GB2184526A - Water heaters - Google Patents

Water heaters Download PDF

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Publication number
GB2184526A
GB2184526A GB08627265A GB8627265A GB2184526A GB 2184526 A GB2184526 A GB 2184526A GB 08627265 A GB08627265 A GB 08627265A GB 8627265 A GB8627265 A GB 8627265A GB 2184526 A GB2184526 A GB 2184526A
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GB
United Kingdom
Prior art keywords
water
control means
heater according
heater
awater
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08627265A
Other versions
GB8627265D0 (en
GB2184526B (en
Inventor
Anthony Dytch
Andrew Keatley
William Wright
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GAINSBOROUGH ELECTRICAL
Original Assignee
GAINSBOROUGH ELECTRICAL
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Priority claimed from GB08327865A external-priority patent/GB2148467B/en
Application filed by GAINSBOROUGH ELECTRICAL filed Critical GAINSBOROUGH ELECTRICAL
Priority to GB08627265A priority Critical patent/GB2184526B/en
Publication of GB8627265D0 publication Critical patent/GB8627265D0/en
Publication of GB2184526A publication Critical patent/GB2184526A/en
Application granted granted Critical
Publication of GB2184526B publication Critical patent/GB2184526B/en
Expired legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1906Control of temperature characterised by the use of electric means using an analogue comparing device
    • G05D23/1912Control of temperature characterised by the use of electric means using an analogue comparing device whose output amplitude can take more than two discrete values
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/10Control of fluid heaters characterised by the purpose of the control
    • F24H15/128Preventing overheating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/10Control of fluid heaters characterised by the purpose of the control
    • F24H15/174Supplying heated water with desired temperature or desired range of temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/212Temperature of the water
    • F24H15/215Temperature of the water before heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/212Temperature of the water
    • F24H15/219Temperature of the water after heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/238Flow rate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/20Control of fluid heaters characterised by control inputs
    • F24H15/281Input from user
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/355Control of heat-generating means in heaters
    • F24H15/37Control of heat-generating means in heaters of electric heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/395Information to users, e.g. alarms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/40Control of fluid heaters characterised by the type of controllers
    • F24H15/407Control of fluid heaters characterised by the type of controllers using electrical switching, e.g. TRIAC
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/2007Arrangement or mounting of control or safety devices for water heaters
    • F24H9/2014Arrangement or mounting of control or safety devices for water heaters using electrical energy supply
    • F24H9/2028Continuous-flow heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/20Arrangement or mounting of control or safety devices
    • F24H9/25Arrangement or mounting of control or safety devices of remote control devices or control-panels
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/1917Control of temperature characterised by the use of electric means using digital means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/20Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
    • G05D23/24Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature the sensing element having a resistance varying with temperature, e.g. a thermistor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/10Control of fluid heaters characterised by the purpose of the control
    • F24H15/156Reducing the quantity of energy consumed; Increasing efficiency
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H15/00Control of fluid heaters
    • F24H15/30Control of fluid heaters characterised by control outputs; characterised by the components to be controlled
    • F24H15/305Control of valves
    • F24H15/31Control of valves of valves having only one inlet port and one outlet port, e.g. flow rate regulating valves

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Fluid Mechanics (AREA)
  • Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)

Abstract

A through flow water heater has an inlet (12) and an outlet (13) and electrical heating means (17-21) controlled by control means (30). An inlet water temperature sensor (36) and an inlet flow rate sensor (31) provide inputs to the control (31) in order to maintain the temperature of the outflowing water constant. An outlet temperature sensor (40) provides a further input to the control means at least during the period immediately after the heater is switched on, so allowing for calibration of the heater, and after the outlet water temperature reaches a steady state, plays no further part in the control. Water temperature or flow rate may be varied through a control panel (48, Fig. 2) which provides further inputs to the control (31). <IMAGE>

