JP2000342161A - Method and device for supplying measured dough - Google Patents
Method and device for supplying measured doughInfo
- Publication number
- JP2000342161A JP2000342161A JP11157067A JP15706799A JP2000342161A JP 2000342161 A JP2000342161 A JP 2000342161A JP 11157067 A JP11157067 A JP 11157067A JP 15706799 A JP15706799 A JP 15706799A JP 2000342161 A JP2000342161 A JP 2000342161A
- Authority
- JP
- Japan
- Prior art keywords
- dough
- weighing
- cutting
- cut
- weighed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、パン生地等の粘着
性が強く、また発酵中のガスを抱き込んだ柔らかい生地
の塊であっても、所望の重量の小玉のパン生地を得るた
めの計量生地供給方法、および装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a dough for obtaining a dough of small weight having a desired weight, even if the dough has a strong tackiness and is a lump of soft dough containing gas during fermentation. The present invention relates to a supply method and an apparatus.
【０００２】[0002]
【従来の技術】従来のこれらの計量生地供給手段として
は、例えばピストンとシリンダー機構によるパン生地計
量分割手段がある。これは、ピストン運動によってパン
生地の塊をシリンダー内に吸引し、さらにこれを切断分
割して小玉のパン生地を得るものであるが、このシリン
ダーによる吸引分割においてはパン生地のグルテン組織
を傷めてしまう欠点がある。そこで、本出願人はパン生
地を、先ず連続したシート生地に成形して後、この連続
シート生地を適当な寸法に切断し、これを巻き上げ成形
するなどして小片のパン生地を得るようにした。こうす
ることによって、パン生地組織の劣化を抑制して小玉の
パン生地を得ることのできる手段を発明している（特許
第２５７９８２６号参照）。2. Description of the Related Art Conventionally, these dough supply means include, for example, bread dough dividing means using a piston and a cylinder mechanism. In this method, a loaf of bread dough is sucked into a cylinder by a piston motion, and further cut and divided to obtain small dough.However, this suction division by a cylinder has a disadvantage that the gluten tissue of the bread dough is damaged. is there. Therefore, the present applicant first formed the dough into a continuous sheet dough, cut the continuous sheet dough into appropriate dimensions, and rolled and formed the dough to obtain small pieces of dough. By doing so, a means has been invented that can suppress the deterioration of the dough texture and obtain small dough (see Japanese Patent No. 2579826).
【０００３】[0003]
【発明が解決しようとする課題】本出願人の所有に係る
前記従来技術について説明すれば、この技術によれば連
続したシート状パン生地から高品質のパンを得ることが
できるが、その構成としてパン生地ホッパー、切断機、
延展装置、さらには切断装置、成形装置と設置されるの
で、装置が大型化するばかりでなく、またセンサー等の
検出装置を多数使用しなければならないこともあって、
構造が複雑化してしまう問題点を有しており、中小ベー
カリーやインストアベーカリーにおいては、従来にくら
べて更に小型で簡便な手段により品質を落とさず、所望
の重量のパン生地を生産することが望まれている。According to the prior art owned by the present applicant, according to this technique, high-quality bread can be obtained from a continuous sheet of bread dough. Hopper, cutting machine,
Since it is installed with a spreading device, furthermore a cutting device and a forming device, not only the device becomes large, but also it is necessary to use a large number of detecting devices such as sensors,
There is a problem that the structure becomes complicated, and it is desired to produce bread dough of a desired weight in small and medium bakery and in-store bakery by using a smaller and simpler means than in the past. It is rare.
【０００４】[0004]
【課題を解決するための手段】本発明は前述のごとき従
来の問題に鑑みてなされたもので、装置を小型にするこ
とが可能であり、さらにパン生地の品質を低下させるこ
とがなく、所望の重量のパン生地を得ることが可能な方
法および装置である。細長い形状のホッパー底部開口位
置に設けた対向する回転軸に３枚以上のブレードを付設
してなるカッター装置により、カッターを同期して回転
させてホッパー内に保有するパン生地を細長く分割し、
この分割生地を回転カッターの下方に設けた搬送コンベ
アに載置して下流に搬送させることを繰り返して、分割
生地の先端部を先行する分割生地の後端部に上方向から
オーバーラップさせ、分割生地を連続した帯状生地とし
て下流に搬送させ、この帯状生地を第一の秤量装置によ
って連続的に計量し、この連続秤量値とあらかじめ設定
した切断重量値とを比較し、連続秤量値が設定切断重量
値と合致した時の帯状生地の切断されるべき位置を演算
制御装置に記憶させて帯状生地を更に下流に搬送させ、
搬送される帯状生地の切断されるべき位置が切断装置の
位置に到着したときに演算制御装置からの指令によっ
て、切断装置によって切断し、さらに切断された生地を
第二の秤量装置によって秤量し、第二の秤量装置による
切断生地秤量値と設定切断重量値とを比較して、その差
に応じて補正値を算出して、設定切断重量値を補正して
行なうことにより、好ましいパン生地の計量供給手段を
提供しすることができたものである。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and it is possible to reduce the size of the apparatus, and furthermore, to reduce the quality of bread dough to a desired level. A method and an apparatus capable of obtaining a heavy dough. By a cutter device in which three or more blades are attached to opposing rotating shafts provided at the opening position of the elongate hopper bottom opening, the cutter is rotated synchronously to divide the bread dough held in the hopper into an elongated shape,
By repeatedly placing the divided dough on a conveyor provided below the rotary cutter and transporting the divided dough downstream, the leading end of the divided dough is overlapped with the rear end of the preceding divided dough from above, and divided. The dough is transported downstream as a continuous band-shaped dough, the band-shaped dough is continuously weighed by a first weighing device, and the continuous weighed value is compared with a preset cutting weight value, and the continuous weighing value is set and cut. The position to be cut of the band-shaped cloth when it matches the weight value is stored in the arithmetic and control unit, and the band-shaped cloth is transported further downstream,
When the position to be cut of the belt-shaped material to be conveyed arrives at the position of the cutting device, it is cut by the cutting device by a command from the arithmetic and control unit, and the cut material is further weighed by the second weighing device, By comparing the cut dough weighed value by the second weighing device with the set cut weight value, calculating a correction value in accordance with the difference, and correcting the set cut weight value, the preferred dough is metered and supplied. The means could be provided.
