GB2195328A - Concrete admixture compositions - Google Patents
Concrete admixture compositions Download PDFInfo
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- GB2195328A GB2195328A GB08721701A GB8721701A GB2195328A GB 2195328 A GB2195328 A GB 2195328A GB 08721701 A GB08721701 A GB 08721701A GB 8721701 A GB8721701 A GB 8721701A GB 2195328 A GB2195328 A GB 2195328A
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- 239000004567 concrete Substances 0.000 title claims description 51
- 239000000203 mixture Substances 0.000 title claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000004568 cement Substances 0.000 claims description 25
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 14
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 claims description 13
- 239000011083 cement mortar Substances 0.000 claims description 10
- 230000008014 freezing Effects 0.000 claims description 9
- 238000007710 freezing Methods 0.000 claims description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Natural products OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 8
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical compound C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 claims description 7
- 239000003513 alkali Substances 0.000 claims description 6
- VGTPCRGMBIAPIM-UHFFFAOYSA-M sodium thiocyanate Chemical compound [Na+].[S-]C#N VGTPCRGMBIAPIM-UHFFFAOYSA-M 0.000 claims description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 5
- AIJULSRZWUXGPQ-UHFFFAOYSA-N Methylglyoxal Chemical compound CC(=O)C=O AIJULSRZWUXGPQ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 5
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims description 4
- 159000000000 sodium salts Chemical group 0.000 claims description 4
- VPVSTMAPERLKKM-UHFFFAOYSA-N glycoluril Chemical compound N1C(=O)NC2NC(=O)NC21 VPVSTMAPERLKKM-UHFFFAOYSA-N 0.000 claims description 3
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 150000004764 thiosulfuric acid derivatives Chemical class 0.000 claims description 3
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 claims description 2
- 229920000877 Melamine resin Polymers 0.000 claims description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 229920006243 acrylic copolymer Polymers 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 claims description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 2
- 150000002823 nitrates Chemical class 0.000 claims description 2
- QUBQYFYWUJJAAK-UHFFFAOYSA-N oxymethurea Chemical compound OCNC(=O)NCO QUBQYFYWUJJAAK-UHFFFAOYSA-N 0.000 claims description 2
- 229950005308 oxymethurea Drugs 0.000 claims description 2
- 229940120731 pyruvaldehyde Drugs 0.000 claims description 2
- -1 sulpho Chemical class 0.000 claims description 2
- 239000008030 superplasticizer Substances 0.000 claims description 2
- 150000003567 thiocyanates Chemical class 0.000 claims description 2
- WFCSWCVEJLETKA-UHFFFAOYSA-N 2-piperazin-1-ylethanol Chemical group OCCN1CCNCC1 WFCSWCVEJLETKA-UHFFFAOYSA-N 0.000 claims 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 claims 1
- 229960000587 glutaral Drugs 0.000 claims 1
- 239000000306 component Substances 0.000 description 28
- 238000009472 formulation Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 230000009972 noncorrosive effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- RPACBEVZENYWOL-XFULWGLBSA-M sodium;(2r)-2-[6-(4-chlorophenoxy)hexyl]oxirane-2-carboxylate Chemical compound [Na+].C=1C=C(Cl)C=CC=1OCCCCCC[C@]1(C(=O)[O-])CO1 RPACBEVZENYWOL-XFULWGLBSA-M 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- SOIFLUNRINLCBN-UHFFFAOYSA-N ammonium thiocyanate Chemical compound [NH4+].[S-]C#N SOIFLUNRINLCBN-UHFFFAOYSA-N 0.000 description 1
- JXLHNMVSKXFWAO-UHFFFAOYSA-N azane;7-fluoro-2,1,3-benzoxadiazole-4-sulfonic acid Chemical compound N.OS(=O)(=O)C1=CC=C(F)C2=NON=C12 JXLHNMVSKXFWAO-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 235000001465 calcium Nutrition 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000009429 distress Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical compound O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 description 1
- 229940091173 hydantoin Drugs 0.000 description 1
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 150000002826 nitrites Chemical class 0.000 description 1
- RAFRTSDUWORDLA-UHFFFAOYSA-N phenyl 3-chloropropanoate Chemical compound ClCCC(=O)OC1=CC=CC=C1 RAFRTSDUWORDLA-UHFFFAOYSA-N 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Substances [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/12—Nitrogen containing compounds organic derivatives of hydrazine
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/10—Accelerators; Activators
- C04B2103/12—Set accelerators
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/76—Use at unusual temperatures, e.g. sub-zero
Description
1 GB2195328A 1
SPECIFICATION
Concrete admixture compositions This invention relates to concrete admixtures for use as cold weather concrete set accelerators. 5 Low or freezing temperatures (e.g. 5'C to -7'C) present special problems in the mixing, pouring and curing of concrete. Concrete may freeze while saturated and subsequently be of low strength, or there may be a slow development of strength.
