1 is peeled off to obtain the target synthetic resin composite molded body.

【0025】転写の条件としては、軟化溶融温度より高
い100〜300℃程度に有機系接着剤4を加熱して合
成樹脂基体5と1〜7MPa程度の圧力で圧着させるこ
とが好ましい。このように加熱加圧して転写すると、有
機系接着剤層4が合成樹脂基体5の表面に強く接着する
ので、耐剥離強度の大きい複合成形体を容易に製造する
ことができる。
As a condition for the transfer, it is preferable that the organic adhesive 4 is heated to about 100 to 300 ° C., which is higher than the softening and melting temperature, and pressure-bonded to the synthetic resin base 5 at a pressure of about 1 to 7 MPa. When the transfer is performed by applying heat and pressure in this manner, the organic adhesive layer 4 strongly adheres to the surface of the synthetic resin substrate 5, so that a composite molded body having high peeling strength can be easily manufactured.

【0026】合成樹脂基体5としては、熱可塑性樹脂、
例えば、ポリカーボネート等のカーボネート系樹脂、ポ
リエチレンテレフタレート等のエステル系樹脂、ポリメ
チルメタクリレート等のアクリル系樹脂、ポリプロピレ
ンやポリエチレン等のオレフィン系樹脂、ポリ塩化ビニ
ル等のビニル系樹脂、或は、これらの共重合体や混合物
(例えばエチレン−プロピレン共重合体やポリカーボネ
ートとポリエチレンテレフタレートとの混合物)などで
成形された基体が使用され、また、用途によっては、エ
ポキシや不飽和ポリエステル等の熱硬化性樹脂からなる
合成樹脂基体も使用される。そして、耐候性を高めたい
場合には、紫外線吸収剤を含む表面層を形成した合成樹
脂基体も使用される。
As the synthetic resin substrate 5, a thermoplastic resin,
For example, carbonate resins such as polycarbonate, ester resins such as polyethylene terephthalate, acrylic resins such as polymethyl methacrylate, olefin resins such as polypropylene and polyethylene, vinyl resins such as polyvinyl chloride, or a combination thereof. A substrate molded of a polymer or a mixture (eg, an ethylene-propylene copolymer or a mixture of polycarbonate and polyethylene terephthalate) is used. In some applications, the substrate is made of a thermosetting resin such as epoxy or unsaturated polyester. Synthetic resin substrates are also used. When it is desired to enhance the weather resistance, a synthetic resin substrate having a surface layer containing an ultraviolet absorbent is also used.

【0027】このように転写によって製造される図2の
合成樹脂製複合成形体は、保護機能と接着性とを併せ持
つ従来の保護接着層に代えて、保護機能を有する無機系
保護層3と接着性の良い有機系接着剤層4が合成樹脂基
体5と光触媒層2との間に形成されたものであるため、
保護機能の低下を招くことなく耐剥離強度が高められ
る。
The composite molded article made of synthetic resin as shown in FIG. 2 manufactured by the transfer as described above is bonded to an inorganic protective layer 3 having a protective function in place of the conventional protective adhesive layer having both a protective function and adhesiveness. Since the organic adhesive layer 4 having good properties is formed between the synthetic resin substrate 5 and the photocatalyst layer 2,
The peeling resistance can be increased without lowering the protection function.

