JP2000145784A - Resin-coated slide member and its production - Google Patents

Resin-coated slide member and its production

Info

Publication number
JP2000145784A
JP2000145784A JP10322688A JP32268898A JP2000145784A JP 2000145784 A JP2000145784 A JP 2000145784A JP 10322688 A JP10322688 A JP 10322688A JP 32268898 A JP32268898 A JP 32268898A JP 2000145784 A JP2000145784 A JP 2000145784A
Authority
JP
Japan
Prior art keywords
resin
carbon fiber
metal sintered
sintered layer
coated sliding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10322688A
Other languages
Japanese (ja)
Inventor
Takeshi Shindo
剛 新藤
Kenji Ohashi
兼二 大橋
Masahiro Yoshihara
正洋 吉原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NDC Co Ltd
Nippon Dia Clevite Co Ltd
Original Assignee
NDC Co Ltd
Nippon Dia Clevite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NDC Co Ltd, Nippon Dia Clevite Co Ltd filed Critical NDC Co Ltd
Priority to JP10322688A priority Critical patent/JP2000145784A/en
Publication of JP2000145784A publication Critical patent/JP2000145784A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/203Multilayer structures, e.g. sleeves comprising a plastic lining
    • F16C33/206Multilayer structures, e.g. sleeves comprising a plastic lining with three layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2208/00Plastics; Synthetic resins, e.g. rubbers
    • F16C2208/20Thermoplastic resins
    • F16C2208/30Fluoropolymers
    • F16C2208/32Polytetrafluorethylene [PTFE]

Abstract

PROBLEM TO BE SOLVED: To provide a resin-coated slide member having lubricating performance with the friction resistance equal to a conventional one and low frictional property, considering the environment without using Pb that is a lubricating component, and also provide a method for producing the same. SOLUTION: This resin-coated slide member 20 is provided with a porous metal sintered layer 22 of bronze formed on a back plate and a surface resin layer 23 formed in the state where it is partially impregnated in the metal sintered layer. The surface resin layer 23 is formed of 5-30 vol.% of carbon fiber and the remainder of ethylene tetrafluoride resin.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、樹脂被覆摺動材お
よびその製造方法に関し、特に、Pbを使用しない無給
油軸受用の樹脂被覆摺動材およびその製造方法に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin-coated sliding member and a method of manufacturing the same, and more particularly to a resin-coated sliding member for an oilless bearing that does not use Pb and a method of manufacturing the same.

【0002】[0002]

【従来の技術】従来から一般的に知られている無給油軸
受は、自動車や家電などの摺動部や回転部に幅広く使用
されて来ている。
2. Description of the Related Art Oil-free bearings generally known in the past have been widely used in sliding and rotating parts of automobiles and home appliances.

【0003】これらの無給油軸受は、食品機械や家庭用
機器などの油による汚損を防ぎたい箇所や、複写機やプ
リンタなどの給油が困難あるいは不可能な箇所に有効な
ものとして使用され、樹脂被覆摺動材がブシュあるいは
スラストワッシャーとして使用されている。
[0003] These oil-free bearings are used as effective parts in places where it is desired to prevent contamination by oil such as food machines and household appliances, and in places where lubrication is difficult or impossible such as copying machines and printers. The coated sliding material is used as a bush or a thrust washer.

【0004】図7は、従来の樹脂被覆摺動材10の断面
を模式的に示す断面図である。11は鋼板などの裏金、
12は鉛青銅の多孔質金属焼結層、13は鉛を含む表面
樹脂層を示す。
FIG. 7 is a cross-sectional view schematically showing a cross section of a conventional resin-coated sliding member 10. 11 is a back metal such as a steel plate,
Reference numeral 12 denotes a porous metal sintered layer of lead bronze, and reference numeral 13 denotes a surface resin layer containing lead.

【0005】樹脂被覆摺動材10は、鋼板などの裏金1
1上に鉛青銅の多孔質金属焼結層12を形成し、この多
孔質金属焼結層12にPbを混合させた四フッ化エチレ
ン樹脂を含浸し表面樹脂層13を被着したものである。
[0005] The resin-coated sliding member 10 is made of a backing metal 1 such as a steel plate.
1, a porous metal sintered layer 12 of lead bronze is formed, and the porous metal sintered layer 12 is impregnated with an ethylene tetrafluoride resin mixed with Pb, and a surface resin layer 13 is applied. .

【0006】樹脂被覆摺動材10により形成された無給
油軸受がなじみ運転されると、表面樹脂層13の表面に
四フッ化エチレン樹脂と、表面樹脂層13に混合された
PbによるPbOとの混合皮膜が形成され、PbOは潤
滑成分でもあるため、耐摩耗性と低摩擦の特性を得るこ
とができる。
When the lubricating bearing formed by the resin-coated sliding member 10 is subjected to a running-in operation, the surface of the surface resin layer 13 is made of ethylene tetrafluoride resin and PbO of Pb mixed in the surface resin layer 13. Since a mixed film is formed and PbO is also a lubricating component, it is possible to obtain abrasion resistance and low friction characteristics.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、従来の
樹脂被覆摺動材10には、次のような問題があった。
However, the conventional resin-coated sliding member 10 has the following problems.

【0008】上記したごとく、樹脂被覆摺動材10は、
耐摩耗性と低摩擦との潤滑性能を有し、軸受などに無給
油軸受として使用することができ、無給油軸受は、油に
よる汚損を防ぎたい箇所や、給油が困難あるいは不可能
な箇所に有効なものとして使用されている。
As described above, the resin-coated sliding member 10 is
It has lubrication performance with wear resistance and low friction, and can be used as an oil-free bearing for bearings. Oil-free bearings can be used in places where oil contamination is desired or where lubrication is difficult or impossible. Used as valid.

