JP2001239552A - Highly accurate mold - Google Patents

Highly accurate mold

Info

Publication number
JP2001239552A
JP2001239552A JP2000058010A JP2000058010A JP2001239552A JP 2001239552 A JP2001239552 A JP 2001239552A JP 2000058010 A JP2000058010 A JP 2000058010A JP 2000058010 A JP2000058010 A JP 2000058010A JP 2001239552 A JP2001239552 A JP 2001239552A
Authority
JP
Japan
Prior art keywords
mold
molding surface
molding
die
precision
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2000058010A
Other languages
Japanese (ja)
Other versions
JP4544684B2 (en
Inventor
Kazuo Nomura
和男 野村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nagano Fujitsu Component Ltd
Original Assignee
Nagano Fujitsu Component Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nagano Fujitsu Component Ltd filed Critical Nagano Fujitsu Component Ltd
Priority to JP2000058010A priority Critical patent/JP4544684B2/en
Publication of JP2001239552A publication Critical patent/JP2001239552A/en
Application granted granted Critical
Publication of JP4544684B2 publication Critical patent/JP4544684B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • B29C45/2606Guiding or centering means

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To mutually set relatively movable molding surfaces to a predetermined positional relation with high accuracy without depending on the processing accuracy and assembling accuracy of a mold. SOLUTION: A highly accurate mold 10 is equipped with a first mold 14 having a first molding surface 12, the second mold 18 assembled to the first mold 14 in a two-dimensionally relatively movable manner and having a second molding surface 16 cooperating with the first molding surface 12 and an adjusting mechanism 20 for relatively moving the first and second molds 14, 18. The adjusting mechanism 20 is equipped with a plurality of the contact members 34 arranged to a plurality of the female screws 36 provided to the first mold 14 so as to be positionally regulable individually and a plurality of receiving surfaces 18c with which the contact members 34 are brought into contact on the second mold 18. If a plurality of the contact members 34 are revolved in the female screws 36 in a required direction and the positions of the leading end surfaces 34a of them are finely adjusted individually, the receiving surfaces 18c of the second mold 18 are moved parallelly in a desired direction and the second molding surface 16 is set to a predetermined positional relation with respect to the first molding surface 12.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、製品を高い寸法精
度で成形できる型に関し、特に、光コネクタ用のプラス
チックフェルールの成形に好適に使用可能な高精度成形
型に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mold capable of molding a product with high dimensional accuracy, and more particularly to a high-precision mold that can be suitably used for molding a plastic ferrule for an optical connector.

【0002】[0002]

【従来の技術】近年、光コネクタの分野において、量産
化及び価格低減を促進する観点で、樹脂材料から一体的
に成形されてなるプラスチックフェルールが開発されて
いる。従来のプラスチックフェルールは、先端面に光フ
ァイバ素線露出口を有する円筒状の心出し部と、心出し
部の基端で径方向外方へ突設されるフランジ部とを備え
て構成される。心出し部にはその中心軸線に沿って、光
ファイバ素線露出口に開口し、被覆を除去した光ファイ
バ素線を収容する素線保持孔と、素線保持孔よりも大径
で、被覆付きの光ファイバ心線を収容する心線保持孔と
が、軸線方向へ互いに連通して形成される。またフラン
ジ部は、光コネクタ内でばねによる軸線方向前方への付
勢力を受ける部分として、心出し部に一体的に設けられ
る。
2. Description of the Related Art In recent years, in the field of optical connectors, a plastic ferrule integrally formed of a resin material has been developed from the viewpoint of promoting mass production and cost reduction. A conventional plastic ferrule is configured to include a cylindrical centering portion having an optical fiber wire exposure port on a distal end surface, and a flange portion protruding radially outward at a base end of the centering portion. . The centering portion is open along the central axis to the optical fiber bare opening, and has a wire holding hole for accommodating the optical fiber wire with the coating removed, and a diameter larger than the wire holding hole. A core holding hole for accommodating the attached optical fiber core is formed so as to communicate with each other in the axial direction. The flange portion is provided integrally with the centering portion as a portion for receiving an urging force in the optical connector in the axial direction forward by the spring.

【0003】光コネクタは通常、割りスリーブと称する
円筒状の位置合せ部材を備え、それぞれに光ファイバを
取付けた一対のフェルールの心出し部を1つの割りスリ
ーブ内で軸線方向へ整列させて各々の先端面同士を突き
合わせることにより、一対の光ファイバを同心に接続で
きるように構成される。このとき割りスリーブは、各フ
ェルールの心出し部により押し拡げられて弾性復原力を
発揮し、その圧力下で両フェルールを所定位置に心出し
支持する。したがって、フェルールの心出し部の円筒状
外周面は、素線保持孔に収容された光ファイバ素線の心
出し基準面となる。
An optical connector usually includes a cylindrical positioning member called a split sleeve, and the centering portions of a pair of ferrules each having an optical fiber attached thereto are axially aligned within one split sleeve so as to be aligned with each other. By abutting the end surfaces, a pair of optical fibers can be connected concentrically. At this time, the split sleeve is pushed and expanded by the centering portion of each ferrule to exhibit elastic restoring force, and centering and supporting both ferrules at predetermined positions under the pressure. Therefore, the cylindrical outer peripheral surface of the centering portion of the ferrule serves as a centering reference surface of the optical fiber wire accommodated in the wire holding hole.

【0004】この種のプラスチックフェルールは、成形
性に優れた樹脂材料から射出成形工程やトランスファ成
形工程を経て一体成形されるが、従来、成形品の寸法精
度や機械的強度を実用上問題の無い水準まで如何にして
向上させるかが課題となっている。特に、光コネクタに
よる接続作業中に、割りスリーブ内で突き合わされる一
対のフェルール心出し部の素線保持孔の相対的偏心を可
及的に低減するために、フェルールの特に心出し部の寸
法精度(外径寸法公差、円筒度、真円度、外周面に対す
る素線保持孔の偏心量等)を向上させる必要がある。例
えばシングルモード光ファイバの接続に使用される光コ
ネクタでは、フェルールの心出し部に1μm オーダの極
めて高い各種寸法精度が要求される。
[0004] This type of plastic ferrule is integrally molded from a resin material having excellent moldability through an injection molding step and a transfer molding step, but conventionally there is no practical problem in dimensional accuracy and mechanical strength of the molded product. The challenge is how to improve it to the standard. In particular, in order to reduce as much as possible the relative eccentricity of the wire holding holes of the pair of ferrule centering portions abutted in the split sleeve during the connection operation by the optical connector, the dimensions of the centering portions of the ferrules are particularly small. It is necessary to improve the accuracy (outer diameter tolerance, cylindricity, roundness, eccentricity of the wire holding hole with respect to the outer peripheral surface, etc.). For example, in the case of an optical connector used for connecting a single mode optical fiber, a very high dimensional accuracy of the order of 1 μm is required for the centering portion of the ferrule.

【0005】プラスチックフェルールを成形するための
従来の金型は、図12に示すように、筒状の第1成形面
1及び第1成形面1に直交する平坦な第2成形面2を有
する下型3と、筒状の第3成形面4を有する上型5と、
第3成形面4の中心軸線4a上に配置されて上型5に固
定的に支持される段付円柱状のコアピン6とを備えて構
成される。下型3と上型5とは、第1及び第2成形面
1、2と第3成形面4とが互いに協働してプラスチック
フェルールの外形を画定するように、互いに位置決めし
て組み合わされ、それにより両型3、5の間にキャビテ
ィ7が形成される。キャビティ7では、下型3の第1及
び第2成形面1、2がプラスチックフェルールの心出し
部及びフランジ部の外形を画定し、上型5の第3成形面
4が同プラスチックフェルールのフランジ後方部分の外
形を画定する。
As shown in FIG. 12, a conventional mold for molding a plastic ferrule is a lower mold having a cylindrical first molding surface 1 and a flat second molding surface 2 perpendicular to the first molding surface 1. A mold 3, an upper mold 5 having a cylindrical third molding surface 4,
And a stepped cylindrical core pin 6 that is arranged on the central axis 4 a of the third molding surface 4 and fixedly supported by the upper mold 5. The lower mold 3 and the upper mold 5 are positioned and combined with each other such that the first and second molding surfaces 1 and 2 and the third molding surface 4 cooperate with each other to define the outer shape of the plastic ferrule, Thereby, a cavity 7 is formed between the two dies 3 and 5. In the cavity 7, the first and second molding surfaces 1, 2 of the lower mold 3 define the outer shape of the centering portion and the flange portion of the plastic ferrule, and the third molding surface 4 of the upper mold 5 is located behind the flange of the plastic ferrule. Define the outline of the part.

【0006】コアピン6は、キャビティ7内の所定位置
に中子として配置され、それによりプラスチックフェル
ールの素線保持孔及び心線保持孔を成形する。ここで、
図13に拡大して示すように、下型3の第2成形面2に
はその中心に、コアピン6の極細径の先端部分8を受容
支持する支持溝9が形成される。したがってコアピン6
は、その先端部分8が第2成形面2の支持溝9に支持さ
れることにより、キャビティ7に注入される溶融樹脂材
料の流動圧力に抗して所定位置、すなわち第1及び第3
成形面1、4の中心軸線1a、4a上に保持される。
The core pin 6 is disposed as a core at a predetermined position in the cavity 7, thereby forming a wire holding hole and a core wire holding hole of the plastic ferrule. here,
As shown in FIG. 13 in an enlarged manner, a support groove 9 is formed at the center of the second molding surface 2 of the lower die 3 for receiving and supporting the very small diameter tip portion 8 of the core pin 6. Therefore, core pin 6
The tip portion 8 is supported by the support groove 9 of the second molding surface 2 so that the first portion and the third portion are opposed to the flowing pressure of the molten resin material injected into the cavity 7.
It is held on the central axes 1a, 4a of the molding surfaces 1, 4.

【0007】[0007]

【発明が解決しようとする課題】従来のプラスチックフ
ェルール成形用の金型では、上記したように下型の第2
成形面にコアピン先端部分を位置決め保持するための支
持溝が設けられているので、成形されたプラスチックフ
ェルールの心出し部における素線保持孔の偏心量は、キ
ャビティ内でのコアピンすなわち支持溝の、第1成形面
の中心軸線に対する位置精度の影響を受けることにな
る。例えばプラスチックフェルールに、素線保持孔の偏
心量を1μm 以下とする極めて高い寸法精度が要求され
る場合、支持溝をそのような高い位置精度で下型の第2
成形面に形成することは一般に困難とされている。しか
も下型は通常、第2成形面に支持溝を形成するために、
図示のように第2成形面を有する型部分が第1成形面を
有する型部分とは別体になっており、結果としてこれら
型部分の組付精度も素線保持孔の偏心量に影響を及ぼす
ことになる。
In the conventional mold for molding a plastic ferrule, as described above, the second mold of the lower mold is used.
Since the supporting groove for positioning and holding the core pin tip portion on the molding surface is provided, the amount of eccentricity of the wire holding hole at the centering portion of the molded plastic ferrule is the core pin in the cavity, that is, the supporting groove, The position accuracy of the first molding surface with respect to the center axis is affected. For example, if the plastic ferrule is required to have extremely high dimensional accuracy with the eccentricity of the wire holding hole being 1 μm or less, the supporting groove is formed with such high positional accuracy in the second die of the lower die.
It is generally considered difficult to form on a molding surface. Moreover, the lower mold is usually used to form a support groove on the second molding surface.
As shown, the mold portion having the second molding surface is separate from the mold portion having the first molding surface. As a result, the assembly accuracy of these mold portions also affects the eccentric amount of the wire holding hole. Will have an effect.