The American Concrete Institute (ACI) Report 306R-78 on Cold Weather Concreting, sets forth standard practices to prevent freezing and assure the safe development of concrete strength during curing at ambient freezing conditions. Heating of materials, including mix water and aggregates is mandatory. Protective insulating coverings, heated enclosures and proper curing conditions are described.
An additional factor (not often reported) associated with freezing temperatures, is the distress of the concrete worker operating under adverse conditions. Even if dressed warmly, the conrete 15 worker wishes to finish a pour or complete the finishing as fast as possible, and move indoors out of the wind and cold. Thus, an accelerated set time is an important aspect of cold weather concreting.
While the prior art has addressed the problems of using concrete in cold weather (e.g. the use of calcium chloride as the principle accelerating admixture), it has not successfully developed 20 admixtures which are, (1) non-corrosive, and (2) meet or exceed at - 1 O'C to 5'C the rate-of hardening and compressive strength performance of a plain concrete mix at 10'C.
It has now been found that set accelerating admixtures in specific proportions can be obtained which combine two beneficial effects:
(1) They depress the mix water and pore water freezing point, so that a concrete mix will 25 not freeze during the first few critical hours of curing at temperatures below O'C and (2) They reduce the quantity of mix water necessary for curing, which improves early con crete strength development. The reduction in mix water also has an effect on freezing point depression, because it allows for a more concentrated solution of the admixture.
Accordingly, the present invention provides a chloride-free admixture for use as a cold weather 30 concrete set accelerator which comprises (A) 100 parts by weight of at least one soluble inorganic salt having freezing point depres sant properties (B) from 13.3 to 30 parts by weight of at least one superplasticizer (C) from 3 to 30 parts by weight of at least one inorganic early set and strength accelerator, 35 and (D) from 0 to 10 parts by weight of at least one organic set accelerator.
Preferably the quantity of component B should be greater than 15 parts by weight.
Preferably the quantity of component C is from 5 to 10 parts by weight.
Preferably component D is present in an amount of from 1.3 to 6 parts by weight.
The proportions given above are parts by dry weight of the total dry weight of components A-D, neglecting any water which may be present. The admixture of the invention may be added as a solid direct to the concrete mix water, or may be used in aqueous solution for addition to the mix water. Preferably the admixture is in the form of an aqueous solution.
Component A is preferably selected from ammonium, alkali and alkaline earth nitrates and 45 nitrites, more preferably from calcium and sodium nitrate and nitrite. Calcium nitrate is particularly preferred. Up to 50% of the inorganic salt of component A may be replaced by urea.
Component B is preferably an alkali or alkaline earth salt of a naphthalene sulphonate/formai dehyde condensate or a sulphonated melamine/formaldehyde condensate, more preferably a sodium or calcium salt, or an acrylic copolymer for example poly(hydroxyethyl methacrylate/ac- 50 rylic acid). Particularly preferred is naphthalene sulphonate/formaldehyde condensate in sodium salt form.
Component C is preferably selected from ammonium, alkali or alkaline earth thiocyanates and thiosulphates, more preferably from calcium, ammonium and sodium thiocyanates and thiosul phates. Particularly preferred as component C is sodium thiocyanate. - 55 Component D is preferably selected from methyloiglycolurils, dimethylolurea, mono- and di-(N methylol) hydantoin, mono- and di-(N-methylol) dimethylhydrantoin, Nmethylolacrylamide, tri-(N methylol) melamine, Whydroxyethylpiperidine, N,N-bis(2- hydroxyethyi)piperazine, glutaraldehyde, pyruvaldehyde, furfural and water soluble urea-formaldehyde resins. More preferably, component D is selected from methyloiglycolurils, e.g. tri-(N-methylol)giycoluril and tetra (N-methyloi)giycolu- 60 ril, particularly tetra (N-methyloi)giycoluril.
A preferred admixture according to the invention consists of (A) calcium nitrate, (B) sodium salt of naphthalene sulphonate/formaidehyde condensate, (C) sodium thiocyanate and (D) tetra(N methyioi)giycoluril, in the proportions by weight given above. Particularly preferred is a mixture of the above four components in the proportions by weight: 100 parts (A), 20 parts (B), 6.7 parts 65 2 GB2195328A 2 (C) and 4 parts (D). This preferred admixture is preferably used in the form of an aqueous solution containing 40-60% dry weight of components A-D, particularly 50% wt.