Description

SPECIFICATION Water heaters Description of invention This invention relates to a water heater the type which in use, has a continuous flow ofwatertherethrough, the water being heated by an electrical heating means as itflows. Such a heater will hereinafter be referred to as of the kind specified.
Previously, such water heaters have been provided with an electrical heating means which delivers heat at a fixed rate to the water flowing, and the temperature ofthe outflowing water is controlled by adjusting the flow rate of the water.
However, in for example, a domestic shower heater application, it is preferred for a user to be able to adjust the rate at which the heat is dissipated to the flowing water, to control the temperature of the oufflowing water without having to adjust the flow rate. Thus various proposals have been putforward to achievethis.
First, it has been proposed to rapidly switch the electrical heating means on and off, e.g. at the mains frequency, fifty times per second, using a solid state device such as a triac, and to vary the number of "on" cycles each second orvary the "on" time relative to the "off" time by changing the frequency of switching or relative durations of the "on" and "off" times, whereby the power dissipated by the heater over a given period, such as each second, can be varied. This technique is known as "burst firing".
However, in for example a domestic shower heater, the electrical power consumed by the heater is large i.e. several kilowatts and it has been found that burstfiring a heating means with such high power levels, leads to significant problems in suppression. The advantage ofburstfiring is that ifthere is anyfluctuation in the flow rate and/or temperature of the inflowing water, such changes can easily be accommodated by sensing thisflow rate/temperature change and changingthe rate of burstfiring orvarying the "on" time relative to the "off" time to maintain the temperature of the outflowing water constant.
Another proposal has been forthe electrical heating means to comprise a plurality of heating elements each of different heating value, and to switch the elements on and off in different combinations to achieve different heating levels.
However,the disadvantage of such an arrangement is that any small fluctuations in flow rate and/or temperature of the inflowing water cannot easily be accommodated; it would be necessary on sensing such flow rate/temperature change, to switch on or off at least one of the heating elements, which could easily over compensate for the small change. Another disadvantage is that it would be necessary to provide a range of heating elements each of different value, andthetoleranceofeach elementwould have to be small sothat small changes in temperature ofthe outflowing water can be achieved, as successive elements are switched on or off. This obviously increases costs.
The advantage of such an arrangement is that there are no suppression problems as with burstfired arrangements.
To minimisethe effects of fluctuations in the pressure of inflowing water on the flow rate and temperature ofthe outflowing water, known water heaters of the kind specified have usually been provided with a pressure reducing valve, whereby the pressure of the water flowing through the heater once set has been maintained substantially constant. However again, such valves are expensive and in any case, do not operate efficiently.
Accordingly it is one object of the present invention to provide a new or improved water heater of the kind specified.
According to one aspect ofthe invention we provide a water heater ofthe kind specified wherein the electric heating means comprises a plurality of heating elements each adapted to be switched on and off in response to a control means whereby the heat dissipated to theflowing waterfrom the electric heating means can be varied by arranging forthe elements to be switched on and off in different combinations, and at least one ofthe elements being burst fired.
Thus a water heater in accordance with the invention has the advantage of burst fired arrangements in that it is possibleto changethetotal heat dissipated bythe heating means by small amounts, withouthaving significant suppression problems, because the elementwhich is burst fired would only provide a proportion of the total heat dissipated and thus the power consumed by that element would be relatively small compared with the total value.
If desired, a sensor may be provided to sense any change in flow rate and/ortemperature of the inflowing water and provide a first input to the control means to which the control means may respond by varying the rate of burstfiring, e.g. by varying the number of ' on" cycles in a given time period, such as each second,or adjusting the "on" time relative to the "off" time ofthe burst fired element and/or switching on or off one or more ofthe other, heating elements.
Thus the need to provide any flow rate reducing valve is entirely alleviated because ofthe flowrate ofthe pressure and/ortemperature sensor. Preferably however, a temperature sensor is also provided at the outlet to sense the temperature of the outflowing water at leastduring the period immediately after the heater is switched on, and provide a second input to the control means to which the control means responds.
Of course, it is possible, in use, during the working life of the heater, for the maximum heat which the heating elements are capable ofdissipating, to vary, for example if the elements "fur up" to any degree i.e.
become encrusted with calcium salts and other deposits, especially in hard water areas.
Further, "furring up" ofthe flow path of the water can result in changes in the flow rate through the heater for a given pressure, of the outflowing water, during the life of the heater.
Previous water heaters of the kind specified have not been able to cope with such changes although it is standard practice to provide a safety device such as a bi-metal switch, to disconnect the power to the heating means should any large rise in temperature be detected, for example as a result of the flow of the heated water becoming completely blocked.
Further, because the heat dissipated calvary significantly from heating means to heating means, even when identically rated, because the tolerances of the heating means are not very close (in order to maintain expense to a minimum) it has been necessary to carefully calibrate each heater although for the above mentioned reasons, this calibration may not remain accurate throughoutthe life of the heater.
Accordingly, it is anotherobjectofthe invention to provide a new or improved water heater ofthe kind specified which overcomes or reduces these problems.
According to a second aspect of the invention we provide a water heater of the kind specified having a water inlet, a water outlet, and a heating means between the inlet and the outlet, a control means to control the heat dissipated by the heating means, the water inlet having means to sense the flow rate and temperature of the inflowing water and provide a first input to the control means, the water outlet having means to sense the temperature of the outflowing water and provide a second input to the control means at least during the period immediately after the heater is switched on, the control means adjusting the heat dissipated byto the heating means in response to said first and second inputs.