【0008】他方、下型の第2成形面に設けられる支持
溝の円筒状内周面と、支持溝に受容されるコアピン先端
部分の円筒状外周面との間には、コアピン先端部分の挿
入を容易にするために、通常は図13に示すようにμm
オーダの微小隙間が形成される。したがって、プラスチ
ックフェルールの成形工程において、上記のように素線
保持孔の偏心量を1μm 以下とする極めて高い寸法精度
を達成しようとする際に、支持溝内でのμm オーダの微
小隙間に起因して溶融樹脂材料の流動圧力下でコアピン
先端部分が僅かに変位した場合には、素線保持孔の偏心
量に影響が及ぼされる危惧がある。
On the other hand, between the cylindrical inner peripheral surface of the support groove provided on the second molding surface of the lower die and the cylindrical outer peripheral surface of the core pin distal end received in the support groove, the core pin distal end is inserted. In order to facilitate the
A small gap on the order is formed. Therefore, in the process of forming the plastic ferrule, when trying to achieve extremely high dimensional accuracy of the eccentricity of the wire holding hole of 1 μm or less as described above, a small gap of the order of μm in the support groove is required. When the tip of the core pin is slightly displaced under the flow pressure of the molten resin material, the eccentricity of the wire holding hole may be affected.

【0009】本発明の目的は、第1成形面を有する第1
型と、第1型に組付けられ、第1成形面と協働する第2
成形面を有する第2型とを備えた成形型において、第1
型及び第2型の加工精度及び組付精度に依存せずに、第
1成形面と第2成形面とを予め定めた位置関係に可及的
高精度で位置決めできる高精度成形型を提供することに
ある。
[0009] It is an object of the present invention to provide a first molding machine having a first molding surface.
A mold and a second mold assembled to the first mold and cooperating with the first molding surface.
A mold having a second mold having a molding surface;
Provided is a high-precision molding die capable of positioning a first molding surface and a second molding surface in a predetermined positional relationship with as high a precision as possible without depending on machining accuracy and assembly accuracy of a mold and a second mold. It is in.

【0010】本発明の他の目的は、筒状の第1成形面及
び第1成形面に直交する平坦な第2成形面を有する型
と、第1成形面の中心軸線上に配置されて第2成形面に
支持されるコアピンとを備えた成形型において、第2成
形面上でのコアピン先端部分の変位を可及的に抑制する
ことができる高精度成形型を提供することにある。
Another object of the present invention is to provide a mold having a cylindrical first molding surface and a flat second molding surface orthogonal to the first molding surface, and a mold arranged on a central axis of the first molding surface. 2. An object of the present invention is to provide a high-precision mold capable of minimizing displacement of a tip portion of a core pin on a second mold surface in a mold having a core pin supported on a molding surface.

【0011】[0011]

【課題を解決するための手段】上記目的を達成するため
に、請求項1に記載の発明は、第1成形面を有する第1
型と、第1型に二次元的相対移動可能に組付けられ、第
1成形面と協働する第2成形面を有する第2型と、第1
型と該第2型とを相対移動させて第1成形面と第2成形
面との相対位置を調整する調整機構とを具備する高精度
成形型であって、調整機構は、第1型に関連して個別に
位置調節可能に設置される複数の当接部材と、第2型に
設けられ、複数の当接部材がそれぞれに当接される複数
の受け面とを具備し、第1型に対する複数の当接部材の
位置を個別に調節することにより、第2型の複数の受け
面を所望方向へ平行移動させて、第2成形面を第1成形
面に対し予め定めた位置関係に位置決めするように構成
されること、を特徴とする高精度成形型を提供する。
In order to achieve the above object, the invention according to claim 1 is directed to a first embodiment having a first molding surface.
A second mold having a second molding surface assembled with the first mold so as to be two-dimensionally relatively movable and cooperating with the first molding surface;
A high-precision molding die having an adjusting mechanism for adjusting a relative position between the first molding surface and the second molding surface by relatively moving the mold and the second mold, wherein the adjusting mechanism is provided in the first mold. A first mold having a plurality of abutting members which are individually and positionally adjustable and a plurality of receiving surfaces provided on the second mold and a plurality of abutting members respectively abutting thereon; By individually adjusting the positions of the plurality of abutting members with respect to, the plurality of receiving surfaces of the second mold are translated in a desired direction, and the second molding surface is brought into a predetermined positional relationship with the first molding surface. The present invention provides a high-precision mold characterized by being configured to be positioned.

【0012】この構成においては、各当接部材の位置を
微調節することにより、第2型の複数の受け面を第1型
に対して二次元的所望方向へ僅かに平行移動させること
ができる。この操作を繰り返すことにより、最終的に、
第2成形面を第1成形面に対し予め定めた位置関係に正
確に位置決めすることができる。
In this configuration, by finely adjusting the position of each contact member, the plurality of receiving surfaces of the second mold can be slightly translated two-dimensionally in the desired direction with respect to the first mold. . By repeating this operation,
The second molding surface can be accurately positioned in a predetermined positional relationship with the first molding surface.

【0013】請求項2に記載の発明は、請求項1に記載
の高精度成形型において、第2型が、第2成形面を含む
主面と、主面に交差する方向へ延びる複数の側面とを有
し、複数の受け面が複数の側面に規則的に分配して設け
られる高精度成形型を提供する。この構成によれば、複
数の当接部材を一様に操作しながら、第2型を側方移動
させることができる。
According to a second aspect of the present invention, in the high-precision mold according to the first aspect, the second mold has a main surface including the second molding surface and a plurality of side surfaces extending in a direction intersecting the main surface. And a high-precision molding die provided with a plurality of receiving surfaces regularly distributed over a plurality of side surfaces. According to this configuration, the second mold can be laterally moved while uniformly operating the plurality of contact members.

【0014】請求項3に記載の発明は、請求項1又は2
に記載の高精度成形型において、複数の当接部材の各々
が、受け面に当接される軸線方向先端面を有する実質的
円筒体からなり、それ自体の軸線方向へ移動可能に第1
型に設置される高精度成形型を提供する。この構成によ
れば、当接部材の移動方向と同一方向に第2型を移動さ
せることができる。
According to a third aspect of the present invention, there is provided the first or second aspect.
Wherein each of the plurality of abutting members comprises a substantially cylindrical body having an axial tip end surface abutting on the receiving surface, and the first abutting member is movable in its own axial direction.
Provide a high-precision molding die set on the die. According to this configuration, the second mold can be moved in the same direction as the moving direction of the contact member.

【0015】請求項4に記載の発明は、請求項3に記載
の高精度成形型において、第1型に複数の雌ねじが貫通
形成され、複数の当接部材の各々が、複数の雌ねじの各
々に螺合可能な雄ねじを有して雌ねじに受容される高精
度成形型を提供する。この構成によれば、当接部材を容
易に微調節することができる。
According to a fourth aspect of the present invention, in the high-precision molding die according to the third aspect, a plurality of female screws are formed through the first mold, and each of the plurality of abutting members is formed of a plurality of female screws. The present invention provides a high-precision molding die having a male screw which can be screwed into a female screw and received by a female screw. According to this configuration, the contact member can be easily finely adjusted.

【0016】請求項5に記載の発明は、請求項3に記載
の高精度成形型において、第1型に複数の取付穴が貫通
形成され、複数の当接部材の各々が、複数の取付穴の各
々に取付けられるマイクロメータのスピンドルヘッドか
らなる高精度成形型を提供する。この構成によれば、当
接部材の微少な移動操作を一層容易に実施できる。
According to a fifth aspect of the present invention, in the high-precision molding die according to the third aspect, a plurality of mounting holes are formed through the first mold, and each of the plurality of contact members is provided with a plurality of mounting holes. To provide a high-precision mold comprising a micrometer spindle head attached to each of the above. According to this configuration, a minute moving operation of the contact member can be more easily performed.

【0017】請求項6に記載の発明は、請求項1又は2
に記載の高精度成形型において、複数の当接部材の各々
が、受け面に当接される平坦な端面を有して、端面に交
差する方向へ移動可能に第1型に設置される多面体から
なり、複数の当接部材を第1型に対して個別に移動させ
る複数の駆動部材がさらに具備される高精度成形型を提
供する。この構成によれば、当接部材によって第2型を
比較的強固に固定的に保持できる。
The invention described in claim 6 is the first or second invention.
In the high-precision molding die described in the above, each of the plurality of contact members has a flat end face to be brought into contact with the receiving surface, and is a polyhedron mounted on the first mold so as to be movable in a direction intersecting the end face. A high-precision molding die further comprising a plurality of driving members for individually moving the plurality of contact members with respect to the first die. According to this configuration, the second mold can be relatively firmly fixedly held by the contact member.

【0018】請求項7に記載の発明は、請求項6に記載
の高精度成形型において、第1型に複数の穴が貫通形成
され、複数の駆動部材の各々が、複数の穴の各々に支持
されて複数の当接部材の各々に螺着されるボルトからな
る高精度成形型を提供する。この構成によれば、駆動部
材の操作により当接部材を容易に微調節することができ
る。
According to a seventh aspect of the present invention, in the high-precision mold according to the sixth aspect, a plurality of holes are formed through the first mold, and each of the plurality of driving members is provided in each of the plurality of holes. Provided is a high-precision molding die comprising a bolt supported and screwed to each of a plurality of contact members. According to this configuration, the contact member can be easily finely adjusted by operating the drive member.

【0019】請求項8に記載の発明は、請求項6に記載
の高精度成形型において、第1型に複数の雌ねじが貫通
形成され、複数の駆動部材の各々が、複数の雌ねじの各
々に螺合可能な雄ねじを有して雌ねじに受容される高精
度成形型を提供する。この構成によれば、駆動部材の操
作により当接部材を容易に微調節することができる。
According to an eighth aspect of the present invention, in the high-precision molding die according to the sixth aspect, a plurality of female screws are formed through the first die, and each of the plurality of driving members is provided on each of the plurality of female screws. Provided is a high-precision molding die having a screwable male screw and received by a female screw. According to this configuration, the contact member can be easily finely adjusted by operating the drive member.

【0020】請求項9に記載の発明は、請求項6に記載
の高精度成形型において、第1型に複数の取付穴が貫通
形成され、複数の駆動部材の各々が、複数の取付穴の各
々に取付けられるマイクロメータのスピンドルヘッドか
らなる高精度成形型を提供する。この構成によれば、当
接部材の微少な移動操作を一層容易に実施できる。
According to a ninth aspect of the present invention, in the high-precision molding die according to the sixth aspect, a plurality of mounting holes are formed through the first mold, and each of the plurality of driving members is formed of the plurality of mounting holes. A high-precision mold comprising a micrometer spindle head attached to each is provided. According to this configuration, a minute moving operation of the contact member can be more easily performed.

【0021】請求項10に記載の発明は、筒状の第1成
形面及び第1成形面に直交する平坦な第2成形面を有す
る型と、第1成形面の中心軸線上に配置されて先端で第
2成形面上に支持されるコアピンとを具備する高精度成
形型であって、コアピンは円錐状に縮径する先端を有
し、型の第2成形面に、コアピンの先端を受容する円錐
状の溝が形成され、コアピンの先端を第2成形面の溝に
圧力下で押し込むように作用する付勢手段を具備するこ
と、を特徴とする高精度成形型を提供する。
According to a tenth aspect of the present invention, there is provided a mold having a cylindrical first molding surface and a flat second molding surface orthogonal to the first molding surface, and a mold arranged on a central axis of the first molding surface. A high-precision molding die having a core pin supported on a second molding surface at a distal end, wherein the core pin has a conical-diametered distal end, and the distal end of the core pin is received on the second molding surface of the die. The present invention provides a high-precision molding die, comprising: a biasing means having a conical groove formed therein, and acting to press the tip of the core pin into the groove of the second molding surface under pressure.

