JP2000202939A - Antibacterial laminate - Google Patents
Antibacterial laminateInfo
- Publication number
- JP2000202939A JP2000202939A JP11007904A JP790499A JP2000202939A JP 2000202939 A JP2000202939 A JP 2000202939A JP 11007904 A JP11007904 A JP 11007904A JP 790499 A JP790499 A JP 790499A JP 2000202939 A JP2000202939 A JP 2000202939A
- Authority
- JP
- Japan
- Prior art keywords
- antibacterial
- layer
- laminate
- photocatalyst
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 145
- 239000011941 photocatalyst Substances 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 25
- 239000000758 substrate Substances 0.000 claims abstract description 21
- 230000001699 photocatalysis Effects 0.000 claims abstract description 16
- 239000000126 substance Substances 0.000 claims abstract description 16
- 239000010410 layer Substances 0.000 claims description 58
- 229910052751 metal Inorganic materials 0.000 claims description 24
- 239000002184 metal Substances 0.000 claims description 24
- 229910021645 metal ion Inorganic materials 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 11
- 230000000845 anti-microbial effect Effects 0.000 claims description 10
- 230000001747 exhibiting effect Effects 0.000 claims description 6
- 239000004599 antimicrobial Substances 0.000 claims description 5
- 239000002356 single layer Substances 0.000 claims description 5
- 239000003242 anti bacterial agent Substances 0.000 abstract description 43
- 230000001954 sterilising effect Effects 0.000 abstract description 9
- 230000000843 anti-fungal effect Effects 0.000 abstract description 5
- 230000001877 deodorizing effect Effects 0.000 abstract 1
- 210000003298 dental enamel Anatomy 0.000 description 30
- 229910000831 Steel Inorganic materials 0.000 description 22
- 239000010959 steel Substances 0.000 description 22
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 21
- 239000011230 binding agent Substances 0.000 description 20
- 239000002585 base Substances 0.000 description 18
- 229910052709 silver Inorganic materials 0.000 description 17
- 239000004332 silver Substances 0.000 description 17
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 16
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 15
- -1 silver ions Chemical class 0.000 description 11
- 238000004659 sterilization and disinfection Methods 0.000 description 8
- 239000010949 copper Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 241000894006 Bacteria Species 0.000 description 5
- LFYJSSARVMHQJB-QIXNEVBVSA-N bakuchiol Chemical compound CC(C)=CCC[C@@](C)(C=C)\C=C\C1=CC=C(O)C=C1 LFYJSSARVMHQJB-QIXNEVBVSA-N 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000010304 firing Methods 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 238000011282 treatment Methods 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 229910010413 TiO 2 Inorganic materials 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000003405 preventing effect Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 1
- 229910002367 SrTiO Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- PFRUBEOIWWEFOL-UHFFFAOYSA-N [N].[S] Chemical compound [N].[S] PFRUBEOIWWEFOL-UHFFFAOYSA-N 0.000 description 1
- 229910052910 alkali metal silicate Inorganic materials 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 229910052586 apatite Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- UHYPYGJEEGLRJD-UHFFFAOYSA-N cadmium(2+);selenium(2-) Chemical compound [Se-2].[Cd+2] UHYPYGJEEGLRJD-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000012258 culturing Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- FJOLTQXXWSRAIX-UHFFFAOYSA-K silver phosphate Chemical compound [Ag+].[Ag+].[Ag+].[O-]P([O-])([O-])=O FJOLTQXXWSRAIX-UHFFFAOYSA-K 0.000 description 1
- 229940019931 silver phosphate Drugs 0.000 description 1
- 229910000161 silver phosphate Inorganic materials 0.000 description 1
- VYNIYUVRASGDDE-UHFFFAOYSA-N silver zirconium Chemical compound [Zr].[Ag] VYNIYUVRASGDDE-UHFFFAOYSA-N 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、長期にわたって殺
菌性、抗菌性、防カビ性(以下、これらを抗菌性と総称
する)を発現する抗菌性積層体に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an antibacterial laminate which exhibits bactericidal, antibacterial and antifungal properties (hereinafter referred to collectively as "antibacterial") for a long period of time.
【0002】[0002]
【従来の技術】従来より、殺菌、抗菌、防カビ作用(以
下、これらを抗菌作用と総称する)を示す抗菌剤とし
て、金属状態またはイオン状態の銀、銅、亜鉛などが知
られている。これら抗菌剤を成形体あるいは構造体(以
下単に構造体という)の表面に含有させる方法として、
たとえば陶磁器または琺瑯の表面にリン酸銀粉末を積層
し、焼成する陶磁器・琺瑯の抗菌防カビ処理方法が提案
されている(特開平6−234584号)。2. Description of the Related Art Conventionally, silver, copper, zinc, and the like in a metal state or an ionic state have been known as antibacterial agents having a bactericidal, antibacterial, and antifungal action (hereinafter, these are collectively referred to as an antibacterial action). As a method of including these antimicrobial agents on the surface of a molded article or a structure (hereinafter simply referred to as a structure),
For example, a method of antibacterial and antifungal treatment of ceramics and enamel has been proposed in which silver phosphate powder is laminated on the surface of ceramics or enamel and fired (Japanese Patent Application Laid-Open No. 6-234584).
【0003】また酸化チタンなどの光触媒による抗菌作
用を利用する方法も知られている。たとえば特開平6−
209985号には、建造物の壁材表面に光触媒を担持
させ、壁材にあたる光により室内を抗菌処理する方法が
提案されている。[0003] A method utilizing the antibacterial action of a photocatalyst such as titanium oxide is also known. For example,
No. 209985 proposes a method in which a photocatalyst is carried on the surface of a wall material of a building, and the interior of the room is subjected to antibacterial treatment by light impinging on the wall material.
【0004】上記のような金属、金属イオンなどの抗菌
剤は、暗所でも抗菌作用を発揮するという利点がある
が、表面が汚れたり、菌の死骸が堆積したりすると効果
が低減する欠点がある。また抗菌剤(金属イオン)は、
脱離、剥離などにより経時的に減少して活性低下するた
め、無機金属イオンを構造体表面に継続して供給するシ
ステムが要求される。一方、光触媒は、汚染物や死骸を
も光分解しうるので清浄な表面を保ち抗菌作用を持続し
うるが、充分な光量がなければその作用を発現しない。
このため両者を複合して互いの欠点を補う方法も種々提
案されている。The above-mentioned antibacterial agents such as metals and metal ions have the advantage of exhibiting an antibacterial action even in a dark place, but have the drawback that the effect is reduced when the surface is soiled or dead bacteria accumulate. is there. Antibacterial agents (metal ions)
Since the activity decreases with the lapse of time due to desorption, separation, etc., the system continuously supplies inorganic metal ions to the surface of the structure. On the other hand, the photocatalyst can photoly decompose contaminants and dead bodies, so that it can maintain a clean surface and maintain the antibacterial action, but does not exhibit the action unless there is a sufficient amount of light.