Thus again, no pressure reducing valve is required. The first input is provided to calibrate the heater and may be discontinued when the heater has reached a steady state.
Any small fluctuations in flow rate/temperature ofthe inflowing water thereafter, which may not be noticeable by the user, would be compensated for by the control means in responseto the second input, to maintain the temperature of the outflowing water constant, and the flow rate through the heaterwould appeartothe userto remain constant.
The heater may include a safety feature comprising a further temperature sensor to provide a further input to the control means should a temperature above a predetermined value be sensed, downstream of the inlet.
The water heater according to the second aspect of the invention may include the features ofthewater heater according to the first aspect of the invention. In a water heater in accordance with the first or second aspect of the invention, the element or elements of the heating means may be switched on and off by a triac ortriacs or other solid state devices, in response to an outputfrom the control means.
Thus in a heater according to the first aspect of the invention, the outputfrom the control means to the heating means may comprise a signal to burst fire said one element, and a signal to simply switch one or more of the remaining elements on to achieve a desired heat.
Conveniently, the elements each extend into a canister which may be made of copper or any other material,through which canister said water flows, and the triacs or other solid state devices may be in thermal contact with the canister and thus dissipate any heat created by operation ofthe solid state devices, to the canister and hence to the water flowing through the canister.
It has been found that in such arrangement, that as they are cooled, the effective working lives ofthe solid state devices are considerably increased.
The means to sensetheflow rate of the inflowing water may comprise a turbine in thewaterflow, and means to detectthe rate of rotation of the turbine which will depend upon the flow rate of the inflowing water.
The rate of rotation may be detected by a photo transistor, light from a light source being obturated bythe rotating turbine, or alternatively the turbine may carry a magnet which causes a reed switch to open or close depending on whether the magnet is or is not in the vicinity thereof. In each case, a pulsed input may be provided to the control means.
Preferably, the control means is arranged so that unless an input is received from the flow rate sensorto indicate at least a predeterminedwaterflow rate through the heater, no signal is supplied to the heating means, and the heater is not activated.
The temperature ofthe inflowing water may be sensed by a thermistor or other heat sensitive electronic device, and similarly, the temperture sensor on the outlet, where provided, to sense the temperature ofthe outflowing water may similarly comprise a thermistor.
Avalve means to selectively change the flow rate of the waterflowthrough the heater may be provided, preferably atthe opposite side of said temperature and flow rate sensing means, to the heating means.
Further, a control may be provided whereby a user of the heater may give an input command to the control means to cause the temperature of the outflowing water to be increased or decreased as required.
Thus a user may select both the flow rate and temperature of the outflowing water as required.
The elements ofthe electrical heating means which are not burstfired, may all be of different power ratings, although two or more of the elements could alternatively be of the same power rating. Preferably, the burstfired heating element has the smallest heating value, in which case the control means may be arranged to switch all the elements on and off so that the burstfired element is used minimally.
The control means may conveniently be microprocessor controlled, and thus may be programmedto respond to the various inputs, two provide an output to the heating means, to achieve a controlled outflowing water temperature.
The heating values of all the heating elements, and programming of the control means, may be arranged to provide heatto theflowing water so thatthetemperature of the outflowing water always lies within afixed range regardless of any input command by the user of the heater.
Thus the water may never be heated to a temperature above a maximum or actively heated to a temperature below a minimum.
The heater may include a control panel by which the user may issue input command to said control means and the panel may also include said valve means to adjusttheflow rate ofthe inflowing water. The panel may further comprise an indicating means to indicate to the user that the flow rate should be decreased so thatthe water can be heated to an initial or selected temperature within said range.
It will be appreciated that upon initial operation of the heater, that as the heating elements are becoming warm,that the outflowing watertemperature may not be immediately heated to a temperature within said range.
Preferably therefore the control panel includes an indicating means to indicate to the user when a steady state has been reached, and thus the outflowing watertemperature is within said range.
The invention will now be described with the aid of the accompanying drawings in which: Figure lisa diagrammatic illustration of a water heater in accordance with the invention; Figure2 is one example of a control panel which may be used with the heater of Figure 1; and Figure 3 is a graph showing how different heating levels can be achieved in the heater of Figure 1.
Referring to Figure 1, a water heater 10 comprises a casing 11 through which a water inlet 12 extends, and from which a water outlet 13 extends. The water inlet 12 may be connected to a water mains, orto a reservoir such as a tank, as required, and water outlet 13 may be connected to, for example, a sprinkler head of a domestic shower or any other apparatus where hot water is required.
Extending through the casing as described hereinafter, is a tap of a valve 14to control the flow rate ofwater through the heaterfrom the inlet 12 to the outlet 13.
The heater further comprises a canister 16 which may conveniently be made of copper or any other material into which canister 16 a heating means extends, for heating the water as it flows through the heater.
The heating means comprises a plurality, in the present examplefive, heating elements 17,18,19,20 and 21 which extend through a top wall 22 ofthe canister 16. The heating elements 17 to 21 are arranged to be electrically energised as hereinafter explained and dissipate heat to the water in the canister 16. The elements 17 to 21 are each switched on and off by solid state electronic devices which in the present example comprise triacs 23 to 27 respectively. The triacs 23 to 27 are signalled by a control means 30 whereby the elements 17to 21 can be switched on and off in different combinations to achieve different heating levels.