The admixtures of the invention may be used over a wide range of temperatures from about 200C to about - 15'C. The amount of admixture which is added to the concrete may be from 0.13 to 5.6 parts (dry weight) per 100 parts dry weight of cementitious material in the concrete 5 (e.g. portland cement plus pozzolanic material such as fly ash) preferably 0.65 to 5.6 parts. For theabove preferred admixture, the dose range is from 1.3 to 4.6 parts/100 parts cement, and the lower the ambient temperature the higher will be the dosage required. Thus a dosage of 2.6 parts/100 parts cement of the preferred admixture will prevent a concrete mix from freezing at temperatures down to about - 1 O'C, while for lower temperatures a dosage of 3.9 parts/ 100 10 parts cement is preferred.
While the admixture of the invention may be used with any of ASTM type 1 to V cements, types 1 and 11 are preferred. The admixtures may'be used in cement mortars as well as in concrete.
The invention also provides a method for accelerating the set of a concrete or cement mortar 15 mix, suitable for use in cold weather conditions, comprising adding to the mix from 0.65 to 5.6 parts (dry weight) of an admixture according to the invention per 100 parts dry weight of cementitious material in the mix. The concrete or cement mortar so obtained will contain the following amounts of components A-D, defined above:
Component parts1100 parts cement A B C 25 D A B C D 0.5 -4.0 0 1 -0.8 0.033-0.6 0.0 -0.16 preferably 0.02 -0.16 Preferred amounts are:
Component parts1100 parts cement 2.0 -3.0 0.4 -0.6 0.1 -0.6 0.04-0.12 Consequently, a similar method which may be substituted for that already described, corn35 prises adding to the concrete or cement mortar (1) 0.5 to 4% by weight of cement of at least one cmponent (A), (2) 0. 1 to 0.8% by weight of cement of at least one component (B), (3) 0.033 to 0.6% by weight of cement of at least one component (C) and (4) 0 to 0.16% of cement of at least one component D.
In the preferred method, at least one component D is added in the amount of from 0.02 to 40 0.16% wt. of cement.
The following Examples illustrate the invention. All parts and percentages are by weight unless indicated otherwise.
EXAMPLES Standard procedure A concrete mix without addition of any admixtures of the invention (herein referred to as plain reference) is prepared according to the following formulation:
component Kg1M3 of concrete 50 Cement of ASTM type 1 307 Aggregate 1900 (Sand to stone ratio of 40:60 to 50:50; the stone used is about 2 em topsided crushed limestone) 55 Water as indicated in Tables Ill to VII.
An air-entraining admixture may also be added. Those used are sold by Master Builders Inc. (Cleveland, Ohio) under the trade marks Micro-Air, and Master Builders Neutralised Vinsol, re- spectively. Both meet the requirements of ASTM C-260, AASHTO M-154 and CR1)-C13.
Concreteimixes with addition of admixtures of the invention are prepared according to the concrete formulation of the plain reference. Mixing together the concrete component and the admixtures is carried out as follows:
Mix water in the amount of about 80% of that of the plain reference is added to a conven tional cement mixer and the admixture then added to the water. The cement, sand and stone 65 V 3 GB2195328A 3 are further added.
Then the remaining 20% of water is used in part to adjust the slump to the slu.mp of the plain reference.
The concrete is then poured into 10 cm cubes which are covered to prevent moisture loss.
The concrete 'cubes are stored for the time and at the temperature indicated in Examples 1 to VI.5 Properties The following properties are routinely measured:
Slump, i.e. the drop in cm of a 12 inch (30.5 cm) high cone of the fresh mix. (ASTM C 143) 1 Percentage of entrained air Water Reduction i.e. the difference between the amount of water used in the plain reference and the (smaller) amount of water used in the test sample in order to obtain the same slump, expressed as a percentage of the amount of water used in the plain reference.
Compressive Strength, expressed in Kg/CM2 and as a percentage of the compressive strength of the plain reference measured under the same conditions.
Rate of Hardening (ROH), i.e. the time in hours to reach the initial set. (ASTM C 403) Examples 1-26
Tables 1 and 11 list admixture formulations according to the invention, given as parts by weight 30 of components (B), (C) and D per 100 parts by weight of component (A). These formulations are each dissolved in water such that the aqueous solution contained 3 lb (1.36 kg) of compo nent (A) in 90 fluid ounces (2.56 litres) of solution. As the specific gravity of these solutions is approx. 1.39, the solutions of the admixture formulations all contain 1. 36 kg component (A) in 3.56 kg solution, or 38% by wt. component (A). With the other components, the solutions 35 contain a total of approx. 50% wt. active material.