【0009】しかし、近年、環境面からPbの使用が規
制される動きとなり、Pbの不使用が要求されていると
いう問題がある。
However, in recent years, the use of Pb has been restricted from the environmental point of view, and there has been a problem that non-use of Pb has been required.

【0010】本発明は、上記の問題に鑑みてなされたも
のであって、潤滑成分であるPbを使用しない環境に配
慮した従来と同等の耐摩耗性と低摩擦性との潤滑性能を
有する樹脂被覆摺動材およびその製造方法を提供するこ
とを目的とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems, and has a lubricating performance equivalent to that of a conventional resin which does not use Pb which is a lubricating component and has the same abrasion resistance and low friction as the conventional one. An object of the present invention is to provide a coated sliding material and a method for manufacturing the same.

【0011】[0011]

【課題を解決するための手段】本発明の樹脂被覆摺動材
は、裏金上に被着形成した青銅の多孔質金属焼結層と、
前記金属焼結層中に一部が含浸される状態で被着形成し
た表面樹脂層とを備え、該表面樹脂層は炭素繊維5〜3
0体積%と、残部が四フッ化エチレン樹脂とよりなるこ
とを特徴とする。
According to the present invention, there is provided a resin-coated sliding material comprising: a bronze porous metal sintered layer formed on a back metal;
A surface resin layer formed by being partially impregnated in the metal sintered layer, wherein the surface resin layer is formed of carbon fibers 5 to 3;
It is characterized in that 0% by volume and the remainder consist of tetrafluoroethylene resin.

【0012】また、本発明の樹脂被覆摺動材は、裏金上
に被着形成した青銅の多孔質金属焼結層と、前記金属焼
結層中に一部が含浸される状態で被着形成した表面樹脂
層とを備え、該表面樹脂層は、炭素繊維5〜30体積%
と、固体潤滑剤1〜10体積%と、残部が四フッ化エチ
レン樹脂とよりなることを特徴とする。
Further, the resin-coated sliding material of the present invention has a porous bronze metal sintered layer formed on a backing metal, and a bronze porous metal sintered layer partially impregnated in the metal sintered layer. A surface resin layer, the surface resin layer comprising 5 to 30% by volume of carbon fibers.
And 1 to 10% by volume of a solid lubricant and a balance of ethylene tetrafluoride resin.

【0013】また、前記炭素繊維は、ピッチ系の炭素繊
維で、繊維径が10〜18μm、繊維長さが30〜18
0μmであることを特徴とする。
The carbon fibers are pitch-based carbon fibers having a fiber diameter of 10 to 18 μm and a fiber length of 30 to 18 μm.
0 μm.

【0014】また、前記固体潤滑剤は、黒鉛、二硫化モ
リブデンおよびまたは、分子量60万以下の低分子量四
フッ化エチレン樹脂とで構成され、平均粒径が10μm
以下であることを特徴とする。
The solid lubricant comprises graphite, molybdenum disulfide and / or a low molecular weight ethylene tetrafluoride resin having a molecular weight of 600,000 or less, and has an average particle size of 10 μm.
It is characterized by the following.

【0015】さらに、樹脂被覆摺動材の製造方法は、裏
金上に被着形成した青銅の多孔質金属焼結層に対し、炭
素繊維と四フッ化エチレン樹脂からなる混合物または、
炭素繊維と固体潤滑剤と四フッ化エチレン樹脂からなる
混合物を含浸し被覆焼成して樹脂被覆摺動材を製造する
とき、四フッ化エチレン樹脂としてファインパウダを使
用し、該ファインパウダの少なくとも表面に有機溶剤を
含む溶液を湿潤させた後に、前記ファインパウダに前記
炭素繊維または、炭素繊維と固体潤滑剤を付着させ、前
記青銅の多孔質金属焼結層に対し含浸被覆後、焼成被着
することを特徴とする。
Further, the method for producing a resin-coated sliding material is characterized in that a bronze porous metal sintered layer formed on a back metal is mixed with a mixture of carbon fiber and ethylene tetrafluoride resin or
When producing a resin-coated sliding material by impregnating with a mixture of carbon fiber, a solid lubricant and an ethylene tetrafluoride resin and coating and firing, a fine powder is used as the tetrafluoroethylene resin, and at least the surface of the fine powder is used. After wetting a solution containing an organic solvent, the carbon fiber or the carbon fiber and a solid lubricant are adhered to the fine powder, impregnated and coated on the porous metal sintered layer of bronze, and then fired and adhered. It is characterized by the following.

【0016】[0016]

【発明の実施の形態】以下、本発明の実施の形態につい
て説明する。
Embodiments of the present invention will be described below.

【0017】図1は、本発明に関わる第1実施例の樹脂
被覆摺動材20の断面を模式的に示す断面図である。2
1は鋼板などの裏金、22は青銅の多孔質金属焼結層、
23は表面樹脂層、24は炭素繊維を示す。
FIG. 1 is a sectional view schematically showing a section of a resin-coated sliding member 20 according to a first embodiment of the present invention. 2
1 is a back metal such as a steel plate, 22 is a porous metal sintered layer of bronze,
23 indicates a surface resin layer, and 24 indicates a carbon fiber.

【0018】青銅の多孔質金属焼結層22は、鋼板など
の裏金21の上にCuとSnの合金粉を散布し、散布後
焼結してCu−10%Snの多孔質金属焼結層を形成し
たものである。樹脂被覆摺動材20は、この青銅の多孔
質金属焼結層22に、炭素繊維24を混合させた四フッ
化エチレン樹脂(以下PTFE)を含浸し、表面樹脂層
23を被着したものである。
The bronze porous metal sintered layer 22 is formed by spraying an alloy powder of Cu and Sn on a back metal 21 such as a steel plate, and then sintering the powder to form a porous metal sintered layer of Cu-10% Sn. Is formed. The resin-coated sliding material 20 is obtained by impregnating the bronze porous metal sintered layer 22 with a tetrafluoroethylene resin (hereinafter, referred to as PTFE) mixed with carbon fiber 24 and covering the surface resin layer 23. is there.