For this reason, various methods have been proposed for combining the two to compensate for the disadvantages of each other.
【0005】抗菌剤と光触媒とを複合して用いた構造体
たとえば琺瑯体としては、琺瑯層中に、抗菌剤と光触媒
とを含ませたもの(図3)、予め抗菌剤を含ませた光触
媒コーティング剤を琺瑯表面に塗布することにより、琺
瑯層表面に光触媒を濃縮させたもの(図4)、あるいは
琺瑯層表面に光触媒層を設け、光触媒層の表面に抗菌剤
を担持または固定したもの(図5)などが知られてい
る。しかしながら上記いずれの技術も、抗菌作用が不充
分であったり、あるいは作用の持続性が不充分であるな
どして、抗菌作用とその持続性の両方の要求を満たすと
はいえない。As a structure using an antibacterial agent and a photocatalyst in combination, for example, an enamel body, an enamel layer containing an antibacterial agent and a photocatalyst (FIG. 3) and a photocatalyst containing an antibacterial agent in advance The photocatalyst is concentrated on the surface of the enamel layer by applying a coating agent on the surface of the enamel (FIG. 4), or the photocatalyst layer is provided on the surface of the enamel layer, and the antibacterial agent is carried or fixed on the surface of the photocatalyst layer ( FIG. 5) is known. However, none of the above techniques can satisfy the requirements for both the antibacterial action and its sustainability due to insufficient antibacterial action or insufficient sustained action.
【0006】[0006]
【発明が解決しようとする課題】本発明者は、上記のよ
うな従来の抗菌性構造体の問題点を解決すべく、抗菌剤
としての銀イオン(銀塩)と光触媒としての酸化チタン
粒子を含む抗菌琺瑯鋼板を具体例として、特にその構造
について検討した。たとえば前記図3に示す構造体で
は、酸化チタン粒子(光触媒)は琺瑯層中に埋もれて充
分に働けないことがわかった。また図4あるいは図5に
示す構造体では、長期間使用すると、抗菌剤(銀イオ
ン)が減少して抗菌作用が低下することがわかった。SUMMARY OF THE INVENTION In order to solve the above-mentioned problems of the conventional antibacterial structure, the present inventors have developed silver ions (silver salt) as an antibacterial agent and titanium oxide particles as a photocatalyst. In particular, the structure of the antibacterial enameled steel sheet was examined as a specific example. For example, in the structure shown in FIG. 3, it was found that the titanium oxide particles (photocatalyst) were buried in the enamel layer and could not work sufficiently. In addition, it was found that the antibacterial agent (silver ion) was reduced and the antibacterial action was reduced when the structure shown in FIG. 4 or 5 was used for a long period of time.
【0007】[0007]
【課題を解決するための手段】本発明者はさらに検討し
たところ、琺瑯層中に抗菌剤および光触媒を含ませた場
合には、抗菌剤は長期にわたって少しずつ表面に滲出し
て抗菌作用を持続するのに対し、光触媒は、表面に露出
しているもの以外は全く抗菌作用を示さないことがわか
った。さらに抗菌剤は、図4または図5に示すように、
表面に濃縮しておくとすぐに脱離して、抗菌作用がなく
なるのに対し、琺瑯層中に分散させておくと脱離せずに
長期に抗菌作用を持続し、一方、光触媒は表面に高度に
濃縮しておいた方が抗菌作用が高く、表面に濃縮しても
固定化すれば長期にわたって脱離せず、抗菌作用を持続
することもわかった。Means for Solving the Problems The present inventors have further studied and found that when an antibacterial agent and a photocatalyst are contained in the enamel layer, the antibacterial agent gradually exudes to the surface over a long period of time to maintain the antibacterial action. On the other hand, it was found that the photocatalyst did not show any antibacterial action except for those exposed on the surface. Further, as shown in FIG. 4 or FIG.
When concentrated on the surface, it desorbs immediately and loses its antibacterial effect, whereas when dispersed in the enamel layer, it does not desorb and maintains the antibacterial effect for a long time, while the photocatalyst has a high degree of It was also found that the concentrated antibacterial agent had a higher antibacterial effect, and even if it was concentrated on the surface, if it was immobilized, it was not desorbed for a long time, and the antibacterial effect was maintained.
【0008】したがって抗菌剤は琺瑯層に分散し、かつ
光触媒は表面に濃縮固定化させる構造体とすれば、両者
の複合効果を最も効率的に発現し得る。本発明はこのよ
うな知見に基づいてなされたものであって、このような
概念(構造)は、本発明者によって創作されたものであ
る。またこのような構造による効果は、琺瑯鋼板のみな
らず塗装鋼板さらには抗菌剤を含むステンレス鋼板など
にも応用可能であることも分かった。Accordingly, if the antibacterial agent is dispersed in the enamel layer, and the photocatalyst is concentrated and fixed on the surface, the combined effect of the two can be exhibited most efficiently. The present invention has been made based on such knowledge, and such a concept (structure) has been created by the present inventors. It was also found that the effect of such a structure can be applied to not only an enameled steel plate but also a coated steel plate and a stainless steel plate containing an antibacterial agent.
【0009】すなわち本発明に係る抗菌性積層体は、少
なくともひとつの表面が抗菌性を有する基材と、該抗菌
性表面の少なくともひとつの表面上に形成された光触媒
機能を発現する物質を含有する光触媒層とを有すること
を特徴としている。このような抗菌性積層体は、長期に
わたって抗菌性を発現する。上記基材は、下地基材と、
該下地基材の少なくともひとつの表面に形成された抗菌
性金属および/または抗菌性金属イオンを含有する抗菌
層とからなる積層体であっても、抗菌性金属および/ま
たは抗菌性金属イオンを含む単層体であってもよい。本
発明では、光触媒機能を有する物質が積層体最外表面に
露出していることが好ましい。That is, the antibacterial laminate according to the present invention comprises a substrate having at least one surface having antibacterial properties and a substance exhibiting a photocatalytic function formed on at least one of the antibacterial surfaces. And a photocatalyst layer. Such an antibacterial laminate exhibits antibacterial properties over a long period of time. The base material is a base material,
Even a laminate comprising an antimicrobial metal and / or an antimicrobial layer containing an antimicrobial metal ion formed on at least one surface of the base material, contains the antimicrobial metal and / or antimicrobial metal ion. It may be a single-layer body. In the present invention, the substance having a photocatalytic function is preferably exposed on the outermost surface of the laminate.
