JP2000503070A - Method of coating substrate with titanium dioxide - Google Patents
Method of coating substrate with titanium dioxideInfo
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- JP2000503070A JP2000503070A JP9524846A JP52484697A JP2000503070A JP 2000503070 A JP2000503070 A JP 2000503070A JP 9524846 A JP9524846 A JP 9524846A JP 52484697 A JP52484697 A JP 52484697A JP 2000503070 A JP2000503070 A JP 2000503070A
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- titanium dioxide
- sputtering
- target
- coating
- stoichiometric
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/22—Surface treatment of glass, not in the form of fibres or filaments, by coating with other inorganic material
- C03C17/23—Oxides
- C03C17/245—Oxides by deposition from the vapour phase
- C03C17/2456—Coating containing TiO2
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/10—Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
- C23C4/11—Oxides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/134—Plasma spraying
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/20—Materials for coating a single layer on glass
- C03C2217/21—Oxides
- C03C2217/212—TiO2
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/15—Deposition methods from the vapour phase
- C03C2218/154—Deposition methods from the vapour phase by sputtering
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Plasma & Fusion (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Physical Vapour Deposition (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
- Coating By Spraying Or Casting (AREA)
- Surface Treatment Of Glass (AREA)
- Physical Deposition Of Substances That Are Components Of Semiconductor Devices (AREA)
Abstract
(57)【要約】 基材表面を二酸化チタンで被覆する方法であって、xが2以下の半化学量論的二酸化チタンTiOxからなるスパッタリングターゲットからの直流プラズマスパッタリング及び/又は中周波数スパッタリングからなる。 (57) Abstract: A method for coating a substrate surface with titanium dioxide, wherein direct current plasma sputtering and / or medium frequency sputtering from a sputtering target consisting of semi-stoichiometric titanium dioxide TiO x where x is 2 or less. Become.
Description
【発明の詳細な説明】 二酸化チタンによる基材の被覆方法 本発明は、基材表面を二酸化チタンで被覆するための改良された被覆方法に関 する。 種々の酸化物(例えば、シリカ)や窒化物(例えば、窒化ケイ素)のスパッタ 被覆膜が、多くの基材に興味深い特性を賦与する光学被覆膜の形成に用いられて いる。知られている応用としては、窓ガラスの低放射フィルム、反射板のコール ドミラー、フォトコピアの強化ミラー及び絵ガラス又はテレビ画面の反射防止膜 がある。これらの被覆膜は、通常、屈折率の異なる複数の膜、好ましくは光学フ ィルターを作るため、低屈折率と高屈折率の膜の積層体からなる。反射防止被覆 膜の場合には、可能な範囲で最高及び最低の屈折率を持つ2つの材料を組み合わ せるのが好ましい。その例としては、チタニアとシリカが挙げられる。これらの 材料のもう一つの利点としては、耐久性が挙げられる。窓ガラスの低放射フィル ムの場合、光の透過を促進する銀を反射しないように、銀層と高屈折率の材料と を組み合わせることが好ましい。 二酸化チタンの被覆膜は、高屈折率を有し、高屈折率の被覆膜又は光学スタッ クにおける高屈折率の被覆膜に好適に用いられる。従来の二酸化チタン製造方法 においては、スパッタリングターゲットとして金属チタン、プラズマガスの成分 として酸素を用いる。チタンはスパッタリングの過程において、二酸化チタンに 変化する。二酸化チタンの被覆膜としての特性は満足すべきものであるが、堆積 速度が大変遅く、酸化亜鉛及び/又は酸化スズによる被覆の場合よりはるかに遅 い。スパッタリングプロセスの安定性と放電速度は、特に高い電力レベルにおい ては、ターゲットの導電性に大きく依存する。 二酸化チタンの代わりに酸化ニオブのような他の材料を用いることが提案され ている。金属ニブのターゲットを用い、チタンの場合より僅かに速いスピードで 基材を酸化ニオブで被覆することが可能であるが、ニオブは高価である。 特開昭62−161945号公報に、主に、ZrO2,TiO2,SiO2,T a2O3,Al2O3,Fe2O3又はこれらの材料の化合物からなるセラミック材料 を水プラズマ溶射法により溶射して、スパッタリングターゲットとなる成形体を 製造するセラミックスパッタリングターゲットの製造方法が開示されている。そ のスパッタリングターゲットは、非導電性のターゲット材料の高周波スパッタリ ングターゲットは、非導電性のターゲット材料の高周波スパッタリングに用いら れる。 特開平1−118807号公報に、チタン、一酸化チタン(TiO)又は二酸化 チタン(TiO2)からなるターゲットをスパッタリングターゲットとして用い 、アルゴンと酸素の混合雰囲気中、例えば500Wの高周波電力密度でスパッタ リングする酸化チタン薄膜の製造方法が開示されている。 