【０００５】さらに本発明は、ホッパーの底部開口位置
に設けた対向する回転カッターと、回転カッターの下方
に回転カッターによって切断されるパン生地を受け取り
載置する搬送コンベアと、搬送コンベアの下流、あるい
は搬送コンベアと一体的に設けられた第一の秤量装置
と、第一の秤量装置の下流に設けた小玉のパン生地を得
るため切断装置と、切断装置の下流に切断された小玉の
パン生地の単独重量を測定するための第二の秤量装置を
設け、前記第一の秤量装置の情報と秤量生地の移動距離
を把握し、前記切断装置に切断信号を発し、第二の秤量
装置による情報に基づいて切断信号を補正する演算制御
装置とを備えたものである。[0005] The present invention further provides a rotating cutter provided at the bottom opening position of the hopper, a conveyor for receiving and placing bread dough cut by the rotating cutter below the rotating cutter, and a downstream or conveyor of the conveyor. A first weighing device provided integrally with the conveyor, a cutting device for obtaining small dough provided downstream of the first weighing device, and a single weight of the small dough cut downstream of the cutting device. Provide a second weighing device for measuring, grasp the information of the first weighing device and the moving distance of the weighing dough, issue a cutting signal to the cutting device, cut based on the information by the second weighing device And an arithmetic and control unit for correcting the signal.
【０００６】[0006]
【発明の実施の形態】以下本発明を図面に基づき説明す
る。混練して得たパン生地Ｄを帯状生地成形部１のホッ
パー１１に収容した後、帯状生地Ｄ２に成形して生地秤
量切断部２へ搬送させる。生地秤量切断部２は帯状生地
Ｄ２を第一の秤量ローラー２１によって生地の重量を測
定し、一定の重量毎に帯状生地Ｄ２を切断して小玉のパ
ン生地（分割された生地）Ｄ３を得て、下流の成形部４
に供給し所望の形状に成形するものである。この時、こ
の小玉のパン生地Ｄ３を更に第二の秤量装置３によって
生地重量を再度計測してこの計測データに基づき、生地
秤量切断部２における切断タイミングを調節補正するよ
うにしている。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings. After the dough D obtained by kneading is stored in the hopper 11 of the band-shaped dough forming unit 1, it is formed into a band-shaped dough D <b> 2 and transported to the dough weighing and cutting unit 2. The dough weighing and cutting section 2 measures the weight of the dough D2 with the first weighing roller 21 and cuts the dough D2 at a constant weight to obtain a small piece of bread dough (divided dough) D3. Downstream forming part 4
And molded into a desired shape. At this time, the dough weight of the small dough D3 is further measured again by the second weighing device 3, and the cutting timing in the dough weighing and cutting section 2 is adjusted and corrected based on the measured data.
【０００７】図１〜図３を参照するに、本発明の実施の
形態に係わる計量生地供給方法は粘弾性のパン生地（例
えばパン生地）Ｄを一定の重量の小玉のパン生地Ｄ３に
分割供給する方法である。まず帯状生地成形部１はパン
生地Ｄを収容するホッパー１１の下側開口部にパン生地
Ｄを排出し切断して分割せしめる分割カッター装置１２
が設けてある。Referring to FIG. 1 to FIG. 3, a method of supplying a weighing dough according to an embodiment of the present invention is a method of dividing and supplying a viscoelastic bread dough (for example, bread dough) D to a small weight bread dough D3 having a constant weight. is there. First, the strip-shaped dough forming section 1 is a split cutter device 12 which discharges the dough D into the lower opening of the hopper 11 for storing the dough D and cuts and splits the dough D.
Is provided.
【０００８】上記分割カッター装置１２を説明すると、
ホッパー１１の下側開口部付近には一対の回転軸１３が
それぞれ回転可能に設けてあり、一対の回転軸１３は切
断モータ１４の駆動により送り方向（矢印）へ同期して
回転するものである。そして各回転軸には３枚のブレー
ド１５が設けてある。ブレード１５はその基端部が隣接
するブレードの先端付近に当接した構成になっており、
さらにこれらのブレード１５によって回転軸１３を囲
み、かつブレード１５の先端部は回転軸１３の放射方向
に対して、回転方向に指向した構成となっている。The split cutter device 12 will be described.
A pair of rotating shafts 13 are rotatably provided in the vicinity of the lower opening of the hopper 11, and the pair of rotating shafts 13 rotates in synchronization with a feed direction (arrow) by driving of a cutting motor 14. . Each rotation shaft is provided with three blades 15. The blade 15 is configured such that its base end is in contact with the vicinity of the tip of an adjacent blade,
Further, the rotating shaft 13 is surrounded by these blades 15, and the tip of the blade 15 is directed in the rotating direction with respect to the radial direction of the rotating shaft 13.
