JP2000233113A - Deodorization filter, its manufacture and use - Google Patents

Deodorization filter, its manufacture and use

Info

Publication number
JP2000233113A
JP2000233113A JP11035650A JP3565099A JP2000233113A JP 2000233113 A JP2000233113 A JP 2000233113A JP 11035650 A JP11035650 A JP 11035650A JP 3565099 A JP3565099 A JP 3565099A JP 2000233113 A JP2000233113 A JP 2000233113A
Authority
JP
Japan
Prior art keywords
photocatalyst
adsorbent
binder
nonwoven fabric
deodorizing filter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP11035650A
Other languages
Japanese (ja)
Inventor
Tomohisa Kondo
智久 今藤
Hirosumi Ogawa
裕純 小川
Hiroki Nagayama
啓樹 永山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Mahle Filter Systems Japan Corp
Original Assignee
Nissan Motor Co Ltd
Tennex Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd, Tennex Corp filed Critical Nissan Motor Co Ltd
Priority to JP11035650A priority Critical patent/JP2000233113A/en
Publication of JP2000233113A publication Critical patent/JP2000233113A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H3/00Other air-treating devices
    • B60H3/06Filtering
    • B60H2003/0675Photocatalytic filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H3/00Other air-treating devices
    • B60H3/06Filtering
    • B60H2003/0691Adsorption filters, e.g. activated carbon

Abstract

PROBLEM TO BE SOLVED: To regenerate adsorbing performance while initial performance of an adsorbent and its effective oxidizing-reduction use are secured by a method wherein a nonwoven fabric for holding containing an adsorbent held by a binder, and a plurality of pieces of dust removing nonwoven fabric sandwiching the holding nonwoven fabric between them are laminated, and a photocatalyst is contained in the binder. SOLUTION: Holding nonwoven fabric 1 containing an adsorbent held by a binder 6, and a plurality of pieces of dust removing nonwoven fabrics 2 and 3 are laminated, and a photocatalyst is contained in the binder 6. At that time the photocatalyst is allowed to exist in a form wherein the adsorbing material is previously allowed to exist in the binder 6 to be fixed to the holding nonwoven fabric 1 and in contact with or close to the adsorbent. That is, the photocatalyst is allowed to exist in the binder 6 between the nonwoven fabric 5 and an adsorbent particle 4 and connects both to each other. By allowing the adsorbent to approach the photocatalyst and preventing a pore of the adsorbent from being blocked up, thus adsorbing performance and photocatalytic reaction are compatibilized, and a life of the adsorbing performance is prolonged.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、脱臭フィルター、
その製造方法及びその利用方法に関し、特に活性炭など
の吸着材に吸着させたガス成分を光触媒を用いて酸化還
元反応を行うことにより固定化、分解して、吸着材の吸
着性能を再生し、フィルターの寿命を長期に保持するこ
とができる、空気調整装置に用いる脱臭フィルター、そ
の製造方法及びその利用方法に関する。
The present invention relates to a deodorizing filter,
Regarding its production method and its utilization method, in particular, a gas component adsorbed on an adsorbent such as activated carbon is immobilized and decomposed by performing a redox reaction using a photocatalyst to regenerate the adsorbent adsorption performance, The present invention relates to a deodorizing filter used in an air conditioner, which can maintain the life of the filter for a long time, a method for producing the same, and a method for using the same.

【0002】[0002]

【従来の技術】光触媒は、半導体セラミックスの一種
で、光があたるとその表面から電子が飛び出し、電子の
出たところに正孔ができるものであり、この正孔と電子
はそれぞれ強い酸化力、還元力を有する。
2. Description of the Related Art A photocatalyst is a kind of semiconductor ceramics. When light is applied, electrons jump out of the surface of the photocatalyst, and holes are formed where the electrons are emitted. These holes and electrons have strong oxidizing power, respectively. Has reducing power.

【0003】従来より、このような光触媒を用いた脱臭
フィルターは、種々開発されており、例えば、紫外線を
酸化チタン等の光触媒が含まれるフィルターに照射し
て、活性化させた光触媒の酸化還元力を利用する脱臭装
置が開示されている(特開昭63−080833号公報
等)。
Hitherto, various deodorizing filters using such a photocatalyst have been developed. For example, a filter containing a photocatalyst such as titanium oxide is irradiated with ultraviolet rays to activate the redox power of the photocatalyst. There is disclosed a deodorizing apparatus utilizing the method (JP-A-63-080833).

【0004】このような光触媒の利用方法として活性炭
等の吸着材にバインダーを用いて酸化チタン等の光触媒
を吸着材に直接添着、担持させ、酸化還元作用性能を発
現することが研究されている。
As a method of using such a photocatalyst, it has been studied to use a binder as an adsorbent such as activated carbon and directly attach and carry a photocatalyst such as titanium oxide to the adsorbent to exhibit a redox action performance.

【0005】[0005]

【発明が解決しようとする課題】しかし、このような従
来の活性炭等の吸着材に無機接着剤を用いて光触媒を添
着、担持させたものは、光触媒を吸着材に添着、担持さ
せるときに用いる無機接着剤が、吸着材外表面のマクロ
ポアを塞いでしまう場合があり、ベースとなる吸着材の
初期性能を低下させ、所望の脱臭性能を得られないとい
う問題がある。
However, such a conventional adsorbent, such as activated carbon, having a photocatalyst attached and carried using an inorganic adhesive is used when the photocatalyst is attached to and carried on the adsorbent. In some cases, the inorganic adhesive may block the macropores on the outer surface of the adsorbent, deteriorating the initial performance of the adsorbent serving as a base, and failing to obtain the desired deodorizing performance.

