JP2000080556A - Pile fabric, its production and blended yarn for base cloth of the pile fabric - Google Patents

Pile fabric, its production and blended yarn for base cloth of the pile fabric

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Publication number
JP2000080556A
JP2000080556A JP10263986A JP26398698A JP2000080556A JP 2000080556 A JP2000080556 A JP 2000080556A JP 10263986 A JP10263986 A JP 10263986A JP 26398698 A JP26398698 A JP 26398698A JP 2000080556 A JP2000080556 A JP 2000080556A
Authority
JP
Japan
Prior art keywords
pile
yarn
fabric
heat
yarns
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10263986A
Other languages
Japanese (ja)
Inventor
Masamitsu Sumitomo
正光 住友
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP10263986A priority Critical patent/JP2000080556A/en
Publication of JP2000080556A publication Critical patent/JP2000080556A/en
Pending legal-status Critical Current

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  • Carpets (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a tough pile fabric with dense implanting of pile yarns and having good hand feeling, a method for its production and to obtain mixed yarns for weaving the pile fabric. SOLUTION: In this pile fabric, both or one of filling yarns 12 and warp yarns 14 of a base cloth are woven with blended yarns of 30-50 wt.% of a heat shrinkable acrylic fiber and 70-50 wt.% of a non-shrinkable acrylic yarns. After implanting pile yarns 16, a heat treating capable of shrinking the blended yarns is carried out by applying heated steam or the like.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明はパイル織物とその製
造方法およびパイル織物の基布用混紡糸に関するもので
あり、特に基布の織目にパイル糸を植え込んだ後、加熱
水蒸気等を当てることにより基布を収縮させるようにし
たパイル織物とその製造方法および基布を織るために使
用する混紡糸に関するものである。本発明のパイル織物
とその製造方法は、例えば敷物、テーブルクロス、カー
テン等やその製造方法に好適に使用でき、本発明の混紡
糸はその基布を織るために好適に使用できる。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pile woven fabric, a method for producing the same, and a blended yarn for a base fabric of the pile woven fabric. The present invention relates to a pile woven fabric for shrinking a base fabric, a method for producing the same, and a blended yarn used for weaving the base fabric. The pile fabric and the method for producing the pile fabric of the present invention can be suitably used for, for example, rugs, tablecloths, curtains, and the like, and the method for producing the same. The blended yarn of the present invention can be suitably used for weaving the base fabric.

【0002】[0002]

【従来の技術】従来よりパイル織物は、フックガン(パ
イル植込装置)を使用して基布の織目にパイル糸を植え
込んで製造するのが通例である。
2. Description of the Related Art Conventionally, pile fabrics are usually produced by implanting pile yarns into the base fabric using a hook gun (pile implanting device).

【0003】[0003]

【発明が解決しようとする課題】ところが、このような
フックガン(パイル植込装置)によりパイル糸を植え込
もうとすると、織目の細かい基布では植え込み困難であ
るから必然的に織目の粗い基布を使用しなければならな
いので、その結果パイル糸は植込間隔が粗くなって密に
植え込むことができないという問題点があった。もっと
も、ミシンを使用すれば、織目の細かい基布にパイル糸
を植え付けることは可能であるが、フックガンのように
自由な模様をつくることができないので、あまり使用さ
れない。本発明はこのような事情を背景としてなされた
ものであり、本発明の目的はパイル糸の植込み密度を大
きくなし得るパイル織物とその製造方法およびパイル織
物の基布用混紡糸を提供することである。
However, when a pile yarn is to be implanted by such a hook gun (pile implanting device), it is inevitably difficult to implant the pile yarn with a finely woven base cloth. Since the base fabric must be used, the pile yarns have a problem that the implantation interval becomes coarse, and the pile yarns cannot be densely implanted. Of course, if a sewing machine is used, pile yarn can be planted on a finely woven base cloth, but it is not used much because a free pattern like a hook gun cannot be created. The present invention has been made in view of such circumstances, and an object of the present invention is to provide a pile woven fabric capable of increasing the implantation density of pile yarns, a method for producing the same, and a blended yarn for a base fabric of the pile woven fabric. is there.

