JPH01310689A - Quilting cloth - Google Patents
Quilting clothInfo
- Publication number
- JPH01310689A JPH01310689A JP63140916A JP14091688A JPH01310689A JP H01310689 A JPH01310689 A JP H01310689A JP 63140916 A JP63140916 A JP 63140916A JP 14091688 A JP14091688 A JP 14091688A JP H01310689 A JPH01310689 A JP H01310689A
- Authority
- JP
- Japan
- Prior art keywords
- cloth
- fabric
- heat
- fibers
- cotton
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 107
- 238000009958 sewing Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 19
- 239000000835 fiber Substances 0.000 abstract description 75
- 239000004745 nonwoven fabric Substances 0.000 abstract description 14
- 229920000742 Cotton Polymers 0.000 abstract description 12
- 238000010438 heat treatment Methods 0.000 abstract description 7
- 239000002759 woven fabric Substances 0.000 abstract description 6
- -1 for example Substances 0.000 abstract description 3
- 230000008602 contraction Effects 0.000 abstract 2
- 206010016322 Feeling abnormal Diseases 0.000 abstract 1
- 238000009940 knitting Methods 0.000 abstract 1
- 229920000728 polyester Polymers 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920001225 polyester resin Polymers 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 239000012209 synthetic fiber Substances 0.000 description 4
- 210000002268 wool Anatomy 0.000 description 4
- 229920000297 Rayon Polymers 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000002964 rayon Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229920006221 acetate fiber Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000005108 dry cleaning Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920002239 polyacrylonitrile Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 239000004840 adhesive resin Substances 0.000 description 1
- 229920006223 adhesive resin Polymers 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
Abstract
Description
【発明の詳細な説明】
［産業上の利用分野］
本発明はキルテイング生地に関する。さらに詳しくは、
本発明は表面に顕著な凹凸形状を有し、しかも該凹凸形
状の保形性にすぐれたキルテイング生地に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to quilting fabrics. For more details,
The present invention relates to a quilted fabric which has a pronounced unevenness on its surface and which has excellent shape retention properties.
［従来の技術］
従来より服地をはじめ、ソファや椅子などの表地、表皮
材などには種々のキルテイング生地が使用されているが
、近年キルテイング生地の多様化が進むにつれ、ソフト
な風合を有し、表地の凹凸形状が顕著な意匠性にすぐれ
たものが要望されている。[Conventional technology] Various quilting fabrics have been used for clothing, outer materials such as sofas and chairs, and upholstery materials, but as quilting fabrics have become more diverse in recent years, quilting fabrics with a soft texture have been used. However, there is a demand for an excellent design with a prominent uneven shape on the outer surface.
そこでかかる要望に応えんとして表地と裏地のあいだに
挟まれる中綿の厚さを大きくすることにより、表地の凹
凸形状が顕著なキルテイング生地をえようとする試みが
なされているが、中綿の厚さを大きくすれば表地、中綿
および裏地を縫製して一体化する際に中綿がずれ動いて
偏り、不均一な凹凸形状となったり、表地の所望の位置
に縫製することができないなどの問題が生じるため、未
だ目的とする縫製形状および顕著な凹凸形状を有するキ
ルテイング生地は開発されていない。In order to meet this demand, attempts have been made to create quilted fabrics with noticeable unevenness on the outer fabric by increasing the thickness of the batting sandwiched between the outer fabric and the lining. If the size is increased, problems may occur such as when the outer fabric, batting, and lining are sewn and integrated, the batting will shift and become uneven, resulting in an uneven uneven shape, and it will not be possible to sew at the desired position on the outer fabric. Therefore, a quilting fabric having the desired sewing shape and significant unevenness has not yet been developed.
［発明が解決しようとする課遅］
そこで本発明者らは前記従来技術に鑑みて鋭意研究を重
ねた結果、目的とする縫製形状および顕著な凹凸形状を
有することは勿論のこと、さらにすぐれた風合をも有す
るまったく新しいキルテイング生地を初めて見出し、本
発明を完成するにいたった。[The problem that the invention is trying to solve] Therefore, the inventors of the present invention have conducted intensive research in view of the above-mentioned prior art, and as a result, they have not only achieved the desired sewing shape and remarkable uneven shape, but also created an even more excellent sewing shape. For the first time, he discovered a completely new quilting fabric that also has a unique texture, leading to the completion of the present invention.