W 4 GB2195328A 4 Table 1
Admixtures 1-1, each containing 100 parts by weight of calcium nitrate (A), and in addition:
parts by weight B) Na salt of naphthalene c) sodiLun Example No. sulphonate/formaldehyde thiocya nate D) tetra (N- 10 methylol) glycoluril 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 20 20 20 13.3 13.3 13.3 13.3 20 30 30 30 30 20 20 20 20 6.7 20 20 6.7 6.7 20 20 3.3 4 1.6 4 1.3 4 1.3 6.7 4 6.7 16 3 1.3 3.2 6 2 6 2 2 6 2 6 GB2195328A 5 Table 11
Admixtures 19-26 - Formulation (parts by weight) 5 Example No. 19 20 21 22 23 24 25 26 Camponent A) Calcium nitrate 100 100 - 66.7 100 100 100 100 Calcium nitrite - - 10033.3 3) naphthalene sulphonate/ formaldehyde 20 Ca salt 20 20 Na salt - - 20 20 20 20 20 20 C) Sodium thiocyanate 6.7 - - 6.7 6.7 6.7 6.7 6.7 Ammonium thiocyanate - 6.7 6.7 D) tetra(N-methylol) glycoluril 4 4 4 4 - - - - pyruvic aldehyde 4 35 glutaraldehyde N-hydroxyethyl piperidine N,Ell-bis-(2-hydroxy- ethyl)piperazine Sodium acetate 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 f (buffer) In the following Examples, the admixture solutions are added to the test concrete in quantities sufficient to give the indicated dose, given as parts by weight of total admixture (excluding 55 water) per 100 lb of cement.
Example 27
An outdoor experiment was carried out in which all the concrete samples, including the plain concrete reference, were mixed at WC and poured at -7 to -WC. During the curing time, the 6Q outdoor temperature varied from 1WC to + 1WC.
The results are indicated in Table Ill. Trial 1 shows the optimum results which are obtained with the already known corrosive CaCI, admixture while trials 2 and 3 demonstrate that similar results can be obtained when using a non-corrosive admixture of the invention.
6 GB2195328A 6 Exampie 28 Plain concrete is made, poured and cured at 10C while concrete samples of trials 1 to 5 are made at 10T, cured at -8 to -6C for 3 days and then cured at 10T.
In the trials, the admixtures of examples 1 and 4 (of very similar composition) are added in -5 dosage of from approx. 2 to 4.5 parts/100 parts cement. In all cases the rate of hardening is 5 more rapid than that of the plain concrete at 10T, and the 28 day compressive strength is as good as that of the plain concrete.
0 Table III
Compressive Strength (kg/cm 2 / % tr a Trial Admixture Dose Slump % A i.r 4--- Water 1 day 3 days 7 days 28 days (cm) W TY Reduction ±)%-0 (G to _r_ 0 Micro-air 0.04 18.4 6.8 Frozen 170 kg/m 3 3.8 24.7 73.5 191.2 100 100 100 Ca C12 2.0 1 19 5.9 Frozen 4.9 % 7 47 124.3 315.9 Micro-air 0.04 185 190 169 165 Example 4 1.96 2 19 6.8 5.5 4.9 % 9.4 45.3 123.3 299.5 Micro-air 0.05 248 183 168 157 Example 4 3.92 3 17.8 6.0 5.13 5.2 % 11.5 59.6 190.3 348.5 Micro-air 0.45 304 241 259 182 G) W N to W1 W m m 00 Table 1 V
Compressive Strength 2 (kglcm 1 % % Trial Admixture Dose Slump % Air 0 c: - Water 1 day 3 days 7 days 28 days of Example (cm) W I- Reduction (D -0:1 41 1- 0 m m = CC 27.9 117.3 207.3 368.1 0 12.7 1.9 7.82 176 kg/m 3 100 100 100 27.2 86.4 224 444.3 1 1 4.55 12.7 3.0 3.25 10.1 % 97 74 108 121 27.3 76.4 224.6 445.8 2 4 3.92 13.3 2.7 3.62 9.8 % 98 65 108 121 21.2 47.25 197 364 3 4 3.27 12.7 2.3 3.62 7.1 % 76 40 95 99 28.6 58.4 223.3 394.9 4 4 2.61 12.7 2.2 3.50 9.5 103 50 108 107 27.5 56 163.7 369.9 4 1.96 12.7 1.8 4.75 7.1 98 48 96 100 1 1 c) M m C.0 M W 00 00 1, 9 GB2195328A 9 Example 29
Two plain concrete samples are prepared, one of which (trial 0) is made, poured and cured at 1WC, while the other (trial 1) is made at 1WC, then poured and cured for 3 days at -WC, then further cured at WC. Trial 2 is as trial 1, but contains 3.48 parts/100 parts cement of the admixture formulation of Example 10. The results are shown in Table V.
