JP2001138352A - Method of molding unit type imitation rock panel, and imitation rock panel - Google Patents
Method of molding unit type imitation rock panel, and imitation rock panelInfo
- Publication number
- JP2001138352A JP2001138352A JP32080099A JP32080099A JP2001138352A JP 2001138352 A JP2001138352 A JP 2001138352A JP 32080099 A JP32080099 A JP 32080099A JP 32080099 A JP32080099 A JP 32080099A JP 2001138352 A JP2001138352 A JP 2001138352A
- Authority
- JP
- Japan
- Prior art keywords
- imitation rock
- rock panel
- panel
- mold
- divided
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Panels For Use In Building Construction (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、各種施設内に設置
するユニット式Ｆ・Ｒ・Ｐ、フェノールＦ・Ｒ・Ｐ、Ｇ
・Ｒ・Ｃ等で成形した擬岩パネルの成形方法及び擬岩パ
ネルに関するものである。TECHNICAL FIELD The present invention relates to a unit type FRP, phenol FRP, G installed in various facilities.
The present invention relates to a method for forming a pseudo rock panel formed by R / C or the like and a pseudo rock panel.
【０００２】[0002]
【従来の技術】従来の擬岩パネルの成形方法は、予め数
十種類の不定形の生産型を準備し、この生産型により型
枠内で製品を成形し、現場で適宜組み合わせ、個々の製
品を製品の正面よりコンクリート躯体やアングル等へア
ンカーで夫々取り付けると共に、隣接する製品との連結
部は裏面からガラスマットを積層し、表面からパテで仕
上げていた。そして、アンカーの前面への突出部付近も
パテで隠していた。又従来の擬岩パネルはフランジ部が
存在しない。2. Description of the Related Art In a conventional method for forming a pseudo rock panel, dozens of types of irregular-shaped production dies are prepared in advance, products are formed in a mold frame using the production dies, and are appropriately combined on site to combine individual products. Anchors were attached to the concrete frame and angles from the front of the product, respectively, and glass mats were laminated from the back to connect with the adjacent products, and putty was finished from the front. The putty near the front of the anchor was also hidden with putty. Further, the conventional artificial rock panel has no flange portion.
【０００３】[0003]
【発明が解決しようとする課題】上記従来の成形方法で
成形されたパネルは、現場での取り付けに際し、パネル
が不定形であるから連結部が合わない時は、製品の一部
を削り取り合わせなければならず、組み合わせが非常に
困難であった。又、連結部は前記のようにパテで目地部
の処理を施さなければならないと共に、各パネルの躯体
への取り付けもパネルが大きい部分となると一箇所では
済まず、数箇所アンカーで固定しなければならず、その
都度アンカーの前面への突出部付近をパテで隠さなけれ
ばならないので、非常に面倒で作業能率も悪かったので
ある。When the panel formed by the above-mentioned conventional molding method is attached at the site and the connection portion does not fit because the panel is indefinite, a part of the product must be cut off and assembled. And the combination was very difficult. In addition, the joints must be treated with joints with putty as described above, and the attachment of each panel to the frame is not required at one place when the panel is a large part, and it must be fixed with several anchors. In addition, each time the protruding part near the front of the anchor had to be covered with putty, it was very troublesome and the work efficiency was poor.
【０００４】上記点より本発明は、現場での組み立てや
取り付けが容易で作業能率の向上を図ることを可能とし
た、ユニット式擬岩パネルの成形方法及び擬岩パネルを
提供しようとするものである。In view of the above, it is an object of the present invention to provide a method of forming a unit type pseudo rock panel and a pseudo rock panel which are easy to assemble and mount on site and can improve work efficiency.