［課題を解決するための手段］
すなわち、本発明は表地と裏地のあいだに中綿を挟んだ
のちに縫製して一体化してなるキルテイング生地であっ
て、裏地として熱収縮性基布を使用し、縫製して一体化
したのち、熱処理を施して前記熱収縮性基布を収縮せし
めたことを特徴とするキルテイング生地に関する。[Means for Solving the Problems] That is, the present invention is a quilted fabric formed by sandwiching batting between the outer fabric and the lining and then sewing them together, which uses a heat-shrinkable base fabric as the lining, The present invention relates to a quilting fabric characterized in that the heat-shrinkable base fabric is shrunk by being sewn and integrated and then subjected to heat treatment.
［作用および実施例］
本発明のキルテイング生地に用いられる表地には、通常
のキルテイング生地に使用されている表地と同じものが
用いられ、本発明はかかる表地によって限定されるもの
ではない。かかる表地の具体例としては、たとえば織布
、トリコット、起毛トリコットなどの編布、平織布、ベ
ロア調織物などの織布、不織布などがあげられ、その厚
さ、目付などにおいてもとくに限定はない。前記表地に
用いられる繊維としては、たとえばポリエステル系繊維
、ポリアクリロニトリル繊維、ポリ塩化ビニル繊維、ポ
リ塩化ビニリデン繊維、ポリアミド系繊維などの合成繊
維；レーヨン繊維、アセテート繊維などの再生繊維や半
合成繊維；綿、羊毛などの天然繊維、さらにはこれらを
混合したものなどがあげられる。[Operations and Examples] The outer fabric used in the quilted fabric of the present invention is the same outer fabric used in ordinary quilted fabrics, and the present invention is not limited to such outer fabric. Specific examples of such outer materials include woven fabrics, knitted fabrics such as tricot and brushed tricot, woven fabrics such as plain woven fabrics and velour-like fabrics, and non-woven fabrics. do not have. The fibers used for the outer material include, for example, synthetic fibers such as polyester fibers, polyacrylonitrile fibers, polyvinyl chloride fibers, polyvinylidene chloride fibers, and polyamide fibers; recycled fibers and semi-synthetic fibers such as rayon fibers and acetate fibers; Examples include natural fibers such as cotton and wool, as well as mixtures of these.
これらのなかではとくにポリエステル系繊維、ポリアミ
ド系繊維、綿、羊毛などは熱処理を施したときに収縮を
起こしにくいので好ましい。Among these, polyester fibers, polyamide fibers, cotton, wool, etc. are particularly preferred because they are less likely to shrink when subjected to heat treatment.
本発明のキルテイング生地に用いられる中綿には、通常
のキルテイング生地に使用されている中綿と同じものが
用いられ、本発明はかかる中綿によって限定されるもの
ではない。かかる中綿には、たとえば繊維をカーデイン
グして集積した繊維ウェブや、これにアクリル樹脂、ポ
リエステル系樹脂などからなる接着樹脂を５〜２０％程
度付着せしめたものがある。前記中綿に用いられる繊維
としては、たとえばポリエステル系繊維、ポリアミド系
繊維、ポリアクリロニトリル繊維、レーヨン繊維、綿、
羊毛などが適している。The batting used in the quilted fabric of the present invention is the same as the batting used in ordinary quilted fabrics, and the present invention is not limited to such batting. Such batting includes, for example, a fiber web made by carding and collecting fibers, and a fiber web to which about 5 to 20% of adhesive resin such as acrylic resin or polyester resin is adhered. Examples of the fibers used for the filling include polyester fibers, polyamide fibers, polyacrylonitrile fibers, rayon fibers, cotton,
Wool is suitable.