【0006】更に、光触媒が吸着材のマクロポアの中に
入り込み、光を照射しても、このような光触媒には光が
あたらないため活性化されず、光触媒が有効に利用され
ないという問題もあった。また更に、活性炭等の吸着材
に光触媒を添着、担持させたものを用いた場合、光触媒
が光源に対して影になる部分が多く、光触媒に対し均一
に光があたらず、酸化還元作用を十分得られないという
問題があった。
Further, even when the photocatalyst enters the macropores of the adsorbent and is irradiated with light, such a photocatalyst is not activated because the light does not hit the photocatalyst, so that the photocatalyst cannot be used effectively. . Furthermore, when a photocatalyst is attached to and supported on an adsorbent such as activated carbon, the photocatalyst has many portions that are shadowed by the light source, and the photocatalyst is not uniformly exposed to light, and the redox effect is sufficiently reduced. There was a problem that it could not be obtained.

【0007】従って、本発明の目的は、上記課題を解決
し、吸着剤の初期性能を低下させることなく、また、光
触媒に対して十分な光が照射されて有効にその酸化還元
用を発揮でき、吸着材の吸着性能を再生してフィルター
の寿命を長期に保持することが可能な脱臭フィルター、
その製造方法及び利用方法を提供することである。
[0007] Accordingly, an object of the present invention is to solve the above-mentioned problems, to reduce the initial performance of the adsorbent, and to irradiate the photocatalyst with sufficient light to effectively exhibit its redox effect. A deodorizing filter that can regenerate the adsorption performance of the adsorbent and maintain the filter life for a long time,
An object of the present invention is to provide a method for manufacturing and using the same.

【0008】[0008]

【課題を解決するための手段】
上記目的を達成するため、本発明
者らは研究した結果、光触媒の十分な酸化還元作用を得
るために、活性炭等の吸着材に添着、担持して一体化し
た光触媒は、吸着材と近接又は接触していることによ
り、具体的には、光が効率的に光触媒に照射され、且
つ、活性炭等の吸着材の近傍に又は接触して存在するよ
うに光触媒が配置されるには、吸着材粒子を固定する
材、即ちバインダーに光触媒を配置すれば良いことを見
出し、本発明に到達した。
[Means for Solving the Problems]
In order to achieve the above object, the present inventors have studied and found that, in order to obtain a sufficient oxidation-reduction effect of the photocatalyst, the photocatalyst attached to, supported on and integrated with an adsorbent such as activated carbon is close to or adjacent to the adsorbent. Due to the contact, specifically, light is efficiently irradiated to the photocatalyst, and the photocatalyst is arranged so as to be present near or in contact with the adsorbent such as activated carbon. The present inventors have found that a photocatalyst may be disposed on a material for fixing particles, that is, a binder, and have reached the present invention.

【0009】即ち、請求項1記載の脱臭フィルターは、
バインダーにより保持された吸着材が含まれる保持用不
織布1と、該保持用不織布をその間に挟持する除塵用不
織布2及び3とから成る3層の不織布から成る積層構造
の脱臭フィルターであって、光触媒がバインダーに含ま
れていることを特徴とするものである。
That is, the deodorizing filter according to claim 1 is
A deodorizing filter having a laminated structure comprising a three-layer nonwoven fabric including a nonwoven fabric for holding 1 containing an adsorbent held by a binder, and nonwoven fabrics 2 and 3 for dust removal sandwiching the nonwoven fabric for holding, the photocatalyst comprising: Is contained in the binder.

【0010】請求項2記載の脱臭フィルターは、請求項
1記載の脱臭フィルターにおいて、吸着材が、活性炭を
含むことを特徴とするものである。
A deodorizing filter according to a second aspect is the deodorizing filter according to the first aspect, wherein the adsorbent contains activated carbon.

【0011】請求項3記載の脱臭フィルターは、請求項
1又は2項記載の脱臭フィルターにおいて、バインダー
が、熱可塑性のホットメルト型の粒状結着剤であること
を特徴とするものである。
The deodorizing filter according to claim 3 is characterized in that, in the deodorizing filter according to claim 1 or 2, the binder is a thermoplastic hot-melt type granular binder.

【0012】請求項4記載の脱臭フィルターは、請求項
1〜3いずれかの項記載の脱臭フィルターにおいて、バ
インダーが、酸化チタンとそれを接着保持する無機接着
剤とを含むコーティング剤を含むことを特徴とするもの
である。
According to a fourth aspect of the present invention, there is provided a deodorizing filter according to any one of the first to third aspects, wherein the binder comprises a coating agent containing titanium oxide and an inorganic adhesive for bonding and holding the titanium oxide. It is a feature.

【0013】請求項5記載の脱臭フィルターは、請求項
1〜4いずれかの項記載の脱臭フィルターにおいて、光
触媒がバインダーの表面に存在していることを特徴とす
るものである。
A deodorizing filter according to a fifth aspect is the deodorizing filter according to any one of the first to fourth aspects, wherein a photocatalyst is present on the surface of the binder.

【0014】請求項6記載の脱臭フィルターの製造方法
は、バインダーに光触媒を含有させる工程、保持用不織
布1を除塵用不繊布3の上に載置し、保持用不織布1の
上方より、前記工程で得られた光触媒を含有するバイン
ダーと吸着剤との混合物を散布する工程、次いで除塵用
不織布2を保持用不織布1の上に載置し、加熱圧着する
ことにより3層積層体とする工程を含むことを特徴とす
るものである。
A method for producing a deodorizing filter according to claim 6, wherein the step of adding a photocatalyst to the binder, the step of placing the nonwoven fabric for holding 1 on the nonwoven fabric 3 for dust removal, and the above step from above the nonwoven fabric for holding 1 Spraying the mixture of the binder and the adsorbent containing the photocatalyst obtained in the above, and then placing the dust-removing non-woven fabric 2 on the holding non-woven fabric 1 and heating and pressing to form a three-layer laminate. It is characterized by including.