【0004】[0004]

【課題を解決するための手段】本発明はこのような目的
を達成するためになされたものであり、本発明は下記の
通り構成されている。 A 少なくとも縦糸と横糸で織ってなる基布の織目にパ
イル糸を植え込んでなるパイル織物において、前記基布
は縦糸と横糸の両方もしくはいずれか一方を熱収縮性ア
クリル繊維と熱非収縮性アクリル繊維とを混紡してなる
混紡糸とし、該基布の織目にパイル糸を植え込んでから
前記混紡糸を収縮させ得る熱処理を施したことを特徴と
するパイル織物。 B 少なくとも縦糸と横糸で織ってなる基布の織目に
パイル糸を植え込んでなるパイル織物の製造方法であっ
て、前記縦糸と横糸の両方もしくはいずれか一方が熱収
縮性アクリル繊維と熱非収縮性アクリル繊維とを混紡し
てなる混紡糸である基布の織目にパイル糸を植え込む工
程と、パイル糸を植え込んだ前記基布に加熱水蒸気もし
くは微細な霧状の水滴を含む加熱水蒸気を当てて前記混
紡糸を収縮させ得る工程とを含むことを特徴とするパイ
ル織物の製造方法。 C 少なくとも縦糸と横糸で織ってなる基布の織目にパ
イル糸を植え込んでなるパイル織物の製造方法であっ
て、前記縦糸と横糸の両方もしくはいずれか一方が熱収
縮性アクリル繊維と熱非収縮性アクリル繊維とを混紡し
てなる混紡糸である前記基布の織目にパイル糸を植え込
む工程と、パイル糸を植え込んだ前記基布に約100℃
の温熱水を当ててから30分程掛けて約40℃までに温
度を徐々に下げて前記混紡糸を収縮させ得る工程とを含
むことを特徴とするパイル織物の製造方法。 D 前記A項〜C項のいずれか1項に記載のパイル織物
もしくはその製造方法において、前記混紡糸の混紡割合
は熱収縮性アクリル繊維が30〜50重量%、熱非収縮
性アクリル繊維が70〜50重量%であるパイル織物ま
たはその製造方法。 E 前記A項〜C項のいずれか1項に記載のパイル織物
もしくはその製造方法において、前記混紡糸の混紡割合
は熱収縮性アクリル繊維が40重量%、アクリル繊維が
60重量%であるパイル織物またはその製造方法。 F パイル織物用基布を織るための縦糸と横糸の両方も
しくはいずれか一方をなす混紡糸であって、前記混紡糸
は30〜50重量%の熱収縮性アクリル繊維と70〜5
0%の熱非収縮性アクリル繊維とを混紡してなり、基布
織成後所定の熱処理により基布を収縮させ得るようにし
たパイル織物の基布用混紡糸。ここに、「熱収縮性アク
リル繊維」とは加熱水蒸気等を当てたとき捲縮(ちじ
れ)によって結果的に長さ方向の寸法が短くなる場合に
限らず繊維自体の長さが収縮する場合も含むものであ
り、「熱非収縮性アクリル繊維」とはこのような顕著な
性質を有しない通常のアクリル繊維(レギュラータイプ
のアクリル繊維)を意味するものである。
The present invention has been made to achieve such an object, and the present invention has the following constitution. A A pile fabric in which pile yarns are implanted in the weave of at least a warp yarn and a weft yarn, wherein the base fabric is made of a heat-shrinkable acrylic fiber and a heat-shrinkable acrylic fiber. A pile woven fabric comprising a blended yarn obtained by blending fibers with a piled yarn, a pile yarn being implanted in a weave of the base fabric, and a heat treatment capable of shrinking the blended yarn. B. A method for producing a pile woven fabric in which pile yarns are implanted in at least a base fabric woven by warp yarns and weft yarns, wherein both the warp yarns and the weft yarns are heat-shrinkable acrylic fibers and heat non-shrinkable. Implanting pile yarns into the weave of a base fabric, which is a blended yarn obtained by blending a hydrophilic acrylic fiber, and applying heating steam or heating steam containing fine mist-like water droplets to the base fabric in which the pile yarn has been implanted. And a step of shrinking the blended yarn. C. A method for producing a pile woven fabric in which pile yarns are implanted in the weave of at least a warp yarn and a weft yarn, wherein both the warp yarn and the weft yarn are heat-shrinkable acrylic fiber and heat non-shrinkable. Implanting a pile yarn into the base fabric, which is a blended yarn obtained by blending a hydrophilic acrylic fiber, and adding about 100 ° C. to the base fabric in which the pile yarn is implanted.
A step of gradually lowering the temperature to about 40 ° C. over about 30 minutes after the application of the hot water to shrink the blended yarn. D In the pile fabric or the method for producing the pile fabric according to any one of Items A to C, the blending ratio of the blended yarn is such that the heat-shrinkable acrylic fiber is 30 to 50% by weight, and the heat-shrinkable acrylic fiber is 70% by weight. A pile fabric of up to 50% by weight or a method for producing the same. E The pile fabric according to any one of Items A to C, wherein the blend ratio of the blended yarn is 40% by weight of heat-shrinkable acrylic fiber and 60% by weight of acrylic fiber. Or its manufacturing method. F. A blended yarn for forming a warp yarn and / or a weft yarn for weaving a base fabric for pile fabric, wherein the blended yarn is 30 to 50% by weight of a heat-shrinkable acrylic fiber and 70 to 5% by weight.
A blended yarn for a base fabric of a pile woven fabric obtained by blending 0% of a heat non-shrinkable acrylic fiber and allowing the base fabric to contract by a predetermined heat treatment after weaving the fabric. Here, the term "heat-shrinkable acrylic fiber" refers to not only the case where the length in the length direction is shortened due to crimping when heated steam is applied, but also the case where the length of the fiber itself shrinks. The “heat-non-shrinkable acrylic fiber” means a normal acrylic fiber (regular type acrylic fiber) having no such remarkable properties.