【0022】この構成においては、コアピンの先端の円
錐状外周面が第2成形面の溝の円錐状内周面に密接し、
それによりコアピンが、第1成形面の中心軸線上に安定
的に保持される。
In this configuration, the conical outer peripheral surface at the tip of the core pin is in close contact with the conical inner peripheral surface of the groove of the second molding surface,
Thereby, the core pin is stably held on the central axis of the first molding surface.

【0023】[0023]

【発明の実施の形態】以下、添付図面を参照して、本発
明の実施の形態を詳細に説明する。図面において、同一
又は類似の構成要素には共通の参照符号を付す。図1及
び図2は、本発明の第1の実施形態による高精度成形型
10を示す。高精度成形型10は、例えば図12に示す
ようなプラスチックフェルール成形用の下型として、好
適に使用できるものである。
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. In the drawings, the same or similar components are denoted by common reference numerals. FIGS. 1 and 2 show a high-precision mold 10 according to a first embodiment of the present invention. The high-precision molding die 10 can be suitably used, for example, as a lower die for molding a plastic ferrule as shown in FIG.

【0024】高精度成形型10は、第1成形面12を有
する第1型14と、第1型14に二次元的相対移動可能
に組付けられ、第1成形面12と協働する第2成形面1
6を有する第2型18と、第1型14と第2型18とを
相対移動させる調整機構20とを具備して構成される。
第1型14は、平坦かつ互いに平行な矩形の上面22a
及び下面22bを有する主部分22と、主部分22の下
面22bの四辺に沿って下方へ延設され、下面22bに
直交するいずれも平坦な4つの内面24aを有する周壁
部分24とを一体に備える。第1成形面12は、主部分
22の上下面22a、22bの中央で、上下面22a、
22bに直交する中心軸線12aを有する円筒状の貫通
穴を形成して、上下面22a、22bに開口する。第1
型14の主部分22の下面22bと周壁部分24の4つ
の内面24aとの間には、平面視矩形の空所26が形成
される。
The high-precision molding die 10 is mounted on the first die 14 having the first molding surface 12 so as to be two-dimensionally movable relative to the first die 14 and cooperates with the first molding surface 12. Molding surface 1
6 and an adjusting mechanism 20 for relatively moving the first die 14 and the second die 18.
The first mold 14 has a rectangular upper surface 22a which is flat and parallel to each other.
And a peripheral portion 24 extending downward along four sides of the lower surface 22b of the main portion 22 and having four flat inner surfaces 24a that are all orthogonal to the lower surface 22b. . The first molding surface 12 is formed at the center of the upper and lower surfaces 22a, 22b of the main portion 22 and at the upper and lower surfaces 22a,
A cylindrical through hole having a central axis 12a orthogonal to 22b is formed, and is opened on upper and lower surfaces 22a and 22b. First
A rectangular space 26 is formed between the lower surface 22b of the main portion 22 of the mold 14 and the four inner surfaces 24a of the peripheral wall portion 24 in a plan view.

【0025】第2型18は、平坦かつ互いに平行な矩形
の上面18a及び下面18bと、それら上下面18a、
18bに直交するいずれも平坦な4つの側面18cとを
備える直方体の部材であり、その上面18aを第1型1
4の下面22bに密接させて第1型14の空所26内に
収容される。第2成形面16は、第2型18の上面すな
わち主面18aの中央で、主面18aに略直交する中心
軸線16aを有する円錐台状の窪みを形成し、第1型1
4の第1成形面12の直径に等しい直径で主面18aに
開口する。第1成形面12と第2成形面16とは、互い
に協働してキャビティ28を形成し、例えばプラスチッ
クフェルールの円筒状の心出し部の外形を画定する。
The second mold 18 has flat and parallel rectangular upper and lower surfaces 18a and 18b, and upper and lower surfaces 18a and 18a.
18b is a rectangular parallelepiped member having four flat side surfaces 18c, all of which are orthogonal to 18b.
4 is housed in the cavity 26 of the first mold 14 in close contact with the lower surface 22b. The second molding surface 16 forms a truncated cone-shaped recess having a central axis 16a substantially orthogonal to the main surface 18a at the upper surface of the second die 18, that is, the center of the main surface 18a.
4 has an opening on the main surface 18a with a diameter equal to the diameter of the first molding surface 12. The first molding surface 12 and the second molding surface 16 cooperate with each other to form a cavity 28, for example defining the outer shape of a cylindrical centering of a plastic ferrule.

【0026】第2型18の上面18aは、第1型14の
下面22bよりも小さな相似形であり、したがって第2
成形面16の中心軸線16aを第1成形面12の中心軸
線12aに同心配置したときに、第2型18の4つの側
面18cとそれらに対向する第1型14の周壁部分24
の4つの内面24aとの間に隙間30が形成される。そ
の結果、第2型18は、第1型14の空所26内で、第
2型18の上面18aと第1型14の下面22bとを密
接摺動させつつ、相互対向するいずれかの側面18cと
内面24aとが接触するまでの範囲で二次元的全方位に
移動できるようになっている。
The upper surface 18a of the second mold 18 is a similar shape smaller than the lower surface 22b of the first mold 14, and
When the central axis 16a of the molding surface 16 is arranged concentrically with the central axis 12a of the first molding surface 12, the four side surfaces 18c of the second mold 18 and the peripheral wall portions 24 of the first mold 14 opposed thereto.
A gap 30 is formed between the four inner surfaces 24a. As a result, in the cavity 26 of the first mold 14, the second mold 18 slides the upper surface 18 a of the second mold 18 and the lower surface 22 b of the first mold 14 in close contact with each other, and It is possible to move two-dimensionally in all directions in a range until the contact 18c and the inner surface 24a come into contact.

【0027】第2型18の第2成形面16の中心には、
中心軸線16aに沿って延びる極小径の円筒状の溝32
が形成される。この溝32は、例えばプラスチックフェ
ルールを成形する際に、キャビティ28内に配置される
コアピン6の先端部分8(図13)を受容支持するため
に使用できる。ところで、このようなプラスチックフェ
ルール成形工程への適用においては、第2成形面16の
溝32を第1成形面12の中心軸線12aに対し、1μ
m 以下の偏心量となるような極めて高い精度で位置決め
することが要求される場合がある。このような高精度の
位置決めを達成するために、高精度成形型10は、第1
型14の空所26内で第2型18を二次元的に移動させ
て、第1成形面12と第2成形面16との相対位置を高
精度に調整する調整機構20を装備している。
At the center of the second molding surface 16 of the second mold 18,
A very small diameter cylindrical groove 32 extending along the central axis 16a
Is formed. The groove 32 can be used to receive and support the tip portion 8 (FIG. 13) of the core pin 6 disposed in the cavity 28 when, for example, molding a plastic ferrule. By the way, in the application to such a plastic ferrule molding process, the groove 32 of the second molding surface 16 is set at 1 μm with respect to the center axis 12a of the first molding surface 12.
In some cases, it is required to perform positioning with extremely high accuracy such that the eccentricity is less than m. In order to achieve such high-precision positioning, the high-precision molding die 10 is
An adjustment mechanism 20 is provided for adjusting the relative position between the first molding surface 12 and the second molding surface 16 with high accuracy by moving the second mold 18 two-dimensionally in the cavity 26 of the mold 14. .

【0028】調整機構20は、第1型14に関連して個
別に位置調節可能に設置される複数の当接部材34と、
第2型18に設けられ、それら当接部材34がそれぞれ
に当接される複数の受け面18cとを備える。この実施
形態では、第2型18の4つの側面18c(正確には各
側面18cの中央領域)が、それぞれに受け面18cを
構成する。各当接部材34は、対応の受け面18cに当
接される軸線方向先端面34aを有する円筒体からな
り、それ自体の軸線方向へ移動可能に第1型14に設置
される。
The adjusting mechanism 20 includes a plurality of abutting members 34 that are individually and positionally adjustable with respect to the first mold 14.
A plurality of receiving surfaces 18c are provided on the second die 18 and the abutting members 34 abut against each other. In this embodiment, the four side surfaces 18c (more precisely, the central region of each side surface 18c) of the second mold 18 constitute the receiving surface 18c. Each abutting member 34 is formed of a cylindrical body having an axial tip surface 34a abutting on the corresponding receiving surface 18c, and is mounted on the first mold 14 so as to be movable in its own axial direction.

【0029】第1型14の周壁部分24には、その4つ
の内面24aのそれぞれの略中心に開口する4つの雌ね
じ36が貫通形成される。それら雌ねじ36は、第1成
形面12の中心軸線12aに直交する軸線を有して、中
心軸線12aの周りに放射状に等間隔配置される。この
実施形態では、各当接部材34は、各雌ねじ36に螺合
可能な雄ねじを外周全体に有して雌ねじ36に受容され
る止めねじ34からなる。したがって各当接部材34
は、それ自体が各雌ねじ36内で回動させられることに
より、当接部材34及び雌ねじ36の軸線方向、すなわ
ち第1成形面12の中心軸線12aに接近/離反する方
向へ直線的に移動する。
Four female screws 36 are formed through the peripheral wall portion 24 of the first die 14 so as to open at substantially the centers of the four inner surfaces 24a. The female screws 36 have an axis orthogonal to the central axis 12a of the first molding surface 12, and are radially spaced around the central axis 12a. In this embodiment, each contact member 34 includes a set screw 34 that has a male screw that can be screwed to each female screw 36 on the entire outer periphery and is received by the female screw 36. Therefore, each contact member 34
Is linearly moved in the axial direction of the contact member 34 and the female screw 36, that is, in the direction approaching / separating from the central axis 12 a of the first forming surface 12 by being rotated in each female screw 36 itself. .

【0030】第2型18は、その4つの側面すなわち受
け面18cに対応の当接部材34の先端面34aが好ま
しくは圧力下で当接されることにより、第1型14の空
所26内で任意の位置に固定的に保持される。この状態
で、第2成形面16の溝32が第1成形面12の中心軸
線12aから偏心している場合には、各当接部材34を
雌ねじ36内で所要方向へ僅かに回動して、第1型14
の下面22bと第2型18の上面18aとを相互密接状
態に維持しつつ、第1型14に対するそれら当接部材3
4の先端面34aの位置を個別に(例えば順次に)微調
節する。それにより、第2型18の各受け面18cが、
当接部材34の先端面34aを当接したままの状態で所
望方向へ平行移動し、最終的に、第2成形面16が第1
成形面12に対し予め定めた位置関係、すなわち第2成
形面16の溝32と第1成形面12の中心軸線12aと
の相対偏心量を可及的に低減した位置関係に位置決めさ
れる。なお、第1成形面12の中心軸線12aに対する
第2成形面16の溝32の偏心量は、例えばCCDカメ
ラや他の周知の光学的手段によって測定することができ
る。
The second mold 18 has its four side faces, that is, the distal end face 34a of the contact member 34 corresponding to the receiving face 18c preferably abutted under pressure, so that the cavity 26 of the first mold 14 is formed. And is fixedly held at an arbitrary position. In this state, when the groove 32 of the second molding surface 16 is eccentric from the center axis 12a of the first molding surface 12, each contact member 34 is slightly rotated in the required direction within the female screw 36, First mold 14
While maintaining the lower surface 22b of the second die 18 and the upper surface 18a of the second die 18 in close contact with each other, the contact member 3
The position of the front end face 34a of the fourth is finely adjusted individually (for example, sequentially). Thereby, each receiving surface 18c of the second mold 18 is
The distal end surface 34a of the contact member 34 is moved in parallel in a desired direction in a state where the distal end surface 34a is kept in contact, and finally, the second molding surface 16
Positioning is performed with respect to the molding surface 12 in a predetermined positional relationship, that is, a positional relationship in which the relative eccentricity between the groove 32 of the second molding surface 16 and the center axis 12a of the first molding surface 12 is reduced as much as possible. The amount of eccentricity of the groove 32 of the second molding surface 16 with respect to the center axis 12a of the first molding surface 12 can be measured by, for example, a CCD camera or other known optical means.