Example 30
A plain concrete sample is made, poured and cured at 10'C while concrete samples of trials 1 to 17 are made at 10'C, poured and cured for 1 day at -5C; then the 28 day samples are cured at 10C.
Results shown in Table VI demonstrate that, compared to the plain concrete reference, the time to reach the initial-setting (rate of hardening) of trials 1 to 17 is largely reduced, and that the compressive strength performances after 28 days are superior. The trial samples did not freeze at the -5'C temperature.
Example 31
The plain concrete and concrete of trials 1 to 3 (containing the admixture of Example 4) are all made, poured and cured at 21'C.
Results are shown in Table V11. The admixtures of the invention are shown to be effective at this higher temperature.
Example 32
Two plain concretes are prepared. One (trial 0) is made and cured at 1WC. The other one (trial 1), like the concrete samples of trials 2 to 9, is made at 3-WC, cured for 3 days at a temperature which varies from - 15 to O'C, and then cured at a temperature which varies from 25 - 15 to 50C.
Results are shown in Table V111.
0 Table V Example 29 Compressive Strength (kg/cm 2 / % Trial Admixture Dose Slump % Air 0 Water 1 day 3 days 7 days 28 days (pm) Reductfon -&--% L_ 0 m 19.9 109.55 215 382.2 0 Micro-air 0.05 12.1 5 10.50 172.1.100 100 100 100 kg/m 3 9.8 34.1 108.5 257.25 Micro-air 0.05 12.7 5.8 15.5 1 49 31 50 67 Example 10 3.48 20.8 78.75 306.9 462.3 13.3 6 4.63 9 2 Micro-air 0.05 105 72 143 121 0 '1', G) W N CO M W N) CO 0 1 Table V1 Example 30 Compressive Strenqth (kglcm 2 1 % C7 Trial Admixture Dose Slump % Air C, c ta Water 1 day 28 days L_ (cm) W Reduction OU w:3 -bj %_ 0 0 12.4 1.6 8.75 170 kg/m3 24.7 347.1 100 1 2 4.32 12.7 2.8 3.88 9.4 23 441.8 93 128 2 3 4.25 13.3 3.3 4.0 8.7 16 452.3 130 3 4 3.92 13.3 3.1 ' 4.13 12.1 18.8 449.75 76 130 4 5 3.84 13.3 3.0 4.0 6.7 16 466.1 134 6 4.12 13.3 2.4 3.75 5 20.6 413 83 119 G) C0 NJ to (n W N 00 P--) Table VI (cont'.) Compressive Strength (kg/cm 2 / %) cr Trial Admixture Dose Slump % Air 0 r- Water 1 day 28 days &- (cm) (1) Reduction a) -0 =3 4J &- 0 to M = 6 7 4.04 12.7 2.7 3.75 9.4 15.75 498.75 64 144 7 8 3.72 12.7 2.5 3.88 8.7 19.3 460.5 78 133 8 9 3.64 12.7 2.8 3.38 6.4 18.6 435.2 126 9 10 3.48 13.2 2.8 3.88 9.1 20.4 446.5 83 129 11 3.32 13.3 3.1 4.38 14.1 22.3 476.8 137 11 12 3.24 13.3 3.5 3.88 11.7 20.1 497.8 81 143 i G) M rli CO M W rli CO r,j I 1, e, Table VI (contl.) Compressive Strength (kg/cm 2 / %) er Trial Admixture Dose Slump % Air' 0 Water 1 day 28 days (cm) Reduction 4-1 0 m 90 = CC =- 12.13 2.92 14 2.9 4.50 11.7 18.8 432.9 76 125 13 14 2.84 13.3 2.9 4.38 13.4 16.2 436.4 66 126 14 is 3.04 12.7 2.4 4.13 6.7 18.6 435.3 125 16 2.72 12.7 2.5 4.0 7.4 17.9 434.8 73 125 16 17 2.64 13.3 2.7 4.25 8.1 14.6 425.7 59 123 17 18 2.58 13.3 2.9 4.25 9.4 14.6 405.1 59 117 W a) m hi G M W N) CO W P.
Table VII Example 31 Compressive Strength 2 (kg/cm % CP % r Trial Admixture Dose Slump % Air Water 1 day 3 days 7 days 28 days (cm) W L_ Reduction W -0 =3 1- 0 0 7.6 5.7 5.375 158 3 81.8 202.1.299.7 388.5 kg/M MB-VR 0.06 100 100 100 100 Example 4 1.31.