【0010】前記抗菌性金属は、銀、銅および亜鉛から
選ばれる少なくとも一種であり、前記抗菌性金属イオン
は、銀イオン、銅イオン、亜鉛イオンから選ばれる少な
くとも一種であることが好ましい。またアンモニウム塩
系、環状窒素イオウ化合物系などの有機系抗菌剤の使用
も可能である。前記光触媒機能を有する物質は酸化チタ
ンであることが好ましい。抗菌層は、通常バインダーを
含み、たとえば琺瑯、ガラスまたは樹脂を含んでいる。The antibacterial metal is at least one selected from silver, copper and zinc, and the antibacterial metal ion is preferably at least one selected from silver, copper and zinc ions. Organic antibacterial agents such as ammonium salts and cyclic nitrogen sulfur compounds can also be used. The substance having a photocatalytic function is preferably titanium oxide. The antimicrobial layer usually contains a binder, for example, enamel, glass or resin.
【0011】[0011]
【発明の実施の形態】以下、本発明に係る抗菌性積層体
を具体的に説明する。本発明に係る抗菌性積層体は、少
なくともひとつの表面が抗菌性を有する基材と、該抗菌
性表面の少なくともひとつの表面上に形成された光触媒
機能を発現する物質を含有する光触媒層とを有する。上
記表面が抗菌性である基材は、下地基材の少なくともひ
とつの表面に抗菌性を有する層が形成された多層構造で
あってもよく、あるいは基材自体が抗菌性を有する単層
構造であってもよい。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an antibacterial laminate according to the present invention will be specifically described. The antibacterial laminate according to the present invention comprises a substrate having at least one surface having antibacterial properties, and a photocatalyst layer formed on at least one surface of the antibacterial surfaces and containing a substance exhibiting a photocatalytic function. Have. The substrate whose surface is antibacterial may have a multilayer structure in which a layer having antibacterial properties is formed on at least one surface of the base substrate, or a single-layer structure in which the substrate itself has antibacterial properties. There may be.
【0012】図1に、基材が多層構造であるときの態様
例として、抗菌性積層体の部分断面図を示す。抗菌性積
層体1は、下地基材2と、該下地基材2の少なくともひ
とつの表面に形成された抗菌層3と、該抗菌層3の表面
に形成された光触媒層4とを有している。FIG. 1 shows a partial cross-sectional view of an antibacterial laminate as an example of an embodiment when the substrate has a multilayer structure. The antibacterial laminate 1 includes a base material 2, an antibacterial layer 3 formed on at least one surface of the base material 2, and a photocatalytic layer 4 formed on the surface of the antibacterial layer 3. I have.
【0013】下地基材2の材質は、抗菌性積層体の用
途、製造条件に応じて適宜選択されればよく、金属、各
種樹脂、セラミックス、陶磁器、ガラス、さらにはこれ
らの複合体(たとえば鋼、ステンレス、アルミニウムな
どの金属の表面を、各種樹脂、セラミック、ガラスなど
で被覆したもの)などであればよい。下地基材2は特に
限定されないが、抗菌性積層体の製造時には、通常、光
触媒層4の焼成工程が加えられるので、焼成温度に耐え
うる材質であることが望ましい。The material of the base substrate 2 may be appropriately selected depending on the use of the antibacterial laminate and the manufacturing conditions. Metals, various resins, ceramics, ceramics, glass, and composites thereof (for example, steel) , A metal such as stainless steel, aluminum, or the like coated with various resins, ceramics, glass, or the like). Although the base substrate 2 is not particularly limited, a baking step of the photocatalyst layer 4 is usually added at the time of manufacturing the antibacterial laminate, so that a material that can withstand the baking temperature is desirable.
【0014】より具体的な例として、抗菌性積層体が琺
瑯板である場合には、下地基材2は、たとえば鉄板、鋼
板、アルミニウム板などの金属板、およびこれら金属板
に、亜鉛メッキ、アルミニウムメッキ、アルミニウム亜
鉛合金メッキ、鉄亜鉛合金メッキなどのメッキ処理、化
成処理、クロメート処理などの表面処理を施したものが
用いられる。このうちでもメッキなどの表面処理を施
し、耐食性、耐候性等を備えた金属板であることが好ま
しい。また抗菌性積層体がタイルである場合には、下地
基材としては陶磁器が用いられる。下地基材2は、主と
して板状体について説明するが、以下のような抗菌層3
および光触媒層4を形成できるものであればその形状は
問わない。As a more specific example, when the antibacterial laminate is an enamel plate, the base material 2 is made of a metal plate such as an iron plate, a steel plate, an aluminum plate, or the like. Plated materials such as aluminum plating, aluminum zinc alloy plating, iron zinc alloy plating, and the like, and surface treatments such as a chemical conversion treatment and a chromate treatment are used. Among them, it is preferable to use a metal plate which has been subjected to surface treatment such as plating and has corrosion resistance, weather resistance and the like. When the antibacterial laminate is a tile, ceramic is used as a base material. The base material 2 will be described mainly with respect to a plate-like body.
Any shape can be used as long as the photocatalyst layer 4 can be formed.