【0031】このように、高精度成形型10によれば、
個別に位置調整可能な複数の当接部材34を用いて、第
2型18を第1型14の空所26内で所望方向へ平行移
動できる構成としたから、第1型14及び第2型18の
加工精度及び組付精度に依存せずに、第1成形面12と
第2成形面16とを予め定めた位置関係に可及的高精度
で位置決めすることができる。例えば、第2型18の第
2成形面16に形成される溝32が、第2型18の加工
精度に起因して第2成形面16の中心軸線16aから幾
分ずれて形成されていた場合にも、所要の当接部材34
を所要量だけ操作することにより、第2成形面16の溝
32と第1成形面12の中心軸線12aとの相対偏心量
を可及的に低減することができる。したがって、高精度
成形型10を用いてプラスチックフェルールを成形すれ
ば、コアピン先端部分8(図13)を第1成形面12の
中心軸線12a上に高精度に位置決め保持できるので、
プラスチックフェルールの心出し部は、その外周面に対
する素線保持孔の偏心量が1μm 以下となるような、極
めて高い寸法精度で成形されることになる。
As described above, according to the high precision molding die 10,
The plurality of abutting members 34 whose positions can be individually adjusted are used to move the second die 18 in a desired direction in the space 26 of the first die 14, so that the first die 14 and the second die 14 can be moved in parallel. The first molding surface 12 and the second molding surface 16 can be positioned in a predetermined positional relationship with as high a precision as possible without depending on the processing accuracy and the assembly accuracy of 18. For example, when the groove 32 formed in the second molding surface 16 of the second mold 18 is formed to be slightly displaced from the central axis 16a of the second molding surface 16 due to the processing accuracy of the second mold 18. The required contact member 34
Is operated by a required amount, the relative eccentricity between the groove 32 of the second molding surface 16 and the central axis 12a of the first molding surface 12 can be reduced as much as possible. Therefore, if the plastic ferrule is molded using the high-precision molding die 10, the core pin tip portion 8 (FIG. 13) can be positioned and held on the central axis 12a of the first molding surface 12 with high precision.
The centering portion of the plastic ferrule is formed with extremely high dimensional accuracy such that the eccentricity of the wire holding hole with respect to the outer peripheral surface is 1 μm or less.

【0032】図3及び図4は、本発明の第2の実施形態
による高精度成形型40を示す。高精度成形型40は、
調整機構42の当接部材44の構成以外は、上記した高
精度成形型10と実質的同一の構成を有するので、対応
する各構成要素には共通の参照符号を付してその説明を
省略する。
FIGS. 3 and 4 show a high-precision mold 40 according to a second embodiment of the present invention. The high-precision mold 40 is
Except for the configuration of the abutment member 44 of the adjusting mechanism 42, the configuration is substantially the same as that of the above-described high-precision molding die 10. Therefore, corresponding components are denoted by the same reference numerals, and description thereof is omitted. .

【0033】調整機構42は、第1型14に関連して個
別に位置調節可能に設置される複数の当接部材44と、
第2型18に設けられ、それら当接部材44がそれぞれ
に当接される複数の受け面18cとを備える。各当接部
材44は、対応の受け面18cに当接される軸線方向先
端面44aを有する円筒体であって、この実施形態で
は、第1型14の周壁部分24に貫通形成された各雌ね
じ36すなわち取付穴36に取付けられるマイクロメー
タ46のスピンドルヘッド44からなる。各マイクロメ
ータ46を操作すると、そのスピンドルヘッド44すな
わち当接部材44は、対応の取付穴36内で当接部材4
4及び取付穴36の軸線方向、すなわち第1成形面12
の中心軸線12aに接近/離反する方向へ直線的に移動
する。
The adjusting mechanism 42 includes a plurality of abutting members 44 installed so as to be individually position adjustable in relation to the first mold 14,
A plurality of receiving surfaces (18c) are provided on the second die (18), and the abutment members (44) abut against each other. Each abutting member 44 is a cylindrical body having an axial tip surface 44a abutting on the corresponding receiving surface 18c. In this embodiment, each female screw formed through the peripheral wall portion 24 of the first die 14 is formed. 36, that is, a spindle head 44 of a micrometer 46 attached to the attachment hole 36. When each micrometer 46 is operated, its spindle head 44, that is, the contact member 44, is brought into contact with the contact member 4 in the corresponding mounting hole 36.
4 and the mounting hole 36 in the axial direction, that is, the first molding surface 12
Move linearly in a direction approaching / separating from the central axis 12a of the camera.

【0034】高精度成形型40では、4つのマイクロメ
ータ46のスピンドルヘッド44すなわち当接部材44
を第2型18の対応の受け面18cに当接することによ
り、第2型18が第1型14の空所26内で任意の位置
に固定的に保持される。この状態で、第2成形面16の
溝32が第1成形面12の中心軸線12aから偏心して
いる場合には、4つのマイクロメータ46を個別(例え
ば順次に)に操作して、第1型14の下面22bと第2
型18の上面18aとを相互密接状態に維持しつつ、第
1型14に対するそれぞれの当接部材44の先端面44
aの位置を微調節する。それにより、第2型18の各受
け面18cが、当接部材44の先端面44aを当接した
ままの状態で所望方向へ平行移動し、最終的に、第2成
形面16が第1成形面12に対し予め定めた位置関係、
すなわち第2成形面16の溝32と第1成形面12の中
心軸線12aとの相対偏心量を可及的に低減した位置関
係に位置決めされる。
In the high-precision mold 40, the spindle heads 44 of the four micrometers 46, that is, the contact members 44
Is brought into contact with the corresponding receiving surface 18c of the second die 18, whereby the second die 18 is fixedly held at an arbitrary position in the space 26 of the first die 14. In this state, when the groove 32 of the second molding surface 16 is eccentric from the central axis 12a of the first molding surface 12, the four micrometers 46 are individually operated (for example, sequentially) to form the first mold. 14 with the lower surface 22b and the second
The tip surface 44 of each contact member 44 with respect to the first mold 14 while maintaining the upper surface 18a of the mold 18 in close contact with each other.
Fine-adjust the position of a. As a result, each receiving surface 18c of the second die 18 moves in a parallel direction in a desired direction while keeping the distal end surface 44a of the contact member 44 in contact, and finally, the second forming surface 16 is moved to the first forming surface. A predetermined positional relationship with respect to the surface 12,
That is, the positioning is performed in such a manner that the relative eccentricity between the groove 32 of the second molding surface 16 and the central axis 12a of the first molding surface 12 is reduced as much as possible.

【0035】上記構成を有する高精度成形型40によっ
ても、前述した高精度成形型10と同等の作用効果が奏
されることは理解されよう。とくにこの実施形態では、
マイクロメータ46のスピンドルヘッド44を当接部材
44として採用したので、当接部材44の微少な移動操
作が容易になる利点がある。なお、マイクロメータ46
は、上記した雌ねじ36の代わりに第1型14に形成し
た単純な貫通穴に、例えば接着等の他の手段で取付ける
こともできる。また、上記各実施形態では、当接部材3
4、44の先端面34a、44aを、それ自体の軸線に
直交する平坦面として図示したが、これに限定されず、
例えば球状、エッジ状等の他の様々な形状の先端面を有
する当接部材を採用することができる。
It will be understood that the high-precision molding die 40 having the above-described configuration also provides the same operational effects as the high-precision molding die 10 described above. Especially in this embodiment,
Since the spindle head 44 of the micrometer 46 is employed as the contact member 44, there is an advantage that the minute movement operation of the contact member 44 is facilitated. The micrometer 46
Can be attached to a simple through-hole formed in the first mold 14 in place of the above-described female screw 36 by other means such as bonding. In each of the above embodiments, the contact member 3
The tip surfaces 34a, 44a of the 4, 44 are shown as flat surfaces orthogonal to their own axes, but are not limited to this.
For example, a contact member having a tip surface having various other shapes such as a spherical shape and an edge shape can be employed.

【0036】図5及び図6は、本発明の第3の実施形態
による高精度成形型50を示す。高精度成形型50は、
第1成形面52を有する第1型54と、第1型54に二
次元的相対移動可能に組付けられ、第1成形面52と協
働する第2成形面56を有する第2型58と、第1型5
4と第2型58とを相対移動させる調整機構60とを具
備して構成される。第1成形面52及び第1型54は、
前述した高精度成形型10、40における第1成形面1
2及び第1型14と実質的に同一の構成を有する。ただ
しこの実施形態では、複数の雌ねじ36が排除されて、
その代わりに第1型54の主部分62に、第1成形面5
2の周囲に一様に分散して第1成形面52に平行に延び
る4つの座付貫通穴64が形成される。
FIGS. 5 and 6 show a high precision mold 50 according to a third embodiment of the present invention. The high precision molding die 50
A first mold 54 having a first molding surface 52, and a second mold 58 having a second molding surface 56 which is mounted on the first mold 54 so as to be movable relative to each other two-dimensionally and cooperates with the first molding surface 52. , First type 5
An adjustment mechanism 60 that relatively moves the fourth mold 4 and the second mold 58 is provided. The first molding surface 52 and the first mold 54 are
First molding surface 1 in high-precision molding dies 10, 40 described above
It has substantially the same configuration as the second and first molds 14. However, in this embodiment, the plurality of female screws 36 are eliminated,
Instead, the main part 62 of the first mold 54 is provided with the first molding surface 5.
There are formed four seated through-holes 64 distributed uniformly around the periphery of the second member 2 and extending parallel to the first molding surface 52.

【0037】第2型58は、平坦な矩形の上面58a
と、上面58aに平行でかつ上面58aよりも小さい平
坦な矩形の下面58bと、それら上下面58a、58b
に斜めに交差するいずれも平坦な4つの側面58cとを
備える角錐台形の部材であり、その上面58aを第1型
54の主部分62の下面62bに密接させて第1型54
の空所66内に収容される。第2成形面56は、前述し
た高精度成形型10、40における第2成形面16と実
質的に同一の構成を有し、第1成形面52と協働して、
例えばプラスチックフェルールの円筒状の心出し部の外
形を画定するキャビティ68を形成する。第2成形面5
6の中心には、例えばプラスチックフェルールの成形時
にコアピン先端部分8(図13)を受容支持するために
使用できる極小径の円筒状の溝70が、中心軸線56a
に沿って形成される。
The second mold 58 has a flat rectangular upper surface 58a.
And a flat rectangular lower surface 58b parallel to the upper surface 58a and smaller than the upper surface 58a, and upper and lower surfaces 58a, 58b
Is a truncated pyramid-shaped member having four flat side surfaces 58c which obliquely intersect with each other.
In the empty space 66. The second molding surface 56 has substantially the same configuration as the second molding surface 16 in the above-described high-precision molding dies 10, 40, and cooperates with the first molding surface 52,
For example, a cavity 68 that defines the outer shape of the cylindrical centering of a plastic ferrule is formed. Second molding surface 5
At the center of 6, a very small diameter cylindrical groove 70 that can be used to receive and support the core pin tip portion 8 (FIG. 13), for example, when molding a plastic ferrule, has a central axis 56a.
Is formed along.