【0015】請求項7記載の脱臭フィルターの利用方法
は、請求項1〜5いずれの項記載の脱臭フィルターに、
被脱臭成分を含むガスを接触させて被脱臭成分を吸着さ
せる過程と、吸着した被脱臭成分を含むフィルターに光
触媒を活性化させる波長の光を含む光を照射する過程と
を含むことを特徴とするものである。
According to a seventh aspect of the present invention, there is provided a deodorizing filter according to any one of the first to fifth aspects.
The method comprises the steps of contacting a gas containing a deodorized component to adsorb the deodorized component, and irradiating a filter containing the adsorbed deodorized component with light containing light having a wavelength to activate a photocatalyst. Is what you do.

【0016】[0016]

【発明の実施の形態】本発明を、図面を参照しながら好
適例により説明するが、これらに限定されるものではな
い。本発明の脱臭フィルターは、バインダーにより保持
された吸着材が含まれる保持用不織布1と、該保持用不
織布をその間に挟持する除塵用不織布2及び3とから成
る3層の不織布から成る積層構造の脱臭フィルターであ
って、光触媒がバインダーに含まれている。かかる3層
構造フィルターにおいて、光触媒は吸着材を保持用不繊
布1に固定するバインダーに予め存在させる形で吸着材
と接触、若しくは近接する形で存在させる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described by way of preferred embodiments with reference to the drawings, but is not limited thereto. The deodorizing filter of the present invention has a laminated structure of a three-layer nonwoven fabric including a nonwoven fabric for holding 1 containing an adsorbent held by a binder, and nonwoven fabrics 2 and 3 for dust removal sandwiching the nonwoven fabric for holding therebetween. A deodorizing filter, wherein a photocatalyst is contained in a binder. In such a three-layer filter, the photocatalyst is present in contact with or close to the adsorbent in a form in which the adsorbent is pre-existing in a binder fixed to the holding nonwoven fabric 1.

【0017】このような構成にすることにより、ガスを
吸着する吸着材と光触媒とが近接若しくは接触すること
になり、酸化還元作用を有効に発現することが可能とな
り、更に、含まれる吸着材の初期性能を損なうことなく
脱臭フィルターを構成することが可能となる。
With such a configuration, the adsorbent for adsorbing gas and the photocatalyst come close to or come into contact with each other, so that the oxidation-reduction effect can be effectively exhibited. A deodorizing filter can be configured without impairing the initial performance.

【0018】本発明の脱臭フィルターは、前記3層構造
よりなり、酸化チタンなどの光触媒を含有するコーティ
ング剤を加工処理したバインダーを用いて、活性炭を不
織布に固定しており、該光触媒は、フィルターの両面若
しくは片面に光触媒が活性化される波長200〜500
nmの光を照射する光源により活性化される。
The deodorizing filter of the present invention has the above-mentioned three-layer structure, wherein activated carbon is fixed to a nonwoven fabric using a binder obtained by processing a coating agent containing a photocatalyst such as titanium oxide. Wavelength that activates the photocatalyst on both sides or one side
It is activated by a light source that emits light of nm.

【0019】また、本発明の脱臭フィルターは、吸着材
に脱臭対象成分(以下、「臭気成分」と略す)を吸着さ
せ、それを隣接するバインダーにある、光により活性化
された光触媒で分解することで、吸着材の吸着サイトを
開けることで更に臭気成分を吸着させることができ、そ
れによってフィルターの吸着能力を長寿命化させること
ができる。
In the deodorizing filter of the present invention, a component to be deodorized (hereinafter, abbreviated as “odor component”) is adsorbed on the adsorbent, and decomposed by a photocatalyst activated by light in an adjacent binder. Thus, the odor component can be further adsorbed by opening the adsorption site of the adsorbent, whereby the adsorption capacity of the filter can be extended.

【0020】特に、従来は、吸着材粒子に光触媒を添
着、担持させて光触媒による吸着性能の再生効果の利用
を図ったが、添着、担持の際に無機接着剤を用いるた
め、初期性能を損なうなどの問題が生じてしまったこと
に対し、本発明では、吸着材そのものに加工を施すこと
がないため、吸着材が本来有する性能を損なうことはな
い。更に光触媒が吸着材に近接若しくは接触するので吸
着材に吸着された臭気成分が分解され、これにより、吸
着材の初期性能と光触媒の再生性能を並立させることが
可能となる。
In particular, in the past, a photocatalyst was attached to and supported on adsorbent particles to utilize the regeneration effect of the adsorption performance by the photocatalyst, but the initial performance was impaired because an inorganic adhesive was used during the attachment and support. However, in the present invention, since the adsorbent itself is not processed, the performance inherent to the adsorbent is not impaired. Furthermore, since the photocatalyst approaches or comes into contact with the adsorbent, the odor component adsorbed by the adsorbent is decomposed, whereby the initial performance of the adsorbent and the regeneration performance of the photocatalyst can be made parallel.

【0021】本発明で用いられる吸着材及び光触媒とし
ては、各々例えば活性炭や酸化チタン等を用いることが
でき、他に、吸着材としてゼオライト、光触媒として酸
化亜鉛や酸化ジルコニウムなどを用いることもできる
が、その性能や市場での入手の容易さ、選定の多様さ、
材料安定性、安全性及び経済性を考慮すると、活性炭及
び酸化チタンが好ましい。
As the adsorbent and the photocatalyst used in the present invention, for example, activated carbon and titanium oxide can be used, respectively. In addition, zeolite can be used as the adsorbent, and zinc oxide and zirconium oxide can be used as the photocatalyst. , Its performance and availability in the market, variety of selection,
Activated carbon and titanium oxide are preferred in view of material stability, safety and economy.

【0022】活性炭等の吸着材を保持用不織布1に固定
するバインダーとしては、熱可塑性のホットメルト型の
粒状結着剤(以下、「ホットメルトパウダー」と称す)
を用いる。このようなホットメルトパウダーとしては、
ポリエチレン系パウダー、ポリエステル系パウダーや塩
化ビニル系パウダーなどのものを使用できる。使用する
種類の選択や量等は、接着面に著しい目詰まりが見られ
なければ、特に限定されない。
As a binder for fixing the adsorbent such as activated carbon to the holding nonwoven fabric 1, a thermoplastic hot-melt type granular binder (hereinafter, referred to as "hot-melt powder")
Is used. As such hot melt powder,
Polyethylene powder, polyester powder, vinyl chloride powder and the like can be used. The selection and amount of the type to be used are not particularly limited as long as no remarkable clogging is observed on the bonding surface.