【0028】即ち、この複合成形体は、ケイ素系の保護
層3が優れた保護機能を発揮するため、合成樹脂基体5
が光触媒層2に含まれるTiO2 等の金属酸化物の悪影
響を受けて劣化することが殆どなく耐久性に優れてい
る。そして、このケイ素系保護層3は光触媒層2との密
着性が強い上に、ウレタン系などの有機系接着剤層4と
の接着性が良好で、該接着剤層4を介して合成樹脂基体
5に強固に接着されており、また、無機系保護層3と有
機系接着剤層4との間の温度変化に伴う熱伸縮差を該有
機系接着剤層4が吸収できるため、それぞれの層の相互
間での実質的伸縮差を解消できる結果、耐剥離強度が大
幅に向上して光触媒層2の剥離が皆無に等しくなる。特
に、この複合成形体は、転写の際の加熱加圧によって有
機系接着剤層4が合成樹脂基体5に強く密着しているの
で、耐剥離強度が大きい。従って、この複合成形体は、
曲げ加工の際にも剥離が生じ難いので、曲げ加工性等も
良好である。そして、この複合成形体は、光が当たる
と、光触媒層2に含まれるTiO2 等の金属酸化物の光
触媒作用によって、付着しているゴミ等の分解が促進さ
れ、親水性のTiO2 等の金属酸化物が露出するため、
水洗や降雨によって比較的簡単に汚れを落とすことがで
きる。
That is, in this composite molded article, since the silicon-based protective layer 3 exhibits an excellent protective function, the synthetic resin substrate 5
Is hardly degraded by adverse effects of metal oxides such as TiO 2 contained in the photocatalyst layer 2 and has excellent durability. The silicon-based protective layer 3 has a high adhesion to the photocatalyst layer 2 and a good adhesion to an organic adhesive layer 4 such as a urethane-based one. 5 and the organic adhesive layer 4 can absorb the difference in thermal expansion and contraction caused by the temperature change between the inorganic protective layer 3 and the organic adhesive layer 4. As a result, a substantial difference in expansion and contraction can be eliminated, so that the peeling resistance is greatly improved, and the peeling of the photocatalyst layer 2 becomes almost equal. In particular, since the organic adhesive layer 4 is strongly adhered to the synthetic resin substrate 5 by the heating and pressurizing at the time of transfer, the composite molded article has high peeling resistance. Therefore, this composite molded body is
Since peeling hardly occurs during bending, bending workability and the like are also good. When the composite molded body is exposed to light, the decomposition of attached dust and the like is promoted by the photocatalytic action of a metal oxide such as TiO 2 contained in the photocatalyst layer 2, and the composite molded body is made of hydrophilic TiO 2 or the like. Because the metal oxide is exposed,
Dirt can be removed relatively easily by washing or rainfall.

【0029】なお、図2に示す合成樹脂製複合成形体は
板状の合成樹脂基体5を使用しているが、合成樹脂基体
5としてシート状、フィルム状、異形状その他所望形状
のものを用いることにより、シート状、フィルム状、異
形状その他所望形状の複合成形体を製造し得ることは言
うまでもない。また、合成樹脂基体5の両面に転写を行
うことによって、両面に有機系接着剤層4、無機系保護
層3、光触媒層2を積層形成した複合成形体を製造して
もよいことは勿論である。
The composite molded article made of synthetic resin shown in FIG. 2 uses a plate-like synthetic resin base 5, but a sheet-like, film-like, irregular or other desired shape is used as the synthetic resin base 5. By doing so, it goes without saying that a composite molded article having a sheet shape, a film shape, an irregular shape and other desired shapes can be produced. In addition, it is a matter of course that a composite molded body in which the organic adhesive layer 4, the inorganic protective layer 3, and the photocatalyst layer 2 are laminated on both surfaces by performing transfer to both surfaces of the synthetic resin substrate 5 may be manufactured. is there.

【0030】次に、本発明の更に具体的な実施例を説明
する。
Next, more specific embodiments of the present invention will be described.

【0031】[実施例1]TiO2 の粉末をシリコーン
のバインダーに混合して調製した光触媒層形成用塗料
を、ポリエチレンテレフタレート(PET)フィルムの
片面に0.4μmの厚さに塗布し、100℃の雰囲気中
で30分間、乾燥、硬化させて光触媒層を積層形成し
た。そして、この光触媒層の上に、シリカをポリジメチ
ルシロキサンのバインダーに混合して調製した無機系保
護層形成用塗料を1.0μmの厚さに塗布し、100℃
の雰囲気中で30分間、乾燥、硬化させて無機系保護層
を積層形成した。更に、この無機系保護層の上に、ウレ
タン系接着剤(日本ポリウレタン(株)製のニッポラン
3016)を2μmの厚さに塗布し、100℃の雰囲気
中で30分間、乾燥して有機系接着剤層を積層形成する
ことにより、転写フィルムを作製した。
Example 1 A coating for forming a photocatalyst layer prepared by mixing a TiO 2 powder with a silicone binder was applied to one side of a polyethylene terephthalate (PET) film to a thickness of 0.4 μm, The photocatalyst layer was formed by drying and curing for 30 minutes in the atmosphere described above. On the photocatalyst layer, a coating for forming an inorganic protective layer prepared by mixing silica with a binder of polydimethylsiloxane was applied to a thickness of 1.0 μm.
Was dried and cured for 30 minutes in the atmosphere described above to form an inorganic protective layer. Further, a urethane-based adhesive (Nipporan 3016 manufactured by Nippon Polyurethane Co., Ltd.) is applied to a thickness of 2 μm on this inorganic protective layer, and dried in an atmosphere at 100 ° C. for 30 minutes to form an organic adhesive. A transfer film was produced by laminating the agent layers.