【０００９】上記分割カッター装置１２の動作は対応す
る一対のブレード１５の先端部が接触してホッパー１１
の下側開口部を封鎖した後に、切断モーター１４の駆動
により一対の回転軸を送り方向へ同期してわずかな角度
だけオーバーランさせ、ブレード１５の先端部の間隔を
拡げる（２０ミリ程度）ことによって、ブレード１５に
生地が粘着している場合にはこれを、スリップさせて下
方落下させて、落下位置を安定させることができる。そ
して一対のカッター装置１２を逆回転させることによっ
てふたたびブレード先端の接触位置にもどして下方開口
部を閉鎖するものである。The operation of the split cutter device 12 is such that the tips of the corresponding pair of blades 15 come into contact and the hopper 11
After the lower opening is closed, the pair of rotating shafts are overrun by a small angle in synchronization with the feed direction by driving the cutting motor 14 to widen the interval between the tips of the blades 15 (about 20 mm). Accordingly, when the cloth is adhered to the blade 15, the cloth is slipped and dropped downward, so that the falling position can be stabilized. By rotating the pair of cutter devices 12 in reverse, the lower opening is closed again by returning to the contact position of the blade tip.
【００１０】分割カッター装置１２の下方には前後方向
にコンベア１６が設けてあり、このコンベア１６では、
載置された分割生地Ｄ１の先端部が先行する分割生地Ｄ
１の後端と重なるようにして細長い分割生地Ｄ１を繰り
返してコンベア１６上に落下させて帯状生地Ｄ２として
搬送させるものである。[0010] A conveyor 16 is provided below the split cutter device 12 in the front-rear direction.
The divided dough D which the leading end of the placed divided dough D1 precedes.
The elongated divided dough D1 is repeatedly dropped so as to overlap the rear end of the dough 1 and dropped on the conveyor 16 to be transported as a band-shaped dough D2.
【００１１】次に生地秤量切断部２について説明する。
コンベア１６に連接して秤量ローラー２１が設けられて
あり、秤量ローラー２１の下流に連接して切断用コンベ
ア２２があり、切断用コンベア２２の上方には切断装置
２３を設けている。切断装置２３は切断用コンベアの支
持面上でカッター２４の駆動装置２５により作動して生
地を切断するものである。切断動作については後述する
が、演算演算制御装置２６からの作動信号に基づき、切
断動作が行なわれるものである。Next, the dough weighing and cutting section 2 will be described.
A weighing roller 21 is provided in connection with the conveyor 16, and a cutting conveyor 22 is provided downstream of the weighing roller 21, and a cutting device 23 is provided above the cutting conveyor 22. The cutting device 23 cuts the fabric by operating the driving device 25 of the cutter 24 on the support surface of the cutting conveyor. Although the cutting operation will be described later, the cutting operation is performed based on an operation signal from the arithmetic and control unit 26.
【００１２】図４を参照するに、本実施例においては秤
量ローラー２１は２１Ａ、２１Ｂの二本から構成されて
おり、コンベア１６に連接してローラーが搬送方向に直
交して設けられている。秤量ローラー２１Ａ、２１Ｂは
アーム２７によって支持されており、アーム２７にロー
ドセル２８が付設されているので、ローラー２１Ａ、２
１Ｂへの負荷をロードセル２８が検出するものである。
ローラー２１Ａ、ローラー２１Ｂの搬送方向の前後に連
接してガイドローラー２９Ａ、２９Ｂをそれぞれ設けて
いる。これらのローラー２１Ａ、２１Ｂ、２９Ａ、２９
Ｂの上面高さは同一水平面上になるように設けている。
連続体である帯状生地Ｄ２を重量測定する場合には、こ
のガイドローラー２９Ａ、２９Ｂをそれぞれ設けること
により、ローラー２１Ａ、２１Ｂのローラーへの負荷と
測定ノイズを減少させて、帯状生地Ｄ２の秤量部分の負
荷を測定することができる。Referring to FIG. 4, in this embodiment, the weighing roller 21 is composed of two rollers 21A and 21B. The weighing roller 21 is connected to the conveyor 16 and provided at right angles to the transport direction. The weighing rollers 21A and 21B are supported by an arm 27, and a load cell 28 is attached to the arm 27.
The load on the load cell 1B is detected by the load cell 28.
Guide rollers 29A and 29B are provided so as to be connected before and after in the transport direction of the rollers 21A and 21B, respectively. These rollers 21A, 21B, 29A, 29
The upper surface of B is provided so as to be on the same horizontal plane.
When the weight of the continuous band D2 is measured, by providing the guide rollers 29A and 29B, the load on the rollers 21A and 21B and the measurement noise are reduced, and the weighing portion of the band D2 is measured. Can be measured.
【００１３】切断用コンベア２２の下流に連接して秤量
コンベア３が設けられている。これは切断されて搬送さ
れてくる分割された小玉のパン生地Ｄ３の単独重量を測
定するものである。秤量の機構は秤量ローラー２１と同
様のもので、コンベアのフレームにアームを介してロー
ドセルを設けており、このロードセルへの負荷を検出す
るものである。秤量コンベア３の下流に連接して成形部
４が設けられている。成形部４は圧延装置４１と転圧装
置部４２から構成されている。A weighing conveyor 3 is provided downstream of the cutting conveyor 22 so as to be connected thereto. This measures the single weight of the divided small dough D3 that has been cut and conveyed. The weighing mechanism is the same as that of the weighing roller 21. A load cell is provided on the conveyor frame via an arm, and the load on the load cell is detected. A forming unit 4 is provided downstream of the weighing conveyor 3 so as to be connected thereto. The forming unit 4 includes a rolling unit 41 and a rolling unit 42.