【０００５】[0005]
【課題を解決するための手段】上記課題を解決するため
本発明方法は、工場で擬岩壁の原型を設計通りに製作
し、この原型を複数個に分割した後、分割した原型をも
とに夫々の生産型を作成し、この生産型を上面が開口し
た型枠内に一定の高さの台上に載せて収容し、型枠内で
周囲に背面向きのフランジ部を設けた擬岩パネルのユニ
ットに夫々成形することを特徴とするものである。又、
本発明擬岩パネルは、擬岩パネル本体の周囲に背面向き
のフランジ部を設けたものである。According to the method of the present invention, a prototype of a simulated rock wall is manufactured at a factory as designed, and the prototype is divided into a plurality of pieces. Each production mold was created, and this production mold was placed on a platform with a certain height in a mold with an open top and housed, and a pseudo-rock panel with a rearward facing flange was provided around the inside of the mold. It is characterized in that each is molded into a unit. or,
The pseudo rock panel of the present invention is provided with a back-facing flange portion around the pseudo rock panel main body.
【０００６】本発明は、原型を複数個に分割し、これを
もとに複数個の生産型を作成する。そして、生産型を型
枠内に入れ、成形する前に生産型を一定の高さの台上に
載せて収容するため、成形時に生産型の表面から周囲の
型枠の内側壁に沿って材料で成形すれば、型枠の内側壁
に沿った箇所がフランジ部として成形される。According to the present invention, a prototype is divided into a plurality of pieces, and a plurality of production molds are created based on the divided pieces. Then, the production mold is put into the mold, and before molding, the production mold is placed on a table of a certain height and accommodated. In this case, the portion along the inner wall of the mold is formed as a flange.
【０００７】このフランジ部の高さは一定の高さの台上
に生産型を載置してあるため、総て同一高さとなる。よ
って、組み合わせは設計図を見ながら岩の表面の模様だ
け合わせればフランジ部により容易に連結が可能とな
る。そして、擬岩パネルはフランジ部は背面向きに形成
されているため、フランジ部は正面から視認できないの
で体裁も良いと共に、フランジ部同士の連結のため連結
部に隙間が生じないので、目地処理は必ずしも必要とし
ない。又、フランジ部が形成されていると、製品が安定
して設置できる。The heights of the flanges are all the same because the production mold is mounted on a table of a fixed height. Therefore, the combination can be easily performed by the flange portion if only the pattern of the rock surface is matched while looking at the design drawing. And since the flange part of the pseudo rock panel is formed so as to face the back, the flange part is not visible from the front, so the appearance is good and there is no gap in the connection part because the flange parts are connected, so the joint treatment is not necessarily do not need. Further, when the flange portion is formed, the product can be stably installed.
【０００８】[0008]
【発明の実施の形態】以下、本発明の一実施の形態を図
面に基づき説明する。図１乃至図７は、本発明ユニット
式擬岩パネルの成形方法の工程を示したものである。本
発明方法は、先ず工場で擬岩壁の原型１を設計通りのデ
ザインに合わせ、マスター用岩場をＦ・Ｒ・Ｐ製擬岩で
製作する（図１）。DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to the drawings. 1 to 7 show steps of a method of forming a unit type pseudo rock panel of the present invention. According to the method of the present invention, first, a prototype 1 of a pseudo rock wall is matched with a design as designed at a factory, and a master rock is manufactured from pseudo rock made of FRP (FIG. 1).
【０００９】次に、原型１を長方形・正方形等にカッタ
ーで切断する（図２）。分割された原型１Ａをもとにシ
リコンゴムで型取り、夫々の生産型２を作成する（図
３）。この生産型２を一定の高さに形成された枠台３上
に載せ（図４）、上面が開口した鋼製の型枠４内に収容
する（図５）。尚、生産型２は型枠４に収容された時
に、生産型２の周囲が丁度型枠４の内側に適合して収容
されるサイズに原型１Ａが切断されている。Next, the prototype 1 is cut into a rectangle, a square or the like by a cutter (FIG. 2). Based on the divided prototypes 1A, molds are made with silicone rubber to produce respective production molds 2 (FIG. 3). The production mold 2 is placed on a frame 3 formed at a certain height (FIG. 4), and is housed in a steel mold 4 having an open upper surface (FIG. 5). When the production mold 2 is accommodated in the mold 4, the prototype 1 </ b> A is cut to a size that fits around the production mold 2 just inside the mold 4.