【0032】厚さ2mmのポリカーボネート板の上側表
面に、上記の転写フィルムを有機系接着剤層がポリカー
ボネート板側となるように重ねて、温度270℃、圧力
2MPaの条件で熱圧着し、転写フィルムの有機系接着
剤層、無機系保護層、光触媒層を同時にポリカーボネー
ト板の表面に転写した後、PETフィルムを剥離して、
板状の合成樹脂製複合成形体を得た。そして、この複合
成形体について曲げ加工性と密着性を調べ、その結果を
下記の表1に示した。
The above-mentioned transfer film is superimposed on the upper surface of a polycarbonate plate having a thickness of 2 mm such that the organic adhesive layer is on the polycarbonate plate side, and thermocompression-bonded at a temperature of 270 ° C. and a pressure of 2 MPa. After transferring the organic adhesive layer, the inorganic protective layer, and the photocatalyst layer on the surface of the polycarbonate plate at the same time, peeling off the PET film,
A plate-shaped composite molded article made of synthetic resin was obtained. Then, bending workability and adhesion were examined for the composite molded body, and the results are shown in Table 1 below.

【0033】尚、表1に示す曲げ加工性の評価は、得ら
れた合成樹脂性複合成形体を200×50mmに切断し
た試料を140℃で10分間加熱した後、L字型に曲げ
て、曲がり部にクラックが入るか否かを目視により判断
し、クラックが入ったものは×、クラックが入らないも
のは○で示したものである。また、密着性はJISK
5400の碁盤目試験により評価したものである。
The bending workability shown in Table 1 was evaluated by cutting a sample obtained by cutting the obtained synthetic resin composite composite into 200 × 50 mm, heating it at 140 ° C. for 10 minutes, and bending it into an L-shape. It is visually determined whether or not a crack is formed in the bent portion. The case where a crack is formed is indicated by x, and the case where no crack is formed is indicated by ○. The adhesion is JISK
This was evaluated by a 5400 grid test.

【0034】[実施例2]ウレタン系接着剤に代えて、
アクリル系接着剤(セメダイン(株)製のHM650)
を用いて有機系接着剤層を積層形成した以外は、実施例
1と同様にして、転写フィルムを作製した。
Example 2 Instead of urethane-based adhesive,
Acrylic adhesive (HM650 manufactured by Cemedine Co., Ltd.)
A transfer film was produced in the same manner as in Example 1 except that the organic adhesive layer was formed by lamination.

【0035】この転写フィルムを厚さ2mmのポリカー
ボネート板の表面に重ね、実施例1と同様に転写して板
状の合成樹脂製複合成形体を得た。そして、この複合成
形体について、実施例1と同様に曲げ加工性と密着性を
調べ、その結果を下記の表1に示した。
This transfer film was superimposed on the surface of a polycarbonate plate having a thickness of 2 mm, and transferred in the same manner as in Example 1 to obtain a plate-like synthetic resin composite molded article. Then, bending workability and adhesion were examined for the composite molded body as in Example 1, and the results are shown in Table 1 below.

【0036】[比較例1]実施例1で用いたポリカーボ
ネート板の表面に、実施例1で用いた無機系保護層形成
用塗料を1.0μmの厚さに塗布し、100℃の雰囲気
中で1時間、乾燥、硬化させて無機系保護層を積層形成
した。そして、この無機系保護層の上に、実施例1で用
いた光触媒層形成用塗料を0.4μmの厚さに塗布し、
100℃の雰囲気中で1時間、乾燥、硬化させて光触媒
層を積層形成することにより、有機系接着剤層のない複
合成形体を得た。
[Comparative Example 1] The coating for forming the inorganic protective layer used in Example 1 was applied to the surface of the polycarbonate plate used in Example 1 to a thickness of 1.0 µm, and the coating was performed in an atmosphere at 100 ° C. After drying and curing for 1 hour, an inorganic protective layer was laminated. Then, the photocatalyst layer forming paint used in Example 1 was applied to a thickness of 0.4 μm on the inorganic protective layer,
By drying and curing in an atmosphere at 100 ° C. for 1 hour to form a laminated photocatalytic layer, a composite molded article without an organic adhesive layer was obtained.