【００１４】次に本発明実施例における定量切断動作に
ついて説明する。ホッパー１１に収容されているパン生
地Ｄは分割カッター装置１２の回転によって切断され一
定のタイミングでコンベア１６に落下載置される。した
がって、既に先行して載置されている分割生地Ｄ１の後
端部の上に分割生地Ｄ１の先端が重なるように載置され
て、下流に搬送されるものである。この重なり量はコン
ベア１６の搬送速度とブレード１５の切断タイミングを
一定にしておくと、概ね同じ重なり形状になる。Next, the quantitative cutting operation in the embodiment of the present invention will be described. The dough D stored in the hopper 11 is cut by the rotation of the split cutter device 12 and dropped and placed on the conveyor 16 at a certain timing. Therefore, the divided dough D1 is placed on the rear end portion of the divided dough D1 that has already been placed in advance so that the leading end of the divided dough D1 overlaps and is transported downstream. If the conveying speed of the conveyor 16 and the cutting timing of the blade 15 are kept constant, the overlapping amount becomes substantially the same.
【００１５】つぎに秤量ローラー２１において、秤量ロ
ーラー２１の上を通過する帯状生地Ｄ２を搬送しながら
連続的に微小単位で測定して積算する。この連続秤量積
算値とあらかじめ設定した切断すべき重量値とを比較
し、連続秤量値が設定切断重量値と合致した時の帯状生
地Ｄ２の切断される位置を演算制御装置２６に記憶させ
る。帯状生地Ｄ２を更に下流に搬送させ、搬送される帯
状生地Ｄ２の切断される位置が切断装置２３のカッター
位置に到着したときに、演算制御装置２６からの指令に
よって、切断装置２３によって切断するものである。さ
らにこの切断された小玉のパン生地Ｄ３を、第二の秤量
装置３によって秤量し、第二の秤量装置３による切断さ
れた小玉のパン生地Ｄ３の秤量値と設定切断重量値とを
比較して、その差に応じて補正値を算出して、設定切断
重量値を補正して行なうものである。Next, in the weighing roller 21, the belt-shaped cloth D2 passing over the weighing roller 21 is conveyed and continuously measured and integrated in minute units. The integrated value of the continuous weighing is compared with a preset weight value to be cut, and the position where the band-shaped cloth D2 is cut when the continuous weighing value matches the set cutting weight value is stored in the arithmetic and control unit 26. The belt-shaped dough D2 is transported further downstream, and is cut by the cutting device 23 according to a command from the arithmetic and control unit 26 when the cut position of the transported belt-shaped fabric D2 reaches the cutter position of the cutting device 23. It is. Further, the cut small piece of dough D3 is weighed by the second weighing device 3, and the weighed value of the small piece of dough D3 cut by the second weighing device 3 is compared with the set cut weight value. The correction value is calculated according to the difference, and the set cutting weight value is corrected.
【００１６】この時の秤量ローラー２１による帯状生地
Ｄ２の秤量について説明すると、生地が連続体であるた
めに、その秤量値は秤量ローラー２１の区間上に載って
いる生地そのものの正味の値ではない。つまり、これは
秤量ローラー２１とその前後のローラー２９とにまたが
っている生地の部分があり、この部分はローラー２１と
ローラー２９の両方に重量が分散する影響があるため、
その点を秤量値に反映させる必要がある。この重量の分
散も生地厚みが一定であれば、変動が少ないので秤量値
も算出しやすい。しかし、本実施例のように生地厚みが
一定でなく、定期的にパン生地のオーバーラップ部（重
なり部）が通過して、生地の厚みが変化する場合には、
ローラー２１とローラー２９のまたがりの部分の生地量
が変化するからその変化量を上記した重量の分散による
算出に加えて更に考慮して、重なり部分については、連
続秤量積算値に所定の係数を乗じ、またがり部分の条件
を他の部分の生地厚みが薄い場合と同じように計測でき
るようにするなどの必要がある。本実施例のように秤量
ローラー２１に載っている生地重量を測定する場合は、
ガイドローラー２９とのまたがり部分の量が少ない生地
厚みが薄いものほど、秤量ローラー２１に載っている生
地の正味重量に近い測定値とすることで正確な秤量が行
なえる。また、オーバーラップ部（重なり部）が秤量ロ
ーラー２１を通過することがあらかじめ、コンベア１６
の移動距離を検出して把握し、生地厚みが厚くなるとこ
ろが位置情報としてつかめるので、秤量積算値を上述の
ごとく容易に補正して、正確な生地秤量が行なえる。し
たがって、オーバーラップ部を平らに均す等の余分な装
置を必要とするものではない。The weighing of the belt-shaped dough D2 by the weighing roller 21 at this time will be described. Since the dough is a continuous body, the weighed value is not the net value of the dough itself placed on the section of the weighing roller 21. . In other words, this has a portion of the fabric that straddles the weighing roller 21 and the rollers 29 before and after the weighing roller 21, and since this portion has an effect of dispersing the weight on both the roller 21 and the roller 29,
It is necessary to reflect that point in the weighed value. If the thickness of the dough is constant, the variance of the weight is small and the weighed value can be easily calculated. However, in the case where the dough thickness is not constant as in the present embodiment and the dough thickness changes periodically when the overlap portion (overlapping portion) of the bread dough passes.