【0019】樹脂被覆摺動材20により形成された無給
油軸受がなじみ運転され初期のなじみ摩耗が行われる
と、表面樹脂層23の表面に炭素繊維24が露出する
が、マトリクスであるPTFEが炭素繊維24の表面に
移着し摩擦係数の上昇を抑えて安定する。炭素繊維24
は、耐摩耗性に優れ荷重を支えると共にPTFEが本来
持っている低摩擦性を引き出すことができ、表面樹脂層
23は耐久性のある潤滑が得られることとなる。樹脂被
覆摺動材20は、なじみ摩耗が短時間で行われその後は
極めてなだらかな摩耗特性を示す(図2に摩耗特性図を
示す)。
When the oil-free bearing formed by the resin-coated sliding member 20 is run in and the initial running-in wear is performed, the carbon fibers 24 are exposed on the surface of the surface resin layer 23. It transfers to the surface of the fiber 24 and suppresses an increase in the coefficient of friction to stabilize. Carbon fiber 24
Is excellent in abrasion resistance, can support a load, and can draw out the low friction property inherent in PTFE, so that the surface resin layer 23 can obtain durable lubrication. The resin-coated sliding member 20 undergoes conformal wear in a short time and thereafter exhibits extremely gentle wear characteristics (a wear characteristic diagram is shown in FIG. 2).

【0020】本発明の樹脂被覆摺動材20の製造方法
は、鋼板など(銅メッキ付鋼板も含む)の裏金21の上
にCuとSnの合金粉を散布し青銅の多孔質金属焼結層
22を被着形成し、PTFEのファインパウダの表面に
有機溶剤を含む溶液を湿潤させた後に、このファインパ
ウダに炭素繊維24を付着させ、青銅の多孔質金属焼結
層22上に散布し、ロールなどで含浸被覆後、焼成被着
し、表面樹脂層23を形成するものである。
The method of manufacturing the resin-coated sliding material 20 of the present invention is as follows. A copper and Sn alloy powder is sprayed on a back metal 21 of a steel plate or the like (including a copper-plated steel plate) to form a porous bronze metal sintered layer. After applying a solution containing an organic solvent to the surface of the fine powder of PTFE, a carbon fiber 24 is attached to the fine powder, and the fine powder is sprayed on the porous metal sintered layer 22 of bronze. After impregnated coating with a roll or the like, it is fired and applied to form a surface resin layer 23.

【0021】炭素繊維24は、PTFEの耐摩耗性を改
善するために添加する。炭素繊維24は繊維径を10〜
18μm、繊維長さを30〜180μmとしているた
め、湿潤させた平均粒径約500μmのPTFEファイ
ンパウダの表面に炭素繊維を付着させ、これを多孔質金
属焼結層22の上に散布した後ロールで含浸被覆して表
面樹脂層23を形成する場合、炭素繊維24が軸受面に
対し垂直になったり繊維同士が絡みあうことなく、軸受
面に対し平行に並ぶようにすることができる。
The carbon fibers 24 are added to improve the wear resistance of PTFE. The carbon fiber 24 has a fiber diameter of 10
Since the fiber length is 18 μm and the fiber length is 30 to 180 μm, the carbon fiber is adhered to the surface of the moistened PTFE fine powder having an average particle diameter of about 500 μm. When the surface resin layer 23 is formed by impregnating and coating the carbon fibers 24, the carbon fibers 24 can be arranged in parallel to the bearing surface without being perpendicular to the bearing surface and without entanglement of the fibers.

【0022】次に、本発明の樹脂被覆摺動材20の試供
品により行った摩擦摩耗試験につき述べる。
Next, a description will be given of a friction and wear test performed on a sample of the resin-coated sliding member 20 of the present invention.

【0023】摩擦摩耗試験は、荷重60Kgf/c
2、周速度15m/min、試験時間1時間の試験条
件で行った。表1は、試験用の試供品No.1〜9の組成
成分と試験結果を示す。試供品No.1〜9は、Cu−1
0%Snの青銅の多孔質金属焼結層22に、表面樹脂層
23を形成したものであり、表面樹脂層23は、予め定
めた体積%のPTFEと、予め定めた体積%の炭素繊維
24(ピッチ系またはPAN系)の組成より形成した。
The friction and abrasion test was conducted under the load of 60 kgf / c.
m 2 , a peripheral speed of 15 m / min, and a test time of 1 hour. Table 1 shows the composition components and test results of test sample Nos. 1 to 9 for testing. Sample Nos. 1 to 9 are Cu-1
A surface resin layer 23 is formed on a 0% Sn bronze porous metal sintered layer 22. The surface resin layer 23 includes a predetermined volume% of PTFE and a predetermined volume% of carbon fiber 24. (Pitch type or PAN type).