Located between the valve 14 and the canister 16, is a flow rate sensing means 31. In the present case, th is comprises a turbine 32 which rotates in responseto the flow rate through the sensor 31, which will depend upon the pressure at a given installation, and the nature of the flow path through the heater, and the rate of rotation of the turbine 32 is sensed by electronic means comprising a light source 33 and a photo transistor 34, the turbine 32 obtuating the lightfrom the light source 33 so that the transistor 34 provides a pulsed input to a terminal 35 ofthe control means 30, which input depends upon the flow rate ofthe inflowing water.
Alternatively, the turbine 32 could carry a magnet which would open or close a reed switch depending on whether or not the magnet ways in the vicinity of the reed switch, and again the reed switch would provide a pulsed input to the terminal 35 of the control means 30. Further alternatively, any other means for sensing the flow rate of the water could be provided.
Also provided adjacent the inlet 12, is a temperature sensor 36 comprising a thermistor or other electronic solid state device, which provides a further input to a terminal 37 of the control means 30.
Thus the temperature and flow rate of inflowing water is sensed and the control means 30 is arranged, as hereinafter described, to switch the heating elements 17 to 21 to provide the necessary heatto maintain a constant outflowing watertemperature.
Mounted adjacentthe outlet 13, is a furtherthermistor40 which provides a further inputto a terminal 41 of the control means during start-up of the heater depending on the temperature of the outflowing water.
Again, any other suitable electronic temperature measuring sensor could be provided.
The sensor 40 senses the temperature of the outflowing water initially so that the heater can be calibrated.
The sensor detects the temperature ofthe water, and thus the control means can compensate, for example one or more of the elements 17 to 21 becoming "furred up" and thus its heating efficiency altered, ortheflow rate of the water through the canister changing during the life ofthe heater, again dueto "furring up" ofthe flow path.
The canister 16 is earthed as a safetyfeature, and also attached to the canister is a further heat sensor42 such as a bi-metal switch orfurtherthermistor, to provide a further input to terminal 43 of the control means 30so that in the event of the sensor 42 detecting a temperature above a predetermined temperaturewhich could be detrimental to the safety ofthe heater, all powersupplied to the elements 17to 21 will be disconnected.
The control means is arranged so that a signal can only be supplied to the heating means to heat when a signal is received from the sensor 31 indicating that water is flowing through the heater. Thus a sufficientrise in temperature to actuate sensor 42 could occur only if the control means otherwise failed.
The control means 30 has a further inputto a terminal 44thereof, from a control panel 45 described in more detail hereinafter. The control panel 45 enables a user of the heaterto issue an input command to the control means 30 to achieve higher or lowertemperature ofthe outflowing water, and different flow rates of water through the heater.
The control means 30 has a first output via five terminals 46 to 50, each of the terminals 46 to 50 being connected to a triac 23 to 27 respectively, to feed signals from the control means 30 to the triacs, and a second output to the control panel 45 from terminal 45a.
The control means 30 comprises a microprocessor and is programmed to respond to the inputs from terminals 35,37,41,43 and 44, and to adjustthe output at terminals 46 to 50 accordingly.
The ratings ofthe elements 17 to 21 are asfollows:- Element 17 - 860 Watts Element 18- 900 Waits Element 19- 900 Watts Element 20- 2,700 Watts Element 21 - 2,700 Watts.
Each of the elements 18 to 21 are arranged either two be simply switched on or off in response to signals from the control means 30 and thus using these four elements alone, eight different elements combinations of "switched on" elements are possible asfollows:- TABLE 1 Combination of elements Total power l8orl9alone 900 18and19 1800 20 or 21 alone 2700 18(or19)and20(or21) 3600 18 and 19 and 20 (or 21) 4500 20and21 5400 18(or19)and20and21 6300 18and19and20and21 7200 However, element 17 is not simply switched on or off, but is capable of being burst fired.By this we mean thatthe element 17 is rapidly switched on and off by its triac 23 in response to a signal from the control means at terminal 46. For example, triac may conveniently switched element 17 on and off up to fifty times per second, i.e. as per the mains frequency.
In the preferred arrangement, the control means 30 calculates the required number of "on" cycles out of fifty each second, to achieve the desired average power, although alternatively the frequency of switching, and/or relative durations of the "on" and "off" times may be changeable so that in a given period oftime,for example each second, the element 17 can be arranged to dissipate varying amounts of heat.
Preferably, the element 17 has a heating value of 860 Watts and when working ata maximum, i.e. being switched on and off fifty times per second adds a further eight heating levels to the eight heating levels indicated above, as follows:- Table 2 Heating level A dditional heating level using elements 18 to 21 only using element 17 to the maximum 900 1760 1800 2660 2700 3560 3600 4460 4500 5360 5400 6260 6300 7160 7200 (maximum) 8060 However, as the number of "on" and "off" cycles per second of the element 17 can be adjusted bythe control means 30, fifty extra heating levels between the levels indicated above (Table 1) without using element 17, and the levels indicated above (Table 2) using element 17 working at its maximum power, can be achieved.
it can be seen from Table 2 that there is a gap of substantially 40 Watts between the maximum which can be achieved with element 17 without bringing the next heating level, and the next heating level although a user ofthewater heaterwould not in normal circumstances be able to detect anytemperature change inthe outflowing water due to this 40 Watt increase in heat as element 17 is switched off and the next successive heating level,without using element 17, is broughtin.
In practice, the control means 30 is only arranged to respond to an input, either as a result of a user ofthe heater adjusting the water flow rate with valve 14, or from the temperature and flow rate sensors due to fluctuations in temperature and water pressure ofthe supply, or the user selecting a differenttemperature (see operation below) where this would require a change of heat dissipation of more than 200 watts.
This differential takes into accountthe timetaken forthe heating elements 18to 2l,just switched on,to become heated to their working temperatures, orjust switched off, to cool to the ambienttemperature in the water system, and/orthe time taken for element 17 similarly to react to changes in its rate of burst firing, i.e.
the time/thermal constantforthe heating elements 1 7 to 21. By the control means operating in this way, large deviations in watertemperature which would otherwise occur duetothetime/thermal constant of the heating elements, is prevented. In practice, a user ofthe shower would not notice fluctuations in temperature of the outflowing water which would result in changes of heat dissipation of less than 200 watts.