【0015】抗菌層3は、下地基材2の少なくともひと
つの表面に形成されており、抗菌性金属および/または
抗菌性金属イオンを含有している。ここで抗菌性とは、
殺菌性、抗菌性、防カビ性などをすべて含む意味で用い
られる。すなわち、細菌やカビなどの増殖を防止した
り、細菌、カビなどを殺すことを意味する。抗菌性金属
または抗菌性金属イオンの抗菌作用のメカニズムは定か
ではないが、抗菌層3に含まれる抗菌性金属および/ま
たは抗菌性金属イオンとしては、抗菌性作用を示す金属
または金属イオンとして公知のものが特に限定すること
なく挙げられる。抗菌性金属または抗菌性金属イオンと
しては、通常、金属状態またはイオン状態の銀、銅、亜
鉛、チタン、タングステンなどが挙げられる。抗菌層3
は、2種以上の金属種を含んでいてもよく、金属および
イオン状態の金属をいずれも含んでいてもよい。これら
のうちでも、銀、銅、亜鉛、銀イオン、銅イオン、亜鉛
イオンが好ましい。The antibacterial layer 3 is formed on at least one surface of the base substrate 2 and contains an antibacterial metal and / or an antibacterial metal ion. Here, antibacterial
It is used to include all of the bactericidal, antibacterial, and antifungal properties. In other words, it means preventing the growth of bacteria and mold, and killing bacteria and mold. The mechanism of the antibacterial action of the antibacterial metal or the antibacterial metal ion is unknown, but the antibacterial metal and / or antibacterial metal ion contained in the antibacterial layer 3 is known as a metal or metal ion exhibiting an antibacterial action. Those are mentioned without particular limitation. Examples of the antibacterial metal or the antibacterial metal ion include silver, copper, zinc, titanium, and tungsten in a metal state or an ionic state. Antibacterial layer 3
May contain two or more metal species, and may contain both metal and ionic metal. Among these, silver, copper, zinc, silver ions, copper ions, and zinc ions are preferred.
【0016】イオン状態の金属は抗菌層3に含ませるに
は、抗菌層3を形成する際に抗菌性金属イオンを含む物
質を用いればよい。この物質としては、たとえば硝酸イ
オン、硫酸イオン、ハロゲンイオンとくに塩素イオン、
酢酸イオン、乳酸イオン、イオウイオンなどを上記金属
イオンの対イオンとする塩、および上記金属イオンを担
持したゼオライト、アパタイト、シリカ、ガラス、チタ
ニア、リン酸ジルコニウム、リン酸アルミニウムなどが
挙げられる。以下、抗菌性金属および抗菌性金属イオン
を含む物質を抗菌剤と称することもある。また、塩化ベ
ンザルニコムなどのアンモニウム塩、脂肪酸エステル、
環状窒素イオウ化合物などの有機系抗菌剤を用いてもよ
い。これら有機系抗菌剤は、後述するバインダーとし
て、樹脂を用いた場合に好適である。In order for the metal in the ionic state to be contained in the antibacterial layer 3, a substance containing an antibacterial metal ion may be used when the antibacterial layer 3 is formed. This substance includes, for example, nitrate ions, sulfate ions, halogen ions, particularly chloride ions,
Examples thereof include salts having acetate ions, lactate ions, sulfur ions and the like as counter ions of the above-mentioned metal ions, and zeolites, apatite, silica, glass, titania, zirconium phosphate, aluminum phosphate, etc. carrying the above-mentioned metal ions. Hereinafter, a substance containing an antibacterial metal and an antibacterial metal ion may be referred to as an antibacterial agent. Also, ammonium salts such as benzalnicum chloride, fatty acid esters,
An organic antibacterial agent such as a cyclic nitrogen sulfur compound may be used. These organic antibacterial agents are suitable when a resin is used as a binder described later.
【0017】抗菌層3は、通常、上記のような抗菌剤と
バインダーとから形成される。バインダーとしては、抗
菌剤を下地基材2に保持しうるものであればよく、光触
媒層4の焼成温度に耐えうるものであれば有機質であっ
ても無機質であってもよく、また熱可塑性であっても、
熱硬化性であってもよい。このようなバインダーとして
は、琺瑯釉薬、ガラス釉薬、シリコーン樹脂、アクリル
樹脂、エポキシ樹脂、フッ素樹脂、金属アルコキシ樹
脂、アルカリシリケート、セメント、モルタルなどが挙
げられる。また着色剤などを含んでいてもよく、たとえ
ば上記バインダーを含む塗料などを用いることもでき
る。The antibacterial layer 3 is usually formed from the above antibacterial agent and a binder. The binder may be any as long as it can hold the antibacterial agent on the base material 2, and may be organic or inorganic as long as it can withstand the sintering temperature of the photocatalyst layer 4. Even so,
It may be thermosetting. Examples of such a binder include an enamel glaze, a glass glaze, a silicone resin, an acrylic resin, an epoxy resin, a fluororesin, a metal alkoxy resin, an alkali silicate, cement, and mortar. Further, it may contain a coloring agent and the like, and for example, a paint containing the above-mentioned binder can be used.
【0018】本発明では、バインダーとして琺瑯釉薬が
好ましく用いられる。琺瑯釉薬は、公知の釉薬を広く用
いることができるが、たとえばTi O2 、Si O2 、Z
r O 2 などのMO2 系化合物、P2 O5 、V2 O5 など
のM2 O5 系化合物、Sb2O 3 、Al2O3 、B2 O3 な
どのM2 O3 系化合物、Na2O、K2 O、Li2Oなどの
M2 O系化合物、Zn O、Ba O、Ca OなどのMO系
化合物、ZrF4 、AlF3 などのフッ化物系化合物な
どの鉱物原料から得られる釉薬を用いることができる。
このなかでもM2 O5 系釉薬、特にP2 O5 を釉薬中に
50重量%以上含有する釉薬は焼成温度が低いので好ま
しい。釉薬は、鉱物原料に加えて必要に応じて他の成分
たとえば水などを含んでいてもよい。In the present invention, an enamel glaze is used as a binder.
It is preferably used. For enamel glaze, use widely known glaze
But for example TiOTwo, SiOTwo, Z
r O TwoMO such asTwoCompound, PTwoOFive, VTwoOFiveSuch
MTwoOFiveCompound, SbTwoO Three, AlTwoOThree, BTwoOThree What
Which MTwoOThreeCompound, NaTwoO, KTwoO, LiTwoSuch as O
MTwoMO compounds such as O compounds, ZnO, BaO, and CaO
Compound, ZrFFour, AlFThreeSuch as fluoride compounds
Glazes from any mineral source can be used.
Among them, MTwoOFiveGlaze, especially PTwoOFiveIn the glaze
Glazes containing 50% by weight or more are preferred because the firing temperature is low.
New Glaze, other ingredients as needed in addition to mineral raw materials
For example, it may contain water.