【0038】第2型58の上面58aは、第1型54の
下面62bよりも小さな相似形であり、したがって第2
成形面56の中心軸線56aを第1成形面52の中心軸
線52aに同心配置したときに、第2型58の4つの側
面58cとそれらに対向する第1型54の周壁部分72
の4つの内面72aとの間に、比較的大きな隙間74が
形成される。ここで、第1型54の主部分62に形成し
た4つの貫通穴64は、いずれもこの隙間74に連通す
る位置にある。また本実施形態では、各貫通穴64に関
連してこの隙間74に、調整機構60の当接部材76が
収容される。
The upper surface 58a of the second mold 58 has a similar shape smaller than the lower surface 62b of the first mold 54.
When the central axis 56a of the molding surface 56 is arranged concentrically with the central axis 52a of the first molding surface 52, the four side surfaces 58c of the second mold 58 and the peripheral wall portion 72 of the first mold 54 opposed thereto.
A relatively large gap 74 is formed between the four inner surfaces 72a. Here, the four through holes 64 formed in the main portion 62 of the first mold 54 are all located at positions communicating with the gap 74. In the present embodiment, the contact member 76 of the adjustment mechanism 60 is accommodated in the gap 74 in relation to each through hole 64.

【0039】調整機構60は、第1型54に関連して個
別に位置調節可能に設置される4つの当接部材76と、
第2型58に設けられ、それら当接部材76がそれぞれ
に当接される複数の受け面58cとを備える。この実施
形態では、第2型58の4つの側面58c(正確には各
側面58cの大部分)が、それぞれに受け面58cを構
成する。各当接部材76は、対応の受け面58cに当接
される平坦な端面76aを有する多面体からなり、端面
76aに交差する方向へ移動可能に第1型54に設置さ
れる。調整機構60にはさらに、それら当接部材76を
第1型54に対して個別に移動させる4つの駆動部材7
8が装備される。
The adjusting mechanism 60 includes four abutting members 76 which are individually position-adjustable with respect to the first mold 54,
A plurality of receiving surfaces 58c are provided on the second mold 58, and the abutting members 76 abut against each other. In this embodiment, the four side surfaces 58c (more precisely, most of each side surface 58c) of the second die 58 constitute a receiving surface 58c. Each contact member 76 is formed of a polyhedron having a flat end surface 76a that comes into contact with the corresponding receiving surface 58c, and is mounted on the first mold 54 so as to be movable in a direction intersecting the end surface 76a. The adjusting mechanism 60 further includes four driving members 7 for individually moving the contact members 76 with respect to the first mold 54.
8 will be equipped.

【0040】各当接部材76は、第2型58の対応の受
け面58cに面接触する平坦な端面76aと、端面76
aの反対側で端面76aに鋭角に交差する方向へ延び、
第1型54の対応の内面72aに面接触する平坦な背面
76bと、端面76aに鈍角に交差するとともに背面7
6bに直交する平坦な上面76cとを有する。各当接部
材76の上面76cには、その中心に、背面76bに平
行に延びる雌ねじ80が形成される。各当接部材76
は、その上面76cの雌ねじ80を、第1型54の対応
の貫通穴64に同心状に位置合わせした状態で、隙間7
4に収容される。
Each contact member 76 has a flat end surface 76a in surface contact with a corresponding receiving surface 58c of the second die 58, and an end surface 76a.
a in the direction opposite to the end surface 76a at an acute angle on the opposite side of
A flat back surface 76b in surface contact with the corresponding inner surface 72a of the first mold 54, and a back surface 7 which intersects the end surface 76a at an obtuse angle and
6b and a flat upper surface 76c orthogonal to the upper surface 6b. At the center of the upper surface 76c of each contact member 76, a female screw 80 extending parallel to the rear surface 76b is formed. Each contact member 76
With the female screw 80 on the upper surface 76c concentrically aligned with the corresponding through hole 64 of the first mold 54, the gap 7
4

【0041】各当接部材76を第1型54に対して移動
させる対応の駆動部材78は、第1型54の各貫通穴6
4に挿入支持されるボルト78からなる。各ボルト78
はその頭部で、貫通穴64の座部に支持され、その先端
の雄ねじ部78aが第1型54の空所66内に突出し
て、対応の当接部材76の上面76cに形成した雌ねじ
80に螺着される。したがって各当接部材76は、第1
型54の各内面72aと第2型58の各受け面58cと
の間に密接挟持された状態で、対応の駆動部材すなわち
ボルト78を第1型54の貫通穴64内で回動すること
により、送りねじ構造に従ってボルト78及び雌ねじ8
0の軸線方向、すなわち第1成形面52の中心軸線52
aに平行な方向へ直線的に移動する。
The corresponding driving member 78 for moving each contact member 76 with respect to the first mold 54 is provided in each through hole 6 of the first mold 54.
4 comprises a bolt 78 inserted and supported. Each bolt 78
The head is supported by the seat of the through hole 64, and the male screw portion 78a at the tip projects into the space 66 of the first mold 54, and the female screw 80 formed on the upper surface 76c of the corresponding contact member 76. Is screwed on. Accordingly, each contact member 76 is
When the corresponding driving member, that is, the bolt 78 is rotated in the through hole 64 of the first mold 54 in a state of being tightly held between each inner surface 72a of the mold 54 and each receiving surface 58c of the second mold 58. Bolt 78 and female screw 8 according to the feed screw structure.
0, that is, the center axis 52 of the first molding surface 52
It moves linearly in a direction parallel to a.

【0042】第2型58は、その4つの側面すなわち受
け面58cに対応の当接部材76の端面76aが好まし
くは圧力下で当接されることにより、第1型54の空所
66内で任意の位置に固定的に保持される。この状態
で、第2成形面56の溝70が第1成形面52の中心軸
線52aから偏心している場合には、各駆動部材78を
貫通穴64内で所要方向へ僅かに回動して、第1型54
の下面62bと第2型58の上面58aとを相互密接状
態に維持しつつ、第1型54に対する各当接部材76の
端面76aの位置を個別に(例えば順次に)微調節す
る。それにより、第2型58の各受け面58cが、当接
部材76の端面76aを当接したままの状態で所望方向
へ平行移動し、最終的に、第2成形面56が第1成形面
52に対し予め定めた位置関係、すなわち第2成形面5
6の溝70と第1成形面52の中心軸線52aとの相対
偏心量を可及的に低減した位置関係に位置決めされる。
In the second mold 58, the four side faces, that is, the end faces 76 a of the contact members 76 corresponding to the receiving faces 58 c are preferably brought into contact with each other under pressure, so that the second mold 58 is formed in the space 66 of the first mold 54. It is fixedly held at an arbitrary position. In this state, when the groove 70 of the second molding surface 56 is eccentric from the central axis 52a of the first molding surface 52, each drive member 78 is slightly rotated in the required direction in the through hole 64, First mold 54
While maintaining the lower surface 62b of the second die 58 and the upper surface 58a of the second die 58 in close contact with each other, the position of the end surface 76a of each contact member 76 with respect to the first die 54 is finely adjusted individually (for example, sequentially). Thereby, each receiving surface 58c of the second die 58 moves in parallel in a desired direction while keeping the end surface 76a of the contact member 76 in contact, and finally, the second forming surface 56 becomes the first forming surface. 52, that is, the second molding surface 5
The groove 70 of No. 6 and the center axis 52a of the first molding surface 52 are positioned in a positional relationship in which the relative eccentric amount is reduced as much as possible.

【0043】上記構成を有する高精度成形型50によっ
ても、前述した高精度成形型10と同等の作用効果が奏
されることは理解されよう。とくにこの実施形態では、
複数の当接部材76が、それぞれの端面76aの大部分
で第2型58の対応の受け面58cに面接触するととも
に、第1型54の内面72aと第2型58の受け面58
cとの間に楔状に密接挟持されるので、第2型58を第
1型54の空所66内の所望位置に強固に固定的に保持
できる利点がある。
It will be understood that the high-precision molding die 50 having the above-described configuration also provides the same operational effects as the high-precision molding die 10 described above. Especially in this embodiment,
The plurality of abutting members 76 are in surface contact with the corresponding receiving surfaces 58c of the second mold 58 at most of the end surfaces 76a, and the inner surface 72a of the first mold 54 and the receiving surface 58 of the second mold 58.
Since the second mold 58 is tightly sandwiched between the first mold 54 and the second mold 58, the second mold 58 can be firmly fixedly held at a desired position in the space 66 of the first mold 54.

【0044】図7及び図8は、本発明の第4の実施形態
による高精度成形型90を示す。高精度成形型90は、
第1成形面92を有する第1型94と、第1型94に二
次元的相対移動可能に組付けられ、第1成形面92と協
働する第2成形面96を有する第2型98と、第1型9
4と第2型98とを相対移動させる調整機構100とを
具備して構成される。第1成形面92及び第1型94
は、前述した高精度成形型10、40における第1成形
面12及び第1型14と実質的に同一の構成を有する。
同様に第2成形面96及び第2型98は、高精度成形型
10、40における第2成形面16及び第2型18と実
質的に同一の構成を有する。したがって第2型98は、
その上面98aを第1型94の主部分102の下面10
2bに密接させて第1型94の空所104内に収容され
る。また第2成形面96は、第1成形面92と協働し
て、例えばプラスチックフェルールの円筒状の心出し部
の外形を画定するキャビティ106を形成する。第2成
形面96の中心には、例えばプラスチックフェルールの
成形時にコアピン先端部分8(図13)を受容支持する
ために使用できる極小径の円筒状の溝108が、中心軸
線96aに沿って形成される。
FIGS. 7 and 8 show a high-precision mold 90 according to a fourth embodiment of the present invention. The high precision molding die 90
A first mold 94 having a first molding surface 92, and a second mold 98 having a second molding surface 96 cooperating with the first molding surface 92 and being assembled to the first mold 94 so as to be two-dimensionally relatively movable. , First type 9
4 and an adjustment mechanism 100 for relatively moving the second mold 98. First molding surface 92 and first mold 94
Has substantially the same configuration as the first molding surface 12 and the first mold 14 in the high-precision molding dies 10 and 40 described above.
Similarly, the second molding surface 96 and the second mold 98 have substantially the same configuration as the second molding surface 16 and the second mold 18 in the high-precision molding dies 10 and 40. Therefore, the second mold 98 is
The upper surface 98a is connected to the lower surface 10 of the main portion 102 of the first mold 94.
2b is housed in the cavity 104 of the first mold 94 so as to be in close contact with the space 2b. Also, the second molding surface 96 cooperates with the first molding surface 92 to form a cavity 106 defining the outer shape of a cylindrical centering of, for example, a plastic ferrule. In the center of the second molding surface 96, an extremely small-diameter cylindrical groove 108 that can be used to receive and support the core pin tip portion 8 (FIG. 13) when molding a plastic ferrule, for example, is formed along the central axis 96a. You.

【0045】この実施形態では、第1型94の周壁部分
110の中心から横方向へ偏った位置に、周壁部分11
0の隣接する内面110a同士の交線に近接して開口す
る4つの雌ねじ112が貫通形成される。それら雌ねじ
112は、第1成形面92の中心軸線92aに直交する
仮想平面に沿って、中心軸線92aの周りに等間隔配置
される。また、第1型94の周壁部分110の4つの内
面110aとそれらに対向する第2型98の4つの側面
98cとの間には、前述した高精度成形型10、40に
比べて十分に大きな隙間114が形成される。第1型9
4の周壁部分110に形成した4つの雌ねじ112は、
いずれもこの隙間114に連通する位置にある。また本
実施形態では、各雌ねじ112に関連してこの隙間11
4に、調整機構100の当接部材116が収容される。
In this embodiment, the peripheral wall portion 11 of the first mold 94 is located at a position deviated laterally from the center of the peripheral wall portion 110.
Four female screws 112 that are opened near the intersection of the 0 adjacent inner surfaces 110a are formed through. The female screws 112 are arranged at equal intervals around the central axis 92a along an imaginary plane orthogonal to the central axis 92a of the first forming surface 92. In addition, a space between the four inner surfaces 110a of the peripheral wall portion 110 of the first mold 94 and the four side surfaces 98c of the second mold 98 opposed thereto is sufficiently larger than the high-precision molding dies 10 and 40 described above. A gap 114 is formed. First type 9
Four female screws 112 formed on the peripheral wall portion 110 of the fourth
Each is at a position communicating with the gap 114. Also, in the present embodiment, the gap 11
4 accommodates the contact member 116 of the adjustment mechanism 100.