なお、本発明においては、前記中綿のなかには、たとえ
ばポリプロピレン、ポリアミド系樹脂、ポリエステル系
樹脂などからなる加熱により捲縮数が増加する潜在捲縮
性繊維が含まれていることが好ましく、このようにすれ
ば熱処理を施したときに潜在捲縮性繊維の捲縮が発現し
て嵩が増し、裏地の収縮によって生じた表地の凸部の空
間内を充分に満たすことができる。このばあい、前記潜
在捲縮性繊維は５重量％以上、なかんづ＜１０重量％以
上含有されていることが好ましい。In the present invention, it is preferable that the batting contains latent crimpable fibers that increase the number of crimps when heated, such as polypropylene, polyamide resin, polyester resin, etc. Then, when the heat treatment is performed, the latent crimpable fibers develop crimp and increase in bulk, and the space of the convex portion of the outer fabric created by the shrinkage of the lining can be sufficiently filled. In this case, the content of the latent crimpable fibers is preferably 5% by weight or more, preferably <10% by weight or more.
前記潜在捲縮性繊維の具体例としては、たとえば融点が
異なる２成分以上の樹脂からなるサイド・バイ舎サイド
型、芯鞘型、偏心型などの複合繊維があげられ、これら
のなかではとくに芯鞘型ポリエステル複合繊維が好まし
い。かかる芯鞘型ポリエステル複合繊維とは、融点が２
４０〜２６０℃であるポリエステル樹脂からなる芯成分
と融点が１１０〜２００℃であるポリエステル樹脂から
なる鞘成分とで構成される芯鞘型の複合繊維である。Specific examples of the latent crimpable fibers include side-by-side type, core-sheath type, and eccentric type composite fibers made of two or more resins with different melting points. Sheath type polyester composite fibers are preferred. Such a core-sheath type polyester composite fiber has a melting point of 2
It is a core-sheath type composite fiber composed of a core component made of a polyester resin having a temperature of 40 to 260°C and a sheath component made of a polyester resin having a melting point of 110 to 200°C.
前記中綿の目付および厚さについてはとくに限定はなく
、目的とするキルテイング生地の風合、収縮性基布の収
縮率などに応じて適宜調整されるが、通常厚さは荷重０
．５ｇ／ｃ−をかけたときに１〜４０ｍ謂、なかんづく
３〜２０ｍ■であり、また目付は１０〜９０ｇ／ｃｊ、
なかんづ＜２０〜７０ｇ／ｃシであることが望ましい。The basis weight and thickness of the batting are not particularly limited and may be adjusted as appropriate depending on the texture of the intended quilting fabric, the shrinkage rate of the shrinkable base fabric, etc., but the thickness is usually set at 0 load.
．． When applying 5g/c-, it is 1 to 40m, especially 3 to 20m, and the basis weight is 10 to 90g/cj,
It is desirable that the content is <20 to 70 g/c.
これよりも厚さが薄いか目付が少ないばあい、凸部に繊
維が充分に充填されず保形性に劣り、一方これよりも厚
さが厚いかまたは目付が大きいばあい、縫製加工を行な
いに＜＜、衣服にも適さない。If the thickness is thinner or the fabric weight is less than this, the fibers will not be sufficiently filled in the convex parts and the shape retention will be poor. On the other hand, if the thickness is thicker or the fabric weight is larger than this, sewing will be performed. It is not suitable for clothing.
本発明のキルテイング生地の裏地として用いられる熱収
縮性基布としては、たとえば熱収縮性繊維を含む編物、
織物、不織布があげられる。Examples of the heat-shrinkable base fabric used as the lining of the quilting fabric of the present invention include knitted fabrics containing heat-shrinkable fibers,
Examples include woven and non-woven fabrics.
このうち、不織布は三次元的な多孔構成をとるため、編
織物に比して綿抜けが生じに＜＜、シかも熱収縮性繊維
の含有量を自由に設定することができるため好ましい。Among these, nonwoven fabrics are preferable because they have a three-dimensional porous structure, so they are less prone to cotton shedding than knitted fabrics, and the content of heat-shrinkable fibers can be set freely.
ただし、不織布を用いるばあい、その製造工程において
熱収縮性繊維が収縮を起こすような熱が加わってはなら
ない。このため、接着剤を含浸して繊維間を結合するタ
イプの不織布では、接着剤として熱収縮性繊維の収縮温
度よりも低い温度で造膜されうるちのが選択される。と
くに望ましい不織布は高圧水流を用いて繊維を絡合する
ことにより製造される、いわゆる水流絡合不織布であり
、この不織布では工程中に水を乾燥させる温度以上の温
度は加わらないため、熱収縮性繊維に収縮を起こさせる
ことなく、強度のある不織布を製造することができる。However, if a nonwoven fabric is used, heat that would cause the heat-shrinkable fibers to shrink must not be applied during the manufacturing process. For this reason, in a type of nonwoven fabric impregnated with an adhesive to bond the fibers, an adhesive that is formed into a film at a temperature lower than the shrinkage temperature of the heat-shrinkable fibers is selected. A particularly desirable nonwoven fabric is a so-called hydroentangled nonwoven fabric, which is produced by entangling fibers using a high-pressure water stream.This nonwoven fabric has no heat shrinkage properties because the temperature above the water drying temperature is not applied during the process. A strong nonwoven fabric can be produced without shrinking the fibers.