Since the amount of fabric at the portion between the rollers 21 and 29 changes, the amount of change is further taken into account in addition to the above-mentioned calculation based on the dispersion of weight, and for the overlapping portion, the continuous weighing integrated value is multiplied by a predetermined coefficient. It is necessary to make it possible to measure the condition of the straddling part in the same manner as when the thickness of the cloth of the other part is thin. When measuring the weight of the dough placed on the weighing roller 21 as in this embodiment,
The less the thickness of the fabric, the smaller the amount of the portion that straddles the guide roller 29, the more accurate the weighing can be performed by setting the measured value closer to the net weight of the fabric placed on the weighing roller 21. In addition, it is necessary that the overlap portion (overlap portion) pass through the weighing roller 21 in advance.
The moving distance of the cloth is detected and grasped, and the place where the cloth thickness becomes thick can be grasped as position information. Therefore, the integrated weighing value can be easily corrected as described above, and accurate cloth weighing can be performed. Therefore, no extra device such as flattening the overlap portion is required.
【００１７】また、帯状生地Ｄ２を秤量するにあたり、
上記した影響要因を変動させないようにするために、ガ
イドローラー２９Ａ，２９Ｂを設け、さらに、このガイ
ドローラー２９Ａ，２９Ｂと秤量ローラー２１Ａ，２１
Ｂとを同一水平面の高さに設けると次のような長所があ
る。それは、帯状生地Ｄ２の性状が変化し、例えば生地
が冷えて硬めの場合やまた発酵が進んで柔らかくなって
いる場合であっても、その性状に影響されずに秤量デー
タを得ることができる。また第二の秤量装置である秤量
コンベア３にて、切断された小玉のパン生地Ｄ３を再秤
量して、その再秤量値（切断生地秤量値）と設定切断重
量値との差に応じて、生地の発酵度合いを把握すること
ができ、後工程においてパン生地処理時間（発酵時間）
の管理が正確に行なうことができ、品質の向上を計るこ
とができる。When weighing the band-shaped dough D2,
In order not to fluctuate the above-mentioned influence factors, guide rollers 29A and 29B are provided, and the guide rollers 29A and 29B and the weighing rollers 21A and 21B are further provided.
When B is provided at the same horizontal level, there are the following advantages. That is, even when the properties of the band-shaped dough D2 change, for example, when the dough is cold and hard, or when the fermentation progresses and becomes soft, weighing data can be obtained without being affected by the properties. The cut small dough D3 is weighed again by the weighing conveyor 3, which is a second weighing device, and the dough is cut according to the difference between the reweighed value (cutted dough weight value) and the set cut weight value. The degree of fermentation can be ascertained, and the dough processing time (fermentation time)
Control can be performed accurately, and quality can be improved.
【００１８】秤量コンベア３の下流には成形部４が設け
られている。成形部４の本実施例においては、圧延装置
４１と転圧装置４２からなっているので、供給される小
玉のパン生地Ｄ３は成形ローラーにてシート状に成形さ
れた後、転圧装置により巻き上げられて後工程に排出さ
れるものである。A forming section 4 is provided downstream of the weighing conveyor 3. In the present embodiment of the forming unit 4, since the rolling unit 41 and the rolling device 42 are formed, the supplied small dough D3 is formed into a sheet by a forming roller, and then wound up by the rolling device. Is discharged to the subsequent process.
【００１９】[0019]
【発明の効果】以上説明したごとく本発明は、細長い形
状のホッパー底部開口位置に設けた対向する回転軸に、
３枚以上のブレードを付設してなるカッター装置によ
り、カッターを同期して回転させてホッパー内に保有す
るパン生地を分割し、この分割生地をカッター装置の下
方に設けた搬送コンベアに載置して下流に搬送させるこ
とを繰り返して、分割生地の先端部を先行する分割生地
の後端部に上方向からオーバーラップさせ、分割生地を
連続した帯状生地として下流に搬送させ、この帯状生地
を第一の秤量装置によって連続的に計量し、この連続秤
量値とあらかじめ設定した切断重量値とを比較し、連続
秤量値が設定切断重量値と合致した時の帯状生地の切断
されるべき位置を演算制御装置に記憶させて帯状生地を
更に下流に搬送させ、搬送される帯状生地の切断される
べき位置が切断装置の位置に到着したときに演算制御装
置からの指令によって、切断装置によって切断し、さら
に切断された生地を第二の秤量装置によって秤量し、第
二の秤量装置による切断生地秤量値と設定切断重量値と
を比較して、その差に応じて補正値を算出して、設定切
断重量値を補正することにより、所望の重量のパン生地
を得ることができるものである。As described above, according to the present invention, an opposing rotating shaft provided at an opening position at the bottom of an elongated hopper has:
By using a cutter device having three or more blades, the cutter is rotated in synchronization to divide the dough held in the hopper, and the split dough is placed on a transport conveyor provided below the cutter device. By repeating the downstream dough, the leading end of the divided dough is overlapped with the rear end of the preceding divided dough from above, and the divided dough is transported downstream as a continuous band-shaped fabric. Weigh continuously with a weighing device, compare the continuous weighing value with a preset cutting weight value, and calculate and control the position where the band-shaped material should be cut when the continuous weighing value matches the set cutting weight value The web material is stored in the apparatus and the web material is transported further downstream, and when the position of the web material to be cut arrives at the position of the cutting device, it is instructed by a command from the arithmetic and control unit. The cut dough is cut by the cutting device, and the cut dough is weighed by the second weighing device.The cut dough weighed value by the second weighing device is compared with the set cut weight value, and the correction value is set according to the difference. Is calculated and the set cut weight value is corrected, so that a dough having a desired weight can be obtained.