【0046】調整機構100は、第1型94に関連して
個別に位置調節可能に設置される4つの当接部材116
と、第2型98に設けられ、それら当接部材116がそ
れぞれに当接される複数の受け面98cとを備える。こ
の実施形態では、第2型98の4つの側面98c(正確
には各側面98cの大部分)が、それぞれに受け面98
cを構成する。各当接部材116は、対応の受け面98
cに当接される平坦な端面116aを有する多面体から
なり、端面116aに交差する方向へ移動可能に第1型
94に設置される。調整機構100にはさらに、それら
当接部材116を第1型94に対して個別に移動させる
4つの駆動部材118が装備される。
The adjusting mechanism 100 includes four abutting members 116 which are individually and positionally adjustable with respect to the first mold 94.
And a plurality of receiving surfaces 98c provided on the second mold 98 and contacted by the contact members 116. In this embodiment, the four side faces 98c of the second mold 98 (more precisely, most of each side face 98c) are respectively provided with the receiving faces 98c.
Construct c. Each contact member 116 has a corresponding receiving surface 98.
It is composed of a polyhedron having a flat end surface 116a abutting on the first die 94, and is mounted on the first mold 94 so as to be movable in a direction intersecting the end surface 116a. The adjusting mechanism 100 is further equipped with four driving members 118 for individually moving the contact members 116 with respect to the first mold 94.

【0047】各当接部材116は、第2型98の対応の
受け面98cに面接触する平坦な端面116aと、端面
116aの反対側で端面116aに鋭角に交差する方向
へ延び、第1型94の対応の内面110aに面接触する
平坦な背面116bと、端面116aに鋭角に交差する
とともに背面116bに直交する平坦な側面116cと
を有する。各当接部材116は、その側面116cを、
第1型94の対応の雌ねじ112に対向させた状態で、
隙間114に収容される。
Each contact member 116 extends in a direction intersecting the end face 116a at an acute angle on the opposite side of the end face 116a from the flat end face 116a in surface contact with the corresponding receiving surface 98c of the second mold 98, and 94 has a flat back surface 116b in surface contact with the corresponding inner surface 110a, and a flat side surface 116c intersecting the end surface 116a at an acute angle and orthogonal to the back surface 116b. Each contact member 116 has its side surface 116c
In a state of facing the corresponding female screw 112 of the first mold 94,
It is accommodated in the gap 114.

【0048】各当接部材116を第1型94に対して移
動させる対応の駆動部材118は、第1型94の各雌ね
じ112に螺合可能な雄ねじを外周全体に有して雌ねじ
112に受容される止めねじ118からなる。各止めね
じ118はその先端面118aが、第1型94の空所1
04内に突出して、対応の当接部材116の側面116
cに当接される。したがって各当接部材116は、第1
型94の各内面110aと第2型98の各受け面98c
との間に密接挟持された状態で、対応の駆動部材すなわ
ち止めねじ118を第1型94の雌ねじ112内で回動
することにより、止めねじ118の軸線方向、すなわち
第1成形面92の中心軸線92aに直交する仮想平面に
沿って直線的に移動する。
The corresponding driving member 118 for moving each contact member 116 with respect to the first mold 94 has a male screw which can be screwed to each female screw 112 of the first mold 94 on the entire outer periphery and receives the female screw 112. And a set screw 118. Each set screw 118 has its tip end surface 118a formed in the space 1 of the first mold 94.
04, the side surface 116 of the corresponding contact member 116
c. Accordingly, each contact member 116 is
Each inner surface 110a of the mold 94 and each receiving surface 98c of the second mold 98
When the corresponding driving member, that is, the set screw 118 is rotated within the female screw 112 of the first mold 94 in a state of being tightly held between the first and second molds 94, the axial direction of the set screw 118, that is, the center of the first forming surface 92. It moves linearly along a virtual plane orthogonal to the axis 92a.

【0049】第2型98は、その4つの側面すなわち受
け面98cに対応の当接部材116の端面116aが好
ましくは圧力下で当接されることにより、第1型94の
空所104内で任意の位置に固定的に保持される。この
状態で、第2成形面96の溝108が第1成形面92の
中心軸線92aから偏心している場合には、各駆動部材
118を雌ねじ112内で所要方向へ僅かに回動して、
第1型94の下面102bと第2型98の上面98aと
を相互密接状態に維持しつつ、第1型94に対する各当
接部材116の端面116aの位置を個別に(例えば順
次に)微調節する。それにより、第2型98の各受け面
98cが、当接部材116の端面116aを当接したま
まの状態で所望方向へ平行移動し、最終的に、第2成形
面96が第1成形面92に対し予め定めた位置関係、す
なわち第2成形面96の溝108と第1成形面92の中
心軸線92aとの相対偏心量を可及的に低減した位置関
係に位置決めされる。
In the second mold 98, the four side faces, that is, the end faces 116a of the contact members 116 corresponding to the receiving faces 98c are preferably brought into contact with each other, preferably under pressure, so that the space 104 in the first mold 94 is formed. It is fixedly held at an arbitrary position. In this state, when the groove 108 of the second molding surface 96 is eccentric from the center axis 92a of the first molding surface 92, each driving member 118 is slightly rotated in the required direction within the female screw 112,
While maintaining the lower surface 102b of the first mold 94 and the upper surface 98a of the second mold 98 in close contact with each other, finely adjust the position of the end surface 116a of each contact member 116 with respect to the first mold 94 individually (for example, sequentially). I do. Accordingly, each receiving surface 98c of the second mold 98 is translated in a desired direction while keeping the end surface 116a of the abutting member 116 in contact, and finally, the second forming surface 96 becomes the first forming surface. The position relative to 92 is determined in a predetermined positional relationship, that is, a positional relationship in which the relative eccentricity between the groove 108 of the second molding surface 96 and the central axis 92 a of the first molding surface 92 is reduced as much as possible.

【0050】上記構成を有する高精度成形型90によっ
ても、前述した高精度成形型10と同等の作用効果が奏
されることは理解されよう。とくにこの実施形態では、
複数の当接部材116が、それぞれの端面116aの大
部分で第2型98の対応の受け面98cに面接触すると
ともに、第1型94の内面110aと第2型98の受け
面98cとの間に楔状に密接挟持されるので、第2型9
8を第1型94の空所104内の所望位置に強固に固定
的に保持できる利点がある。
It will be understood that the high-precision molding die 90 having the above-described configuration also provides the same operational effects as the high-precision molding die 10 described above. Especially in this embodiment,
The plurality of abutting members 116 are in surface contact with the corresponding receiving surfaces 98c of the second mold 98 at most of the respective end surfaces 116a, and are formed between the inner surface 110a of the first mold 94 and the receiving surface 98c of the second mold 98. Since it is tightly sandwiched between the two dies 9
8 has an advantage that it can be firmly and fixedly held at a desired position in the space 104 of the first mold 94.

【0051】図9及び図10は、本発明の第5の実施形
態による高精度成形型120を示す。高精度成形型12
0は、調整機構122の駆動部材124の構成以外は、
上記した第4の実施形態による高精度成形型90と実質
的同一の構成を有するので、対応する各構成要素には共
通の参照符号を付してその説明を省略する。
FIGS. 9 and 10 show a high precision mold 120 according to a fifth embodiment of the present invention. High precision mold 12
0, except for the configuration of the driving member 124 of the adjustment mechanism 122,
Since it has substantially the same configuration as the high-precision molding die 90 according to the above-described fourth embodiment, corresponding components are denoted by common reference numerals, and description thereof is omitted.

【0052】調整機構122は、第1型94に関連して
個別に位置調節可能に設置される4つの当接部材116
と、第2型98に設けられ、それら当接部材116がそ
れぞれに当接される4つの受け面98cと、それら当接
部材116を第1型94に対して個別に移動させる4つ
の駆動部材124とを備える。各駆動部材124は、第
1型94の周壁部分110に貫通形成された各雌ねじ1
12すなわち取付穴112に取付けられるマイクロメー
タ126のスピンドルヘッド124からなる。各スピン
ドルヘッド124はその先端面124aが、第1型94
の空所104内に突出して、対応の当接部材116の側
面116cに当接される。したがって各当接部材116
は、第1型94の各内面110aと第2型98の各受け
面98cとの間に密接挟持された状態で、対応のマイク
ロメータ126を操作してそのスピンドルヘッド124
を第1型94の取付穴112内で軸線方向へ移動させる
ことにより、スピンドルヘッド124の軸線方向、すな
わち第1成形面92の中心軸線92aに直交する仮想平
面に沿って直線的に移動する。
The adjusting mechanism 122 includes four abutting members 116 which are individually and positionally adjustable with respect to the first mold 94.
And four receiving surfaces 98c provided on the second mold 98 to contact the contact members 116 with each other, and four driving members for individually moving the contact members 116 with respect to the first mold 94. 124. Each drive member 124 is provided with a female screw 1 formed through the peripheral wall 110 of the first die 94.
12, ie, a spindle head 124 of a micrometer 126 attached to the attachment hole 112. Each spindle head 124 has a tip surface 124a having a first mold 94
And abuts against the side surface 116c of the corresponding contact member 116. Therefore, each contact member 116
Is operated by operating the corresponding micrometer 126 in a state of being tightly held between each inner surface 110a of the first mold 94 and each receiving surface 98c of the second mold 98, and the spindle head 124 thereof is operated.
Is moved in the axial direction in the mounting hole 112 of the first die 94, so that it moves linearly along the axial direction of the spindle head 124, that is, along the virtual plane orthogonal to the central axis 92 a of the first forming surface 92.

【0053】高精度成形型120では、4つのマイクロ
メータ126を操作して対応の当接部材116を第2型
98の対応の受け面98cに当接することにより、第2
型98が第1型94の空所104内で任意の位置に固定
的に保持される。この状態で、第2成形面96の溝10
8が第1成形面92の中心軸線92aから偏心している
場合には、4つのマイクロメータ126を個別(例えば
順次に)に操作して、第1型94の下面102bと第2
型98の上面98aとを相互密接状態に維持しつつ、第
1型94に対するそれぞれの当接部材116の端面11
6aの位置を微調節する。それにより、第2型98の各
受け面98cが、当接部材116の端面116aを当接
したままの状態で所望方向へ平行移動し、最終的に、第
2成形面96が第1成形面92に対し予め定めた位置関
係、すなわち第2成形面96の溝108と第1成形面9
2の中心軸線92aとの相対偏心量を可及的に低減した
位置関係に位置決めされる。
In the high-precision molding die 120, the four micrometers 126 are operated to bring the corresponding contact members 116 into contact with the corresponding receiving surfaces 98 c of the second die 98, whereby the second
The mold 98 is fixedly held at an arbitrary position in the space 104 of the first mold 94. In this state, the groove 10 of the second molding surface 96
8 is eccentric from the central axis 92a of the first molding surface 92, the four micrometers 126 are individually (for example, sequentially) operated to move the lower surface 102b of the first die 94 and the second
While maintaining the upper surface 98a of the mold 98 in close contact with each other, the end surface 11
Finely adjust the position of 6a. Accordingly, each receiving surface 98c of the second mold 98 is translated in a desired direction while keeping the end surface 116a of the abutting member 116 in contact, and finally, the second forming surface 96 becomes the first forming surface. 92, that is, the groove 108 of the second molding surface 96 and the first molding surface 9
The two are positioned in a positional relationship that minimizes the amount of relative eccentricity with the center axis 92a.