また、紡糸延伸したフィラメントを集積して製造される
、いわゆるスパンボンド不織布も収縮性基布に適してお
り、とくに繊維の結晶化度や配向度、熱履歴などを調整
して高収縮率にしたものが使用される。In addition, so-called spunbond nonwoven fabrics produced by accumulating spun and drawn filaments are also suitable for use as shrinkable base fabrics, and are especially suitable for fabrics made by adjusting the crystallinity, orientation, and thermal history of the fibers to achieve a high shrinkage rate. things are used.
なお、本発明で熱収縮性繊維とは、乾熱収縮率が少なく
とも１５％以上である繊維をいう。ここで繊維の乾熱収
縮率とは、繊維を １５０℃の熱風乾燥機に１５分間入
れたのち、標準状態で２時間以上放置する処理の前後で
の繊維の長さをクリンプをのばした状態で測定し、処理
前後の長さの差を処理前の長さで除して百分率で示した
値である。この熱収縮性繊維には、たとえばポリエステ
ル、ポリアミド、ポリ塩化ビニル、ポリプロピレンなど
の熱可盟性樹脂から繊維を形成する際に、紡糸条件や延
伸条件を調整したり、熱セットを行なわないことなどに
より、繊維の結晶化度、配向度、熱履歴を調整して高収
縮性を付与したものが使用される。通常、熱収縮性繊維
に使用される樹脂には、所定の処理温度で収縮が生じる
ように、衣服などに用いられる一般の繊維を構成する樹
脂よりも軟化点の低いものが用いられる。前記熱収縮性
繊維は所定の温度に加熱されると、延伸などによる繊維
内の歪みが緩和され、高度の収縮が生じる。かかる熱収
縮性繊維の含有率は目的とする熱収縮性基布の収縮率に
応じて適宜調整される。したがりて、本発明においては
前記熱収縮性基布の収縮率をもっとも有効に発現させる
ために、該熱収縮性基布は熱収縮性繊維のみからなるも
のであってもよい。Note that in the present invention, heat-shrinkable fibers refer to fibers having a dry heat shrinkage rate of at least 15% or more. Here, the dry heat shrinkage rate of the fiber is defined as the length of the fiber before and after the fiber is placed in a hot air dryer at 150°C for 15 minutes and left in standard conditions for more than 2 hours. The difference in length before and after treatment is divided by the length before treatment, and the value is expressed as a percentage. For example, when forming fibers from thermoplastic resins such as polyester, polyamide, polyvinyl chloride, and polypropylene, heat-shrinkable fibers require adjusting the spinning conditions and drawing conditions, and not performing heat setting. Accordingly, fibers with high shrinkage properties are used by adjusting the degree of crystallinity, degree of orientation, and thermal history of the fibers. Usually, the resin used for heat-shrinkable fibers has a softening point lower than that of resins constituting general fibers used for clothing and the like so that shrinkage occurs at a predetermined processing temperature. When the heat-shrinkable fiber is heated to a predetermined temperature, strain within the fiber due to stretching or the like is relaxed, resulting in a high degree of shrinkage. The content of such heat-shrinkable fibers is appropriately adjusted depending on the desired shrinkage rate of the heat-shrinkable base fabric. Therefore, in the present invention, in order to maximize the shrinkage rate of the heat-shrinkable base fabric, the heat-shrinkable base fabric may be composed only of heat-shrinkable fibers.