【0024】試供品No.1〜9の試験結果は表1の右側
に示す。また、試験結果より、炭素繊維添加量と耐摩耗
性のグラフを図3に、炭素繊維添加量と摩擦特性のグラ
フを図4に示す。試供品No.1〜9による試験結果は、
炭素繊維24が5〜30体積%の範囲では摩擦係数も摩
耗量も全般的に比較的低い範囲にあると云え、炭素繊維
24の添加は、5体積%未満では炭素繊維24の量が少
なく耐摩耗性が不十分で添加効果は現れず耐摩耗性が低
下し、30体積%を超えるとPTFEの炭素繊維24を
保持する力が弱くなり、耐摩耗性は低下している。な
お、試供品No.9のPAN系の炭素繊維24を添加した
ときには、耐摩耗性はピッチ系と同等であるが摩擦係数
がやや高くなっている。
The test results of Sample Nos. 1 to 9 are shown on the right side of Table 1. From the test results, a graph of the carbon fiber addition amount and the wear resistance is shown in FIG. 3, and a graph of the carbon fiber addition amount and the friction characteristics are shown in FIG. The test results of sample Nos. 1 to 9 are as follows:
It can be said that the friction coefficient and the wear amount are generally relatively low in the range of 5 to 30% by volume of the carbon fiber 24, and the addition of the carbon fiber 24 is less than 5% by volume. The abrasion resistance is insufficient and the effect of the addition does not appear, and the abrasion resistance is reduced. If it exceeds 30% by volume, the force of holding the PTFE carbon fiber 24 is weakened, and the abrasion resistance is reduced. When the sample No. 9 PAN-based carbon fiber 24 was added, the wear resistance was equivalent to that of the pitch-based carbon fiber, but the coefficient of friction was slightly higher.

【0025】また、早期に軸受面と軸とのなじみ摩耗は
完了し、表面樹脂層23は耐久性のある潤滑が得られ、
安定した摺動が行われていた。
Also, the conformal wear between the bearing surface and the shaft is completed at an early stage, and the surface resin layer 23 is provided with durable lubrication.
Stable sliding was performed.

【0026】以上、第1実施例の樹脂被覆摺動材20
は、Pbを使用することなく、耐摩耗性と低摩擦性のあ
る潤滑性能にすることができる。
As described above, the resin-coated sliding member 20 of the first embodiment
Can provide lubrication performance with wear resistance and low friction without using Pb.

【0027】図5は、本発明に関わる第2実施例の樹脂
被覆摺動材30の断面を模式的に示す断面図である。2
1は鋼板などの裏金、32は青銅の多孔質金属焼結層、
33は表面樹脂層、24は炭素繊維、35は固体潤滑剤
を示す。
FIG. 5 is a sectional view schematically showing a section of a resin-coated sliding member 30 according to a second embodiment of the present invention. 2
1 is a back metal such as a steel plate, 32 is a porous metal sintered layer of bronze,
33 is a surface resin layer, 24 is a carbon fiber, and 35 is a solid lubricant.

【0028】青銅の多孔質金属焼結層32は、第1実施
例と同様に鋼板など(銅メッキ付鋼板も含む)の裏金2
1の上にCuとSnの合金粉を散布し、散布後焼結して
Cu−10%Snの多孔質金属焼結層を形成したもので
ある。樹脂被覆摺動材30は、この青銅の多孔質金属焼
結層32に、炭素繊維24と固体潤滑剤35を混合させ
たPTFEを含浸し、表面樹脂層33を被着したもので
ある。固体潤滑剤35は、黒鉛、二硫化モリブデン(以
下MoS2)および、分子量60万以下の低分子量PTF
Eなどから、これらの平均粒径を10μm以下とし単体
または少なくとも2種を添加する。
As in the first embodiment, the porous metal sintered layer 32 of bronze is formed of a backing metal 2 such as a steel plate (including a copper-plated steel plate).
In this example, an alloy powder of Cu and Sn was sprayed on the sample No. 1 and then sintered to form a porous metal sintered layer of Cu-10% Sn. The resin-coated sliding material 30 is obtained by impregnating the porous metal sintered layer 32 of bronze with PTFE in which the carbon fiber 24 and the solid lubricant 35 are mixed, and covering the surface resin layer 33. The solid lubricant 35 includes graphite, molybdenum disulfide (hereinafter referred to as MoS2), and low molecular weight PTF having a molecular weight of 600,000 or less.
From E or the like, the average particle diameter is adjusted to 10 μm or less, and a single substance or at least two kinds are added.

【0029】なじみ摩耗後に炭素繊維は軸受面に露出す
るが、低速度領域ではマトリクスであるPTFEが炭素
繊維24の表面に移着し摩擦係数の上昇を抑えて安定す
る。高速度領域でも、固体潤滑剤を添加することにより
炭素繊維の表面にPTFEと固体潤滑剤の混合皮膜を形
成させ、摩擦係数をより低くかつ安定に保つようにする
ことができる。固体潤滑剤の添加は1%以下では添加効
果はなく、10%以上では混合皮膜の耐摩耗性が低下す
る。
Although the carbon fibers are exposed on the bearing surface after the conformal wear, in a low speed region, the PTFE as a matrix is transferred to the surface of the carbon fibers 24 and the rise in the coefficient of friction is suppressed to stabilize. Even in the high-speed region, by adding a solid lubricant, a mixed film of PTFE and the solid lubricant can be formed on the surface of the carbon fiber, and the friction coefficient can be kept lower and stable. If the addition of the solid lubricant is 1% or less, there is no effect, and if it is 10% or more, the wear resistance of the mixed film decreases.