【0019】抗菌剤とバインダーとの使用量は、最終的
に抗菌層3の抗菌剤含量が、0.1〜20重量%好まし
くは0.5〜5重量%となるように用いることが望まし
い。抗菌層3を形成する際には、抗菌剤をバインダー中
によく分散することが望ましい。抗菌層3は、通常、抗
菌剤とバインダーとの混合物から、基材2の少なくとも
ひとつの表面上に膜を形成し、膜を乾燥あるいは焼成す
ることにより形成される。膜の形成は、塗布あるいは吹
きつけなどどのような方法で行ってもよい。また膜の乾
燥あるいは焼成は、バインダーの種類などによっても異
なるが、たとえばバインダーとして上記琺瑯質釉薬を用
いる場合には、通常500〜800℃程度で焼成され
る。本発明では、抗菌層3の厚みは、10μm以上好ま
しくは10〜1000μm程度であることが望ましい。
抗菌層3は、下地基材の少なくともひとつの表面に形成
されていればよく、たとえば下地基材が板状体であると
き、片面または両面に形成されていてもよい。The amount of the antibacterial agent and the binder used is preferably such that the antibacterial agent content of the antibacterial layer 3 is finally 0.1 to 20% by weight, preferably 0.5 to 5% by weight. When forming the antibacterial layer 3, it is desirable that the antibacterial agent is well dispersed in the binder. The antibacterial layer 3 is usually formed by forming a film on at least one surface of the substrate 2 from a mixture of an antibacterial agent and a binder, and drying or firing the film. The film may be formed by any method such as coating or spraying. The drying or baking of the film varies depending on the type of the binder and the like. For example, when the above-mentioned enamel glaze is used as the binder, baking is usually performed at about 500 to 800 ° C. In the present invention, the thickness of the antibacterial layer 3 is desirably 10 μm or more, preferably about 10 to 1000 μm.
The antimicrobial layer 3 only needs to be formed on at least one surface of the base substrate. For example, when the base substrate is a plate-like body, it may be formed on one surface or both surfaces.
【0020】光触媒層4は、光触媒機能を発現する物質
を含有する層であって、上記のような抗菌層3の表面に
形成されている。光触媒機能を発現する物質としては、
活性酸素を生成しうる程度の光活性を有する物質であれ
ばよい。具体的には光触媒として公知のものを広く用い
ることができ、たとえばTiO2 、ZnO、SrTiO
3 、SnO2 、GaP、CdS、CdSe、MoS、F
e2 O3 、WO3 、K 4 NbO17、KTaO3 などを用
いることができる。以下これらの物質を光触媒と称す。The photocatalyst layer 4 is made of a material exhibiting a photocatalytic function.
And the surface of the antibacterial layer 3 as described above
Is formed. Substances that exhibit a photocatalytic function include:
Any substance that is photoactive enough to generate active oxygen
I just need. Specifically, widely known photocatalysts are widely used.
For example, TiOTwo, ZnO, SrTiO
Three, SnOTwo, GaP, CdS, CdSe, MoS, F
eTwoOThree, WOThree, K FourNbO17, KTaOThreeUse
Can be. Hereinafter, these substances are referred to as photocatalysts.
【0021】たとえばTiO2 は、紫外線があたると表
面にスーパーオキサイドイオン(・O2 - )、水酸基ラ
ジカル(・OH)などが生成する。この・O2 - 、・O
Hには抗菌作用および油などの有機物を分解する浄化作
用、防臭作用がある。本発明では、光触媒のうちでも、
TiO2 (酸化チタン)が好ましく用いられる。TiO
2 は、ルチル型よりもアナターゼ型が高い抗菌作用を示
すため好ましい。For example, when TiO 2 is irradiated with ultraviolet rays, superoxide ions (.O 2 − ) and hydroxyl radicals (.OH) are generated on the surface. This · O 2 -, · O
H has an antibacterial action, a purifying action for decomposing organic substances such as oil, and an odor preventing action. In the present invention, among the photocatalysts,
TiO 2 (titanium oxide) is preferably used. TiO
2 is preferable since the anatase type has a higher antibacterial action than the rutile type.
【0022】光触媒は、一次粒子の径が100nm以下
であると充分な抗菌作用を示すので好ましい。さらに好
ましくは1〜50nmである。光触媒層4は、光触媒に
加えてバインダーを含有していてもよい。バインダーと
しては、光とくに紫外線透過性のものが好ましく、たと
えばシリコーン、シリカ、フッ素樹脂などが挙げられ
る。The photocatalyst is preferable if the primary particles have a diameter of 100 nm or less, since they exhibit a sufficient antibacterial action. More preferably, it is 1 to 50 nm. The photocatalyst layer 4 may contain a binder in addition to the photocatalyst. The binder is preferably one that transmits light, particularly ultraviolet rays, and examples thereof include silicone, silica, and fluororesin.
【0023】本発明では、光触媒は光を吸収しうる状態
で存在する必要があり、光触媒は光とくに紫外線透過性
のバインダーであればバインダー中に埋もれていてもよ
いが、積層体最外表面に露出していることが好ましい。
光触媒とバインダーを含むものとして市販品を用いるこ
ともでき、たとえば酸化チタンゾルおよび/または酸化
チタンパウダーと、バインダーとを混合した酸化チタン
ゾル液などを用いることができる。より具体的には、C
ZG220(多木化学(株)製)などが挙げられる。In the present invention, the photocatalyst needs to be present in a state capable of absorbing light. The photocatalyst may be buried in the binder if it is a binder that transmits light, particularly ultraviolet rays. It is preferably exposed.
A commercially available product containing a photocatalyst and a binder can also be used, and for example, a titanium oxide sol and / or a titanium oxide sol solution obtained by mixing a titanium oxide powder and a binder can be used. More specifically, C
ZG220 (manufactured by Taki Kagaku Co., Ltd.) and the like.
【0024】光触媒層4は、たとえば光触媒とバインダ
ーとの混合物を、抗菌層3の表面上に膜を形成し、膜を
乾燥あるいは焼成することにより形成される。膜の形成
は、塗布あるいは吹きつけなどどのような方法で行って
もよい。塗布温度は通常、常温〜100℃で行うが、こ
れ以外の温度域で行うことも可能である。また膜の乾燥
あるいは焼成は、バインダーの種類などによっても異な
るが、酸化チタンの場合には、800℃以上で焼成する
とルチル型になるので、800℃よりも低い温度で行う
ことが好ましい。たとえば市販の酸化チタンゾル液を用
いた場合には、通常150〜600℃程度で焼成され
る。また常温乾燥型の酸化チタンゾル液を用いることも
可能である。本発明では、光触媒層4の厚みは、0.0
1〜5μm好ましくは0.1〜1μm程度であることが
望ましい。The photocatalyst layer 4 is formed, for example, by forming a film of a mixture of a photocatalyst and a binder on the surface of the antibacterial layer 3 and drying or firing the film. The film may be formed by any method such as coating or spraying. The application temperature is usually from room temperature to 100 ° C., but it can be performed in a temperature range other than this. The drying or baking of the film varies depending on the kind of the binder and the like. However, in the case of titanium oxide, the baking at 800 ° C. or higher results in a rutile type, and thus it is preferable to perform the baking at a temperature lower than 800 ° C. For example, when a commercially available titanium oxide sol solution is used, it is usually fired at about 150 to 600 ° C. It is also possible to use a room temperature drying type titanium oxide sol solution. In the present invention, the thickness of the photocatalyst layer 4 is 0.0
It is desirable that the thickness is about 1 to 5 μm, preferably about 0.1 to 1 μm.