しかし、基材材料上への二酸化チタンの被覆に関し、改良されたプロセスへの ニーズはまだ存在する。我々は、驚くべきことに、抵抗が1Ω・cm以下、好ま しくは0.1Ω・cm以下の半化学量論的な二酸化チタンからなるターゲットを 用いれば、スパッタリング条件により、基材上に半化学量論的な二酸化チタン又 は二酸化チタンのいずれかの被覆膜を形成できることを見出した。 したがって、本発明は二酸化チタンによる基材表面の被覆方法を提供するもの であり、本発明の方法は、xが2以下の半化学量論的な二酸化チタンTiOxか らなり、抵抗が1Ω・cm以下のスパッタリングターゲットを用いる直流プラズ マスパッタリング及び/又は中周波数スパッタリングからなるものである。 半化学量論的な二酸化チタン、TiOxは、xが2以下、一般に1.55から 1.95の範囲にあり、公知である。それは、導電性を持った二酸化チタンであ る。本発明に好適に用いられる二酸化チタンの抵抗は0.1Ω・cm以下である 。 本発明の方法に用いられるスパッタリングターゲットは、支持管又は支持板の ようなターゲット基材の上に被覆された半化学量論的二酸化チタンTiOxから なる、そして、ターゲット基材としては導電性材料のものが挙げられ、さらに導 電性材料としては、例えば、ステンレス鋼又は金属チタン、アルミニウム又は銅 が挙げられる。半化学量論的二酸化チタンは導電性であるため、直流プラズマス パッタリング及び/又は中周波スパッタリング、例えばトゥイン−マグ(Twi n−Mag)システムを適用することができる。しかし、直流プラズマスパッタ リングを用いることが好ましい。ターゲットは、たとえば、回転可能なターゲッ ト又は平らなマグネトロンターゲット等の公知のいずれのものを用いることがで きる。 本発明に用いられるスパッタリングターゲットは、酸素を含まず、そして酸素 含有化合物も含まない雰囲気中で、二酸化チタンをターゲット基材上にプラズマ 溶射することにより製造される。ターゲット基材は、xが2以下のTiOxで被 覆され、半化学量論的二酸化チタンが酸素と結合しないような条件で凝固させら れる。プラズマ溶射の過程の間、二酸化チタンに対するプラズマの作用により、 二酸化チタンは、その格子、好ましくは粒子表面からいくつかの酸素原子を奪わ れる。二酸化チタンは、半化学量論的な形態、すなわち非化学量論的な酸素欠損 チタニアに変化する。 半化学量論的二酸化チタン、TiOxターゲットからのスパッタリングは、プ ラズマガスとして、アルゴン、アルゴンと酸素の混合物、窒素とアルゴンの混合 物、又は窒素と酸素の混合物を用いて行うことが好ましい。もしプラズマガスが 酸素を含まない場合、例えば、純粋なアルゴンを用いた場合、半化学量論的な二 酸化チタンの被覆膜が得られる。得られた被覆膜は、完全に透明ではなく、いく らかの導電性を有している。しかし、もしプラズマガスが酸素を含むと、二酸化 チタンの半化学量論的な形態が、スパッタリングの過程において、化学量論的又 は実質的に化学量論的であり、高屈折率を有する透明な形態に変化する。透明の 程度は、プラズマガスに含まれる酸素の量に依存する。被覆膜として、透明な二 酸化チタンを形成するのに好ましいガス混合物は、70〜90体積%のアルゴン と30〜10体積%の酸素とからなる。 この方法により被覆される基材には、たとえば、光学ガラス、例えばテレビ画 面のようなブラウン管の画面、コールドミラー、低放射ガラス、建築用ガラス、 反射防止パネル、酸素遮断フィルムのような可撓性フィルムが挙げられる。 本発明のターゲットを用いることにより、金属状態又は汚染された酸素状態に 対するチタニアの雷崩れ効果を防ぐことができる。高度なガス制御システム又は プラズマモニタリング装置は不要である。ターゲットは容易に操作、制御され、 化学量論的又はあらゆるレベルの半化学量論性を備えた非化学量論的なフィルム の製造に適用できる。わずかに酸素が欠乏したスパッタリングプロセスでターゲ ットを操作することにより、光学被覆膜にとって重要な高屈折率膜が得られる。 スパッタリングのパラメータを変えることにより、ルチル又はアナターゼ構造を 持った非晶質又は結晶質の膜を得ることができる。ルチル膜は、優れた光学的、 機械的及び電気的特性を有する。化学量論的二酸化チタンからなる被覆膜が形成 される条件で、半化学量論的二酸化チタンをスパッタリングすることにより、実 質的に透明で無色の被覆膜が得られる。 化学量論的な二酸化チタンで被覆された膜は、たとえば、包装に用いる場合、 優れた酸素遮断特性を有するにも拘らず、静電気を帯びやすいため、コーヒーの ような粉製品の包装には向かないという欠点を有する。 半化学量論的二酸化チタンターゲットを用いて得られた半化学量論的二酸化チ タン膜の場合、透明性は低下し、僅かに青に着色するが、導電性があり、そして 抵抗3×105Ω・cm以上の静電防止特性を有している。それゆえ、非化学量 論的二酸化チタンで被覆された膜は、良好な酸素遮断特性を有するだけでなく、 優れた静電気防止特性を有するため、包装、中でも特に食品産業における包装に 好適に用いることができる。半化学量論的二酸化チタンで被覆した膜のさらなる 利点は、ひどく折り曲げたり、皺にしても酸素遮断特性が低下することのない優 れた可撓性を有していることである。膜はわずかに青に着色しているが、これに より食品産業における利用の可能性が減じるものではなく、青色は製品に”新鮮 な”外観を提供する。水蒸気と酸素の遮断フィルムとしては、従来の二酸化チタ ン被覆フィルムと比較すると、水蒸気で5倍、酸素で3倍の遮断性能の向上が認 められる。 本発明の主たる利点は、本発明の半化学量論的二酸化チタンターゲットを用い ることにより、金属チタンターゲットを用いる場合に比べ、スパッタリング速度 が約10倍に増加することにあり、そのため産業上、魅力的なプロセスを提供で きる。さらに、スパッタリングプロセスは非常に安定であり、アーク放電はほと んどあるいは全く発生しない。 本発明を、以下の実施例を用いて、詳細に説明する。 実施例1(比較) 直径133mmで長さ800mmの金属チタン管からなる回転可能なターゲッ トを用いて、ターゲットから18cm離れて配置されたガラス板の上に金属チタ ンをスパッタした。スパッタリングは、プラズマガスとして、アルゴン圧5×1 0-3mBarで35kW(80A,446V)の電力値で行った。3.5分後、 段差計により厚みが測定された厚さ18000Åのチタン金属層がガラス板上に 形成された。 実施例2(比較) 比較例1の最初のプラズマガスをアルゴンから、80%O2と20%Arの混 合ガスに変えた以外は、比較例1と同様の方法で行った。スパッタリングは、4 .5×10-3mBarの圧力下、電力値45kW(97A,460V)で行った 。実施例1記載の金属チタンターゲットを用いて、ターゲット上方に配置された ガラス板の上に3.5分で厚さ1500Åの二酸化チタン膜が形成された。 実施例3 直径133mmで長さ800mmのステンレス鋼の管からなる回転可能なター ゲット上に半化学量論的二酸化チタン、TiOxを、ここで前述のようにxは2 以下であり、一次プラズマガスにアルゴン、二次プラズマガスに水素を用いプラ ズマ溶射して被覆した。721(60%アルゴン、40%水素)を用いた。電力値 は、45kW(455A,96V)であった。 このターゲットは、実施例1に記載の方法でスパッタリングターゲットとして 用いた。一次プラズマガスとしてアルゴンを用い、5.4×10-3mBarの圧 力下、電力値45kW(97A,460V)でスパッタリングを行った。 .4×10-3mBarの圧力下、電力値45kW(97A,460V)でスパッ タリングを行った。