前記熱収縮性基布に含有される熱収縮性繊維以外の繊維
としては、たとえばレーヨン繊維、アセテート繊維など
の再生繊維、綿、羊毛などの天然繊維や製造工程におい
て熱セットを行なう熱収縮率の小さい合成繊維、すなわ
ち通常の合成繊維などがあげられるが、本発明はこれら
の繊維のみに限定されるものではない。Examples of fibers other than heat-shrinkable fibers contained in the heat-shrinkable base fabric include recycled fibers such as rayon fiber and acetate fiber, natural fibers such as cotton and wool, and fibers with a low heat shrinkage rate that are heat-set during the manufacturing process. Examples include small synthetic fibers, ie, ordinary synthetic fibers, but the present invention is not limited to these fibers.
前記熱収縮性基布の収縮率は通常表地に形成される凸部
の高さに応じて熱収縮性繊維の配合量を調節することに
よって適宜調整されるのが好ましく、本発明においては
かかる収縮率は熱収縮性繊維の種類によっても異なるが
、１３０℃の空気で１分間加熱したときに少なくとも平
面の一方向、好ましくは全方向に対して２０〜７０％、
なかんづ＜３０〜７０％であることがキルテイングに顕
著な凹凸を形成せしめるという点から望ましい。It is preferable that the shrinkage rate of the heat-shrinkable base fabric is adjusted appropriately by adjusting the blending amount of heat-shrinkable fibers depending on the height of the convex portions formed on the outer material. The rate varies depending on the type of heat-shrinkable fiber, but when heated in air at 130°C for 1 minute, it shrinks by at least 20% to 70% in one direction of the plane, preferably in all directions.
It is preferable that the ratio is <30 to 70% from the viewpoint of forming noticeable unevenness in the quilting.
かかる収縮率を有する熱収縮性基布を中綿および表地と
一体化し、熱処理を施してキルテイング生地としたばあ
いには、該キルテイング生地の収縮率は、中綿の厚さ、
表地の種類、キルテイングのパターンなどによって異な
るが、１０〜Ｂθ％、なかんづ＜１５〜６０％程度とな
る。When a heat-shrinkable base fabric having such a shrinkage rate is integrated with batting and outer material and heat-treated to make a quilting fabric, the shrinkage rate of the quilting fabric is determined by the thickness of the batting,
Although it varies depending on the type of outer material, quilting pattern, etc., it is about 10 to Bθ%, and <15 to 60%.
前記熱収縮性基布の厚さおよび目付についてはとくに限
定はないが、通常厚さは０．１５〜１、Ｏ１鵬、なかん
づ＜０．２〜０ 、７ ＋＊ｍ ｓまた目付はｌＯ〜ｔ
ｏＯｇ／ゴ、なかんづ＜２０〜５０ｇ／ゴ程度であるこ
とが望ましい。There is no particular limitation on the thickness and basis weight of the heat-shrinkable base fabric, but the thickness is usually 0.15 to 1,0. lO~t
It is desirable that oOg/G, nakadzu<20 to 50 g/G.
前記表地と裏地のあいだに前記中綿を挟んだのち縫製さ
れるが、かかる縫製の手段については本発明においては
別設制限はなく、通常行なわれているミシンなどがあげ
られる。かかる縫製形状については本発明においてはと
くに限定はなく、目的とするキルテイング生地の縫製模
様に応じて適宜調整するのが好ましい。The batting is sandwiched between the outer material and the lining material and then sewn.The method of sewing is not particularly limited in the present invention, and a commonly used sewing machine can be used. The sewing shape is not particularly limited in the present invention, and is preferably adjusted as appropriate depending on the desired sewing pattern of the quilting fabric.
縫製一体化されたキルテイング生地にはつぎに熱処理が
施され、前記熱収縮性基布が熱収縮されるが、かかる熱
収縮させる際の条件としては、たとえば９０〜１５０℃
程度の空気や水蒸気を含有した空気などを用いて３０秒
〜１０分間加熱するなどがあげられる。The integrally sewn quilting fabric is then heat-treated to heat-shrink the heat-shrinkable base fabric, and the heat-shrinking conditions include, for example, 90 to 150°C.
Examples include heating for 30 seconds to 10 minutes using air containing a certain amount of air or water vapor.