【0025】図2に、本発明に係る抗菌性積層体の他の
態様例を示す。図2において、基材5は抗菌性金属およ
び/または抗菌性金属イオン(抗菌剤)を含む単層体で
あり、図1と同一符番は図1と同様のものを示し、ここ
ではその説明を省略する。基材5は、それ自体に上記し
た抗菌剤を含むものであり、たとえば合金成分として銀
や銅などを含む抗菌ステンレス、抗菌アルミニウムなど
が挙げられる。図2に示す態様において、たとえば基材
5が板状体である場合には、その両表面とも抗菌性を示
すが、光触媒層4は少なくともひとつの表面に形成され
ていればよい。また基材5は、板状体に限定するもので
なく、光触媒層4を形成できるものであればその形状は
問わない。基材5の表面には、上記図1の態様と同様に
して光触媒層4を形成することができる。本発明では、
抗菌性積層体として、抗菌琺瑯鋼板、抗菌塗装鋼板、抗
菌タイル、抗菌鋼板が好ましく例示される。FIG. 2 shows another embodiment of the antibacterial laminate according to the present invention. In FIG. 2, a base material 5 is a single layer containing an antibacterial metal and / or an antibacterial metal ion (antibacterial agent), and the same reference numerals as those in FIG. Is omitted. The base material 5 itself contains the antibacterial agent described above, and examples thereof include antibacterial stainless steel and antibacterial aluminum containing silver or copper as an alloy component. In the embodiment shown in FIG. 2, for example, when the substrate 5 is a plate-like body, both surfaces thereof show antibacterial properties, but the photocatalyst layer 4 only needs to be formed on at least one surface. The shape of the substrate 5 is not limited to a plate-like body, and any shape can be used as long as the photocatalyst layer 4 can be formed. The photocatalyst layer 4 can be formed on the surface of the substrate 5 in the same manner as in the embodiment of FIG. In the present invention,
Preferred examples of the antibacterial laminate include an antibacterial enameled steel sheet, an antibacterial painted steel sheet, an antibacterial tile, and an antibacterial steel sheet.
【0026】[0026]
【実施例】次に本発明を実施例により具体的に説明する
が、本発明はこれら実施例に限定されるものではない。 (実施例1)図1に示す抗菌性積層体を製造した。琺瑯
用フリット(組成:P2 O5 50重量%、Sb2 O3 1
1重量%、Al2O3 8重量%、B2 O3 0.5重量%
を含む)に、銀系抗菌剤(組成:ケイ酸ジルコニウム銀
(東亜合成(株)製)を混合してスリップを調製し、鋼
板片面に施釉し、500℃で焼成し、厚み100μmの
抗菌性琺瑯層を形成した。なお、抗菌性琺瑯層中の銀系
抗菌剤の含有量は2重量%である。次いで抗菌層表面に
酸化チタンゾル液(TAK70多木化学(株)製)を塗
布し、300℃で焼成して厚み0.3μmの光触媒層を
形成して、抗菌琺瑯鋼板を製造した。EXAMPLES Next, the present invention will be described specifically with reference to examples, but the present invention is not limited to these examples. Example 1 An antibacterial laminate shown in FIG. 1 was manufactured. Enamel frit (composition: P 2 O 5 50 wt%, Sb 2 O 3 1
1 wt%, Al 2 O 3 8 wt%, B 2 O 3 0.5 wt%
), And a silver-based antibacterial agent (composition: silver zirconium silicate (manufactured by Toagosei Co., Ltd.)) to prepare a slip, glaze one side of the steel plate, bake at 500 ° C, and antibacterial property with a thickness of 100 µm The antibacterial enamel layer contained a silver-based antibacterial agent in an amount of 2% by weight, and a titanium oxide sol solution (TAK70, manufactured by Taki Chemical Co., Ltd.) was applied to the surface of the antibacterial enamel layer. A photocatalyst layer having a thickness of 0.3 μm was formed by firing at 300 ° C. to produce an antibacterial enameled steel sheet.
【0027】<抗菌試験>上記で得られた抗菌琺瑯鋼板
を、通常の室内に、製造後3日放置した試験片と、3ケ
月放置した試験片とについて抗菌試験を実施した。抗菌
試験は試験片に所定の方法(銀等無機抗菌剤研究会の抗
菌力試験法Iフィルム密着法に準拠)で大腸菌液を塗布
し、暗所24時間放置後またはブラックライトで0.2
mW/cm2 の光を4時間照射した後に試験片表面より回
収した菌液中の菌数を培養によって測定し、死滅した菌
の割合を求めた。結果を表1に示す。3ケ月後でも殺菌
率は暗所、光照射後ともに99%以上であり、十分な抗
菌作用を示した。<Antibacterial Test> The antibacterial enameled steel sheet obtained above was subjected to an antibacterial test on a test piece left in a normal room for three days after production and a test piece left for three months. The antibacterial test was performed by applying Escherichia coli solution to the test piece by a predetermined method (according to the antibacterial activity test method I film adhesion method of the Society for Research on Inorganic Antibacterial Agents such as Silver) and leaving it in a dark place for 24 hours or 0.2% with black light.
After irradiation with light of mW / cm 2 for 4 hours, the number of bacteria in the bacterial solution collected from the surface of the test piece was measured by culturing, and the ratio of dead bacteria was determined. Table 1 shows the results. Even after 3 months, the bactericidal rate was 99% or more both in the dark and after light irradiation, indicating a sufficient antibacterial effect.