【００１０】そして、成形は生産型２に原材料としてゲ
ルコート樹脂を塗布又は吹き付け、ガラスマット又は炭
素繊維を当着し、更に樹脂を含浸させる。この際、生産
型２の周端縁から型枠４の内側壁に沿っても同様にゲル
コート樹脂とガラスマット又は炭素繊維を使用し、一挙
に周囲に一定の高さのフランジ部５Ａを有するＦ・Ｒ・
Ｐ製擬岩パネル５が成形される（図７）。The molding is performed by applying or spraying a gel coat resin as a raw material to the production mold 2, applying a glass mat or carbon fiber, and further impregnating the resin. At this time, the gel mold resin and the glass mat or the carbon fiber are similarly used from the peripheral edge of the production mold 2 to the inner wall of the mold frame 4, and the flange 5A having a fixed height around the periphery at once is used.・ R ・
The artificial rock panel 5 made of P is formed (FIG. 7).
【００１１】尚、原材料としてＦ・Ｒ・Ｐのみならずフ
ェノール樹脂を使用することにより、不燃性のフェノー
ルＦ・Ｒ・Ｐ製擬岩パネルを成形することもできるし、
原材料としてＧ・Ｒ・Ｃを使用することにより、不燃性
のＧ・Ｒ・Ｃ擬岩パネルを成形することもできる。又表
面仕上げとして成形されたパネルに後から塗装着色する
ことができる。 このように、以下、順次各生産型２よ
り擬岩パネル５を成形し、これを現場で設計通りのデザ
インに組み合わせ、フランジ部５Ａをボルト及びナット
６で締結する。図８は、ユニットとした擬岩パネル５を
連結した状態を示す背面図である。By using not only F.R.P. but also phenolic resin as a raw material, non-combustible phenolic F.R.P.
By using GRC as a raw material, a nonflammable GRC pseudorock panel can also be formed. Further, a panel formed as a surface finish can be painted and colored later. As described above, the pseudo rock panels 5 are sequentially formed from the respective production molds 2, combined with a design as designed on site, and the flange portion 5 </ b> A is fastened with bolts and nuts 6. FIG. 8 is a rear view showing a state where the artificial rock panels 5 as units are connected.
【００１２】[0012]
【発明の効果】本発明によれば、成形されたユニットの
擬岩パネルを現場で組み立てる場合は、予め製作された
原型通りのデザインの製品となっているので、設計図を
見ながらそのデザイン通りに誰もが簡単に組み立てが可
能である。そして、ユニット製品同士の連結は、フラン
ジ部を合わせてボルト及びナットで締結するだけで容易
に連結され、又連結面はフランジ部同士であるため隙間
が生じないので、目地処理は必ずしも必要としないと共
に、フランジ部の存在により製品も安定して設置でき、
従来のように、個々の製品をアンカーでコンクリート躯
体やアングルに取り付ける必要がなく、全体の壁面の要
所だけでよい等、現場での作業能率が格段に向上し、作
業コストも３０〜４０％従来よりも抑えることができ、
経済的効果も大きく、又間仕切りとしても使用できる有
用な発明である。According to the present invention, when assembling a pseudo rock panel of a formed unit on site, the product is designed in accordance with a prototype that has been manufactured in advance. Anyone can easily assemble. The unit products are easily connected only by joining the flange portions together with bolts and nuts, and since the connection surfaces are formed by the flange portions, there is no gap, so joint treatment is not necessarily required. In addition, the product can be installed stably due to the presence of the flange,
Unlike conventional products, there is no need to attach individual products to the concrete frame or angle with anchors, and only the key points on the entire wall are required. Work efficiency at the site is greatly improved, and the work cost is 30 to 40%. It can be suppressed than before,
It is a useful invention that has a great economic effect and can be used as a partition.
【図１】本発明方法の作業工程の一実施の形態を示す正
面図である。FIG. 1 is a front view showing an embodiment of a working process of a method of the present invention.