【0005】[0005]

【発明の実施の形態】以下本発明の実施例を記載した図
面に基づいて、発明の実施の形態を詳細に説明する。図
1において10は基布であり、横糸12と縦糸14とで
織成されている。横糸12と縦糸14は、それぞれ熱収
縮性アクリル繊維と熱非収縮性アクリル繊維(通常のレ
ギュラータイプのアクリル繊維、以下同じ)とを混紡し
てなる混紡糸である。ここでは、横糸12、縦糸14と
して、熱収縮性アクリル繊維が40重量%で熱非収縮性
アクリル繊維が60重量%の割合で混紡したものを使用
した。この混紡糸は、三菱レーヨン株式会社製のボンネ
ル(登録商標)に属するニューターフェルやパークリン
(いずれも登録商標)に相当するものである。但し、同
社の該混紡糸は混紡割合が上述のように限定されていな
い。図1(イ)〜(ニ)は模式的に誇張して示すが、同
図(イ)のように比較的粗い織目を有する基布10は、
例えば加熱水蒸気を当てればその後の自然冷却時に同図
(ロ)に示すように横糸12と縦糸14は収縮し、織目
は小さくなる。上記加熱水蒸気の温度範囲は約100〜
120℃位である。温度や熱収縮性アクリル繊維の混紡
割合によっても異なるが、上記加熱水蒸気による熱処理
によれば、横糸12、縦糸14とも収縮率は約30%と
なる。従って、織目の面積は(100−30)%×(1
00−30)%=70%×70%=49%と減少し、当
初の約半分と小さくなる。
Embodiments of the present invention will be described below in detail with reference to the drawings illustrating embodiments of the present invention. In FIG. 1, reference numeral 10 denotes a base fabric, which is woven by a weft 12 and a warp 14. The weft yarn 12 and the warp yarn 14 are blended yarns obtained by blending heat-shrinkable acrylic fibers and heat-shrinkable acrylic fibers (ordinary regular type acrylic fibers, the same applies hereinafter). Here, as the weft yarn 12 and the warp yarn 14, a yarn obtained by blending heat-shrinkable acrylic fibers at a ratio of 40% by weight and heat-shrinkable acrylic fibers at a ratio of 60% by weight was used. This blended yarn corresponds to Neuterfel or Parklin (both are registered trademarks) belonging to Bonnel (registered trademark) manufactured by Mitsubishi Rayon Co., Ltd. However, the blended yarn of the company is not limited in blending ratio as described above. Although FIGS. 1A to 1D are schematically exaggerated, the base fabric 10 having a relatively coarse weave as shown in FIG.
For example, if heated steam is applied, the weft yarn 12 and the warp yarn 14 shrink during the subsequent natural cooling as shown in FIG. The temperature range of the above heated steam is about 100 ~
It is around 120 ° C. Although it depends on the temperature and the blending ratio of the heat-shrinkable acrylic fiber, according to the heat treatment using the heated steam, the shrinkage of both the weft yarn 12 and the warp yarn 14 is about 30%. Therefore, the area of the weave is (100-30)% × (1
00-30)% = 70% × 70% = 49%, which is about half the initial value.