暗青色、半透明で厚さ14000Åの半化学量論的二酸化チ タン層が、3.5分でターゲット上方に配置されたガラス板上に形成された。ス パッタリングは、アーク放電を発生することなく、円滑に進行した。 実施例4 実施例3に記載の方法で調製された回転可能なターゲットを、75%アルゴン と25%酸素との混合ガスをプラズマガスとして、実施例3に記載の方法により スパッタリングターゲットとして用いた。5×10-3mBarの圧力下、電力値 45kW(95A,473V)でスパッタリングを行った。明るく、透明で厚さ 12500Åの化学量論的二酸化チタン層が、3.5分でターゲット上方に配置 されたガラス板上に形成された。スパッタリングは、アーク放電を発生すること なく、円滑に進行した。 実施例5(比較) 純粋なアルゴン(401)を用い、電力値34kW(820A,42V)で、 実施例3記載の方法で回転可能なターゲットを調製した。ターゲットの導電率は 、実施例3の10分の1と低かった。ターゲットからのスパッタリングは、アー ク放電のため困難であった。プロセスの安定性は、サンプル作製には不十分であ った。The present invention relates to an improved coating method for coating a substrate surface with titanium dioxide. Sputter coatings of various oxides (eg, silica) and nitrides (eg, silicon nitride) have been used to form optical coatings that impart interesting properties to many substrates. Known applications include window glass low emissivity films, reflector cold mirrors, photocopier enhanced mirrors and anti-reflective coatings on glazing or television screens. These coating films usually comprise a laminate of low refractive index and high refractive index films to produce a plurality of films having different refractive indices, preferably optical filters. In the case of an antireflection coating, it is preferable to combine two materials having the highest and lowest refractive indexes as far as possible. Examples include titania and silica. Another advantage of these materials is durability. In the case of a low-emissivity film of a window glass, it is preferable to combine a silver layer with a material having a high refractive index so as not to reflect silver which promotes light transmission. The coating film of titanium dioxide has a high refractive index and is suitably used as a coating film having a high refractive index or a coating film having a high refractive index in an optical stack. In a conventional titanium dioxide production method, metal titanium is used as a sputtering target, and oxygen is used as a component of a plasma gas. Titanium changes to titanium dioxide during the sputtering process. The properties of titanium dioxide as a coating are satisfactory, but the deposition rate is very slow, much slower than with zinc oxide and / or tin oxide. The stability and discharge rate of the sputtering process depends largely on the conductivity of the target, especially at high power levels. It has been proposed to use other materials such as niobium oxide instead of titanium dioxide. It is possible to coat the substrate with niobium oxide at a slightly faster speed than with titanium using a nib target, but niobium is expensive. Japanese Patent Application Laid-Open No. 62-161945 discloses that a ceramic material mainly composed of ZrO 2 , TiO 2 , SiO 2 , Ta 2 O 3 , Al 2 O 3 , Fe 2 O 3 or a compound of these materials is subjected to water plasma. There is disclosed a method for manufacturing a ceramic sputtering target in which a formed body to be a sputtering target is manufactured by spraying by a thermal spraying method. The sputtering target is a high-frequency sputtering target of a non-conductive target material, and the sputtering target is used for high-frequency sputtering of a non-conductive target material. Japanese Patent Application Laid-Open No. HEI 1-118807 discloses that a target made of titanium, titanium monoxide (TiO) or titanium dioxide (TiO 2 ) is