【0054】上記構成を有する高精度成形型120によ
っても、前述した高精度成形型90と同等の作用効果が
奏されることは理解されよう。とくにこの実施形態で
は、マイクロメータ126のスピンドルヘッド124を
駆動部材124として採用したので、当接部材116の
微少な移動操作が容易になる利点がある。なお、マイク
ロメータ126は、上記した雌ねじ112の代わりに第
1型94に形成した単純な貫通穴に、例えば接着等の他
の手段で取付けることもできる。また、上記した第4及
び第5の実施形態では、駆動部材118、124の先端
面118a、124aを、それ自体の軸線に直交する平
坦面として図示したが、これに限定されず、例えば球
状、エッジ状等の他の様々な形状の先端面を有する駆動
部材を採用することができる。
It will be understood that the high-precision molding die 120 having the above-described configuration also provides the same operational effects as the high-precision molding die 90 described above. In particular, in this embodiment, since the spindle head 124 of the micrometer 126 is employed as the driving member 124, there is an advantage that the minute moving operation of the contact member 116 is facilitated. Note that the micrometer 126 can be attached to a simple through hole formed in the first mold 94 instead of the female screw 112 by other means such as bonding. Further, in the above-described fourth and fifth embodiments, the distal end surfaces 118a and 124a of the driving members 118 and 124 are illustrated as flat surfaces orthogonal to the axis of the driving members 118 and 124. However, the present invention is not limited thereto. A drive member having a tip surface of various other shapes such as an edge shape can be employed.

【0055】本発明に係る高精度成形型は、上記した各
実施形態の構成に限定されず、様々な変形を施すことが
できる。例えば、第2型を第1型の空所内で二次元的全
方位に移動できることを前提条件として、当接部材の個
数及び配置や、第2型の受け面の形状、個数及び配置
を、上記実施形態以外の様々な形態に変更することもで
きる。ただし、上記各実施形態のように、第2型の複数
の受け面が複数の側面に規則的に分配して設けられ、そ
れぞれの受け面の略中心にいずれも同一構造の当接部材
を当接させる構成とすることが、第2型を所要量移動さ
せるための複数の当接部材の操作を均一化できる点で有
利である。また、第1型の第1成形面及び第2型の第2
成形面は、上記各実施形態の形状に限定されず、互いに
協働してキャビティを形成することを前提として、様々
な形状とすることができる。
The high-precision mold according to the present invention is not limited to the configuration of each of the above-described embodiments, and various modifications can be made. For example, assuming that the second mold can be moved in a two-dimensional omnidirectional manner in the space of the first mold, the number and arrangement of the contact members and the shape, number and arrangement of the receiving surface of the second mold are described above. Various forms other than the embodiment can be changed. However, as in each of the above embodiments, a plurality of receiving surfaces of the second type are regularly distributed and provided on a plurality of side surfaces, and a contact member having the same structure is applied to substantially the center of each receiving surface. The configuration of contact is advantageous in that the operations of the plurality of contact members for moving the second mold by a required amount can be made uniform. Also, the first molding surface of the first mold and the second molding surface of the second mold
The molding surface is not limited to the shape of each of the above-described embodiments, and can be formed into various shapes on the assumption that the cavities are formed in cooperation with each other.

【0056】また、上記した各実施形態において、例え
ばプラスチックフェルールを成形するためにコアピン先
端部分を第2型18、58、98の第2成形面16、5
6、96に設けた溝32、70、108に挿入する場合
には、溝32、70、108の円筒状内周面とコアピン
先端部分の円筒状外周面との間に挿入作業を容易にする
ためのμm オーダの微小隙間が形成されるようになって
いる。このような構成では、プラスチックフェルールの
成形工程において、溝32、70、108内でのμm オ
ーダの微小隙間に起因して溶融樹脂材料の流動圧力下で
コアピン先端部分が僅かに変位することが危惧される。
図11は、このような危惧を排除できる本発明の第6の
実施形態による高精度成形型130を示す。
In each of the above-mentioned embodiments, for example, in order to mold a plastic ferrule, the tip of the core pin is connected to the second molding surfaces 16, 5 of the second dies 18, 58, 98.
When inserting into the grooves 32, 70, 108 provided in 6, 96, the insertion work is facilitated between the cylindrical inner peripheral surface of the grooves 32, 70, 108 and the cylindrical outer peripheral surface of the core pin tip portion. For this purpose, a minute gap of the order of μm is formed. In such a configuration, in the molding process of the plastic ferrule, there is a concern that the tip of the core pin may be slightly displaced under the flow pressure of the molten resin material due to the minute gap in the order of μm in the grooves 32, 70, and 108. It is.
FIG. 11 shows a high-precision mold 130 according to a sixth embodiment of the present invention that can eliminate such fears.

【0057】高精度成形型130は、筒状の第1成形面
132及び第1成形面132に直交する平坦な第2成形
面134を有する型136と、第1成形面132の中心
軸線132a上に配置されて先端で第2成形面134上
に支持される段付円柱状のコアピン138とを備えて構
成される。高精度成形型130の型136は、例えば図
12に示すようなプラスチックフェルール成形用の下型
として、好適に使用できる。この場合、型136に組合
せて上型140が使用され、両型136、140の間に
プラスチックフェルールの外形を画定するキャビティ1
42が形成される。なお、図示のように型136は、第
1成形面132を有する第1型136aと、第2成形面
134を有する第2型136bとを組合せて構成でき
る。
The high-precision molding die 130 includes a mold 136 having a cylindrical first molding surface 132 and a flat second molding surface 134 orthogonal to the first molding surface 132, and a central axis 132 a of the first molding surface 132. And a stepped cylindrical core pin 138 supported at the tip on the second molding surface 134. The mold 136 of the high-precision mold 130 can be suitably used, for example, as a lower mold for plastic ferrule molding as shown in FIG. In this case, the upper mold 140 is used in combination with the mold 136, and the cavity 1 defining the outer shape of the plastic ferrule between the two molds 136, 140 is used.
42 are formed. As shown, the mold 136 can be configured by combining a first mold 136a having a first molding surface 132 and a second mold 136b having a second molding surface 134.

【0058】コアピン138は、キャビティ142内の
所定位置に中子として配置され、それによりプラスチッ
クフェルールの素線保持孔及び心線保持孔を成形する。
コアピン138は、太径の軸線方向後方部分138a
で、上型140に設けた座付貫通穴144に摺動可能に
支持されるとともに、後端の輪縁部分142で、貫通穴
144の座部144aに係合可能に配置される。コアピ
ン138の輪縁部分142と上型140との間には、コ
アピン138をそれ自体の軸線方向前方へ付勢する付勢
手段として、圧縮ばね146が設置される。また、コア
ピン138の極細径の軸線方向先端部分138bには、
円錐状に縮径する先端148が設けられる。他方、型1
36の第2成形面134にはその中心に、コアピン13
8の先端148を受容支持する円錐状の溝150が形成
される。
The core pin 138 is arranged as a core at a predetermined position in the cavity 142, thereby forming a wire holding hole and a core wire holding hole of the plastic ferrule.
The core pin 138 has a large diameter axial rear portion 138a.
Thus, it is slidably supported by the through hole 144 with a seat provided in the upper die 140, and is disposed so as to be engageable with the seat portion 144 a of the through hole 144 at the rear edge 142. A compression spring 146 is provided between the edge portion 142 of the core pin 138 and the upper die 140 as urging means for urging the core pin 138 forward in its own axial direction. In addition, the extremely thin axial end portion 138b of the core pin 138 has
A conical tip 148 is provided. On the other hand, type 1
The second molding surface 134 has a core pin 13 at its center.
A conical groove 150 is formed to receive and support the tip 148 of the fin 8.

【0059】型136、コアピン138及び上型140
を正確に組合せると、コアピン138はその先端148
が型136の第2成形面134の溝150に受容される
とともに、後端の輪縁部分142が圧縮ばね146の付
勢に抗して上型140の貫通穴144の座部144aか
ら上方へ離れて配置される。この状態で、圧縮ばね14
6の付勢力により、コアピン138の先端148が第2
成形面134の溝150に圧力下で押し込まれ、先端1
48の円錐状外周面148aが溝150の円錐状内周面
150aに密接する。その結果、コアピン138は、特
にその極細径の先端部分138bが、キャビティ142
に注入される溶融樹脂材料の流動圧力に抗して所定位
置、すなわち第1成形面132の中心軸線132a上に
安定的に保持される。
The mold 136, the core pin 138 and the upper mold 140
Are correctly combined, the core pin 138 has its tip 148
Is received in the groove 150 of the second molding surface 134 of the mold 136, and the rear edge portion 142 rises upward from the seat 144 a of the through hole 144 of the upper mold 140 against the bias of the compression spring 146. Placed away. In this state, the compression spring 14
6 causes the tip 148 of the core pin 138 to move to the second position.
Pressed into the groove 150 of the molding surface 134 under pressure,
The 48 conical outer peripheral surface 148a is in close contact with the conical inner peripheral surface 150a of the groove 150. As a result, the core pin 138 has a very small diameter tip portion 138b,
Is stably held at a predetermined position, that is, on the central axis 132 a of the first molding surface 132, against the flow pressure of the molten resin material injected into the mold.

【0060】このように、高精度成形型130を用いて
プラスチックフェルールを成形すれば、コアピン138
の先端部分138bを第1成形面132の中心軸線13
2a上に高精度に位置決め保持できるので、プラスチッ
クフェルールの心出し部は、その外周面に対する素線保
持孔の偏心量が1μm 以下となるような、極めて高い寸
法精度で成形されることになる。なお、第2成形面13
4に設けられる円錐状の溝150の構成を、前述した第
1〜第5の実施形態による高精度成形型10、40、5
0、90、120に適用すれば、プラスチックフェルー
ルの成形精度をさらに可及的に向上できることが理解さ
れよう。
As described above, if the plastic ferrule is molded using the high-precision molding die 130, the core pin 138 is formed.
Of the first molding surface 132 with the center axis 13 of the first molding surface 132
Since the centering portion of the plastic ferrule can be positioned and held with high precision on the 2a, the centering portion of the plastic ferrule is formed with extremely high dimensional accuracy such that the amount of eccentricity of the wire holding hole with respect to the outer peripheral surface is 1 μm or less. The second molding surface 13
The configuration of the conical groove 150 provided in the high precision molds 10, 40, 5 according to the first to fifth embodiments described above.
It will be understood that the application to 0, 90 and 120 can further improve the molding accuracy of the plastic ferrule as much as possible.