かくして表地、中綿および熱収縮性基布が縫製一体化さ
れたキルテイング生地に熱処理を施すことにより熱収縮
性基布が熱収縮し、表地の凹凸形状がさらに一層顕著と
なるのである。さらに熱収縮性基布が熱収縮により中綿
が表地の方向に押し上げられ、表地の凸部に中綿が充填
されるので、押圧されても元の形状に復元するのである
。By heat-treating the quilted fabric in which the outer material, batting, and heat-shrinkable base fabric are sewn together, the heat-shrinkable base fabric shrinks due to heat, and the uneven shape of the outer fabric becomes even more pronounced. Furthermore, due to heat shrinkage of the heat-shrinkable base fabric, the batting is pushed up toward the outer fabric, and the batting fills the convex portions of the outer fabric, so that even if it is pressed, it will return to its original shape.
つぎに本発明のキルテイング生地を実施例に基づいてさ
らに詳細に説明するが、本発明はかかる実施例のみに限
定されるものではない。Next, the quilted fabric of the present invention will be explained in more detail based on Examples, but the present invention is not limited to these Examples.
実施例１
乾熱収縮率５０％のポリエステル繊維（繊度：１．９デ
ニール、繊維長： ５１ｍｍ） ６０重量％と乾熱収縮
率１．６％のポリエステル繊維（繊度：１．５デニール
、繊維長： ３ｍｍｍ） ４０重量％とからなる目付３
０ｇ／ｎｆの繊維ウェブを、水を複数のノズルから噴き
出させて形成した水圧５０ｋｇ／ｃｊの高圧水流によっ
て処理して繊維を絡合せしめた水流絡合不織布からなる
熱収縮性基布（収縮率：たて５５％、よこ５０％）をえ
た。Example 1 Polyester fiber with a dry heat shrinkage rate of 50% (fineness: 1.9 denier, fiber length: 51 mm) Polyester fiber with a dry heat shrinkage rate of 60% by weight and a dry heat shrinkage rate of 1.6% (fineness: 1.5 denier, fiber length) : 3mm) 40% by weight
A heat-shrinkable base fabric (shrinkable) made of a hydro-entangled nonwoven fabric in which a fiber web of 0g/nf is treated with a high-pressure water stream of 50kg/cj formed by jetting water from multiple nozzles to entangle the fibers. ratio: 55% vertically, 50% horizontally).
この熱収縮性基布の上にポリエステル繊維（繊度：２デ
ニール、繊維長： ５１ｍ５）からなる目付３０ｇ／ｎ
ｆの繊維ウェブにアクリル樹脂５ｇ／ ｎｆを付着せし
めた中綿（荷重０．５ｇ／ｃ−をかけたときの厚さ：
８．５＋ｖ）をのせ、さらにその上に表地（ナイロン
タフタ）をのせたのち、ミシンを用いて第１図に示すよ
うな縫製形状となるように縫製を施して表地（１）、中
綿（２）および熱収縮性基布（３）を一体化してキルテ
イング生地をえた。A fabric weight of 30 g/n made of polyester fiber (fineness: 2 denier, fiber length: 51 m5) is placed on this heat-shrinkable base fabric.
Filling made by adhering acrylic resin 5g/nf to the fiber web of f (thickness when a load of 0.5g/c- is applied:
8.5+v), then put the outer material (nylon taffeta) on top of that, and then use a sewing machine to sew the outer material (1) and batting (2) so that it has the shape shown in Figure 1. ) and a heat-shrinkable base fabric (3) were integrated to obtain a quilted fabric.
えられたキルテイング生地のＡ−Ａ部における断面図を
第２図に示す。FIG. 2 shows a cross-sectional view of the obtained quilted fabric at section A-A.
つぎにキルテイング生地をピンテンターを用いて１３０
℃で１分間加熱して熱収縮性基布を収縮させて熱収縮さ
れた本発明のキルテイング生地をえた。えられた熱収縮
されたキルテイング生地の熱収縮率はたて２０％、よこ
１０％であった。Next, use a pin tenter to make the quilting fabric 130mm.
The heat-shrinkable base fabric was heated at .degree. C. for 1 minute to shrink, thereby obtaining a heat-shrinkable quilted fabric of the present invention. The resulting heat-shrinked quilted fabric had a heat shrinkage rate of 20% in the warp and 10% in the width.
なお、第３図に、熱収縮されたキルテイング生地の、第
１図のＢ−Ｂ部における断面図を示す。In addition, FIG. 3 shows a cross-sectional view of the heat-shrinked quilting fabric taken along the line BB in FIG. 1.