used as a sputtering target and sputtering is performed in a mixed atmosphere of argon and oxygen at a high frequency power density of, for example, 500 W. A method for producing a titanium oxide thin film is disclosed. However, there is still a need for an improved process for coating titanium dioxide on a substrate material. We have surprisingly found that, with a target consisting of substoichiometric titanium dioxide having a resistance of less than 1 Ω · cm, preferably less than 0.1 Ω · cm, the sputtering conditions allow for a substoichiometry on the substrate. It has been found that either a stoichiometric titanium dioxide or a coating of titanium dioxide can be formed. Accordingly, the present invention provides a method for coating a substrate surface with titanium dioxide, wherein the method comprises a semi-stoichiometric titanium dioxide TiO x having x of 2 or less and a resistance of 1 Ω · cm. It consists of DC plasma sputtering and / or medium frequency sputtering using the following sputtering targets. Semi-stoichiometric titanium dioxide, TiO x, is known, where x is less than or equal to 2, typically in the range of 1.55 to 1.95. It is conductive titanium dioxide. The resistance of titanium dioxide suitably used in the present invention is 0.1 Ω · cm or less. The sputtering target used in the method of the present invention comprises semi-stoichiometric titanium dioxide TiO x coated on a target substrate such as a support tube or a support plate, and comprises a conductive material as the target substrate. And as the conductive material, for example, stainless steel or metallic titanium, aluminum or copper. Because semi-stoichiometric titanium dioxide is conductive, direct current plasma sputtering and / or medium frequency sputtering, such as a Twin-Mag system, can be applied. However, it is preferable to use DC plasma sputtering. As the target, any known target such as a rotatable target or a flat magnetron target can be used. The sputtering target used in the present invention is produced by plasma spraying titanium dioxide on a target substrate in an atmosphere containing no oxygen and no oxygen-containing compound. The target substrate is coated with TiO x with x less than or equal to 2 and solidified under conditions such that the substoichiometric titanium dioxide does not combine with oxygen. During the process of plasma spraying, the action of the plasma on the titanium dioxide deprives the titanium dioxide of some oxygen atoms from its lattice, preferably the particle surface. Titanium dioxide changes to a semi-stoichiometric form, ie, non-stoichiometric oxygen-deficient titania. Sputtering from a substoichiometric titanium dioxide or TiO x target is preferably performed using argon, a mixture of argon and oxygen, a mixture of nitrogen and argon, or a mixture of nitrogen and oxygen as the plasma gas. If the plasma gas does not contain oxygen, for example using pure argon, a substoichiometric titanium dioxide coating is obtained. The resulting coating is not completely transparent and has some conductivity. However, if the plasma gas contains oxygen, the sub-stoichiometric form of titanium dioxide will be stoichiometric or substantially stoichiometric during the sputtering process, and the transparent Change to form. The degree of transparency depends