【0023】バインダーに光触媒を加工処理する方法と
しては、例えば酸化チタンを含むコーティング剤をバイ
ンダーに添加、乾燥させる方法を用いることが好まし
い。コーティング剤には、例えば酸化チタン等の光触媒
及び特に好ましくはシリケート系接着剤等の無機接着剤
を含んでなり、且つ、その固形分が3〜40重量%であ
って、更にその固形分中の酸化チタンの比率が10〜9
0重量%であることが好ましい。固形分が3重量%未満
ではコーティング剤等の光触媒の均一にバインダー表面
に分散しないため所望の効果が期待できず、一方40重
量%を超えると、コーティング剤の粘度の上昇により塗
布均一性が損なわれる。
As a method of processing the photocatalyst into the binder, it is preferable to use, for example, a method in which a coating agent containing titanium oxide is added to the binder and dried. The coating agent contains, for example, a photocatalyst such as titanium oxide and an inorganic adhesive such as a silicate-based adhesive, and more preferably has a solid content of 3 to 40% by weight. When the ratio of titanium oxide is 10 to 9
It is preferably 0% by weight. If the solid content is less than 3% by weight, the desired effect cannot be expected because the photocatalyst such as the coating agent is not uniformly dispersed on the binder surface, while if it exceeds 40% by weight, the coating uniformity is impaired due to an increase in the viscosity of the coating agent. It is.

【0024】更に、その固形分中の酸化チタン等の光触
媒の比率が10重量%未満では、触媒作用の効果が小さ
く、所望の反応が十分に発現されることが期待できな
い。90重量%を超えると接着剤の含有量が少なく接着
性が乏しくなるため、剥離しやすく、加工処理後に光触
媒が粉末状で飛散する不具合が起きる可能性が出てく
る。
Further, if the ratio of the photocatalyst such as titanium oxide in the solid content is less than 10% by weight, the effect of the catalytic action is small, and it cannot be expected that the desired reaction is sufficiently exhibited. When the content exceeds 90% by weight, the content of the adhesive is small and the adhesiveness is poor, so that the adhesive is easily peeled off, and there is a possibility that the photocatalyst may be scattered in a powder form after the processing.

【0025】又、フィルター中に含まれる光触媒の量
は、吸着材に対して1〜10重量%であることが望まし
い。1.0重量%未満では、光触媒の含有量が十分でな
く、吸着材に対して均等に分布させることが困難なの
で、所望の反応を十分に得ることができず、一方、10
重量%を超えると、これ以上増やしても光触媒による脱
臭成分の分解による再生効果向上が確認できないためで
ある。
The amount of the photocatalyst contained in the filter is preferably 1 to 10% by weight based on the adsorbent. If the content is less than 1.0% by weight, the content of the photocatalyst is insufficient, and it is difficult to uniformly distribute the photocatalyst. Therefore, the desired reaction cannot be sufficiently obtained.
If the amount exceeds 10% by weight, even if it is further increased, the improvement of the regenerating effect due to the decomposition of the deodorizing component by the photocatalyst cannot be confirmed.

【0026】光触媒をバインダーの表面に存在させるこ
とが、吸着材を不織布に固定する際に光触媒と吸着材を
近接、若しくは接触させ、且つ、光照射を受けやすくな
ることを考慮すると望ましい。この場合、近接若しくは
接触するとは、無機接着剤によって吸着材に添着、担持
させたものと異なり、その近傍に位置することにより効
果を得ることを意味する。即ち、図3において不織布の
繊維5と吸着材4との間に存在して、両者をつなげてい
るバインダー6中に光触媒が存在し、この状態が光触媒
と吸着材とが近接、若しくは接触している状態である。
It is desirable that the photocatalyst be present on the surface of the binder, when the adsorbent is fixed to the nonwoven fabric, because the photocatalyst and the adsorbent are brought close to or in contact with each other, and the photocatalyst is easily irradiated. In this case, proximity or contact means that the effect is obtained by being located in the vicinity of the adsorbent, unlike the one adhering to and supporting the adsorbent by an inorganic adhesive. That is, in FIG. 3, the photocatalyst is present in the binder 6 which exists between the nonwoven fabric fiber 5 and the adsorbent 4 and connects the two, and this state occurs when the photocatalyst and the adsorbent approach or come into contact with each other. It is in the state that it is.

【0027】本発明の脱臭フィルターは、バインダーに
光触媒を含有させる工程、保持用不織布1を除塵用不繊
布3の上に載置し、保持用不織布1の上方より、前記工
程で得られた光触媒を含有するバインダーと吸着剤との
混合物を散布する工程、次いで除塵用不織布2を保持用
不織布1の上に載置し、加熱圧着することにより3層積
層体とする工程を含んで製造される。
In the deodorizing filter of the present invention, the step of incorporating a photocatalyst into the binder, the nonwoven fabric for holding 1 is placed on the nonwoven fabric 3 for dust removal, and the photocatalyst obtained in the above process is placed from above the nonwoven fabric for holding 1 And a step of dispersing a mixture of a binder and an adsorbent containing, followed by placing the dust-removing nonwoven fabric 2 on the holding nonwoven fabric 1 and heat-pressing to form a three-layer laminate. .