【0030】樹脂被覆摺動材30のなじみ摩耗が行われ
ると、表面樹脂層33の表面に炭素繊維24が露出す
る。炭素繊維24は、耐摩耗性に優れ荷重を支えると共
にPTFEの低摩耗性を引き出すことができ、表面樹脂
層33は、固体潤滑剤35の添加による効果も加えて耐
久性のある潤滑が得られることとなる。樹脂被覆摺動材
30のなじみ摩耗は、短時間で行われその後は極めてな
だらかな摩耗特性を示す。 本発明の樹脂被覆摺動材3
0の製造方法は、第1実施例の樹脂被覆摺動材20と同
様に鋼板などの裏金21の上にCuとSnの合金粉を散
布し青銅の多孔質金属焼結層32を被着形成し、PTF
Eのファインパウダの表面に有機溶剤を含む溶液を湿潤
させた後に、このファインパウダに炭素繊維24と固体
潤滑剤35を混合したものを付着させ、青銅の多孔質金
属焼結層32に含浸被覆後、焼成被着し、表面樹脂層3
3を形成するものである。
When the sliding wear of the resin-coated sliding member 30 is performed, the carbon fibers 24 are exposed on the surface of the surface resin layer 33. The carbon fiber 24 has excellent wear resistance, can support a load, and can bring out the low wear property of PTFE, and the surface resin layer 33 can obtain durable lubrication in addition to the effect of the addition of the solid lubricant 35. It will be. The conformable wear of the resin-coated sliding member 30 is performed in a short time, and thereafter, shows a very gentle wear characteristic. The resin-coated sliding material 3 of the present invention
The manufacturing method of No. 0 is similar to the resin-coated sliding member 20 of the first embodiment, in which an alloy powder of Cu and Sn is scattered on a back metal 21 such as a steel plate to form a porous sintered metal layer 32 of bronze. And PTF
After wetting a solution containing an organic solvent on the surface of the fine powder of E, a mixture of carbon fiber 24 and solid lubricant 35 is adhered to the fine powder, and impregnated and coated on the porous metal sintered layer 32 of bronze. After that, it is fired and adhered to the surface resin layer 3
3 is formed.

【0031】次に、本発明の樹脂被覆摺動材30の試供
品により行った摩擦試験につき述べる。摩擦摩耗試験
は、荷重60Kgf/cm2、周速度15m/min、
試験時間1時間の試験条件で行った。表2は、試験用の
試供品No.10〜15の組成成分と試験結果を示す。試
供品No.10〜15は、Cu−10%Snの青銅の多孔
質金属焼結層22に、表面樹脂層23を形成したもので
ある。表面樹脂層23は、予め定めた体積%のPTFE
と、予め定めた体積%の炭素繊維24(ピッチ系)と、
予め定めた体積%の固体潤滑剤(MoS2、黒鉛または低
分子PTFE)の組成より形成される。
Next, a friction test performed on a sample of the resin-coated sliding member 30 of the present invention will be described. In the friction and wear test, the load was 60 kgf / cm 2 , the peripheral speed was 15 m / min,
The test was performed under the test conditions of a test time of one hour. Table 2 shows the composition components and test results of test sample Nos. 10 to 15 for testing. Samples Nos. 10 to 15 are each formed by forming a surface resin layer 23 on a porous metal sintered layer 22 of bronze of Cu-10% Sn. The surface resin layer 23 is made of a predetermined volume% of PTFE.
And a predetermined volume% of carbon fiber 24 (pitch type),
Predetermined volume percent of a solid lubricant (MoS 2, graphite or low-molecular PTFE) is formed from the composition of.

【0032】試供品No.10〜15の試験結果は表2の
右側に示す。試供品No.10〜15の試験結果は、予め
定めた体積%の固体潤滑剤の組成混入により摩擦係数は
従来の樹脂被覆摺動材10と同程度(ないしやや低め)
に、摩耗量も同程度になっている。前記したごとく、固
体潤滑剤の添加は1%以下では添加効果はなく、10%
以上では混合皮膜の耐摩耗性が低下することが分かる。
試供品No.10〜15は、早期に軸受面と軸とのなじみ
摩耗は完了し、表面樹脂層33は耐久性のある潤滑が得
られ、摩擦係数には変動が見られない安定した摺動が行
われていた。
The test results of Sample Nos. 10 to 15 are shown on the right side of Table 2. The test results of sample Nos. 10 to 15 show that the friction coefficient is about the same as (or slightly lower than) the conventional resin-coated sliding material 10 due to the mixing of a predetermined volume% of solid lubricant composition.
In addition, the amount of wear is almost the same. As described above, if the addition of the solid lubricant is 1% or less, there is no addition effect, and
From the above, it can be seen that the wear resistance of the mixed film is reduced.
In sample Nos. 10 to 15, the bearing surface and the shaft were quickly subjected to conformal wear, the surface resin layer 33 was provided with durable lubrication, and the friction coefficient was stable with no fluctuation. Had been done.

【0033】表3は、表2に示す第2実施例の樹脂被覆
摺動材30の試供品と同じ組成成分の試供品No.16〜
21に付き試験時間を5時間に延ばし行った摩擦摩耗試
験の結果を示す。摩擦係数は当然表2と同様の値を示し
ているが、摩耗量は、試験時間が延びても僅かに増加し
たのみで、良好の範囲にあることが分かる。なお、試供
品No.22は固体潤滑剤35を添加しないものについて
行ったものであるが、摩耗量は増加し摩擦係数にも変動
が見られた。
Table 3 shows sample Nos. 16 to 16 having the same composition as the sample of the resin-coated sliding member 30 of the second embodiment shown in Table 2.
21 shows the results of a friction and wear test in which the test time was extended to 5 hours. The coefficient of friction naturally shows the same value as in Table 2, but it can be seen that the amount of abrasion is in a favorable range only slightly increased even when the test time is extended. Sample No. 22 was a test in which the solid lubricant 35 was not added, and the wear amount increased and the friction coefficient also changed.

【0034】また、試験結果により、MoS2と耐摩耗性
の関係を図6に示す。MoS2の添加により樹脂被覆摺動
材30は摩耗量の増加が抑えられてことが分かる。この
ように、時間の経過とともにMoS2の添加効果が顕著と
なり、MoS2は摩擦係数の変動を抑えて低摩擦性を維持
するとともに耐摩耗性を改善する働きをする。
FIG. 6 shows the relationship between MoS 2 and wear resistance based on the test results. It can be seen that the addition of MoS 2 suppresses the increase in the amount of wear of the resin-coated sliding member 30. As described above, the effect of adding MoS 2 becomes remarkable with the passage of time, and MoS 2 functions to suppress the fluctuation of the coefficient of friction, maintain low friction properties, and improve wear resistance.