【0028】(比較例1)図3に示す態様の抗菌性積層
体を製造した。実施例1と同じ琺瑯用フリットに、銀系
抗菌剤(実施例1と同じ)と、光触媒活性を有する酸化
チタン微粒子(7nm)を混合してスリップを調製し、
鋼板片面に施釉し、500℃で焼成し、厚み100μm
の抗菌層を形成し、抗菌琺瑯鋼板を製造した。なお琺瑯
層中の銀系抗菌剤の含有量は2重量%、酸化チタンの含
有量は10重量%である。得られた抗菌琺瑯鋼板につい
て実施例1と同様の抗菌試験を実施した。結果を表1に
示す。初期の暗所放置後殺菌率は高いものの、3ケ月後
の殺菌率は暗所、光照射後ともに大きく低下していた。
光照射後の殺菌率は50%以下であり、光触媒効果はほ
とんど見られなかった。Comparative Example 1 An antibacterial laminate of the embodiment shown in FIG. 3 was manufactured. A slip was prepared by mixing a silver-based antibacterial agent (same as in Example 1) and titanium oxide fine particles (7 nm) having photocatalytic activity in the same enamel frit as in Example 1.
Glazed on one side of steel plate, fired at 500 ° C, thickness 100μm
Was formed to produce an antibacterial enameled steel sheet. The content of the silver-based antibacterial agent in the enamel layer was 2% by weight, and the content of titanium oxide was 10% by weight. The same antibacterial test as in Example 1 was performed on the obtained antibacterial enameled steel sheet. Table 1 shows the results. Although the sterilization rate after leaving in the dark in the initial stage was high, the sterilization rate after 3 months was greatly reduced in both the dark place and after light irradiation.
The sterilization rate after light irradiation was 50% or less, and almost no photocatalytic effect was observed.
【0029】(比較例2)図4に示す態様の抗菌性積層
体を製造した。実施例1と同じ琺瑯用フリット(抗菌剤
および光触媒を含有しない)のみからスリップを調製
し、鋼板片面に施釉し、500℃で焼成し、厚み100
μmの琺瑯層を形成した。次いで、銀系抗菌剤(実施例
1と同じ)を酸化チタンゾル液(実施例1と同じ)に5
重量%の量で混合したものを、琺瑯層表面に塗布し、3
00℃焼成して厚み0.3μmとした。得られた抗菌琺
瑯鋼板について実施例1と同様の抗菌試験を実施した。
結果を表1に示す。初期の殺菌率はやや低く、3ケ月後
の暗所放置後の殺菌率は大きく低下していた。Comparative Example 2 An antibacterial laminate of the embodiment shown in FIG. 4 was manufactured. A slip was prepared only from the same enamel frit (containing no antibacterial agent and photocatalyst) as in Example 1, glazed on one side of the steel plate, baked at 500 ° C., thickness 100
A μm enamel layer was formed. Next, a silver-based antibacterial agent (same as in Example 1) was added to titanium oxide sol solution (same as in Example 1).
The mixture in a weight% amount is applied to the surface of the enamel layer,
It was baked at 00 ° C. to a thickness of 0.3 μm. The same antibacterial test as in Example 1 was performed on the obtained antibacterial enameled steel sheet.
Table 1 shows the results. The initial sterilization rate was rather low, and after 3 months, the sterilization rate after being left in the dark was greatly reduced.
【0030】(比較例3)図5に示す態様の抗菌性積層
体を製造した。実施例1と同じ琺瑯用フリット(抗菌剤
および光触媒を含有しない)のみからスリップを調製
し、鋼板片面に施釉し、500℃で焼成し、厚み100
μmの琺瑯層を形成した。次いで酸化チタンゾル液(実
施例1と同じ)を0.3μmの厚みとなるように塗布
し、さらに塗膜上に膜厚0.1μmとなる量の銀系抗菌
剤(実施例1と同じ)をのせて焼成し、抗菌琺瑯鋼板を
製造した。得られた抗菌琺瑯鋼板について実施例1と同
様の抗菌試験を実施した。結果を表1に示す。初期の殺
菌率はやや低く、3ケ月後の暗所放置後の殺菌率は大き
く低下していた。Comparative Example 3 An antibacterial laminate of the embodiment shown in FIG. 5 was manufactured. A slip was prepared only from the same enamel frit (containing no antibacterial agent and photocatalyst) as in Example 1, glazed on one side of the steel plate, baked at 500 ° C., thickness 100
A μm enamel layer was formed. Then, a titanium oxide sol solution (same as in Example 1) is applied so as to have a thickness of 0.3 μm, and a silver-based antibacterial agent (same as in Example 1) having a thickness of 0.1 μm is further applied on the coating film. It was then fired to produce an antibacterial enameled steel plate. The same antibacterial test as in Example 1 was performed on the obtained antibacterial enameled steel sheet. Table 1 shows the results. The initial sterilization rate was rather low, and after 3 months, the sterilization rate after being left in the dark was greatly reduced.
【0031】(実施例2)図1に示す態様の抗菌性積層
体を製造した。フッ素樹脂系塗料に、銀系抗菌剤(実施
例1と同じ)を混合して抗菌塗料を調製し、鋼板表面に
塗布、150℃で乾燥して、厚み100μmの抗菌性塗
膜層を形成した。なお、抗菌性塗膜層中の銀系抗菌剤の
含有量は3重量%である。次いで抗菌性塗膜層表面に、
実施例1と同様にして厚み0.3μmの光触媒層を形成
して抗菌塗装鋼板を製造した。得られた抗菌塗装鋼板に
ついて、実施例1と同様の抗菌試験を実施した。結果を
表1に示す。3ケ月後でも殺菌率は暗所、光照射後とも
に99%以上と十分な抗菌作用を示した。Example 2 An antibacterial laminate of the embodiment shown in FIG. 1 was manufactured. An antibacterial coating was prepared by mixing a silver-based antibacterial agent (same as in Example 1) with a fluororesin-based coating, applied to the surface of a steel sheet, and dried at 150 ° C. to form an antibacterial coating layer having a thickness of 100 μm. . The content of the silver-based antibacterial agent in the antibacterial coating layer was 3% by weight. Next, on the antibacterial coating layer surface,
A 0.3 μm-thick photocatalyst layer was formed in the same manner as in Example 1 to produce an antibacterial coated steel sheet. The same antibacterial test as in Example 1 was performed on the obtained antibacterial coated steel sheet. Table 1 shows the results. Even after 3 months, the bactericidal rate was 99% or more in both the dark place and after light irradiation, indicating a sufficient antibacterial effect.