Referring to Figure 3, a graph indicates how different heating powers are achieved by switching in different heating elements 18to 21, and using the burstfiring element 17 eitherworking at its minimum, i.e. zero on cycles per second, or at its maximum, i.e. fifty on and off cycles per second. The graph is shown continuous from 0 watts to 8060 watts although it will be appreciated from the above that there is a 40 watt gap in which using elements 17 to 21, intermediate heats cannot be attained.
The element 17 is switched on and off bythe control means when the mains voltage is zero. In this way, interference which can be produced by burstfiring an elementofsuch high power is minimised.
It can be seen thatthetriacs 23to 27 are mounted on a plate 50 on the canister 16, and are preferably arranged to be in thermal contactwith the canister l6throughthe plate 50 so that any heat created upon operation of the triacs 23 to 27 can be dissipated through the canister 16 to the water flowing therethrough.
Operation of the device will now be described with reference to Figure 2 which shows one example of a control panel 45 which could be used with the heater shown in Figure 1.
The panel 45 accommodates the tap 51 of the valve 14for controlling the flow rate ofwaterthrough the heater.
Secondly, the control panel 45 includes an indicating means 52 which reads "DECREASE PRESSURE" which means 52 is illuminated should a user select too high a flow ratethrough the heaterfortheheating means to be ableto raisethetemperature ofthewaterto above a minimum temperature as hereinafter explained, or should a user once the heater is in use, wish to increase the temperature of the oufflowing water abovethatwhich the heating means can attain forthe particularflow rate selected.
Afurther indicating means 53, which reads "READY" is provided so that upon start sup ofthe heater, once a steady heating state has been established through the heater, the indicator 53 will indicate to the user, that the outflowing water has been heated to a temperature above a minimum temperature, again as hereinafter described.
The indicating means 52 and 53 are illuminated in response to a signal from the control means 30 from terminal 45athereof.
When the tap 51 is moved from the "off" position towards the "on " position, water can flow from the inlet 12 ofthe heater to the outlet 13 via thetemperature sensor 36 and flow rate sensor 31 which provide an input to the control means 30.
The microprocessor of the control means 30 is programmed so that the initial temperature ofthewater issuing from the outlet 13will be around 105 F. (40.55"C.) Thusthe heating elements 18to 21 will be switched on and element 17 burstfiredto provide a maximum heat dissipation so that the waterflowing through the heater is rapidly raised to thistemperature.
When thermistor40 senses that the temperature of the outflowing water has reached this temperature, the heatdissipated by the elements 17to 21 will be reduced by switching offone or more ofthe elements 18to21 and decreasing the number of "on" cycles of the burstfired element 17so that a steady state is reached. The sensor 40 then plays no further part in the control of the heating means.
When a steady state has been reached, and the water is issuing from the outlet 13 at 1 05 F, (40.55"C) any change in flow rate ofthe inflowing water, for example due to fluctuations in the pressure ofthewatersupply, or change in temperature ofthe inflowing water, will be detected by the sensors 31 and 36.The microprocessor 30 will respond to these sensed changes, and further increase or reduce the heat dissipated to the water as required, by switching on or offfurther elements 18 to 21 or increasing or decreasing the number of "on" cycles pew second of the burst fired element 17, to maintain the temperature ofthe ou tfiowing water constant, although as described above, adjustments will not be made where a change in heat dissipation of less than 200 watts is required to maintain the temperature ofthe out flowing water constant. For example, if the flow rate decreases, the number of "on" cycles per second of the burstfired element 17may be reduced or one or more ofthe other elements 18 to 21 may be switched off. Alternatively, if a decrease in temperature of the inflowing water is sensed, then the number of "on" cycles pew second of element 17 may be increased, and/or one or more of the elements 18 to 21 previously switched off, switched on, in order to maintain the temperature ofthe outflowing water constant.
Similarly, any changes in the calibration of the heater, dueto any reason, for example "furring up" ofthe canister 16 after prolonged use of the heater, can be accounted for by the thermistor 40 sensing the temperature of the outflowing water on start-up, and the control means 30 will respond accordingly.
If a user wishes to increase or decrease the flow rate using tap 51, with the heater 10 in use, the change in flow rate will again be detected by sensor 31 and will signal the microprocessor 30, which will again respond.
Ifthe user wishes to increase the temperature of the water flowing from a heater, the user may issue an input command to the control means 30 via terminal 44 thereof, by depressing the button 54 marked "HOTTER", and the microprocessor 30 will respond to switch in one or more ofthe elements 18to 21, and/or adjustthe numberof "on" cycles per second of the element 17 that the heat dissipated will be increased by the required amount.
Conversely, if a userwishesto reduce the temperature of the outflowing water, the user may issue an input command to the control means by depressing the button 55 marked "COLDER" on the control panel 45, and the control means 30 will respond by reducing the heat dissipated by the elements 17 to 21.
Preferably,the microprocessor of the control means 30 is programmed so that regardless of any command of the user, the water temperature remains within a fixed range for example, between 90"F. (32.22"C.) and 120 F. (48.88 C.) If a user presses the "HOTTER" button 54 but the elements 17 to 21 are already working to their maximum limits i.e. 8.06 Kilowatts is already being dissipated, the 'DECREASE PRESSURE" panel 52 will be illuminated, which will indicate to the userthat a highertemperature can only be attained if the flow rate of waterthrough the heater is reduced by turning tap 51 towards the "off" position.Similarly, if on start up, too high a flow rate is selected forthe heating means to heat the waterto 1 05"F. (40.55"C) the "DECREASE PRESSURE" panel 52 will again be illuminated.
Although the invention has been described as being particularly useful in a water heater for a domestic shower, of course such a water heater has many other uses.
Although in the arrangement described, five heating elements 17 to 21 are provided, and only one ofthese 17 is burst fired, if desired, a different number of heating elements could be provided, and morethan one may be burstfired.
It will be noted that in the water heater described with reference to Figures 1 and 2, that there is no pressure reducing valve adjacent the inlet 12. This is not required because of the information sensed via sensors 31 and 36 will provide the input to the control means 30.
In a water heater according to the first aspect ofthe invention, thermistor 40 need not be provided, and in a water heater according to the second aspect of the invention, if desired all or none of the elements may be burstfired, or an alternative electrical heating means could be provided.