【0035】以上、第2実施例の樹脂被覆摺動材30
は、Pbを使用することなく、高耐摩耗性と低摩擦性を
併せ持つ潤滑性能にすることができる。
As described above, the resin-coated sliding member 30 of the second embodiment
Can provide lubrication performance having both high wear resistance and low friction without using Pb.

【0036】なお、上記樹脂被覆摺動材20、30は、
無給油軸受に使用する例に付いて述べたが、これに限定
されることなく各種の摺動材として使用することができ
る。
The resin-coated sliding members 20 and 30 are:
Although the description has been given of the example of using the lubrication-free bearing, the invention is not limited to this and can be used as various sliding members.

【0037】[0037]

【発明の効果】本発明の樹脂被覆摺動材は、裏金上に被
着形成した青銅の多孔質金属焼結層と、前記金属焼結層
中に一部が含浸される状態で被着形成した表面樹脂層と
を備え、該表面樹脂層は炭素繊維5〜30体積%と、残
部がPTFEとよりなるため、Pbを使用することな
く、耐摩耗性と低摩擦性のある潤滑性能にすることがで
きる。また、早期になじみ摩耗は完了し、表面樹脂層は
耐久性のある潤滑が得られ、安定した摺動が行われる。
The resin-coated sliding material of the present invention has a porous metal sintered layer of bronze formed on a back metal and a metal-coated sliding material that is partially impregnated in the metal sintered layer. And a lubricating performance with wear resistance and low friction without using Pb because the surface resin layer is composed of 5 to 30% by volume of carbon fiber and the balance is PTFE. be able to. In addition, the conformal wear is completed at an early stage, the surface resin layer is provided with durable lubrication, and stable sliding is performed.

【0038】また、本発明の樹脂被覆摺動材は、裏金上
に被着形成した青銅の多孔質金属焼結層と、前記金属焼
結層中に一部が含浸される状態で被着形成した表面樹脂
層とを備え、該表面樹脂層は、炭素繊維5〜30体積%
と、固体潤滑剤1〜10体積%と、残部がPTFEとよ
りなるため、Pbを使用することなく、高耐摩耗性と低
摩擦性を併せ持つ潤滑性能にすることができる。また、
早期に軸受面と軸とのなじみ摩耗は完了し、表面樹脂層
は高耐久性のある潤滑が得られ、摩擦係数には変動が見
られない安定した摺動が行われる。
Further, the resin-coated sliding material of the present invention is formed by bonding a porous metal sintered layer of bronze formed on a backing metal and partially impregnating the metal sintered layer. A surface resin layer, the surface resin layer comprising 5 to 30% by volume of carbon fibers.
And 1 to 10% by volume of a solid lubricant and the balance of PTFE, so that lubrication performance having both high wear resistance and low friction can be achieved without using Pb. Also,
Familiar wear between the bearing surface and the shaft is completed at an early stage, lubrication with high durability is obtained on the surface resin layer, and stable sliding with no change in friction coefficient is observed.

【0039】また、前記炭素繊維は、ピッチ系の炭素繊
維で、繊維径が10〜18μm、繊維長さが30〜18
0μmであるため、炭素繊維が軸受面に対し垂直になっ
たり繊維同士が絡みあうことなく、軸受面に対し平行に
並ぶようにでき、PTFEが本来持っている低摩耗性を
引き出すことができる。
The carbon fibers are pitch-based carbon fibers having a fiber diameter of 10 to 18 μm and a fiber length of 30 to 18 μm.
Since it is 0 μm, the carbon fibers can be arranged in parallel to the bearing surface without being perpendicular to the bearing surface or the fibers being entangled with each other, so that the low wear property inherent to PTFE can be brought out.

【0040】また、前記固体潤滑剤は、黒鉛、MoS2
よびまたは、分子量60万以下の低分子量PTFEとで
構成され、平均粒径が10μm以下であるため、炭素繊
維の間に均一に分散し炭素繊維の表面にPTFEと固体
潤滑剤の混合皮膜を的確に形成させ、摩擦係数をより低
くかつ安定に保つことができる。
The solid lubricant is composed of graphite, MoS 2 and / or low molecular weight PTFE having a molecular weight of 600,000 or less, and has an average particle diameter of 10 μm or less. A mixed film of PTFE and a solid lubricant can be accurately formed on the surface of the carbon fiber to keep the friction coefficient lower and more stable.

【0041】さらに、樹脂被覆摺動材の製造方法は、裏
金上に被着形成した青銅の多孔質金属焼結層に対し、炭
素繊維とPTFEからなる混合物または、炭素繊維と固
体潤滑剤とPTFEからなる混合物を含浸し被覆焼成し
て樹脂被覆摺動材を製造するとき、PTFEとしてファ
インパウダを使用し、該ファインパウダの少なくとも表
面に有機溶剤を含む溶液を湿潤させた後に、前記ファイ
ンパウダに前記炭素繊維または、炭素繊維と固体潤滑剤
を付着させ、前記青銅の多孔質金属焼結層に対し含浸被
覆後、焼成被着するため、樹脂被覆摺動材を適格容易に
製造することができる。
Further, the method of manufacturing the resin-coated sliding material is as follows. The bronze porous metal sintered layer adhered to the back metal is mixed with carbon fiber and PTFE, or carbon fiber and solid lubricant and PTFE. When a resin-coated sliding material is manufactured by impregnating and baking a mixture consisting of: using fine powder as PTFE, at least the surface of the fine powder is wetted with a solution containing an organic solvent, and then the fine powder is coated with the fine powder. Since the carbon fiber or the carbon fiber and the solid lubricant are adhered, and the porous metal sintered layer of bronze is impregnated and coated, and then fired, the resin-coated sliding material can be easily manufactured. .