【００２０】また、細長いホッパーの底部開口位置に設
けた対向する回転軸に、３枚以上のブレードを付設して
なるカッター装置を同期して内側に回転するように設
け、カッター装置と、カッター装置の下方に切断される
パン生地を受け取り載置する搬送コンベアと、搬送コン
ベアの下流、あるいは搬送コンベアと一体的に設けられ
た第一の秤量装置と、第一の秤量装置の下流に設けた切
断装置と、切断装置の下流に切断されたの単独重量を測
定するための第二の秤量装置を設け、前記第一の秤量装
置の情報と秤量生地の移動距離を把握し、前記切断装置
に切断信号を発し、第二の秤量装置による情報に基づい
て切断信号を補正する演算制御装置によって、所望の重
量のパン生地を得ることができる。Further, a cutter device having three or more blades attached to an opposing rotating shaft provided at the bottom opening position of the elongated hopper is provided so as to rotate inward in synchronization with the cutter device. Conveyor for receiving and placing bread dough to be cut below, a first weighing device provided downstream of the conveyor or integrated with the conveyor, and a cutting device provided downstream of the first weighing device And, a second weighing device for measuring the single weight of the cut is provided downstream of the cutting device, grasping the information of the first weighing device and the moving distance of the weighing dough, a cutting signal to the cutting device And the arithmetic and control unit that corrects the cutting signal based on the information from the second weighing device makes it possible to obtain a dough having a desired weight.
【００２１】本発明によれば従来にくらべて小型で簡便
な手段によって、所望の重量のパン生地を提供すること
ができ、中小ベーカリーやインストアーベーカリー産業
において大きな効果をもたらすものである。According to the present invention, it is possible to provide a dough having a desired weight by means of a smaller and simpler means than in the prior art, which has a great effect in the small and medium bakery and in-store bakery industries.
【図１】本発明実施例の断面側面図である。FIG. 1 is a sectional side view of an embodiment of the present invention.
【図２】本発明実施例の断面正面図である。FIG. 2 is a sectional front view of the embodiment of the present invention.
【図３】本発明実施例のカッター装置の作用説明図であ
る。FIG. 3 is an operation explanatory view of the cutter device according to the embodiment of the present invention.
【図４】本発明実施例の第一秤量部詳細図である。FIG. 4 is a detailed view of a first weighing unit according to the embodiment of the present invention.
Ｄ パン生地 Ｄ１ 分割生地 Ｄ２ 帯状生地 Ｄ３ 小玉のパン生地 １ 帯状生地成形部 １１ ホッパー １２ 分割カッター装置 １３ 回転軸 １４ 切断モーター １５ ブレード １６ コンベア ２ 生地秤量切断部 ２１ 秤量ローラー ２２ 切断用コンベア ２３ 切断装置 ２４ カッター ２５ 駆動装置 ２６ 演算制御装置 ２７ アーム ２８ ロードセル ２９ ガイドローラー ３ 秤量コンベア ４ 成形部 D Dough Dough D1 Divided Dough D2 Strip Dough D3 Kodama Bread Dough 1 Strip Dough Molding Section 11 Hopper 12 Dividing Cutter Device 13 Rotary Shaft 14 Cutting Motor 15 Blade 16 Conveyor 2 Dough Weighing Cutting Section 21 Weighing Roller 22 Cutting Conveyor 23 Cutting Device 24 Cutter Reference Signs List 25 drive unit 26 arithmetic and control unit 27 arm 28 load cell 29 guide roller 3 weighing conveyor 4 molding unit
Claims (5)
けた対向する回転軸に、３枚以上のブレードを付設して
なるカッター装置により、カッターを同期して回転させ
てホッパー内に保有するパン生地を分割し、この分割生
地をカッター装置の下方に設けた搬送コンベアに載置し
て下流に搬送させることを繰り返して、分割生地の先端
部を先行する分割生地の後端部に上方向からオーバーラ
ップさせ、分割生地を連続した帯状生地として下流に搬
送させ、この帯状生地を第一の秤量装置によって連続的
に計量し、この連続秤量値とあらかじめ設定した切断重
量値とを比較し、連続秤量値と設定切断重量値が合致す
る時の帯状生地の切断されるべき位置を演算制御装置に
記憶させて帯状生地を更に下流に搬送させ、搬送される
帯状生地の切断されるべき位置が切断装置の位置に到着
したときに、演算制御装置からの指令によって、切断装
置によって切断し、さらに切断された生地を第二の秤量
装置によって秤量し、第二の秤量装置による切断生地秤
量値と設定切断重量値とを比較して、その差に応じて補
正値を算出して、設定切断重量値を補正することを特徴
とする計量生地供給方法。1. A cutter device having three or more blades attached to opposed rotating shafts provided at an opening position at the bottom of a hopper having an elongated shape to rotate the cutter in synchronization with the dough held in the hopper. The divided dough is repeatedly placed on a conveyor provided below the cutter device and conveyed downstream, and the leading end of the divided dough overlaps the rear end of the preceding divided dough from above. The divided dough is transported downstream as a continuous band-shaped dough, the band-shaped dough is continuously weighed by a first weighing device, and the continuous weighed value is compared with a preset cutting weight value to obtain a continuous weighed value. When the set cutting weight value matches, the position to be cut of the band-shaped cloth is stored in the arithmetic and control unit, and the band-shaped cloth is further conveyed downstream, and the conveyed band-shaped cloth is cut. When the position to be reached arrives at the position of the cutting device, it is cut by the cutting device according to a command from the arithmetic and control unit, and the cut dough is weighed by the second weighing device, and cut by the second weighing device. A weighing dough supplying method, comprising comparing a weighed dough value with a set cut weight value, calculating a correction value according to the difference, and correcting the set cut weight value.