【0028】このような製法で作成した3層構造のフィ
ルターは空気調整装置に導入する吸着材の量を稼ぎ、流
通する空気との接触頻度を高くして通気抵抗を低くする
ために、ひだ折り構造とすることが望ましい。この構造
のフィルターを、収納するユニットに収め、フィルター
をひだ折り構成とすることにより、単位体積あたりの表
面積を増大させることになり、粉塵、臭気等の捕集効率
の向上を図ることが可能である。
The filter having a three-layer structure produced by the above-described method increases the amount of adsorbent to be introduced into the air conditioner, increases the frequency of contact with the flowing air, and lowers the airflow resistance. It is desirable to have a structure. By storing the filter of this structure in the unit to be housed and forming the filter in a folded configuration, the surface area per unit volume is increased, and the efficiency of collecting dust, odor, etc. can be improved. is there.

【0029】本発明の脱臭フィルターを有効利用するに
は、本発明の脱臭フィルターに、被脱臭成分を含むガス
を接触させて被脱臭成分を吸着させる過程と、吸着した
被脱臭成分を含むフィルターに光触媒を活性化させる波
長の光を含む光を照射する過程とを含む。吸着過程と光
照射過程は同時でも、時間をずらして実施してもよい。
又、光源としては、一般的に使用される紫外線ランプを
使用できる。
In order to effectively use the deodorizing filter of the present invention, a process of contacting a gas containing a deodorized component with the deodorizing filter of the present invention to adsorb the deodorized component, Irradiating light containing light having a wavelength to activate the photocatalyst. The adsorption step and the light irradiation step may be performed at the same time or at different times.
As a light source, a commonly used ultraviolet lamp can be used.

【0030】使用する光源の波長は200〜500n
m、更に好ましくは200〜400nmであることが望
ましいが、特に限定されない。200nm以下の光の場
合、不繊布及び空調機部品等の樹脂部品で構成される部
品の光劣化を促進するおそれがあるため、好ましくな
い。又、500nm以上の場合、光触媒の励起工ネルギ
ーに対して十分なエネルギーを供給できず、所望の触媒
反応が得られない。
The wavelength of the light source used is 200 to 500 n
m, more preferably 200 to 400 nm, but is not particularly limited. Light having a wavelength of 200 nm or less is not preferable because it may promote light deterioration of components made of nonwoven fabric and resin components such as air conditioner components. On the other hand, if it is 500 nm or more, sufficient energy cannot be supplied to the excitation energy of the photocatalyst, and a desired catalytic reaction cannot be obtained.

【0031】次に、空気調整装置内を通過する空気中の
ガスの吸着除去、分解過程を説明する。まず、空気調整
装置内のフィルターの吸着材が空気調整装置内を流れて
フィルターを通過する空気中の臭気成分を吸着除去す
る。この際の吸着材の吸着能力は、その吸着サイトの数
や、ガス濃度、流量等に依存するものである。
Next, the process of adsorbing, removing and decomposing gas in the air passing through the air conditioner will be described. First, the adsorbent of the filter in the air conditioner flows through the air conditioner to adsorb and remove odor components in the air passing through the filter. At this time, the adsorption capacity of the adsorbent depends on the number of adsorption sites, gas concentration, flow rate, and the like.

【0032】次いで、吸着材に吸着したガスが移動し
て、光触媒に到達するが、光触媒に光が照射されて活性
化されていれば、反応が起きてガスは分解される。これ
により、空気調整装置内の吸着材の吸着サイトが空席と
なることになり、更に継続的な臭気成分の吸着除去が可
能となる。
Next, the gas adsorbed by the adsorbent moves and reaches the photocatalyst. If the photocatalyst is activated by irradiating light, a reaction takes place and the gas is decomposed. As a result, the adsorption site of the adsorbent in the air conditioner becomes vacant, and it is possible to continuously adsorb and remove odor components.

【0033】活性炭等の吸着材と光触媒との混合により
吸着能力が向上するメカニズムは、以下のように推定さ
れる。吸着材に吸着したガスは、吸着サイトに固定され
た状態ではなく、脱離と再吸着が起こりうると考えら
れ、吸着したガスが移動する推進力としては、吸着材内
部や吸着材間のガス濃度差によると推定される。
The mechanism by which the adsorbing ability is improved by mixing the adsorbent such as activated carbon with the photocatalyst is presumed as follows. The gas adsorbed by the adsorbent is considered to be desorbed and re-adsorbed instead of being fixed to the adsorption site, and the driving force for moving the adsorbed gas is the gas inside the adsorbent or between the adsorbents. Presumed to be due to density differences.

【0034】また、吸着材の外表面では、バインダーに
含まれる光触媒が吸着材の近傍に存在しており、吸着材
に吸着したガスが光触媒に移動しうる。光触媒に移動し
たガスが分解されると、吸着材と光触媒の間の濃度差が
生じることとなり、更にガスの移動が起こる。この過程
の連続により、空気調整装置内のフィルターの吸着材の
吸着性能が再生する。
On the outer surface of the adsorbent, the photocatalyst contained in the binder exists near the adsorbent, and the gas adsorbed by the adsorbent can move to the photocatalyst. When the gas transferred to the photocatalyst is decomposed, a concentration difference occurs between the adsorbent and the photocatalyst, and further gas transfer occurs. By the continuation of this process, the adsorption performance of the adsorbent of the filter in the air conditioner is regenerated.

【0035】[0035]

【実施例】次に本発明を次の実施例及び比較例により説
明するが、これらに限定されるものではない。
Next, the present invention will be described with reference to the following Examples and Comparative Examples, but it should not be construed that the invention is limited thereto.

【0036】<フィルターの3層構造>除塵用不繊布2
及び3として、主に3〜15d(デニール)のポリプロ
ピレン又はPET繊維から成る30〜100g/m2の目
付を有したものを用いた。また、活性炭等の吸着材の保
持用不織布1として、4〜15dのポリプロピレン又は
PET繊維から成る30〜80g/m2の目付を有したも
のを用い、活性炭等の吸着材を保持させた。吸着材とし
て粒径100μm 以上の活性炭粒子を30重量%以上含
む主構成物とするものを使用した。
<Three-layer structure of filter> Non-woven cloth for dust removal 2
As for Nos. 3 and 3, those having a basis weight of 30 to 100 g / m 2 mainly composed of 3 to 15 d (denier) polypropylene or PET fiber were used. As the nonwoven fabric 1 for holding the adsorbent such as activated carbon, a nonwoven fabric having a basis weight of 30 to 80 g / m 2 made of polypropylene or PET fiber of 4 to 15 d was used to hold the adsorbent such as activated carbon. The adsorbent used was a main component containing 30% by weight or more of activated carbon particles having a particle size of 100 μm or more.