on the amount of oxygen contained in the plasma gas. A preferred gas mixture for forming transparent titanium dioxide as a coating comprises 70-90% by volume of argon and 30-10% by volume of oxygen. Substrates coated by this method include, for example, optical glass, for example, cathode ray tube screens such as television screens, cold mirrors, low emissivity glass, architectural glass, anti-reflection panels, and flexible materials such as oxygen barrier films. Films. By using the target of the present invention, it is possible to prevent the effect of titania from thunder crushing in a metal state or a contaminated oxygen state. No sophisticated gas control system or plasma monitoring equipment is required. The target is easily manipulated and controlled and can be applied to the production of non-stoichiometric films with stoichiometric or any level of sub-stoichiometry. Operating the target in a slightly oxygen deficient sputtering process provides a high refractive index film that is important for optical coatings. By changing sputtering parameters, an amorphous or crystalline film having a rutile or anatase structure can be obtained. Rutile films have excellent optical, mechanical and electrical properties. Sputtering semi-stoichiometric titanium dioxide under conditions that form a coating of stoichiometric titanium dioxide results in a substantially transparent, colorless coating. Films coated with stoichiometric titanium dioxide are, for example, suitable for packaging of powdered products such as coffee because they are easily charged with static electricity, despite having excellent oxygen barrier properties when used for packaging. There is a disadvantage that there is no. In the case of a substoichiometric titanium dioxide film obtained using a substoichiometric titanium dioxide target, the transparency is reduced, slightly colored blue, but electrically conductive and having a resistance of 3 × 10 5 It has antistatic properties of Ω · cm or more. Therefore, non-stoichiometric titanium dioxide coated films not only have good oxygen barrier properties, but also have excellent antistatic properties, making them suitable for packaging, especially in the food industry. Can be. A further advantage of semi-stoichiometric titanium dioxide coated membranes is that they have excellent flexibility without severely bending or wrinkling, without a loss of oxygen barrier properties. The membrane is tinted slightly blue, but this does not diminish its potential use in the food industry, and blue provides a "fresh" appearance to the product. As a film for blocking water vapor and oxygen, improvement of the barrier performance by 5 times with water vapor and 3 times with oxygen is recognized as compared with the conventional titanium dioxide coated film. A major advantage of the present invention is that the use of the substoichiometric titanium dioxide target of the present invention increases the sputtering rate by a factor of about 10 compared to the use of a metallic titanium target, which makes it industrially attractive. Process can be provided. Furthermore, the sputtering process is very stable and little or no arcing occurs. The present invention will be described in detail with reference to the following examples. Example 1 (Comparative) Using a rotatable target