【0042】[0042]

【表1】 [Table 1]

【0043】[0043]

【表2】 [Table 2]

【0044】[0044]

【表3】 [Table 3]

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に関わる第1実施例の樹脂被覆摺動材の
断面を模式的に示す断面図である。
FIG. 1 is a cross-sectional view schematically showing a cross section of a resin-coated sliding member of a first embodiment according to the present invention.

【図2】摩耗試験での樹脂被覆摺動材の試験時間に対す
る摩耗量を示す。
FIG. 2 shows the amount of wear of a resin-coated sliding material with respect to a test time in a wear test.

【図3】摩擦摩耗試験結果より、炭素繊維添加量と耐摩
耗性のグラフを示す。
FIG. 3 is a graph showing the amount of carbon fiber added and abrasion resistance based on the results of a friction and abrasion test.

【図4】摩擦摩耗試験結果より、炭素繊維添加量と摩耗
特性のグラフを示す。
FIG. 4 is a graph showing the amount of carbon fiber added and the wear characteristics based on the friction and wear test results.

【図5】本発明に関わる第2実施例の樹脂被覆摺動材の
断面を模式的に示す断面図である。
FIG. 5 is a cross-sectional view schematically showing a cross section of a resin-coated sliding member of a second embodiment according to the present invention.

【図6】摩擦摩耗試験結果より、MoS2添加量と耐摩耗
性のグラフを示す。
FIG. 6 is a graph showing the amount of MoS2 added and abrasion resistance based on the results of a friction and wear test.

【図7】従来の樹脂被覆摺動材の断面を模式的に示す断
面図である。
FIG. 7 is a cross-sectional view schematically showing a cross section of a conventional resin-coated sliding member.

【符号の説明】[Explanation of symbols]

10 従来の樹脂被覆摺動材 11、21 鋼板などの裏金 12 多孔質金属焼結層 13 鉛を含む表面樹脂層 20、30 樹脂被覆摺動材 22、32 青銅の多孔質金属焼結層 23、33 表面樹脂層 24 炭素繊維 35 固体潤滑剤 DESCRIPTION OF SYMBOLS 10 Conventional resin-coated sliding material 11, 21 Backing metal such as steel plate 12 Porous metal sintered layer 13 Surface resin layer containing lead 20, 30 Resin-coated sliding material 22, 32 Bronze porous metal sintered layer 23, 33 surface resin layer 24 carbon fiber 35 solid lubricant

フロントページの続き (51)Int.Cl.7 識別記号 FI テーマコート゛(参考) F16C 33/20 F16C 33/20 Z (72)発明者 吉原 正洋 千葉県習志野市実籾町1丁目687番地 エ ヌデーシー株式会社内 Fターム(参考) 3J011 LA01 MA02 QA03 QA05 SA05 SB03 SB05 SB19 SC05 SE04 SE05 SE06 4F100 AA09B AA37B AB17A AB21A AB31A AD11B AK01A AK01B AK18B BA02 BA44 CA19B DE01B DG01B DG03B DJ00A EH112 EJ48A EJ482 EJ82A EJ822 JA07B JK09 JK16 YY00B 4J002 BD151 BD152 DA016 DA027 DG027 FA046 FA082 FD172 FD177 GF00 GM00 Continued on the front page (51) Int.Cl. 7 Identification symbol FI Theme coat II (Reference) F16C 33/20 F16C 33/20 Z (72) Inventor Masahiro Yoshihara 1-687, Minemachi, Narashino City, Chiba Prefecture F term (for reference) 3J011 LA01 MA02 QA03 QA05 SA05 SB03 SB05 SB19 SC05 SE04 SE05 SE06 4F100 AA09B AA37B AB17A AB21A AB31A AD11B AK01A AK01B AK18B BA02 BA44 CA19B DE01B DG01B DG03B EJ03A EJ0312 DG027 FA046 FA082 FD172 FD177 GF00 GM00