【0006】パイル織物を製造するには、図1(イ)に
示す上記加熱処理前の広い織目にフックガン(パイル植
込装置)によりパイル糸16を植え込み、しかる後上記
加熱水蒸気による熱処理を施こして行なう。すると、粗
い織目に植え込まれたパイル糸16は、横糸12と縦糸
14が収縮し、織目が小さくなる結果高密度に植え込ま
れた状態になる。図1(ニ)はこの状態を示す。通常基
布の織目は1インチ当り14目で、1平方インチ当りで
は14×14=196目であるが、上記熱処理を施すと
収縮率30%とすれば、処理前の1平方インチの面積は
処理後には前述のように49%に減少するので、目数を
1平方インチ当りで示すと196/0.49=400目
/平方インチとなり、1平方インチ当りの目数が約2倍
となる。従って、パイル糸16は基布10に緻密に植え
込まれた状態となり、丈夫になると共にボリューム感を
増し、今までになかったような風合の異なる織物ができ
る。また、横糸12、縦糸14の収縮により基布10の
厚さが増え、パイル糸の支持力が大きくなり、丈夫にな
る。さらに、従来は基布裏側でパイル糸の根元側を接着
剤で固着してパイル抜け防止加工をしていたのでパイル
織物自体が板状に固くなって、家庭での洗濯が困難であ
り、また取扱もしにくかっしたが、本実施例では接着剤
を使用しなくてもよいので、家庭での洗濯も可能とな
り、取扱も容易となる。
In order to manufacture a pile fabric, pile yarns 16 are implanted into a wide weave before the heat treatment by a hook gun (pile implanter) as shown in FIG. Rub. Then, the pile yarn 16 implanted in the coarse weave 12 is contracted by the weft yarn 12 and the warp yarn 14 and the weave becomes smaller, so that the pile yarn 16 is implanted at a high density. FIG. 1D shows this state. Normally, the weave of the base cloth is 14 stitches per inch, and 14 × 14 = 196 stitches per square inch. However, if the heat treatment is performed and the shrinkage ratio is 30%, the area of 1 square inch before the treatment is obtained. Is reduced to 49% as described above after the treatment, so that the number of stitches per square inch is 196 / 0.49 = 400 stitches / square inch, and the number of stitches per square inch is approximately doubled. Become. Accordingly, the pile yarns 16 are densely implanted in the base fabric 10, and become strong and voluminous, so that a woven fabric having a different texture can be obtained. In addition, the shrinkage of the weft yarns 12 and the warp yarns 14 increases the thickness of the base fabric 10, increases the pile yarn supporting force, and increases the strength. Furthermore, since the pile side is conventionally fixed to the back side of the base fabric with an adhesive to prevent pile detachment, the pile fabric itself is hardened into a plate shape, and washing at home is difficult, and Although it was difficult to handle, in the present embodiment, it is not necessary to use an adhesive, so that washing at home is possible and handling is easy.