【0037】この複合成形体について、実施例1と同様
に曲げ加工性と密着性を調べた結果を下記の表1に示
す。
Table 1 below shows the results of examining the bending workability and adhesion of this composite molded body in the same manner as in Example 1.

【表1】 [Table 1]

【0038】この表1に示すように、本発明の転写フィ
ルムを転写して得られる実施例1,2の複合成形体は、
ポリカーボネート板と光触媒層との間に有機系接着剤層
と無機系保護層が形成された構造であり、有機系接着剤
層が転写時の加熱加圧によってポリカーボネート板と無
機系保護層の双方に強く接着しているため耐剥離強度が
大きく、そのため曲げ加工時にクラックが入らず良好な
曲げ加工性を有しており、また、密着性についても、ウ
レタン系接着剤層を形成した実施例1の複合成形体では
満点(10点)の評価が得られ、アクリル系接着剤層を
形成した実施例2の複合成形体でも8点の評価が得られ
た。
As shown in Table 1, the composite molded products of Examples 1 and 2 obtained by transferring the transfer film of the present invention were:
An organic adhesive layer and an inorganic protective layer are formed between the polycarbonate plate and the photocatalyst layer.The organic adhesive layer is applied to both the polycarbonate plate and the inorganic protective layer by heating and pressing during transfer. Since it is strongly adhered, it has a high peeling resistance, and therefore has good bending workability without cracking during bending. In addition, the adhesiveness of Example 1 in which the urethane-based adhesive layer was formed was The composite molded product was rated as perfect (10 points), and the composite molded product of Example 2 in which the acrylic adhesive layer was formed was also rated as 8 points.

【0039】これに対し、有機系接着剤層を欠く比較例
1の複合成形体は、耐剥離強度が不充分で光触媒層が剥
離しやすいため、曲げ加工時にクラックが入り、密着性
も評価点数が4点と低いものであった。
On the other hand, the composite molded article of Comparative Example 1 lacking the organic adhesive layer had insufficient peeling resistance and easily peeled off the photocatalyst layer. Was as low as 4 points.

【0040】このことから、本発明の転写フィルムを転
写して得られる複合成形体、即ち、有機系接着剤層と無
機系保護層を介して光触媒層を合成樹脂基体に接着した
構造の複合成形体は、光触媒層が強く接着されるため剥
離し難くなって、密着性、曲げ加工性等が顕著に向上す
ることが判る。
Thus, the composite molded article obtained by transferring the transfer film of the present invention, that is, the composite molded article having a structure in which the photocatalyst layer is bonded to the synthetic resin substrate via the organic adhesive layer and the inorganic protective layer. It can be seen that the body is hardly peeled off because the photocatalyst layer is strongly adhered, and the adhesion, bending workability and the like are remarkably improved.

【0041】[0041]

【発明の効果】以上の説明から明らかなように、本発明
の転写フィルムは、耐剥離強度が大で光触媒層の剥離が
皆無に等しく曲げ加工性や耐久性にも優れた汚れの落ち
やすい合成樹脂製複合成形体を作業性良く簡単に製造す
ることができる、といった顕著な効果を奏する。
As is apparent from the above description, the transfer film of the present invention has a high peeling resistance, has almost no peeling of the photocatalytic layer, is excellent in bending workability and durability, and is easy to remove dirt. It has a remarkable effect that a resin composite molded body can be easily manufactured with good workability.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態に係る転写フィルムの一部
拡大断面図である。
FIG. 1 is a partially enlarged cross-sectional view of a transfer film according to an embodiment of the present invention.

【図2】同フィルムを転写して製造される合成樹脂製複
合成形体の一部拡大断面図である。
FIG. 2 is a partially enlarged cross-sectional view of a synthetic resin composite molded body manufactured by transferring the film.