【0037】<実施例1>上記活性炭と不織布1とを保
持するバインダーとして、次のホットメルトパウダー
(ホットメルト型の粒状結着剤)を使用して、脱臭フィ
ルターを得た。ホットメルトパウダーに酸化チタン含有
コーティング剤(石原産業(株)製、ST−KO1)を
ホットメルトパウダー重量に対して30重量%添加し、
室温で24時間乾燥させて、光触媒を加工処理させた。
このコーティング剤は固形分濃度10重量%であり、且
つ、当該固形分中の酸化チタン含有量は80重量%であ
る。このホットメルトパウダーを用いて活性炭を不織布
1に保持し、且つ、その両外側に、上記除塵用不織布2
及び3を設けて、脱臭フィルター1とした。使用した活
性炭及びホットメルトパウダーの目付量は、各々140
g/m2,35g/m2である。この時、フィルター中に含
まれる光触媒の量は吸着材に対して2.4重量%であっ
た。
Example 1 A deodorizing filter was obtained by using the following hot melt powder (hot melt type granular binder) as a binder for holding the activated carbon and the nonwoven fabric 1. Titanium oxide-containing coating agent (ST-KO1 manufactured by Ishihara Sangyo Co., Ltd.) is added to the hot melt powder in an amount of 30% by weight based on the weight of the hot melt powder.
The photocatalyst was processed by drying at room temperature for 24 hours.
This coating agent has a solid content of 10% by weight, and the content of titanium oxide in the solid content is 80% by weight. Activated carbon is held on the nonwoven fabric 1 by using this hot melt powder, and the nonwoven fabric 2 for dust removal is provided on both outer sides thereof.
And 3 were provided to obtain a deodorizing filter 1. The basis weight of the activated carbon and hot melt powder used was 140
g / m 2 and 35 g / m 2 . At this time, the amount of the photocatalyst contained in the filter was 2.4% by weight based on the adsorbent.

【0038】<実施例2>酸化チタン含有コーティング
剤をホットメルトパウダー重量に対して50重量%添加
して加工処理する以外は実施例1と同様にして、脱臭フ
ィルター2を得た。この時、フィルター中に含まれる光
触媒の量は吸着材に対して4重量%であった。
<Example 2> A deodorizing filter 2 was obtained in the same manner as in Example 1 except that the coating treatment was performed by adding 50% by weight of a coating agent containing titanium oxide to the weight of the hot melt powder. At this time, the amount of the photocatalyst contained in the filter was 4% by weight based on the adsorbent.

【0039】<実施例3>酸化チタン含有コーティング
剤の固形分濃度を3重量%、且つ、酸化チタン加工処理
をホットメルトパウダー重量に対して90重量%とした
以外は実施例1と同様にして、脱臭フィルター3を得
た。この時、フィルター中に含まれる光触媒の量は吸着
材に対して2.2重量%であった。
Example 3 The procedure of Example 1 was repeated except that the solid content of the titanium oxide-containing coating agent was 3% by weight and the titanium oxide processing was 90% by weight based on the weight of the hot melt powder. Thus, a deodorizing filter 3 was obtained. At this time, the amount of the photocatalyst contained in the filter was 2.2% by weight with respect to the adsorbent.

【0040】<実施例4>酸化チタン含有コーティング
剤の固形分濃度を40重量%とし、酸化チタン加工処理
をホットメルトパウダー重量に対して30重量%とした
以外は実施例1と同様にして、脱臭フィルター4を得
た。この時、フィルター中に含まれる光触媒の量は吸着
材に対して9.6重量%であった。
Example 4 The procedure of Example 1 was repeated except that the solid content of the titanium oxide-containing coating agent was 40% by weight and the titanium oxide processing was 30% by weight based on the weight of the hot melt powder. Deodorizing filter 4 was obtained. At this time, the amount of the photocatalyst contained in the filter was 9.6% by weight based on the adsorbent.

【0041】<比較例1>フィルターにおいて、酸化チ
タンを含まないホットメルトパウダーを使用する以外は
実施例1と同様にして、脱臭フィルターAを得た。
Comparative Example 1 A deodorizing filter A was obtained in the same manner as in Example 1 except that a hot melt powder containing no titanium oxide was used.

【0042】<比較例2>酸化チタンを活性炭にシリコ
ン系接着剤で固定した活性炭を使用する以外は比較例1
と同様にして、脱臭フィルターBを得た。
<Comparative Example 2> Comparative Example 1 except that activated carbon obtained by fixing titanium oxide to activated carbon with a silicon-based adhesive was used.
In the same manner as in the above, a deodorizing filter B was obtained.

【0043】上記実施例1〜4及び比較例1〜2で得ら
れた脱臭フィルターの仕様を、次の表1に示す。
The specifications of the deodorizing filters obtained in Examples 1 to 4 and Comparative Examples 1 and 2 are shown in Table 1 below.

【0044】[0044]

【表1】 [Table 1]

【0045】[0045]

【試験例】上記実施例1〜4及び比較例1及び2で得ら
れた脱臭フィルターを、脱臭試験及び再生試験に供し
た。
Test Examples The deodorizing filters obtained in Examples 1 to 4 and Comparative Examples 1 and 2 were subjected to a deodorizing test and a regeneration test.