【0007】上記実施例では基布10は横糸12、縦糸
14の両方を熱収縮性アクリル繊維と熱非収縮性アクリ
ル繊維との混紡糸としたが、いずれか一方を混紡糸とす
ることも可能であり、また、基布10に加熱水蒸気を吹
き付ける代わりに加熱水蒸気の雰囲気中に基布10を通
すようにしてもよい。さらに、加熱水蒸気による処理に
代えて霧状の水滴を含む加熱水蒸気で処理をすることも
可能である。また、加熱水蒸気による処理に代えて温熱
水で処理することも可能である。この温熱水による処理
は、基布10に約100℃の温熱水を当ててから30分
位掛けて温度を40℃位まで徐々に下げて収縮させるも
のである。その場合基布10に温熱水を吹き付けたり、
温熱水に浸したりしてもよいが、乾燥工程が必要であ
る。混紡糸の混紡割合は熱収縮性アクリル繊維が30〜
50重量%、熱非収縮性アクリル繊維が70〜50重量
%とすることもできる。しかし、使用上の効果や製造コ
スト等の点からすれば、前者が40重量%、後者が60
重量%とすることが好ましい。
In the above embodiment, both the weft yarn 12 and the warp yarn 14 of the base fabric 10 are made of a blended yarn of a heat-shrinkable acrylic fiber and a heat non-shrinkable acrylic fiber. However, either one of them may be a blended yarn. Alternatively, the base cloth 10 may be passed through an atmosphere of heated steam instead of spraying the heated steam on the base cloth 10. Furthermore, it is also possible to perform the treatment with heated steam containing mist-like water droplets instead of the treatment with heated steam. Further, it is also possible to carry out treatment with hot water instead of treatment with heated steam. This treatment with hot water involves shrinking the base fabric 10 by applying hot water of about 100 ° C. and gradually reducing the temperature to about 40 ° C. in about 30 minutes. In that case, hot water is sprayed on the base cloth 10,
Although it may be immersed in warm water, a drying step is required. The blending ratio of the blended yarn is 30 to 30% for the heat-shrinkable acrylic fiber.
50% by weight, and 70 to 50% by weight of the heat non-shrinkable acrylic fiber. However, from the viewpoint of the effect on use and the manufacturing cost, the former is 40% by weight and the latter is 60% by weight.
It is preferable to set the weight%.

【0008】前記混紡糸は、熱処理前においてはまだ捲
縮されていないのでちぢれ等の癖がなく、かさも低いの
で基布を織る際の生産性が向上する。また、該混紡糸は
熱処理前はかさが低いので、基布を織る場所まで搬送す
る際の輸送コストを軽減できる。以上本発明のいくつか
の実施例について説明したが、本発明はこのような実施
例に何等限定されるものではなく、本発明の要旨を逸脱
しない範囲において種々なる態様で実施し得ることはも
ちろんである。
[0008] The blended yarn has not been crimped yet before the heat treatment, and thus has no habit such as shrinkage, and has a low bulk, so that productivity in weaving the base fabric is improved. In addition, since the blended yarn has a low bulk before the heat treatment, it is possible to reduce the transportation cost when transporting to the place where the base fabric is woven. Although some embodiments of the present invention have been described above, the present invention is not limited to such embodiments at all, and it is needless to say that the present invention can be implemented in various modes without departing from the gist of the present invention. It is.

【0009】[0009]