【図２】本発明方法の作業工程の一実施の形態を示す背
面図である。FIG. 2 is a rear view showing an embodiment of the working steps of the method of the present invention.
【図３】本発明方法の作業工程の一実施の形態を示す断
面図である。FIG. 3 is a cross-sectional view showing one embodiment of the working steps of the method of the present invention.
【図４】本発明方法の作業工程の一実施の形態を示す正
面図である。FIG. 4 is a front view showing an embodiment of the working steps of the method of the present invention.
【図５】本発明方法の作業工程の一実施の形態を示す断
面図である。FIG. 5 is a cross-sectional view showing one embodiment of the working steps of the method of the present invention.
【図６】本発明方法の作業工程の一実施の形態を示す断
面図である。FIG. 6 is a cross-sectional view showing one embodiment of the working steps of the method of the present invention.
【図７】本発明方法の作業工程の一実施の形態を示す斜
視図である。FIG. 7 is a perspective view showing an embodiment of the working steps of the method of the present invention.
【図８】本発明方法の組み立て状態を示す背面図であ
る。FIG. 8 is a rear view showing an assembled state of the method of the present invention.
１ 原型 １Ａ 分割された原型 ２ 生産型 ３ 枠台 ４ 型枠 ５ 擬岩パネル ５Ａ フランジ部 ６ ボルト及びナット DESCRIPTION OF SYMBOLS 1 Prototype 1A Divided prototype 2 Production type 3 Frame base 4 Formwork 5 Simulated rock panel 5A Flange part 6 Bolt and nut
Claims (2)
し、この原型を複数個に分割した後、分割した原型をも
とに夫々の生産型を作成し、この生産型を上面が開口し
た型枠内に一定の高さの台上に載せて収容し、型枠内で
周囲に背面向きのフランジ部を設けた擬岩パネルのユニ
ットに夫々成形することを特徴とするユニット式擬岩パ
ネルの成形方法。At a factory, a prototype of a simulated rock wall is manufactured as designed, and the prototype is divided into a plurality of pieces. Then, respective production molds are created based on the divided prototypes. The unit type pseudo rock panel is characterized in that it is placed on a table of a certain height in the formed form, accommodated, and formed into a unit of pseudo rock panel provided with a rearward facing flange part in the form. Molding method.
ンジ部を設けたことを特徴とする擬岩パネル。2. A pseudo rock panel characterized in that a back-facing flange portion is provided around the pseudo rock panel main body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32080099A JP2001138352A (en) | 1999-11-11 | 1999-11-11 | Method of molding unit type imitation rock panel, and imitation rock panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP32080099A JP2001138352A (en) | 1999-11-11 | 1999-11-11 | Method of molding unit type imitation rock panel, and imitation rock panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2001138352A true JP2001138352A (en) | 2001-05-22 |
Family
ID=18125392
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP32080099A Pending JP2001138352A (en) | 1999-11-11 | 1999-11-11 | Method of molding unit type imitation rock panel, and imitation rock panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2001138352A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103645081A (en) * | 2013-12-11 | 2014-03-19 | 中国地质大学（武汉） | Sawtooth-shaped structure surface sample making mould with adjustable angle and size |
| CN103674646A (en) * | 2013-12-11 | 2014-03-26 | 中国地质大学（武汉） | Mould for manufacturing sample with undulated structure surface with controllable undulation degree |
-
1999
- 1999-11-11 JP JP32080099A patent/JP2001138352A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103645081A (en) * | 2013-12-11 | 2014-03-19 | 中国地质大学（武汉） | Sawtooth-shaped structure surface sample making mould with adjustable angle and size |
| CN103674646A (en) * | 2013-12-11 | 2014-03-26 | 中国地质大学（武汉） | Mould for manufacturing sample with undulated structure surface with controllable undulation degree |
| CN103645081B (en) * | 2013-12-11 | 2015-01-21 | 中国地质大学（武汉） | Sawtooth-shaped structure surface sample making mould with adjustable angle and size and using method |
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