第２図および第３図の結果より明らかなように、本発明
のキルテイング材には熱収縮基材布が使用されているの
で、これを加熱収縮させることにより、表地（１）には
複雑な凹凸が生じるとともに表地（１）の凸部の高さが
４．７ｍｍから ６．８−一となって顕著に盛り上があ
り、また表地（１）内の凸部は隙間なく中綿（２）で埋
まっていることがわかる。As is clear from the results shown in FIGS. 2 and 3, since the quilting material of the present invention uses a heat-shrinkable base cloth, by heat-shrinking it, the outer material (1) has a complex shape. As the unevenness occurs, the height of the convex part of the outer material (1) increases from 4.7 mm to 6.8 mm, and there is a noticeable bulge, and the convex part in the outer material (1) is filled with the batting (2) without any gaps. You can see that it is filled with.
実施例２
熱収縮基布として、目付Ｂｏｇ／ｒｒ？ 、厚さ ０．
７０−一のポリエステルスパンボンド不織布（熱収縮率
：たて５０％、よこ４５％）を用いたこと以外は実施例
１とまったく同様にしてキルテイング生地を作製した。Example 2 As a heat-shrinkable base fabric, fabric weight Bog/rr? , thickness 0.
A quilting fabric was produced in exactly the same manner as in Example 1, except that 70-1 polyester spunbond nonwoven fabric (heat shrinkage rate: 50% in the warp, 45% in the width) was used.
えられたキティング生地の熱収縮率はたて１８％、よこ
１０％であり、実施例１と同様に顕著な凹凸が形成され
、凸部には中綿が詰まっていた。The resulting kitting fabric had a heat shrinkage rate of 18% in the vertical direction and 10% in the horizontal direction, and similar to Example 1, significant unevenness was formed, and the convex portions were filled with batting.
ただし、実施例２のキルテイング生地は実施例１のもの
に比して風合がやや硬かった。However, the quilted fabric of Example 2 had a slightly harder feel than that of Example 1.
実施例３
中綿を構成する繊維として、１７０”Ｃで３分間加熱す
ると捲縮数が１４個／インチ（約２．５４ｃｍ）から４
５個／インチに増加する潜在捲縮性ポリエステル繊維（
繊度：２．５デニール、繊維長＝５１ｍｍ）を用いたこ
ととキルテイング生地を １３０℃で１分間収縮処理し
たのち、さらに１７０”Ｃで１分間潜在捲縮性繊維の捲
縮発現を行なったこと以外は実施例１と同様にしてキル
テイング生地を作製した。Example 3 When the fibers constituting the batting were heated at 170"C for 3 minutes, the number of crimps increased from 14/inch (approximately 2.54 cm) to 4.
Latent crimpable polyester fibers increased to 5/inch (
(Fineness: 2.5 denier, fiber length = 51 mm), and after shrinking the quilting fabric at 130°C for 1 minute, the latent crimpable fibers were further crimped at 170"C for 1 minute. A quilted fabric was produced in the same manner as in Example 1 except for this.
えられたキルテイング生地の熱収縮率はたて２０％、よ
こ１０％であったが、凸部の弾性と張りは実施例１より
も大きかった。The heat shrinkage rate of the resulting quilted fabric was 20% in the vertical direction and 10% in the horizontal direction, but the elasticity and tension of the convex portions were greater than in Example 1.
［発明の効果］
本発明のキルテイング生地は非常に顕著な凹凸部を有し
、意匠性にすぐれたものであり、しかも表地の凸部の内
部は中綿が充満されているので保形性およびソフトな風
合にすぐれたちのであるから、たとえばシートの表地や
服地などとして好適に使用しうるちのである。[Effects of the Invention] The quilted fabric of the present invention has very noticeable unevenness and is excellent in design.Moreover, since the inside of the convexity on the outer material is filled with batting, it has good shape retention and softness. Because of its excellent texture, it is suitable for use as the outer material of seats and clothing.
また、本発明のキルテイング生地は保形性にすぐれてい
ることより、ドライクリーニングや洗濯や行なっても型
くずれしに＜＜、耐ドライクリーニング性、耐洗濯性に
もすぐれたものである。In addition, the quilted fabric of the present invention has excellent shape retention, so it does not lose its shape even after dry cleaning or washing, and has excellent dry cleaning resistance and washing resistance.