【発明の効果】本発明は上述の通り構成されているの
で、次に記載する効果を奏する。パイル糸を植え込む基
布の縦糸と横糸のいずれか一方または両方は、熱収縮性
アクリル繊維と熱非収縮性アクリル繊維とが混紡されて
いるので、植え込み後所定温度の加熱水蒸気を当てる等
の加熱処理をすることにより、冷却時に基布が収縮し織
目が細かくなってパイル糸の植込み密度が大きくなり、
緻密なパイル織物となる。その結果丈夫で、かつボリュ
ーム感の増した従来とは風合いの異なる感触のよいパイ
ル織物となる。また、パイル糸が緻密に植え込まれるの
で、従来行なわれていた基布裏側でパイル糸の根元を接
着剤で固着するパイル抜け防止加工が不要となり、今ま
でこの防止加工により接着剤でパイル織物が板状に固く
なって家庭での洗濯が困難であったという問題点を解決
することができる。パイル糸の植え込み時には基布を収
縮させるための加熱処理は未だされていないので、織目
は従来と同様に粗いので、植え込み作業を阻害すること
はない。パイル織物の基布用混紡糸は、熱処理前には捲
縮等による収縮もなくかさも低いので、取扱が容易で基
布織成上の生産性の向上を図ることがで、また熱処理前
はかさが低いので、基布を織る場所までの混紡糸の輸送
コストを軽減できる利点がある。
Since the present invention is configured as described above, the following effects can be obtained. One or both of the warp and weft yarns of the base fabric into which the pile yarn is to be implanted are made by blending heat-shrinkable acrylic fibers and heat-shrinkable acrylic fibers. By performing the treatment, the base fabric shrinks at the time of cooling, the weave becomes finer, and the implantation density of the pile yarn increases,
It becomes a dense pile fabric. As a result, the pile fabric has a strong feel and a different texture from the conventional one, which has a strong texture and an increased volume. In addition, since the pile yarns are densely implanted, it is not necessary to perform the pile removal prevention process of fixing the pile yarn roots with an adhesive on the back side of the base fabric, which has been conventionally performed. However, it is possible to solve the problem that it is hardened into a plate shape and washing at home is difficult. Since the heat treatment for shrinking the base fabric has not yet been performed at the time of implanting the pile yarn, the weave is coarse as before, so that the implantation operation is not hindered. The blended yarn for the base fabric of the pile fabric is low in bulk without shrinkage due to crimping, etc. before heat treatment, so it is easy to handle and can improve the productivity on base fabric weaving. Since the bulk is low, there is an advantage that the transportation cost of the blended yarn to the place where the base fabric is woven can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(イ)〜(ニ)は本発明の一実施例を示す説明
図であり、(イ)は同実施例に使用する基布の熱処理前
の模式的平面図であり、(ロ)は同基布の熱処理後の模
式的平面図、(ハ)は同実施例の熱処理前の製造途上の
模式的断面図、(ニ)は同実施例の熱処理後の模式的断
面図である。
FIGS. 1A to 1D are explanatory views showing one embodiment of the present invention, and FIG. 1A is a schematic plan view of a base fabric used in the embodiment before heat treatment. ) Is a schematic plan view of the base fabric after heat treatment, (c) is a schematic cross-sectional view during the manufacturing process before heat treatment of the same example, and (d) is a schematic cross-sectional view after heat treatment of the same example. .

【符号の説明】[Explanation of symbols]