対向する回転軸に、３枚以上のブレードを付設してなる
カッター装置を同期して内側に回転するように設け、カ
ッター装置と、カッター装置の下方に切断されるパン生
地を受け取り載置する搬送コンベアと、搬送コンベアの
下流、あるいは搬送コンベアと一体的に設けられた第一
の秤量装置と、第一の秤量装置の下流に設けた切断装置
と、切断装置の下流に切断されたの単独重量を測定する
ための第二の秤量装置を設け、前記第一の秤量装置の情
報と秤量生地の移動距離を把握し、前記切断装置に切断
信号を発し、第二の秤量装置による情報に基づいて切断
信号を補正する演算制御装置とを備えたことを特徴とす
る計量生地供給装置。2. A cutter device provided with three or more blades attached to opposing rotating shafts provided at a bottom opening position of an elongate hopper so as to rotate inward in synchronization with the cutter device. Conveyor for receiving and placing bread dough to be cut below, a first weighing device provided downstream of the conveyor or integrated with the conveyor, and a cutting device provided downstream of the first weighing device And, a second weighing device for measuring the single weight of the cut is provided downstream of the cutting device, grasping the information of the first weighing device and the moving distance of the weighing dough, a cutting signal to the cutting device And a calculation control device for correcting the cutting signal based on information from the second weighing device.
らなり、そのローラーの前後にガイドローラーを設けた
ことを特徴とする請求項２記載の計量生地供給装置。3. The weighing dough supply device according to claim 2, wherein the first weighing device includes a plurality of rollers, and a guide roller is provided before and after the rollers.
けた対向する回転軸に、３枚以上のブレードを付設して
なるカッター装置により、カッターを同期して回転させ
てホッパー内に保有するパン生地を分割し、この分割生
地をカッター装置の下方に設けた搬送コンベアに載置し
て下流に搬送させることを繰り返し、分割生地の先端部
を先行する分割生地の後端部に上方向から重ねあわせ
て、生地の重ね部分が、他の厚みがほぼ一定の部分にく
らべて盛り上がった帯状生地として下流に搬送させ、こ
の重ね合わせ部のコンベア上の位置を把握するととも
に、この帯状生地を第一の秤量装置によって連続的に計
量する際に、前記重ね合わせ部を第一の秤量装置で秤量
したときには、その秤量値に、生地厚みのほぼ一定の部
分の秤量値とは異なる係数を乗じることを特徴とする計
量生地供給方法。4. A dough held in a hopper by rotating a cutter in synchronization with a cutter device having three or more blades attached to opposed rotating shafts provided at an opening position of a hopper bottom having an elongated shape. It divides and repeats placing the divided dough on the conveyor provided below the cutter device and transporting the divided dough downstream, overlapping the leading end of the divided dough with the rear end of the preceding divided dough from above. The overlapping portion of the dough is conveyed downstream as a band-shaped fabric that is raised compared to the other portion having a substantially constant thickness, the position of the overlapping portion on the conveyor is grasped, and the band-shaped dough is first weighed. When the superposed portion is weighed by the first weighing device during continuous weighing by the device, the weighed value is different from the weighed value of the portion where the dough thickness is almost constant. A method of supplying a weighing dough, characterized by multiplying by a number.