1 5.1 5.2 25 6.7 133.6 283.9 398.8 506.4 3.
MB-VR 0.1 163 140 133 130 Example 4 2.62 2 5.7 6 2.75 8.2 142.9 298.8 3 97.9 484.3 MB-VR 0.1 175 160 133 125 Example 4 3.92 3 5.7 6.4 2.50 10.5 175.4 366 425.5 530.9 MB-VR 0.09 214 181 142 137 C 1, G) CD hi W M W N 00 -Pb 11, '11 1 Table VIII
Example 32
Comprdssive Strength (kg/cm 2 1 %) C Trial Admixture Dose Slump % Air Water (cm) Reduction 3 days 7 days 28 days to m= Q: = - 169 kg/M3 0 16.2 5.3 5.23 78.75 154.9 277.4 166 kg/M3 17.15 5.1 Frozen 64.05 154.4 294.5 Micro-air 0.05 100 100 100 2 Example 19 3.92 16.2 7.4 4.625 1.2.3 178.4 314 405.1 278 203 137 3 Example 20 3.92 15.2 7.8 3.625 15.8 188.5 314 412.9 294 203 140 Example 21 3.92.
4 16.5 5.5 5.125 9.5 53.9 260.5 378.1 1 Mi cro-air 0.035 240 169 130 0 G) W N) (0 (n W N CO (n (3) Table VIII (cont'.) Compressive Strength (kg/cm 2 / % Trial Admixture Dose Slump % Air 4- % 3 days.7 days 28 days Water (cm) -0 =3 Reduction 4-1 S_ 0 tu Od Example 22 3.92 16 5.8 5.875 10.5 166.1 306.1 395.2 Micro-air 0.04 260 198 134 Example 23 5.6 15.9 5.9 6.5 12.6 162 353.6 49. 8.3 6 Micro-air 0.02 253 289 169 7 Example 24 5.6 15.9 6.9 6.0 12.3 190.8 360.2 467.5 298 233 159 8 Example 25 5.6 16.4 5.8 5.625 10.5 175.8 327.5 433.7 275 212 147 Example 26 5.6 16.5 5.3 6.75 8.1 171.4 319.1 414.75 9 Micro-air 0.025 268 207 141 1, G) W (0 M W 00 a) 111 Q' GB2195328A 17
Claims (1)
1. A chloride-free admixture for use as a cold weather concrete set accelerator which com prises (A) 100 parts by weight of at least one soluble inorganic salt having freezing point depres- 5 sant properties, up to 50% wt. of which may be replced by urea (B) from 13.3 to 30 parts by weight of at least one superplasticizer (C) from 3 to 30 parts by weight of at least one inorganic early set and strength accelerator, and (D) from 0 to 10 parts by weight of at least one organic set accelerator.
2. An admixture according to Claim 1 comprising 100 parts by weight (A), from above 15 to parts by weight (B), 5 to 10 parts by weight (C) and 1.3 to 6 parts by weight (D).
3. An admixture according to Claim 1 or Claim 2 in which component A is selected from ammonium, alkali and alkaline earth nitrates and nitfltes.
4. An admixture according to Claim 3 in which component A is calcium nitrate.
5. An admixture according to any one of the preceding claims in which component B is an alkali or alkaline earth salt of a naphthalene sulphonate/formaidehyde condensate or a sulpho nated melamine/formaldehyde condensate, or an acrylic copolymer.
6. An admixture according to Claim 5 in which component B is naphthalene sulphonate/for maidehyde condensate in sodium salt form.
7. An admixture according to any one of the preceding claims in which component C is selected from ammonium, alkali or alkaline earth thiocyanates and thiosulphates.
8. An admixture according to Claim-7 in which component C is sodium thiocyanate.
9. An admixture according to any one of the preceding claims in which component C is selected from methyloiglycolurils, dimethylolurea, monoand di-(N- methylol) hydrantoin, mono- 25 and di-(N-methylol) dimethylhydrantoin, N-methylolacrylamide, tri-(N- methylol) melamine, Whydrox yethylpiperidine, N, N-b is(2-hyd roxyethyl) pipe razine, glutaraldehyde, pyruvaldehyde, furfural and water soluble urea-formaldehyde resins.
10. An admixture according to Claim 9 in which component D is tetra (Nmethyiol)g lycolu ril.
11. An admixture according to any one of the preceding claims comprising (A) 100 parts by weight calcium nitrate (B) 20 parts by weight naphthalene sulphonate/formaidehyde condensate sodium salt.
(C) 6.7 parts by weight sodium thiocyanate and (D) 4 parts by weight tetra (N-methylol)glycoluril.