made of a metal titanium tube having a diameter of 133 mm and a length of 800 mm, metal titanium was sputtered on a glass plate placed 18 cm away from the target. The sputtering was performed at a power of 35 kW (80 A, 446 V) at a plasma pressure of 5 × 10 −3 mBar as an argon gas. After 3.5 minutes, a 18000 ° thick titanium metal layer whose thickness was measured by a step gauge was formed on the glass plate. Example 2 (Comparative) The same procedure as in Comparative Example 1 was performed except that the first plasma gas in Comparative Example 1 was changed from argon to a mixed gas of 80% O 2 and 20% Ar. Sputtering is performed in 4. The test was performed under a pressure of 5 × 10 −3 mBar at a power value of 45 kW (97 A, 460 V). Using the titanium metal target described in Example 1, a titanium dioxide film having a thickness of 1500 ° was formed on a glass plate placed above the target in 3.5 minutes. Example 3 Semi-stoichiometric titanium dioxide, TiO x , on a rotatable target consisting of a stainless steel tube 133 mm in diameter and 800 mm in length, where x is 2 or less and primary plasma gas Was coated by plasma spraying using argon and secondary plasma gas with hydrogen. 721 (60% argon, 40% hydrogen) was used. The power value was 45 kW (455 A, 96 V). This target was used as a sputtering target by the method described in Example 1. Using argon as a primary plasma gas, sputtering was performed under a pressure of 5.4 × 10 −3 mBar at a power value of 45 kW (97 A, 460 V). . Sputtering was performed under a pressure of 4 × 10 −3 mBar at a power value of 45 kW (97 A, 460 V). A dark blue, translucent, 14,000 ° thick, semi-stoichiometric titanium dioxide layer was formed on the glass plate placed above the target in 3.5 minutes. Sputtering proceeded smoothly without generating arc discharge. Example 4 A rotatable target prepared by the method described in Example 3 was used as a sputtering target according to the method described in Example 3, using a mixed gas of 75% argon and 25% oxygen as a plasma gas. Sputtering was performed under a pressure of 5 × 10 −3 mBar at a power value of 45 kW (95 A, 473 V). A bright, transparent, 12,500 ° thick stoichiometric titanium dioxide layer was formed on the glass plate located above the target in 3.5 minutes. Sputtering proceeded smoothly without generating arc discharge. Example 5 (Comparative) A rotatable target was prepared by the method described in Example 3 using pure argon (401) at a power value of 34 kW (820 A, 42 V). The conductivity of the target was as low as one-tenth that of Example 3. Sputtering from the target was difficult due to arc discharge. Process stability was insufficient for sample preparation.
【手続補正書】特許法第184条の8第1項 【提出日】1998年2月26日(1998.2.26) 【補正内容】 請求の範囲 1.xが2以下の半化学量論的二酸化チタンTiOxを必須成分として含み、抵 抗が1Ω・cm以下であるスパッタリングターゲットからの直流プラズマスパッ タリング及び/又は中周波数スパッタリングにより、プラズマガスにアルゴン、 又はアルゴンと窒素の混合ガスを用い、基材表面の二酸化チタンによる被覆方法 において、基材表面に形成された被覆膜が、xが2以下の半化学量論的二酸化チ タンTiOxを必須成分として含む被覆方法。 2.被覆される基材が、光学ガラス、ブラウン管の画面、コールドミラー、低放 射ガラス、構造用ガラス、反射防止パネルガラス、ブラウン管の画面、可撓性フ ィルム又は水蒸気と酸素遮断フィルムである請求項1記載の被覆方法。 3.半化学量論的二酸化チタンの抵抗が0.1Ω・cm以下である請求項1又は 2に記載の被覆方法。 4.請求項1から3のいずれか一つの方法で被覆された基材。 5.半化学量論的二酸化チタンで被覆された可撓性フィルムであって、静電気防 止特性を有する請求項4記載の基材。 6.被覆膜が半化学量論的二酸化チタンであって、ルチル型の結晶構造を有する 請求項4記載の基材。