Claims (17)

1. A water heater comprising a water inlet and a water outlet, there being, in use, a continuous flow of water from the inlet to the outlet, electrical heating means to heat the water as it flows, wherein the electrical heating means comprises a plurality of heating elements each adapted to be switched on and off in response to a control means whereby the heat dissipated to the flowing water from the electrical heating means can be varied by arranging for the elements to be switched on and off in different combinations, and at least one of the elements being burstfired.
2. Awater heater according to Claim 1 wherein a sensor is provided to sense any change in flow rate and/ortemperature of the inflowing water and provide a first input to the control means.
3. Awater heater according to Claim 2 wherein the control means responds to said signal from the sensor by switching on or off one or more of the heating elements.
4. Awater heater according to Claim 2 wherein the control means responds to said signal from the sensor by varying the number of "on" cycles in a settime period of the burst fired element.
5. Awater heater according to Claim 2 wherein the control means responds to said signal from the sensor by adjusting the "on" time relative to the "off" time of the burstfired element.
6. Awater heater according to Claim 4 or ClaimS wherein the control means also switches on or off one or more of the other, heating elements in response to said signal from the sensor.
7. A water heater according to any one of Claims 2 to 6 wherein a temperature sensor is provided atthe outlet to sense the temperature of the outflowing water at least during the period immediately afterthe heater is switched on, and provide a second input to the control means to which the control means responds.
8. Awater heater comprising a water inlet and a water outlet, there being, in use, a continuous flow of water from the inlet to the outlet, electrical heating means to heat the water as it flows, the heaterfurther comprising a control means to control the heat dissipated by the heating means, the water inlet having maansto sense the flow rate and temperature of the inflowing water and provide a first inputto the control means, the water outlet having means to sense the temperature of the outflowing water and provide a second inputto the control means at least during the period immediately after the heater is switched on,the control means adjusting the heat dissispated by the heating means in responseto said first and second inputs to maintain the temperature of the outflowing water constant.
9. Awater heater according to Claim 8 wherein the heater includes a furthertemperature sensor downstream of the inlet to provide a further inputto the control means should a temperature above a predetermined value be sensed.
10. Awater heater according to Claim 8 or Claim 9 having any ofthe features of the water heater according to any one of Claims 1 to 7.
11. A water heater according to any one of the preceding claims in which the electrical heating means comprises at least one heating elementwhich is switched on and off by a solid state device, in response to an output from the control means.
12. Awater heater according to any one of the preceding claims wherein a plurality of heating elements are provided, each of which is switched on and off by its own solid state device, in response to an outputfrom the control means, the elements each extending into a canister through which, in use, waterfiows.
13. Awater heater according to Claim 12 wherein said solid state devices are in thermal contact with the canister and thus dissipate any heat created by operation of the solid state devices, to the canister and hence to the water which, in use, flows through the canister.
14. Awater heater according to anyone ofClaims2to l3where appendantto Claim 2 or Claim 8wherein the means to sense the flow rate of the inflowing water comprises a turbine in the water flow, and detector means to detect the rate of rotation of the turbine.
15. Awater heater according to Claim 1 4wherein said detector means comprises a photo transistor, light from a light source being obturated by the rotating turbine.
16. A water heater according to Claim 14wherein said detector means comprises a magnet carried bythe turbineto cause a reed switch to open or close depending on whether the magnet is or is not in the vicinity thereof.
17. Awater heater according to any one of the preceding claims having a plurality of heating elements, the heating values of all the heating elements, and programming of the control means being arranged to provide heatto the flowing water so that thetemperature ofthe outflowing water always lies within afixed range regardless of any input command by the user of the heater.
17. Awater heater according to Claim 15 or Claim 16 wherein a pulsed input is provided to the control means.
18. Awater heater according to any one of Claims 2 to 17 where appendantto Claim 2 or Claim 8wherein the control means is arranged so that unless an input is received from the flow rate sensor to indicate at least a predetermined water flow rate through the heater, no signal is supplied to the heating means, and the heating means is not activated.
19. Awater heater according to any one of Claims 1 to 18where appendantto Claim 2 or Claim 8wherein the temperature of the inflowing water is sensed by a heat sensitive electronic device.
20. Awater heater according to anyone of Claims 7 to 19 where appendantto Claim 7 or Claim 8wherein the temperature sensor n the outlet comprises a thermistor.
21. A water heater according to any one of the preceding claims wherein a valve means is provided to selectively change the flow rate of the water flow through the heater.