第１図は本発明のキルテイング生地が縫製された状態を
示す斜視図、第２図は第１図に示されたキルテイング生
地のＡ−Ａ部における断面図、第３図は第１図に示され
たキルテイング生地に熱処理を施したあとのＢ−Ｂ部に
おける断面図である。
（図面の主要符号）
（１）：表 地
（２二中 綿
（３）：裏 地
２１ 図FIG. 1 is a perspective view showing the quilted fabric of the present invention in a sewn state, FIG. 2 is a sectional view taken along the line A-A of the quilted fabric shown in FIG. 1, and FIG. FIG. 2 is a cross-sectional view taken along the line B-B after the quilted fabric is subjected to heat treatment. (Main symbols on the drawing) (1): Outer fabric (22) Filling (3): Lining fabric (21)
Claims (1)
一体化してなるキルティング生地であって、裏地として
熱収縮性基布を使用し、縫製して一体化したのちに熱処
理を施して前記熱収縮性基布を収縮せしめたことを特徴
とするキルティング生地。1 A quilted fabric made by sandwiching batting between the outer material and the lining and then sewing them together, using a heat-shrinkable base fabric as the lining, sewing and integrating them, then heat-treating them to create the above-mentioned A quilting fabric characterized by shrinking a heat-shrinkable base fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63140916A JPH07114862B2 (en) | 1988-06-08 | 1988-06-08 | Quilted fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63140916A JPH07114862B2 (en) | 1988-06-08 | 1988-06-08 | Quilted fabric |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01310689A true JPH01310689A (en) | 1989-12-14 |
| JPH07114862B2 JPH07114862B2 (en) | 1995-12-13 |
Family
ID=15279802
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63140916A Expired - Lifetime JPH07114862B2 (en) | 1988-06-08 | 1988-06-08 | Quilted fabric |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH07114862B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015143067A (en) * | 2014-01-31 | 2015-08-06 | 株式会社タチエス | Vehicle seat and method for manufacturing vehicle seat |
| KR20180105602A (en) * | 2015-07-31 | 2018-09-28 | 젠썸 게엠베하 | Air-conditioning device for a seat |
| CN111850801A (en) * | 2019-04-26 | 2020-10-30 | 米勒纺织品有限公司 | Composite assembly |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6319182A (en) * | 1986-07-10 | 1988-01-26 | 西治毛織株式会社 | Bulky cloth |
-
1988
- 1988-06-08 JP JP63140916A patent/JPH07114862B2/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6319182A (en) * | 1986-07-10 | 1988-01-26 | 西治毛織株式会社 | Bulky cloth |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015143067A (en) * | 2014-01-31 | 2015-08-06 | 株式会社タチエス | Vehicle seat and method for manufacturing vehicle seat |
| WO2015114874A1 (en) * | 2014-01-31 | 2015-08-06 | 株式会社タチエス | Vehicle seat and method of manufacturing vehicle seat |
| CN105939891A (en) * | 2014-01-31 | 2016-09-14 | 株式会社塔捷斯 | Vehicle seat and method of manufacturing vehicle seat |
| US20160368405A1 (en) * | 2014-01-31 | 2016-12-22 | Tachi-S Co., Ltd. | Vehicle seat and method of manufacturing vehicle seat |
| EP3100905A4 (en) * | 2014-01-31 | 2017-09-27 | Tachi-S Co., Ltd. | Vehicle seat and method of manufacturing vehicle seat |
| US10414305B2 (en) | 2014-01-31 | 2019-09-17 | Tachi-S Co., Ltd. | Vehicle seat and method of manufacturing vehicle seat |
| KR20180105602A (en) * | 2015-07-31 | 2018-09-28 | 젠썸 게엠베하 | Air-conditioning device for a seat |
| US11173816B2 (en) | 2015-07-31 | 2021-11-16 | Gentherm Gmbh | Air conditioner device for a seat |
| CN111850801A (en) * | 2019-04-26 | 2020-10-30 | 米勒纺织品有限公司 | Composite assembly |
| CN111850801B (en) * | 2019-04-26 | 2023-07-14 | 米勒纺织品有限公司 | Composite assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH07114862B2 (en) | 1995-12-13 |
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