[Procedure for Amendment] Article 184-8, Paragraph 1 of the Patent Act [Date of Submission] February 26, 1998 (Feb. 26, 1998) [Details of Amendment] Claims 1. The plasma gas contains argon or argon by direct current plasma sputtering and / or medium frequency sputtering from a sputtering target containing semi-stoichiometric titanium dioxide TiO x having an x of 2 or less as an essential component and having a resistance of 1 Ω · cm or less. In a method for coating a substrate surface with titanium dioxide using a mixed gas of nitrogen and nitrogen, the coating film formed on the substrate surface contains semi-stoichiometric titanium dioxide TiO x with x of 2 or less as an essential component. Coating method. 2. The substrate to be coated is an optical glass, a CRT screen, a cold mirror, a low-emission glass, a structural glass, an antireflection panel glass, a CRT screen, a flexible film, or a water vapor and oxygen barrier film. Coating method. 3. The coating method according to claim 1 or 2, wherein the resistance of the semi-stoichiometric titanium dioxide is 0.1 Ω · cm or less. 4. A substrate coated by the method according to any one of claims 1 to 3. 5. 5. The substrate according to claim 4, which is a flexible film coated with semi-stoichiometric titanium dioxide and has antistatic properties. 6. 5. The substrate according to claim 4, wherein the coating film is semi-stoichiometric titanium dioxide and has a rutile-type crystal structure.
───────────────────────────────────────────────────── フロントページの続き (81)指定国 EP(AT,BE,CH,DE, DK,ES,FI,FR,GB,GR,IE,IT,L U,MC,NL,PT,SE),OA(BF,BJ,CF ,CG,CI,CM,GA,GN,ML,MR,NE, SN,TD,TG),AP(KE,LS,MW,SD,S Z,UG),UA(AM,AZ,BY,KG,KZ,MD ,RU,TJ,TM),AL,AM,AT,AU,AZ ,BA,BB,BG,BR,BY,CA,CH,CN, CU,CZ,DE,DK,EE,ES,FI,GB,G E,HU,IL,IS,JP,KE,KG,KP,KR ,KZ,LC,LK,LR,LS,LT,LU,LV, MD,MG,MK,MN,MW,MX,NO,NZ,P L,PT,RO,RU,SD,SE,SG,SI,SK ,TJ,TM,TR,TT,UA,UG,US,UZ, VN────────────────────────────────────────────────── ─── Continuation of front page (81) Designated countries EP (AT, BE, CH, DE, DK, ES, FI, FR, GB, GR, IE, IT, L U, MC, NL, PT, SE), OA (BF, BJ, CF) , CG, CI, CM, GA, GN, ML, MR, NE, SN, TD, TG), AP (KE, LS, MW, SD, S Z, UG), UA (AM, AZ, BY, KG, KZ, MD , RU, TJ, TM), AL, AM, AT, AU, AZ , BA, BB, BG, BR, BY, CA, CH, CN, CU, CZ, DE, DK, EE, ES, FI, GB, G E, HU, IL, IS, JP, KE, KG, KP, KR , KZ, LC, LK, LR, LS, LT, LU, LV, MD, MG, MK, MN, MW, MX, NO, NZ, P L, PT, RO, RU, SD, SE, SG, SI, SK , TJ, TM, TR, TT, UA, UG, US, UZ, VN
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PCT/EP1997/000021 WO1997025450A1 (en) | 1996-01-05 | 1997-01-03 | Process for coating a substrate with titanium dioxide |
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WO2005100013A1 (en) * | 2004-04-06 | 2005-10-27 | Teijin Dupont Films Japan Limited | Antireflective film |
JP2012032690A (en) * | 2010-08-02 | 2012-02-16 | Seiko Epson Corp | Optical article and manufacturing method thereof |
US8789944B2 (en) | 2010-08-02 | 2014-07-29 | Hoya Lens Manufacturing Philippines Inc. | Optical article and optical article production method |
JP2016164680A (en) * | 2010-10-01 | 2016-09-08 | カール ツァイス ビジョン ゲーエムベーハー | Optical lens having antistatic coating |
JP2015096656A (en) * | 2015-01-21 | 2015-05-21 | 三井金属鉱業株式会社 | Ceramic cylindrical sputtering target material, and method for manufacturing the same |
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