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 裏金上に被着形成した青銅の多孔質金属
焼結層と、前記金属焼結層中に一部が含浸される状態で
被着形成した表面樹脂層とを備え、該表面樹脂層は炭素
繊維5〜30体積%と、残部が四フッ化エチレン樹脂と
よりなることを特徴とする樹脂被覆摺動材。
1. A bronze porous metal sintered layer formed on a back metal, and a surface resin layer formed by being partially impregnated in the metal sintered layer. A resin-coated sliding material, wherein the resin layer is made of 5 to 30% by volume of carbon fiber and the remainder is made of tetrafluoroethylene resin.
【請求項2】 裏金上に被着形成した青銅の多孔質金属
焼結層と、前記金属焼結層中に一部が含浸される状態で
被着形成した表面樹脂層とを備え、該表面樹脂層は炭素
繊維5〜30体積%と、固体潤滑剤1〜10体積%と、
残部が四フッ化エチレン樹脂とよりなることを特徴とす
る樹脂被覆摺動材。
2. A bronze porous metal sintered layer formed on a backing metal, and a surface resin layer formed by being partially impregnated in the metal sintered layer. The resin layer has 5 to 30% by volume of carbon fiber, 1 to 10% by volume of solid lubricant,
A resin-coated sliding material characterized in that the remainder is made of tetrafluoroethylene resin.
【請求項3】 前記炭素繊維は、ピッチ系の炭素繊維
で、繊維径が10〜18μm、繊維長さが30〜180
μmであることを特徴とする請求項1または請求項2に
記載の樹脂被覆摺動材。
3. The carbon fiber is a pitch-based carbon fiber having a fiber diameter of 10 to 18 μm and a fiber length of 30 to 180.
The resin-coated sliding material according to claim 1, wherein the resin-coated sliding material has a thickness of μm.
【請求項4】 前記固体潤滑剤は、黒鉛、二硫化モリブ
デンおよびまたは、分子量60万以下の低分子量四フッ
化エチレン樹脂とで構成され、平均粒径が10μm以下
であることを特徴とする請求項2に記載の樹脂被覆摺動
材。
4. The solid lubricant is composed of graphite, molybdenum disulfide and / or a low molecular weight ethylene tetrafluoride resin having a molecular weight of 600,000 or less, and has an average particle diameter of 10 μm or less. Item 3. The resin-coated sliding material according to Item 2.
【請求項5】 裏金上に被着形成した青銅の多孔質金属
焼結層に対し、炭素繊維と四フッ化エチレン樹脂からな
る混合物または、炭素繊維と固体潤滑剤と四フッ化エチ
レン樹脂からなる混合物を含浸し被覆焼成して樹脂被覆
摺動材を製造するとき、四フッ化エチレン樹脂としてフ
ァインパウダを使用し、該ファインパウダの少なくとも
表面に主成分として有機溶剤を含む溶液を湿潤させた後
に、前記ファインパウダに前記炭素繊維または、炭素繊
維と固体潤滑剤を付着させ、前記青銅の多孔質金属焼結
層に対し含浸被覆後、焼成被着することを特徴とする樹
脂被覆摺動材の製造方法。
5. A mixture of carbon fibers and a tetrafluoroethylene resin or a mixture of carbon fibers and a solid lubricant and a tetrafluoroethylene resin for a bronze porous metal sintered layer formed on a back metal. When producing a resin-coated sliding material by impregnating the mixture and coating and firing, using fine powder as an ethylene tetrafluoride resin, after wetting a solution containing an organic solvent as a main component on at least the surface of the fine powder, The carbon fiber or the carbon fiber and a solid lubricant are adhered to the fine powder, and the porous metal sintered layer of bronze is impregnated and coated, followed by firing and coating. Production method.
JP10322688A 1998-11-12 1998-11-12 Resin-coated slide member and its production Pending JP2000145784A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002061653A (en) * 2000-08-22 2002-02-28 Daido Metal Co Ltd Sliding material for wet lubrication
JP2006515410A (en) * 2003-02-13 2006-05-25 エスエムエス・デマーク・アクチエンゲゼルシャフト Slipper for universal joint spindle
JP2010208287A (en) * 2009-03-12 2010-09-24 Railway Technical Res Inst Method for applying porous metal to member to be fixed, and porous metal panel member
JP4774990B2 (en) * 2003-07-18 2011-09-21 オイレス工業株式会社 Resin composition for sliding member and sliding member
WO2013191172A1 (en) * 2012-06-19 2013-12-27 千住金属工業株式会社 Half bearing
JP2015504967A (en) * 2012-01-27 2015-02-16 スリーエム イノベイティブ プロパティズ カンパニー Polytetrafluoroethene compound having microspheres and fibers
JP2016173113A (en) * 2015-03-16 2016-09-29 大同メタル工業株式会社 Sliding member for shock absorber of vehicle
KR20170077510A (en) * 2015-12-28 2017-07-06 한온시스템 주식회사 Friction part and swash plate type compressor comprising the same
US11236780B2 (en) * 2019-11-07 2022-02-01 Daido Metal Company Ltd. Sliding member
CN117467334A (en) * 2023-12-21 2024-01-30 成都石大力盾科技有限公司 Anti-sticking coating for oil sleeve joint and preparation method thereof

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002061653A (en) * 2000-08-22 2002-02-28 Daido Metal Co Ltd Sliding material for wet lubrication
JP2006515410A (en) * 2003-02-13 2006-05-25 エスエムエス・デマーク・アクチエンゲゼルシャフト Slipper for universal joint spindle
JP4774990B2 (en) * 2003-07-18 2011-09-21 オイレス工業株式会社 Resin composition for sliding member and sliding member
JP2010208287A (en) * 2009-03-12 2010-09-24 Railway Technical Res Inst Method for applying porous metal to member to be fixed, and porous metal panel member
JP2015504967A (en) * 2012-01-27 2015-02-16 スリーエム イノベイティブ プロパティズ カンパニー Polytetrafluoroethene compound having microspheres and fibers
JP2017197756A (en) * 2012-01-27 2017-11-02 スリーエム イノベイティブ プロパティズ カンパニー Polytetrafluoroethene compound with microspheres and fibers
JP2014001808A (en) * 2012-06-19 2014-01-09 Senju Metal Ind Co Ltd Half-split bearing
WO2013191172A1 (en) * 2012-06-19 2013-12-27 千住金属工業株式会社 Half bearing
US9393621B2 (en) 2012-06-19 2016-07-19 Senju Metal Industry Co., Ltd. Half bearing
JP2016173113A (en) * 2015-03-16 2016-09-29 大同メタル工業株式会社 Sliding member for shock absorber of vehicle
KR20170077510A (en) * 2015-12-28 2017-07-06 한온시스템 주식회사 Friction part and swash plate type compressor comprising the same
KR102430538B1 (en) * 2015-12-28 2022-08-10 한온시스템 주식회사 Friction part and swash plate type compressor comprising the same
US11236780B2 (en) * 2019-11-07 2022-02-01 Daido Metal Company Ltd. Sliding member
CN117467334A (en) * 2023-12-21 2024-01-30 成都石大力盾科技有限公司 Anti-sticking coating for oil sleeve joint and preparation method thereof
CN117467334B (en) * 2023-12-21 2024-03-12 成都石大力盾科技有限公司 Anti-sticking coating for oil sleeve joint and preparation method thereof

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