【0061】[0061]

【発明の効果】以上の説明から明らかなように、本発明
に係る高精度成形型は、第1成形面を有する第1型及び
第2成形面を有する第2型の加工精度及び組付精度に依
存せずに、第1成形面と第2成形面とを予め定めた位置
関係に可及的高精度で位置決めすることができる。ま
た、本発明に係る高精度成形型は、第2成形面上でのコ
アピン先端部分の変位を可及的に抑制することができ
る。したがって、本発明に係る高精度成形型を例えばプ
ラスチックフェルールの成形工程に使用すれば、特に心
出し部の外周面に対する素線保持孔の偏心量を1μm 以
下とするような、極めて高い寸法精度で心出し部を成形
することができる。
As is apparent from the above description, the high-precision molding die according to the present invention has a processing accuracy and an assembly accuracy of the first die having the first molding surface and the second die having the second molding surface. , And the first molding surface and the second molding surface can be positioned in a predetermined positional relationship with as high a precision as possible. Further, the high-precision molding die according to the present invention can suppress displacement of the tip portion of the core pin on the second molding surface as much as possible. Therefore, when the high-precision molding die according to the present invention is used in, for example, a molding process of a plastic ferrule, the eccentricity of the wire holding hole with respect to the outer peripheral surface of the centering portion is 1 μm or less. The centering part can be formed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1の実施形態による高精度成形型の
平面図である。
FIG. 1 is a plan view of a high-precision molding die according to a first embodiment of the present invention.

【図2】図1の高精度成形型の線II−IIに沿った断面図
である。
FIG. 2 is a cross-sectional view of the high-precision mold of FIG. 1 taken along line II-II.

【図3】本発明の第2の実施形態による高精度成形型の
平面図である。
FIG. 3 is a plan view of a high-precision mold according to a second embodiment of the present invention.

【図4】図3の高精度成形型の線IV−IVに沿った断面図
である。
FIG. 4 is a cross-sectional view of the high-precision mold of FIG. 3 taken along line IV-IV.

【図5】本発明の第3の実施形態による高精度成形型の
平面図である。
FIG. 5 is a plan view of a high-precision mold according to a third embodiment of the present invention.

【図6】図5の高精度成形型の線VI−VIに沿った断面図
である。
FIG. 6 is a cross-sectional view of the high-precision mold shown in FIG. 5, taken along line VI-VI.

【図7】本発明の第4の実施形態による高精度成形型の
平面図である。
FIG. 7 is a plan view of a high-precision mold according to a fourth embodiment of the present invention.

【図8】図7の高精度成形型の線VIII−VIIIに沿った断
面図である。
FIG. 8 is a cross-sectional view of the high-precision mold of FIG. 7 taken along line VIII-VIII.

【図9】本発明の第5の実施形態による高精度成形型の
平面図である。
FIG. 9 is a plan view of a high-precision molding die according to a fifth embodiment of the present invention.

【図10】図9の高精度成形型の線X−Xに沿った断面
図である。
FIG. 10 is a cross-sectional view of the high-precision molding die of FIG. 9 taken along line XX.

【図11】本発明の第6の実施形態による高精度成形型
の部分拡大断面図である。
FIG. 11 is a partially enlarged cross-sectional view of a high-precision mold according to a sixth embodiment of the present invention.

【図12】従来のプラスチックフェルール成形型の断面
図である。
FIG. 12 is a sectional view of a conventional plastic ferrule mold.

【図13】図12の成形型の部分拡大断面図である。FIG. 13 is a partially enlarged sectional view of the molding die of FIG.

【符号の説明】[Explanation of symbols]

10、40、50、90、120、130…高精度成形
型 12、52、92、132…第1成形面 14、54、94、136a…第1型 16、56、96、134…第2成形面 18、58、98、136b…第2型 18c、58c、98c…受け面 20、42、60、100、122…調整機構 26、66、104…空所 32、70、108、150…溝 34、44、76、116…当接部材 46、126…マイクロメータ 78、118、124…駆動部材 138…コアピン 146…圧縮ばね 148…先端
10, 40, 50, 90, 120, 130: High-precision molding die 12, 52, 92, 132: First molding surface 14, 54, 94, 136a: First die 16, 56, 96, 134: Second molding Surface 18, 58, 98, 136b Second die 18c, 58c, 98c Receiving surface 20, 42, 60, 100, 122 Adjustment mechanism 26, 66, 104 Empty space 32, 70, 108, 150 Groove 34 , 44, 76, 116 contact member 46, 126 micrometer 78, 118, 124 drive member 138 core pin 146 compression spring 148 tip

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 第1成形面を有する第1型と、該第1型
に二次元的相対移動可能に組付けられ、該第1成形面と
協働する第2成形面を有する第2型と、該第1型と該第
2型とを相対移動させて該第1成形面と該第2成形面と
の相対位置を調整する調整機構とを具備する高精度成形
型であって、 前記調整機構は、前記第1型に関連して個別に位置調節
可能に設置される複数の当接部材と、前記第2型に設け
られ、該複数の当接部材がそれぞれに当接される複数の
受け面とを具備し、該第1型に対する該複数の当接部材
の位置を個別に調節することにより、該第2型の該複数
の受け面を所望方向へ平行移動させて、前記第2成形面
を前記第1成形面に対し予め定めた位置関係に位置決め
するように構成されること、を特徴とする高精度成形
型。
1. A first mold having a first molding surface, and a second mold having a second molding surface which is assembled to the first mold so as to be movable two-dimensionally and cooperates with the first molding surface. A high-precision molding die comprising: a first die and a second die; and an adjusting mechanism for adjusting a relative position between the first molding surface and the second molding surface by relatively moving the first die and the second die. The adjusting mechanism includes a plurality of abutting members that are individually installed so as to be position-adjustable in relation to the first mold, and a plurality of abutting members that are provided on the second mold and the plurality of abutting members respectively abut. A receiving surface of the second die, by individually adjusting the positions of the plurality of abutting members with respect to the first die, thereby translating the plurality of receiving surfaces of the second die in a desired direction, (2) A high-precision molding die, wherein the molding surface is configured to be positioned in a predetermined positional relationship with respect to the first molding surface.
【請求項2】 前記第2型が、前記第2成形面を含む主
面と、該主面に交差する方向へ延びる複数の側面とを有
し、前記複数の受け面が該複数の側面に規則的に分配し
て設けられる請求項1に記載の高精度成形型。
2. The second mold has a main surface including the second molding surface and a plurality of side surfaces extending in a direction intersecting the main surface, and the plurality of receiving surfaces are provided on the plurality of side surfaces. The high-precision mold according to claim 1, which is provided in a regular distribution.
【請求項3】 前記複数の当接部材の各々が、前記受け
面に当接される軸線方向先端面を有する実質的円筒体か
らなり、それ自体の軸線方向へ移動可能に前記第1型に
設置される請求項1又は2に記載の高精度成形型。
3. Each of said plurality of abutment members comprises a substantially cylindrical body having an axial tip end surface abutting said receiving surface, said first member being movable in its own axial direction. The high-precision mold according to claim 1, which is installed.
【請求項4】 前記第1型に複数の雌ねじが貫通形成さ
れ、前記複数の当接部材の各々が、該複数の雌ねじの各
々に螺合可能な雄ねじを有して該雌ねじに受容される請
求項3に記載の高精度成形型。
4. A plurality of female screws are formed through the first mold, and each of the plurality of abutting members has a male screw that can be screwed to each of the plurality of female screws and is received by the female screw. The high-precision mold according to claim 3.
【請求項5】 前記第1型に複数の取付穴が貫通形成さ
れ、前記複数の当接部材の各々が、該複数の取付穴の各
々に取付けられるマイクロメータのスピンドルヘッドか
らなる請求項3に記載の高精度成形型。
5. The method according to claim 3, wherein a plurality of mounting holes are formed through the first mold, and each of the plurality of abutting members comprises a micrometer spindle head mounted in each of the plurality of mounting holes. High-precision mold described.
【請求項6】 前記複数の当接部材の各々が、前記受け
面に当接される平坦な端面を有して、該端面に交差する
方向へ移動可能に前記第1型に設置される多面体からな
り、該複数の当接部材を該第1型に対して個別に移動さ
せる複数の駆動部材がさらに具備される請求項1又は2
に記載の高精度成形型。
6. A polyhedron, wherein each of the plurality of abutting members has a flat end surface abutting on the receiving surface, and is mounted on the first mold so as to be movable in a direction intersecting the end surface. And a plurality of driving members for individually moving the plurality of contact members with respect to the first mold.
High-precision mold described in 1.
【請求項7】 前記第1型に複数の穴が貫通形成され、
前記複数の駆動部材の各々が、該複数の穴の各々に支持
されて前記複数の当接部材の各々に螺着されるボルトか
らなる請求項6に記載の高精度成形型。
7. A plurality of holes are formed through the first mold,
7. The high-precision molding die according to claim 6, wherein each of the plurality of driving members comprises a bolt supported by each of the plurality of holes and screwed to each of the plurality of contact members.
【請求項8】 前記第1型に複数の雌ねじが貫通形成さ
れ、前記複数の駆動部材の各々が、該複数の雌ねじの各
々に螺合可能な雄ねじを有して該雌ねじに受容される請
求項6に記載の高精度成形型。
8. A plurality of internal threads are formed through the first mold, and each of the plurality of driving members has an external thread that can be screwed to each of the internal threads and is received by the internal threads. Item 7. A high-precision mold according to Item 6.
【請求項9】 前記第1型に複数の取付穴が貫通形成さ
れ、前記複数の駆動部材の各々が、該複数の取付穴の各
々に取付けられるマイクロメータのスピンドルヘッドか
らなる請求項6に記載の高精度成形型。
9. The first mold according to claim 6, wherein a plurality of mounting holes are formed through the first mold, and each of the plurality of driving members comprises a micrometer spindle head mounted in each of the plurality of mounting holes. High precision mold.
【請求項10】 筒状の第1成形面及び該第1成形面に
直交する平坦な第2成形面を有する型と、該第1成形面
の中心軸線上に配置されて先端で該第2成形面上に支持
されるコアピンとを具備する高精度成形型であって、 前記コアピンは円錐状に縮径する先端を有し、前記型の
前記第2成形面に、該コアピンの該先端を受容する円錐
状の溝が形成され、 前記コアピンの前記先端を前記第2成形面の前記溝に圧
力下で押し込むように作用する付勢手段を具備するこ
と、を特徴とする高精度成形型。
10. A mold having a cylindrical first molding surface and a flat second molding surface orthogonal to the first molding surface, and a mold disposed on a central axis of the first molding surface and having a second end formed at a tip thereof. And a core pin supported on a molding surface, wherein the core pin has a tip that reduces in diameter in a conical shape, and the tip of the core pin is attached to the second molding surface of the mold. A high-precision molding die, comprising: a receiving groove formed with a conical groove; and a biasing means operable to press the tip of the core pin into the groove of the second molding surface under pressure.
JP2000058010A 2000-02-29 2000-02-29 High precision mold Expired - Fee Related JP4544684B2 (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013000402B4 (en) * 2012-01-20 2017-08-17 Fanuc Corporation Injection molding machine with a mold installation position adjustment mechanism
CN112476978A (en) * 2020-07-30 2021-03-12 广东天启电器有限公司 Antiseep IH rice cooker production injection mold convenient to dismantle
WO2021197599A1 (en) * 2020-04-01 2021-10-07 Ev Group E. Thallner Gmbh Device and method for injection molding

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06278141A (en) * 1993-03-26 1994-10-04 Furukawa Electric Co Ltd:The Plastic molding machine
JPH08201656A (en) * 1995-01-25 1996-08-09 Fujikura Ltd Mold for multi-fiber connector

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06278141A (en) * 1993-03-26 1994-10-04 Furukawa Electric Co Ltd:The Plastic molding machine
JPH08201656A (en) * 1995-01-25 1996-08-09 Fujikura Ltd Mold for multi-fiber connector

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013000402B4 (en) * 2012-01-20 2017-08-17 Fanuc Corporation Injection molding machine with a mold installation position adjustment mechanism
WO2021197599A1 (en) * 2020-04-01 2021-10-07 Ev Group E. Thallner Gmbh Device and method for injection molding
CN112476978A (en) * 2020-07-30 2021-03-12 广东天启电器有限公司 Antiseep IH rice cooker production injection mold convenient to dismantle

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