【0032】(実施例3)Cuを2%含む抗菌ステンレ
ス板の表面に、実施例1と同様にして厚み0.3μmの
光触媒層を形成して図2に示す様態の抗菌性積層体を製
造した。3ケ月後でも殺菌率は暗所、光照射後ともに9
9%以上であり、十分な抗菌作用を示した。Example 3 A photocatalytic layer having a thickness of 0.3 μm was formed on the surface of an antibacterial stainless steel plate containing 2% of Cu in the same manner as in Example 1 to produce an antibacterial laminate having the form shown in FIG. did. Even after 3 months, the sterilization rate was 9 in both the dark place and after light irradiation.
9% or more, indicating a sufficient antibacterial effect.
【0033】 [0033]
【0034】[0034]
【発明の効果】本発明に係る抗菌性積層体は、上記のよ
うに特定構造を有しており、長期にわたって抗菌性を発
現することができる。The antibacterial laminate according to the present invention has a specific structure as described above, and can exhibit antibacterial properties for a long period of time.
【図1】 本発明に係る抗菌性積層体の基材が多層構造
であるときの部分断面図である。FIG. 1 is a partial cross-sectional view when a substrate of an antibacterial laminate according to the present invention has a multilayer structure.
【図2】 本発明に係る抗菌性積層体の基材が単層構造
であるときの部分断面図である。FIG. 2 is a partial cross-sectional view when the substrate of the antibacterial laminate according to the present invention has a single-layer structure.
【図3】 抗菌剤と光触媒を含有する琺瑯層を有する従
来の抗菌性積層体を模式的に示す部分断面図である。FIG. 3 is a partial cross-sectional view schematically showing a conventional antibacterial laminate having an enamel layer containing an antibacterial agent and a photocatalyst.
【図4】 琺瑯層表面に抗菌剤と光触媒を含有する層を
有する従来の抗菌性積層体を模式的に示す部分断面図で
ある。FIG. 4 is a partial cross-sectional view schematically showing a conventional antibacterial laminate having a layer containing an antibacterial agent and a photocatalyst on the surface of an enamel layer.
【図5】 琺瑯層表面に光触媒層を設け、その表面近傍
に抗菌剤を担持または固定した従来の抗菌性積層体を模
式的に示す部分断面図である。FIG. 5 is a partial cross-sectional view schematically showing a conventional antibacterial laminate in which a photocatalytic layer is provided on the surface of an enamel layer and an antibacterial agent is carried or fixed near the surface.
1 抗菌性積層体 2 下地基材 3 抗菌層 4 光触媒層 5 基材(抗菌剤を含む) DESCRIPTION OF SYMBOLS 1 Antibacterial laminated body 2 Base material 3 Antibacterial layer 4 Photocatalytic layer 5 Base material (including antibacterial agent)
───────────────────────────────────────────────────── フロントページの続き (72)発明者 田原 知之 千葉県千葉市中央区川崎町1番地 川崎製 鉄株式会社技術研究所内 (72)発明者 冨樫 房夫 兵庫県神戸市東灘区魚崎南町3丁目6番24 号 川鉄建材株式会社技術研究所内 (72)発明者 永石 博 千葉県習志野市東習志野2丁目18番13号 川鉄建材株式会社技術研究所内 (72)発明者 高村 日出夫 千葉県習志野市東習志野2丁目18番13号 川鉄建材株式会社技術研究所内 (72)発明者 渡辺 浩司 千葉県習志野市東習志野2丁目18番13号 川鉄建材株式会社技術研究所内 Fターム(参考) 4F100 AA21A AB01B AB01H AB03C AB24B AB24H AD20B AR00A AR00B AT00C BA02 BA03 BA07 BA10A BA10C CA30B GB08 GB09 JC00 JC00B JC00H JL08A JM01A ──────────────────────────────────────────────────続 き Continuing on the front page (72) Tomoyuki Tahara 1st Kawasaki-cho, Chuo-ku, Chiba City, Chiba Prefecture Inside the Technical Research Institute of Kawasaki Steel Co., Ltd. No. 6-24 Inside Kawasaki Steel Construction Materials Co., Ltd. (72) Inventor Hiroshi Nagaishi 18-18-13 Higashi Narashino, Narashino City, Chiba Prefecture Inside Kawasaki Steel Construction Materials Co., Ltd. (72) Hideo Takamura 2-chome Higashi Narashino, Narashino City, Chiba Prefecture No. 18-13 Kawatetsu Construction Materials Co., Ltd.Technical Research Laboratories (72) Inventor Koji Watanabe 2-18-18 Higashi Narashino, Narashino City, Chiba Pref. AR00B AT00C BA02 BA03 BA07 BA10A BA10C CA30B GB08 GB09 JC00 JC00B JC00H JL08A JM01A
Claims (4)
基材と、該抗菌性表面の少なくともひとつの表面上に形
成された光触媒機能を発現する物質を含有する光触媒層
とを有する抗菌性積層体。An antimicrobial laminate comprising a substrate having at least one antimicrobial surface and a photocatalyst layer formed on at least one of the antimicrobial surfaces and containing a substance exhibiting a photocatalytic function. .
なくともひとつの表面に形成された抗菌性金属および/
または抗菌性金属イオンを含有する抗菌層とからなる積
層体である請求項1に記載の抗菌性積層体。2. The method according to claim 1, wherein the base material comprises: a base material; and an antibacterial metal formed on at least one surface of the base material.
The antibacterial laminate according to claim 1, which is a laminate comprising an antibacterial layer containing an antibacterial metal ion.
菌性金属イオンを含む単層体である請求項1に記載の抗
菌性積層体。3. The antibacterial laminate according to claim 1, wherein the substrate is a monolayer containing an antibacterial metal and / or an antibacterial metal ion.
表面に露出していることを特徴とする請求項1〜3のい
ずれかに記載の抗菌性積層体。4. The antibacterial laminate according to claim 1, wherein the substance having a photocatalytic function is exposed on the outermost surface of the laminate.
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JP2002200696A (en) * | 2000-12-28 | 2002-07-16 | Mitsubishi Plastics Ind Ltd | Decorative metallic plate |
JP6200571B1 (en) * | 2016-11-25 | 2017-09-20 | 大木 彬 | Surface treatment agent and surface treatment method |
WO2024034607A1 (en) * | 2022-08-08 | 2024-02-15 | 日本製鉄株式会社 | Coated metal sheet |
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