対向する回転軸に、３枚以上のブレードを付設してなる
カッター装置を同期して内側に回転するように設け、カ
ッター装置と、カッター装置の下方に切断されるパン生
地を受け取りパン生地の先端部を先行するパン生地の後
端部に上方向から重ねあわせて、生地の重ね部分が、他
の厚みがほぼ一定の部分にくらべて盛り上がった帯状生
地として下流に搬送させる搬送コンベアと、搬送コンベ
アの下流、あるいは搬送コンベアと一体的に設けられた
第一の秤量装置と、前記第一の秤量装置の情報と秤量生
地の移動距離を把握し、前記重ね合わせ部のコンベア上
の位置を把握するとともに、この帯状生地を第一の秤量
装置によって連続的に計量する際に、前記重ね合わせ部
を第一の秤量装置で秤量したときには、その秤量値に、
生地厚みのほぼ一定の部分の秤量値とは異なる係数を乗
じる演算制御装置とを備えたことを特徴とする計量生地
供給装置。5. A cutter device provided with three or more blades attached to opposing rotating shafts provided at a bottom opening position of an elongate hopper so as to rotate inward in synchronization with the cutter device. A band-shaped dough that receives the dough cut below and overlaps the leading end of the dough with the rear end of the preceding dough from above, so that the overlapping portion of the dough swells up compared to other portions of almost constant thickness As a transport conveyor to be transported downstream, downstream of the transport conveyor, or a first weighing device provided integrally with the transport conveyor, the information of the first weighing device and the movement distance of the weighing dough, While grasping the position of the overlapping portion on the conveyor, and when continuously weighing this band-shaped dough by the first weighing device, the overlapping portion is a first weighing device When the weight is weighed,
A weighing dough supply device, comprising: a calculation control device that multiplies a coefficient different from a weighed value of a portion having a substantially constant thickness of the dough.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15706799A JP3440028B2 (en) | 1999-06-03 | 1999-06-03 | Measurement dough supply method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15706799A JP3440028B2 (en) | 1999-06-03 | 1999-06-03 | Measurement dough supply method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000342161A true JP2000342161A (en) | 2000-12-12 |
| JP3440028B2 JP3440028B2 (en) | 2003-08-25 |
Family
ID=15641514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15706799A Expired - Lifetime JP3440028B2 (en) | 1999-06-03 | 1999-06-03 | Measurement dough supply method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3440028B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008129985A1 (en) * | 2007-04-17 | 2008-10-30 | Rheon Automatic Machinery Co., Ltd. | Dough weighing conveyor, and dough weighing and cutting device |
| WO2016027622A1 (en) * | 2014-08-21 | 2016-02-25 | レオン自動機株式会社 | Weighing and cutting system for continuous dough |
| EP3031329A1 (en) * | 2008-05-23 | 2016-06-15 | Rheon Automatic Machinery Co., Ltd. | Apparatus for cutting food dough |
| KR102481923B1 (en) * | 2022-10-26 | 2022-12-27 | (주)엠이피 | Logistics search device capable of measuring the weight, area and direction of luggage using a load cell and analyzing the contents of luggage through X-rays |
| KR102505045B1 (en) * | 2022-10-26 | 2023-03-02 | (주)엠이피 | An integrated operation system for the search system that can measure the weight, area, and direction of luggage, and data collected information through X-ray analysis and AI |
-
1999
- 1999-06-03 JP JP15706799A patent/JP3440028B2/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008129985A1 (en) * | 2007-04-17 | 2008-10-30 | Rheon Automatic Machinery Co., Ltd. | Dough weighing conveyor, and dough weighing and cutting device |
| EP3031329A1 (en) * | 2008-05-23 | 2016-06-15 | Rheon Automatic Machinery Co., Ltd. | Apparatus for cutting food dough |
| WO2016027622A1 (en) * | 2014-08-21 | 2016-02-25 | レオン自動機株式会社 | Weighing and cutting system for continuous dough |
| JPWO2016027622A1 (en) * | 2014-08-21 | 2017-07-13 | レオン自動機株式会社 | Continuous dough weighing and cutting system |
| KR102481923B1 (en) * | 2022-10-26 | 2022-12-27 | (주)엠이피 | Logistics search device capable of measuring the weight, area and direction of luggage using a load cell and analyzing the contents of luggage through X-rays |
| KR102505045B1 (en) * | 2022-10-26 | 2023-03-02 | (주)엠이피 | An integrated operation system for the search system that can measure the weight, area, and direction of luggage, and data collected information through X-ray analysis and AI |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3440028B2 (en) | 2003-08-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| RU2225115C2 (en) | Apparatus for feeding of food dough (versions) and method for feeding of food dough (versions) | |
| EP0285442B1 (en) | Apparatus and method for producing a strip of dough | |
| EP1920658B1 (en) | Food dough cutting method and cutting apparatus | |
| EP0326404B1 (en) | A method for producing dough for bread or pastry | |
| TWI656846B (en) | Method and device for cutting food blanks | |
| CN108698246A (en) | Blade separate machine is calibrated | |
| JPH09194093A (en) | Curl measuring method for web and device therefor, curl correcting method and device therefor, and web cutting device | |
| JP2000342161A (en) | Method and device for supplying measured dough | |
| JPS60110237A (en) | Dough continiuous metering and dividing method and apparatus | |
| JP2018093746A (en) | Apparatus for continuously manufacturing rolled sushi | |
| JP3972047B2 (en) | Food dough cutting equipment | |
| JP6843464B2 (en) | Maki sushi continuous manufacturing equipment | |
| JP3440017B2 (en) | Measurement dough supply method and apparatus | |
| US20060278094A1 (en) | Device and method for gently producing a pastry strand | |
| JP2000351440A (en) | Carrying device of food dough | |
| JPH08309694A (en) | Food slicer | |
| JPH09210754A (en) | Weighing/cutting method of synthetic rubber and apparatus thereof | |
| JP3440027B2 (en) | Bread dough fixed-quantity discharge device | |
| JPH11346638A (en) | Noodle manufacturing machine | |
| JP3693615B2 (en) | Food dough delivery and supply equipment | |
| JP3325527B2 (en) | Dough ball molding supply method | |
| JP2003235438A (en) | Method for rolling and stretching rod-shaped dough for bread and apparatus for the same | |
| JP3308390B2 (en) | Noodle making system | |
| JP2670596B2 (en) | Bread and confectionery dough uniform continuous dough feeding device | |
| KR20200142182A (en) | Supply of rubber raw paper |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| TRDD | Decision of grant or rejection written | ||
| R150 | Certificate of patent or registration of utility model |
Ref document number: 3440028 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090613 Year of fee payment: 6 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090613 Year of fee payment: 6 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100613 Year of fee payment: 7 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100613 Year of fee payment: 7 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110613 Year of fee payment: 8 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110613 Year of fee payment: 8 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120613 Year of fee payment: 9 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120613 Year of fee payment: 9 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130613 Year of fee payment: 10 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130613 Year of fee payment: 10 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| EXPY | Cancellation because of completion of term |