22. A water heater according to any one of the preceding claims wherein a control is provided whereby a user of the heater may give an input command to the control means to cause the temperature ofthe outflowing water to be increased or decreased as required.
23. A water heater according to any one of the preceding claims where appendant to Claim 1 wherein the burst fired heating element has the smallest heating value of all the heating elements, the control means being arranged to switch all the elements on and off so thatthe burst fired element is used minimally.
24. Awater heater according to any one of the preceding claims wherein the control means is microprocessor controlled, and is programmed to respond to various inputs, to provide an output to the heating means, to achieve a controlled outflowing watertemperature.
25. Awater heater according to any one ofthe preceding claims having a plurality of heating elements, the heating values of all the heating elements, and programming of the control means being arranged to provide heatto the flowing water so thatthe temperature of the outflowing water always lies within a fixed range regardless of any input command bythe userofthe heater.
26. Awater heater substantially as hereinbefore described with reference to and as shown in the accompanying drawings.
27. Any novel feature or novel combination of features disclosed herein and/or shown in the accompanying drawings.
Amendments to the claims have been filed, and have the following effect: (a) Claims 1 - 27 above have been deleted ortextuallyamended.
(b) Newortextually amended claims have been filed asfollows:
1. Awater heater comprising a water inlet and a water outlet, there being, in use, a continuous flow of water from the inlet to the outlet, electrical heating means to heat the water as it flows, the heaterfurther comprising a control means to control the heat dissipated by the heating means, the water inlet having means to sense the flow rate and temperature of the inflowing water and provide a first input to the control means, the water outlet having means to sense the temperature of the outflowing water and provide a second input to the control means at least during the period immediately afterthe heater is switched on, the control means adjusting the heat dissipated by the heating means in response to said first and second inputs to maintain the temperature of the outflowing water constant.
2. Awater heater according to Claim 1 wherein a temperature sensor is provided at the outlet to sense the temperature of the outflowing water at least during the period immediately afterthe heater is switched on, and provide a second input to the control means to which the control means responds.
3. A water heater according to Claim 1 or Claim 2 wherein the heater includes a furthertemperature sensor downstream of the inlet to provide a further input to the control means should a temperature above a predetermined value be sensed.
4. Awater heater according to any one ofthe preceding claims in which the electrical heating means comprises at least one heating element which is switched on and off by a solid state device, in response to an outputfrom the control means.
5. Awater heater according to any one ofthe preceding claims wherein a plurality of heating elements are provided, each of which is switched on and off by its own solid state device, in response to an outputfrom the control means, the element each extending into a canisterthroughwhich, in use,waterflows.
6. Awater heater according to Claim 5wherein said solid state devices are in thermal contact with the canister and thus dissipate any heat created by operation ofthe solid state devices, to the canister and hence to the water which, in use, flows through the canister.
7. Awater heater according to any one ofthe preceding Claims wherein the means to sense the flow rate ofthe inflowing water comprises a turbine in the waterflow, and detector means to detect the rate ofthe turbine.
8. Awater heater according to Claim 7 wherein said detector means comprises a photo transistor, light from a lightsource being obturated by the rotating turbine.
9. Awater heater according to Claim 7 wherein said detector means comprises a magnet carried bythe turbine to cause a reed switch to open or close depending on whetherthe magnet is or is not in the vicinity thereof.
10. Awater heater according to Claim 8 or Claim 9 wherein a pulsed input is provided to the control means.
11. A water heater according to any one of the preceding Claims wherein the control means is arranged so that unless an input is received from the flow rate sensor to indicate at least a predetermined waterflow rate through the heater, no signal is supplied to the heating means, and the heating means is not activated.
12. Awater heater according to any one of the preceding Claims wherein the temperature ofthe inflowing water is sensed by a heat sensitive electronic device.
13. Awater heater according to any one of Claims 2to 12 where appendantto Claim 2 wherein the temperature sensor on the outlet comprises a thermistor.
14. Awater heater according to any one of the preceding claims wherein a valve means is provided to selectively change the flow rate ofthewaterflowthrough the heater.
15. Awaterheater according to any one of the preceding claims wherein a control is provided whereby a user ofthe heater may give an input command to the control means to cause the temperature ofthe outflowing water to be increased or decreased as required.
16. Awater heater according to any one of the preceding claims wherein the control means is microprocessor controlled, and is programmed to respond to various inputs, two provide an output to the heating means, to achieve a controlled outflowing watertemperature.
GB08627265A 1983-10-18 1986-11-14 Water heaters Expired GB2184526B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08627265A GB2184526B (en) 1983-10-18 1986-11-14 Water heaters