【符号の説明】[Explanation of symbols]

1 ベースフィルム 2 有機系接着剤層 3 無機系保護層 4 光触媒層 5 合成樹脂基体 DESCRIPTION OF SYMBOLS 1 Base film 2 Organic adhesive layer 3 Inorganic protective layer 4 Photocatalyst layer 5 Synthetic resin base

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B44C 3/02 B01D 53/36 J (72)発明者 鈴木 孝樹 大阪市中央区安土町2丁目3番13号 タキ ロン株式会社内 (72)発明者 佐野 貴之 大阪市中央区安土町2丁目3番13号 タキ ロン株式会社内 (72)発明者 外山 泰 大阪市中央区安土町2丁目3番13号 タキ ロン株式会社内 Fターム(参考) 3B005 EB01 EC01 EC22 FA04 FB61 FC10Z FE04 FF03 FG04X FG08Z FG09Z GA02 GB01 4D048 AA30 AB03 BA07X BA15Y BA16Y BA21Y BA27Y BA41X BA41Y BA42Y BB03 BB18 BC07 CA06 EA01 EA08 4F100 AA01C AA17B AA20C AA21B AA25B AA28B AA33B AK21D AK22D AK25D AK42A AK51D AK52C AR00C AT00A BA04 BA07 BA10A BA10D BA14 CA30B CB00D GB90 JL11D 4G069 AA03 AA08 AA09 BA04A BA04B BA22A BA22B BB04A BB04B BB06A BC12A BC22A BC35A BC50A BC60A CA01 CA10 CA11 DA06 EA08 ED03 FA02 FB23 FB71 FC01 FC02 FC05 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B44C 3/02 B01D 53/36 J (72) Inventor Takaki Suzuki 2-3-13 Azuchicho, Chuo-ku, Osaka-shi No. Takiron Co., Ltd. (72) Inventor Takayuki Sano 2-3-13 Azuchicho, Chuo-ku, Osaka City Inside Takiron Co., Ltd. (72) Inventor Yasushi Toyama 2-3-113 Azuchicho, Chuo-ku, Osaka Taki F-term in Ron Co., Ltd. (reference) AK25D AK42A AK51D AK52C AR00C AT00A BA04 BA07 BA10A BA10D BA14 CA30B CB00D GB90 JL11D 4G069 AA03 AA08 AA09 BA04A BA04B BA22A BA22B BB04A BB 04B BB06A BC12A BC22A BC35A BC50A BC60A CA01 CA10 CA11 DA06 EA08 ED03 FA02 FB23 FB71 FC01 FC02 FC05

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】ベースフィルムの表面に光触媒層と無機系
保護層と有機系接着剤層が積層一体化されて成る転写フ
ィルム。
1. A transfer film comprising a photocatalytic layer, an inorganic protective layer and an organic adhesive layer laminated and integrated on the surface of a base film.
【請求項2】光触媒層がTiO2 、ZnO、SnO2
SrTiO3 、WO3 のいずれかの金属酸化物を含んだ
層であり、無機系保護層がケイ素系の層であり、有機系
接着剤層がウレタン系、アクリル系、ポリビニルアルコ
ール系、酢酸ビニル系のいずれかの接着剤の層である請
求項1に記載の転写フィルム。
2. A photocatalyst layer comprising TiO 2 , ZnO, SnO 2 ,
A layer containing a metal oxide of SrTiO 3 or WO 3 , an inorganic protective layer is a silicon-based layer, and an organic adhesive layer is a urethane-based, acrylic, polyvinyl alcohol-based, or vinyl acetate-based layer. The transfer film according to claim 1, which is a layer of any one of the following adhesives.
JP2000081671A 2000-03-17 2000-03-17 Transfer film Pending JP2001260597A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000081671A JP2001260597A (en) 2000-03-17 2000-03-17 Transfer film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000081671A JP2001260597A (en) 2000-03-17 2000-03-17 Transfer film

Publications (1)

Publication Number Publication Date
JP2001260597A true JP2001260597A (en) 2001-09-25

Family

ID=18598579

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2000081671A Pending JP2001260597A (en) 2000-03-17 2000-03-17 Transfer film

Country Status (1)

Country Link
JP (1) JP2001260597A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005125756A (en) * 2003-10-01 2005-05-19 Mitsubishi Plastics Ind Ltd Photocatalyst layer transfer body
JP2006218799A (en) * 2005-02-14 2006-08-24 Kimoto & Co Ltd Photocatalyst layer transfer film
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