12. An admixture according to any one of the previous claims in the form of an aqueous 35 solution:
13. An admixture as described in any one of Examples 1-26.
14. A method for agcelerating the set of a concrete or cement mortar mix, suitable for use in cold weather conditions, comprising adding to ' the mix from 0.13 to 5.6 parts (dry weight) of an admixture according to any one of the preceding claims per 100 parts dry weight of cementi- 40 tious material in the mix.
15. A method for accelerating the set of a concrete or cement mortar mix, suitable for use in cold weather conditions, comprising adding to the concrete or cement mortar (1) 0.5 to 4% by weight of cement of at least one component (A), (2) 0.1 to 0.8% by weight of cement of at least one compoent (B), (3) 0.033 to 0.6% by weight of cement of at least one component (C) and (4) 0 to 0.16% of cement of at least one component D, in which components A, B, C and D are as defined in Claim 1.
16. A concrete or cement mortar mix containing (1) 0.5 to 4% by weight of cement of at least one component (A), (2) 0.1 to 0.8% by weight of cement of at least one component (B), (3) 0.033 to 0,6% by weight of cement of at least one component (C) and (4) 0 to 0. 16% of cement of at least one cmponent D, in which components A, B, C, and D are as defined in Claim 1.
17. A concrete or cement mortar mix according to Claim 16 containing 0.02 to 0.16% wt. 55 of component D.
18. A concrete or cement mortar mix according to Claim 17 containing 2.03.0% wt. of component A, 0.4-0.6% wt. of component B, 0.1-0.6% wt. of component C and 0.04-0.12% wt. of component D.
60. 19. A concrete mix comprising an admixture according to Claim 1, as described in any one 60 of Examples 27-32.
Published 1988 at The Patent Office, State House, 66/71 High Holborn, London WC1R 4TP. Further copies may be obtained from The Patent Office, Sales Branch, St Mary Cray, Orpington, Kent BR5 3RD. Printed by Burgess & Son (Abingdon) Ltd. Con. 1/87.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US90952486A | 1986-09-19 | 1986-09-19 |
Publications (3)
Publication Number | Publication Date |
---|---|
GB8721701D0 GB8721701D0 (en) | 1987-10-21 |
GB2195328A true GB2195328A (en) | 1988-04-07 |
GB2195328B GB2195328B (en) | 1990-04-18 |
Family
ID=25427379
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
GB8721701A Expired - Lifetime GB2195328B (en) | 1986-09-19 | 1987-09-15 | Concrete admixture compositions |
Country Status (11)
Country | Link |
---|---|
JP (1) | JPS6389445A (en) |
AT (1) | AT393498B (en) |
AU (1) | AU592013B2 (en) |
BE (1) | BE1002419A4 (en) |
CA (1) | CA1278797C (en) |
CH (1) | CH675716A5 (en) |
DE (1) | DE3730527A1 (en) |
ES (1) | ES2005013A6 (en) |
FR (1) | FR2604170B1 (en) |
GB (1) | GB2195328B (en) |
IT (1) | IT1211786B (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5478521A (en) * | 1992-09-01 | 1995-12-26 | W. R. Grace & Co.-Conn. | Method for making bughole-free hardened cement structural units using bughole-reducing cement admixtures |
AT402921B (en) * | 1995-03-16 | 1997-09-25 | Sandoz Ag | CEMENT SPRAY MIX |
US6008275A (en) * | 1997-05-15 | 1999-12-28 | Mbt Holding Ag | Cementitious mixture containing high pozzolan cement replacement and compatabilizing admixtures therefor |
US9376342B2 (en) | 2012-09-25 | 2016-06-28 | Yara International Asa | Antifreeze composition for producing a durable concrete in cold temperature conditions |
US9469569B2 (en) | 2013-10-21 | 2016-10-18 | Yara International Asa | Corrosion protected fibre-reinforced cement composition for use in cold temperature conditions |
WO2020144064A1 (en) * | 2019-01-08 | 2020-07-16 | Sika Technology Ag | Cementitious compositions with accelerated curing at low temperatures |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4656471B2 (en) * | 2000-12-18 | 2011-03-23 | 建設省近畿地方建設局長 | Rear impact impact mitigation device |