10 基布 12 横糸 14 縦糸 16 パイル糸 10 base cloth 12 weft 14 warp 16 pile yarn

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 少なくとも縦糸と横糸で織ってなる基布
の織目にパイル糸を植え込んでなるパイル織物におい
て、前記基布は縦糸と横糸の両方もしくはいずれか一方
を熱収縮性アクリル繊維と熱非収縮性アクリル繊維とを
混紡してなる混紡糸とし、該基布の織目にパイル糸を植
え込んでから前記混紡糸を収縮させ得る熱処理を施した
ことを特徴とするパイル織物。
1. A pile woven fabric in which pile yarns are implanted in a weave of at least a warp yarn and a weft yarn, wherein the base fabric is made of a heat-shrinkable acrylic fiber and / or a heat-shrinkable acrylic fiber. A pile woven fabric obtained by blending a non-shrinkable acrylic fiber with a blended yarn, implanting a pile yarn in a weave of the base fabric, and performing a heat treatment to shrink the blended yarn.
【請求項2】 少なくとも縦糸と横糸で織ってなる基布
の織目にパイル糸を植え込んでなるパイル織物の製造方
法であって、前記縦糸と横糸の両方もしくはいずれか一
方が熱収縮性アクリル繊維と熱非収縮性アクリル繊維と
を混紡してなる混紡糸である基布の織目にパイル糸を植
え込む工程と、パイル糸を植え込んだ前記基布に加熱水
蒸気もしくは微細な霧状の水滴を含む加熱水蒸気を当て
て前記混紡糸を収縮させ得る工程とを含むことを特徴と
するパイル織物の製造方法。
2. A method for producing a pile woven fabric in which pile yarns are implanted in the base fabric of at least a warp yarn and a weft yarn, wherein both the warp yarns and the weft yarns are heat-shrinkable acrylic fibers. And a step of implanting pile yarns in a base fabric of a blended yarn obtained by blending a non-shrinkable acrylic fiber with heat, and including heated steam or fine mist-like water droplets in the base fabric in which the pile yarn is implanted. Applying a heated steam to shrink the blended yarn.
【請求項3】 少なくとも縦糸と横糸で織ってなる基布
の織目にパイル糸を植え込んでなるパイル織物の製造方
法であって、前記縦糸と横糸の両方もしくはいずれか一
方が熱収縮性アクリル繊維と熱非収縮性アクリル繊維と
を混紡してなる混紡糸である前記基布の織目にパイル糸
を植え込む工程と、パイル糸を植え込んだ前記基布に約
100℃の温熱水を当ててから30分程掛けて約40℃
までに温度を徐々に下げて前記混紡糸を収縮させ得る工
程とを含むことを特徴とするパイル織物の製造方法。
3. A method for producing a pile woven fabric in which pile yarns are implanted in the base fabric of at least a warp yarn and a weft yarn, wherein both the warp yarns and the weft yarns are heat-shrinkable acrylic fibers. And a step of implanting pile yarns in the weave of the base fabric, which is a blended yarn obtained by blending the heat-shrinkable acrylic fiber with the fabric, and applying hot water of about 100 ° C. to the base fabric in which the pile yarn is implanted. About 40 ° C for about 30 minutes
The process of gradually lowering the temperature by which the mixed yarn is shrunk.
【請求項4】 請求項1〜請求項3のいずれか1項に記
載のパイル織物もしくはその製造方法において、前記混
紡糸の混紡割合は熱収縮性アクリル繊維が30〜50重
量%、熱非収縮性アクリル繊維が70〜50重量%であ
るパイル織物またはその製造方法。
4. The pile fabric or the method for producing the pile fabric according to claim 1, wherein the blend ratio of the blended yarn is 30 to 50% by weight of the heat-shrinkable acrylic fiber, and is not heat-shrinkable. A pile woven fabric comprising 70 to 50% by weight of a conductive acrylic fiber or a method for producing the same.
【請求項5】 請求項1〜請求項3のいずれか1項に記
載のパイル織物もしくはその製造方法において、前記混
紡糸の混紡割合は熱収縮性アクリル繊維が40重量%、
アクリル繊維が60重量%であるパイル織物またはその
製造方法。
5. The pile fabric or the method for producing the pile fabric according to claim 1, wherein the blend ratio of the blended yarn is 40% by weight of the heat-shrinkable acrylic fiber.
A pile fabric containing 60% by weight of an acrylic fiber or a method for producing the same.
【請求項6】 パイル織物用基布を織るための縦糸と横
糸の両方もしくはいずれか一方をなす混紡糸であって、
前記混紡糸は30〜50重量%の熱収縮性アクリル繊維
と70〜50%の熱非収縮性アクリル繊維とを混紡して
なり、基布織成後所定の熱処理により基布を収縮させ得
るようにしたパイル織物の基布用混紡糸。
6. A blend yarn comprising both or one of warp and weft for weaving a base fabric for pile fabric,
The blended yarn is obtained by blending 30 to 50% by weight of heat-shrinkable acrylic fiber and 70 to 50% of non-heat-shrinkable acrylic fiber so that the base fabric can be shrunk by a predetermined heat treatment after weaving the base fabric. Blended yarn for base fabric of piled fabric.
JP10263986A 1998-09-02 1998-09-02 Pile fabric, its production and blended yarn for base cloth of the pile fabric Pending JP2000080556A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10263986A JP2000080556A (en) 1998-09-02 1998-09-02 Pile fabric, its production and blended yarn for base cloth of the pile fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10263986A JP2000080556A (en) 1998-09-02 1998-09-02 Pile fabric, its production and blended yarn for base cloth of the pile fabric

Publications (1)

Publication Number Publication Date
JP2000080556A true JP2000080556A (en) 2000-03-21

Family

ID=17396962

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10263986A Pending JP2000080556A (en) 1998-09-02 1998-09-02 Pile fabric, its production and blended yarn for base cloth of the pile fabric

Country Status (1)

Country Link
JP (1) JP2000080556A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008302907A (en) * 2007-06-11 2008-12-18 Takata Corp Elastic webbing, air belt, air belt device
KR101645252B1 (en) * 2016-01-28 2016-08-04 정용수 Pile Fabric With Enhanced Shape Stability and Manufacturing Method Thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008302907A (en) * 2007-06-11 2008-12-18 Takata Corp Elastic webbing, air belt, air belt device
KR101645252B1 (en) * 2016-01-28 2016-08-04 정용수 Pile Fabric With Enhanced Shape Stability and Manufacturing Method Thereof

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