【0046】<脱臭試験>臭気分析用の10Lテドラー
バッグ内に、たばこ臭の代表成分としてアセトアルデヒ
ド70ppmを含有させ、φ60のフィルターに対して
0.1m/秒の流速で30分間循環させた後に、バッグ
内のガスを(株)ガステック製検知管により測定し、除
去率を算出た。その結果を表2に示す。
<Deodorizing Test> A 10 L Tedlar bag for odor analysis contained 70 ppm of acetaldehyde as a representative component of tobacco odor, and was circulated through a φ60 filter at a flow rate of 0.1 m / sec for 30 minutes. The gas inside was measured by a detection tube manufactured by Gastech Co., Ltd., and the removal rate was calculated. Table 2 shows the results.

【0047】<再生試験>また、再生性の試験として、
上記脱臭試験を行った後に、中心波長が365nmの紫
外線ランプをフィルター表面に30分間照射することを
1サイクルとして10サイクル実施したのち脱臭試験と
同じ実験を行ない、バック内のガス濃度の測定を、
(株)ガステック製検知管により行ない、除去率を算出
した。その結果を表2に示す。
<Regeneration test> As a test for reproducibility,
After performing the above-mentioned deodorization test, the same experiment as the deodorization test was performed after performing 10 cycles with one cycle of irradiating an ultraviolet lamp having a center wavelength of 365 nm to the filter surface for 30 minutes, and then measuring the gas concentration in the bag.
The removal rate was calculated using a detection tube manufactured by Gastech Co., Ltd. Table 2 shows the results.

【0048】[0048]

【表2】 [Table 2]

【0049】本発明の脱臭フィルターは表1に示す通
り、初期性能を損なうことなく、再生性能の良好なもの
である。
As shown in Table 1, the deodorizing filter of the present invention has good regeneration performance without impairing the initial performance.

【0050】[0050]

【発明の効果】本発明の脱臭フィルターは、これにより
吸着材と光触媒が近接し、且つ、吸着材の細孔を塞がな
いので吸着性能と光触媒反応が両立でき、吸着性能の寿
命の長い脱臭フィルターが得られる。
According to the deodorizing filter of the present invention, since the adsorbent and the photocatalyst are close to each other and the pores of the adsorbent are not blocked, both the adsorption performance and the photocatalytic reaction can be achieved, and the deodorization filter having a long life of the adsorption performance. A filter is obtained.

【0051】また、本発明の脱臭フィルターの製造方法
は、上記本発明の脱臭フィルターを効率良く製造するこ
とができる。
The method for producing a deodorizing filter of the present invention can efficiently produce the above-described deodorizing filter of the present invention.

【0052】更に、本発明の脱臭フィルターの利用方法
は、上記本発明の脱臭フィルターを有効に使用すること
ができるものである。
Further, the method of using the deodorizing filter of the present invention enables the deodorizing filter of the present invention to be used effectively.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明の脱臭フィルター素子を模式的に示し
た図である。
FIG. 1 is a diagram schematically showing a deodorizing filter element of the present invention.

【図2】 本発明の脱臭フィルターの断面の一例を示す
断面図である。
FIG. 2 is a sectional view showing an example of a section of the deodorizing filter of the present invention.

【図3】 上記図2の部分拡大図である。FIG. 3 is a partially enlarged view of FIG. 2;

【符号の説明】[Explanation of symbols]

1 吸着剤保持用不織布 2 除塵用不織布 3 除塵用不織布 4 活性炭粒(吸着材) 5 不織布繊維 6 バインダー DESCRIPTION OF SYMBOLS 1 Nonwoven fabric for adsorbent holding 2 Nonwoven fabric for dust removal 3 Nonwoven fabric for dust removal 4 Activated carbon particles (adsorbent) 5 Nonwoven fabric fiber 6 Binder

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) B01D 39/14 B01D 53/04 A 4D048 53/04 B01J 21/06 A 4G069 53/34 ZAB 35/02 J 53/94 35/06 A B01J 21/06 ZAB 35/02 B60H 3/06 Z 35/06 B01D 53/34 ZAB ZAB 53/36 102D B60H 3/06 F24F 1/00 371Z F24F 1/00 1/02 381Z 1/02 (72)発明者 永山 啓樹 神奈川県横浜市神奈川区宝町2番地 日産 自動車株式会社内 Fターム(参考) 3L051 BC07 4C080 AA05 AA10 BB02 CC01 CC02 HH05 JJ05 JJ06 KK08 LL10 MM05 NN01 NN22 4D002 AA32 AB02 BA04 BA05 BA06 BA09 BA14 CA07 DA11 DA21 DA41 DA70 EA02 GA01 GA02 GB02 GB08 GB12 GB20 HA03 4D012 CA09 CB03 CD10 CG01 CG02 CG06 CH05 CJ10 CK10 4D019 AA01 AA10 BA03 BA06 BA13 BA17 BB03 BB10 BC05 BC07 BC10 BC20 CB06 4D048 AA19 AA22 AB01 AB03 BA05X BA07X BB08 CD01 EA01 4G069 AA03 AA08 BA04A BA04B BA08B BA48A CA10 CA17 DA06 EA10 FA03 FB23 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat ゛ (Reference) B01D 39/14 B01D 53/04 A 4D048 53/04 B01J 21/06 A 4G069 53/34 ZAB 35/02 J 53/94 35/06 A B01J 21/06 ZAB 35/02 B60H 3/06 Z 35/06 B01D 53/34 ZAB ZAB 53/36 102D B60H 3/06 F24F 1/00 371Z F24F 1/00 1/02 381Z 1/02 (72) Inventor Hiroki Nagayama 2 Takaracho, Kanagawa-ku, Yokohama-shi, Kanagawa Prefecture F-term (reference) 3L051 BC07 4C080 AA05 AA10 BB02 CC01 CC02 HH05 JJ05 JJ06 KK08 LL10 MM05 NN01 NN22 4D002 AA32 AB02 BA04 BA06 BA09 BA14 CA07 DA11 DA21 DA41 DA70 EA02 GA01 GA02 GB02 GB08 GB12 GB20 HA03 4D012 CA09 CB03 CD10 CG01 CG02 CG06 CH05 CJ10 CK10 4D019 AA01 AA10 B A03 BA06 BA13 BA17 BB03 BB10 BC05 BC07 BC10 BC20 CB06 4D048 AA19 AA22 AB01 AB03 BA05X BA07X BB08 CD01 EA01 4G069 AA03 AA08 BA04A BA04B BA08B BA48A CA10 CA17 DA06 EA10 FA03 FB23