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Application Number Priority Date Filing Date Title
GB08327865A GB2148467B (en) 1983-10-18 1983-10-18 Water heaters
GB08627265A GB2184526B (en) 1983-10-18 1986-11-14 Water heaters

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GB8627265D0 GB8627265D0 (en) 1986-12-17
GB2184526A true GB2184526A (en) 1987-06-24
GB2184526B GB2184526B (en) 1988-04-13

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0417782A2 (en) * 1989-09-15 1991-03-20 Eastman Kodak Company Adaptive process control system, especially for control of temperature of flowing fluids
GB2255161A (en) * 1991-04-25 1992-10-28 Elsy & Gibbons Limited Heating system
GB2286235A (en) * 1994-01-06 1995-08-09 Caradon Heating Ltd Control system for boilers
GB2375593A (en) * 2001-05-18 2002-11-20 Newteam Ltd Electric shower correction control
GB2440671A (en) * 2006-08-01 2008-02-06 Quip Ltd Spa Optical water sensor
CN103267358A (en) * 2012-11-26 2013-08-28 顺德职业技术学院 Energy-saving control method of air source heat-pump water heater
EP2101124A3 (en) * 2008-03-12 2013-11-27 STIEBEL ELTRON GmbH & Co. KG Method for operating an electric instantaneous water heater

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Publication number Priority date Publication date Assignee Title
GB1380079A (en) * 1970-12-18 1975-01-08 Kalle Ag Semi-conductor alternating current regulating means
GB1419618A (en) * 1971-12-10 1975-12-31 Brain J E Apparatus for heating liquids
GB2026661A (en) * 1978-07-26 1980-02-06 Forbach Gmbh & Co Kg Improvements in or Relating to Throughflow Water Heaters
GB2052109A (en) * 1979-06-29 1981-01-21 Baxter Travenol Lab Fluid warming apparatus with digital display and monitoring circuit
GB2102164A (en) * 1981-06-25 1983-01-26 Woolhouse Limited Norman Temperature sensing means
GB2115912A (en) * 1982-02-10 1983-09-14 Redring Electric Ltd Instantaneous water heater for shower unit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1380079A (en) * 1970-12-18 1975-01-08 Kalle Ag Semi-conductor alternating current regulating means
GB1419618A (en) * 1971-12-10 1975-12-31 Brain J E Apparatus for heating liquids
GB2026661A (en) * 1978-07-26 1980-02-06 Forbach Gmbh & Co Kg Improvements in or Relating to Throughflow Water Heaters
GB2052109A (en) * 1979-06-29 1981-01-21 Baxter Travenol Lab Fluid warming apparatus with digital display and monitoring circuit
GB2102164A (en) * 1981-06-25 1983-01-26 Woolhouse Limited Norman Temperature sensing means
GB2115912A (en) * 1982-02-10 1983-09-14 Redring Electric Ltd Instantaneous water heater for shower unit

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0417782A2 (en) * 1989-09-15 1991-03-20 Eastman Kodak Company Adaptive process control system, especially for control of temperature of flowing fluids
EP0417782A3 (en) * 1989-09-15 1992-10-14 Eastman Kodak Company Adaptive process control system, especially for control of temperature of flowing fluids
GB2255161A (en) * 1991-04-25 1992-10-28 Elsy & Gibbons Limited Heating system
GB2286235A (en) * 1994-01-06 1995-08-09 Caradon Heating Ltd Control system for boilers
GB2286235B (en) * 1994-01-06 1997-09-10 Caradon Heating Ltd Control system for a boiler
GB2375593A (en) * 2001-05-18 2002-11-20 Newteam Ltd Electric shower correction control
GB2375591A (en) * 2001-05-18 2002-11-20 Newteam Ltd Electric shower with automatic control
GB2375592A (en) * 2001-05-18 2002-11-20 Newteam Ltd Electric shower with power consumption limit
GB2440671A (en) * 2006-08-01 2008-02-06 Quip Ltd Spa Optical water sensor
EP2101124A3 (en) * 2008-03-12 2013-11-27 STIEBEL ELTRON GmbH & Co. KG Method for operating an electric instantaneous water heater
CN103267358A (en) * 2012-11-26 2013-08-28 顺德职业技术学院 Energy-saving control method of air source heat-pump water heater

Also Published As

Publication number Publication date
GB8627265D0 (en) 1986-12-17
GB2184526B (en) 1988-04-13

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PCNP Patent ceased through non-payment of renewal fee

Effective date: 19961018

732E Amendments to the register in respect of changes of name or changes affecting rights (sect. 32/1977)