US7247201B2 (en) * | 2004-10-07 | 2007-07-24 | Ronald Barbour | Pre-blend cement compositions containing non-chloride accelerators |
CN110615638A (en) * | 2019-10-15 | 2019-12-27 | 天津冶建特种材料有限公司 | Low-temperature-resistant liquid alkali-free setting accelerator and preparation method thereof |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU417388A1 (en) * | 1972-02-04 | 1974-02-28 | ||
SU814930A1 (en) * | 1978-06-13 | 1981-03-23 | Bychvarov Nikola Khristov | Complex additive to cement-concrete mix |
JPS5820896A (en) * | 1981-07-28 | 1983-02-07 | 植村 厚一 | Blade port |
EP0108054B1 (en) * | 1982-05-10 | 1987-07-08 | Sandoz Ltd. | Admixture for cold-weather concrete |
JPS58199760A (en) * | 1982-05-12 | 1983-11-21 | 日曹マスタ−ビルダ−ズ株式会社 | Admixing agent for concrete in cold circumstances |
FI66414C (en) * | 1982-10-08 | 1984-10-10 | Veli Sarkkinen | FOERFARANDE FOER FRAMSTAELLNING AV LIGNOSULFONATBASERADE BLANDNINGAR FOER ANVAENDNING I SYNNERHET SAOSOM TILLSATSAEMNEN FOR BETONG |
US4473405A (en) * | 1983-04-11 | 1984-09-25 | Martin Marietta Corporation | Admixture for hydraulic cement |
JPS6021840A (en) * | 1983-07-12 | 1985-02-04 | 日曹マスタ−ビルダ−ズ株式会社 | Cement composition |
US4606770A (en) * | 1984-11-13 | 1986-08-19 | Sandoz Ltd. | Additive for hydraulic cement mixes |
JPS61141649A (en) * | 1984-12-14 | 1986-06-28 | 日産化学工業株式会社 | Cement composition |
-
1987
- 1987-09-11 DE DE3730527A patent/DE3730527A1/en not_active Withdrawn
- 1987-09-14 FR FR8712734A patent/FR2604170B1/en not_active Expired - Lifetime
- 1987-09-14 BE BE8701031A patent/BE1002419A4/en not_active IP Right Cessation
- 1987-09-14 CH CH3537/87A patent/CH675716A5/de not_active IP Right Cessation
- 1987-09-15 GB GB8721701A patent/GB2195328B/en not_active Expired - Lifetime
- 1987-09-17 CA CA000547111A patent/CA1278797C/en not_active Expired - Lifetime
- 1987-09-17 ES ES8702679A patent/ES2005013A6/en not_active Expired
- 1987-09-17 AU AU78480/87A patent/AU592013B2/en not_active Expired
- 1987-09-17 IT IT8748397A patent/IT1211786B/en active
- 1987-09-18 JP JP62232693A patent/JPS6389445A/en active Pending
- 1987-09-18 AT AT2359/87A patent/AT393498B/en not_active IP Right Cessation
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5478521A (en) * | 1992-09-01 | 1995-12-26 | W. R. Grace & Co.-Conn. | Method for making bughole-free hardened cement structural units using bughole-reducing cement admixtures |
AT402921B (en) * | 1995-03-16 | 1997-09-25 | Sandoz Ag | CEMENT SPRAY MIX |
US6008275A (en) * | 1997-05-15 | 1999-12-28 | Mbt Holding Ag | Cementitious mixture containing high pozzolan cement replacement and compatabilizing admixtures therefor |
US9376342B2 (en) | 2012-09-25 | 2016-06-28 | Yara International Asa | Antifreeze composition for producing a durable concrete in cold temperature conditions |
US9469569B2 (en) | 2013-10-21 | 2016-10-18 | Yara International Asa | Corrosion protected fibre-reinforced cement composition for use in cold temperature conditions |
WO2020144064A1 (en) * | 2019-01-08 | 2020-07-16 | Sika Technology Ag | Cementitious compositions with accelerated curing at low temperatures |
US11878942B2 (en) | 2019-01-08 | 2024-01-23 | Sika Technology Ag | Cementitious compositions with accelerated curing at low temperatures |
Also Published As
Publication number | Publication date |
---|---|
FR2604170B1 (en) | 1992-11-06 |
ES2005013A6 (en) | 1989-02-16 |
IT1211786B (en) | 1989-11-03 |
AU7848087A (en) | 1988-03-24 |
AU592013B2 (en) | 1989-12-21 |
GB2195328B (en) | 1990-04-18 |
JPS6389445A (en) | 1988-04-20 |
FR2604170A1 (en) | 1988-03-25 |
CH675716A5 (en) | 1990-10-31 |
CA1278797C (en) | 1991-01-08 |
BE1002419A4 (en) | 1991-02-05 |
ATA235987A (en) | 1991-04-15 |
DE3730527A1 (en) | 1988-03-24 |
AT393498B (en) | 1991-10-25 |
IT8748397A0 (en) | 1987-09-17 |
GB8721701D0 (en) | 1987-10-21 |
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Legal Events
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PCNP | Patent ceased through non-payment of renewal fee |
Effective date: 19980915 |