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 バインダーにより保持された吸着材が含
まれる保持用不織布1と、該保持用不織布をその間に挟
持する除塵用不織布2及び3とから成る3層の不織布か
ら成る積層構造の脱臭フィルターであって、光触媒がバ
インダーに含まれていることを特徴とする、脱臭フィル
ター。
1. A deodorizing filter having a laminated structure comprising a three-layer nonwoven fabric comprising a nonwoven fabric for holding 1 containing an adsorbent held by a binder, and nonwoven fabrics 2 and 3 for dust removal sandwiching the nonwoven fabric for holding therebetween. A deodorizing filter, wherein a photocatalyst is contained in a binder.
【請求項2】 前記吸着材は、活性炭を含むことを特徴
とする、請求項1記載の脱臭フィルター。
2. The deodorizing filter according to claim 1, wherein the adsorbent contains activated carbon.
【請求項3】 前記バインダーは、熱可塑性のホットメ
ルト型の粒状結着剤であることを特徴とする、請求項1
又は2記載の脱臭フィルター。
3. The method according to claim 1, wherein the binder is a thermoplastic hot-melt type granular binder.
Or the deodorizing filter according to 2.
【請求項4】 前記バインダーは、酸化チタンと該酸化
チタンを接着保持する無機接着剤とを含むコーティング
剤を含むことを特徴とする、請求項1〜3いずれかの項
記載の脱臭フィルター。
4. The deodorizing filter according to claim 1, wherein the binder includes a coating agent containing titanium oxide and an inorganic adhesive that adheres and holds the titanium oxide.
【請求項5】 光触媒はバインダーの表面に存在してい
ることを特徴とする、請求項1〜4いずれかの項記載の
脱臭フィルター。
5. The deodorizing filter according to claim 1, wherein the photocatalyst is present on a surface of the binder.
【請求項6】 バインダーに光触媒を含有させる工程、
保持用不織布1を除塵用不繊布3の上に載置し、保持用
不織布1の上方より、前記工程で得られた光触媒を含有
するバインダーと吸着剤との混合物を散布する工程、次
いで除塵用不織布2を保持用不織布1の上に載置し、加
熱圧着することにより3層積層体とする工程を含むこと
を特徴とする、脱臭フィルターの製造方法。
6. A step of including a photocatalyst in a binder,
The nonwoven fabric for holding 1 is placed on the nonwoven fabric 3 for dust removal, and a step of spraying the mixture of the binder containing the photocatalyst obtained in the above step and the adsorbent from above the nonwoven fabric 1 for dust removal, A method for producing a deodorizing filter, comprising a step of placing a nonwoven fabric 2 on a holding nonwoven fabric 1 and heating and pressing to form a three-layer laminate.
【請求項7】 請求項1〜5いずれの項記載の脱臭フィ
ルターに、被脱臭成分を含むガスを接触させて被脱臭成
分を吸着させる過程と、吸着した被脱臭成分を含むフィ
ルターに光触媒を活性化させる波長の光を含む光を照射
する過程とを含むことを特徴とする、脱臭フィルターの
利用方法。
7. A process in which a gas containing a deodorized component is brought into contact with the deodorizing filter according to any one of claims 1 to 5 to adsorb the deodorized component, and a photocatalyst is activated in the filter containing the adsorbed deodorized component. Irradiating light containing light having a wavelength to be converted into a deodorizing filter.
JP11035650A 1999-02-15 1999-02-15 Deodorization filter, its manufacture and use Withdrawn JP2000233113A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11035650A JP2000233113A (en) 1999-02-15 1999-02-15 Deodorization filter, its manufacture and use

Publications (1)

Publication Number Publication Date
JP2000233113A true JP2000233113A (en) 2000-08-29

Family

ID=12447762

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11035650A Withdrawn JP2000233113A (en) 1999-02-15 1999-02-15 Deodorization filter, its manufacture and use

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Country Link
JP (1) JP2000233113A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005246260A (en) * 2004-03-04 2005-09-15 Futamura Chemical Co Ltd Filter body
KR100570100B1 (en) * 2004-03-31 2006-04-12 이승현 Complex air purifier
KR100570099B1 (en) * 2004-03-25 2006-04-12 이승현 Photocatalytic air purifier comprising photocatalytic washer
JP2006257860A (en) * 2005-02-15 2006-09-28 Matsushita Electric Works Ltd Storage door
JP2008043580A (en) * 2006-08-18 2008-02-28 Mitsubishi Electric Corp Deodorizing filter and air cleaning device
KR102455781B1 (en) * 2022-02-03 2022-10-18 (주)에스스페이스 Partition
WO2024043720A1 (en) * 2022-08-25 2024-02-29 주식회사 퀀텀캣 Fiber-type composite structure catalyst

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005246260A (en) * 2004-03-04 2005-09-15 Futamura Chemical Co Ltd Filter body
KR100570099B1 (en) * 2004-03-25 2006-04-12 이승현 Photocatalytic air purifier comprising photocatalytic washer
KR100570100B1 (en) * 2004-03-31 2006-04-12 이승현 Complex air purifier
JP2006257860A (en) * 2005-02-15 2006-09-28 Matsushita Electric Works Ltd Storage door
JP2008043580A (en) * 2006-08-18 2008-02-28 Mitsubishi Electric Corp Deodorizing filter and air cleaning device
KR102455781B1 (en) * 2022-02-03 2022-10-18 (주)에스스페이스 Partition
WO2024043720A1 (en) * 2022-08-25 2024-02-29 주식회사 퀀텀캣 Fiber-type composite structure catalyst

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