GB2159386A - Cigarette manufacture - Google Patents

Cigarette manufacture Download PDF

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Publication number
GB2159386A
GB2159386A GB08513243A GB8513243A GB2159386A GB 2159386 A GB2159386 A GB 2159386A GB 08513243 A GB08513243 A GB 08513243A GB 8513243 A GB8513243 A GB 8513243A GB 2159386 A GB2159386 A GB 2159386A
Authority
GB
United Kingdom
Prior art keywords
wrapper
tube
tobacco
cigarette
mouthpiece
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
GB08513243A
Other versions
GB8513243D0 (en
GB2159386B (en
Inventor
Ronald Albert Ahern
David Christopher Mille Carter
Peter Alec Clarke
Derek Henry Dyett
Ivan Yehudi Hirsh
Edward James Orpin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mpac Group PLC
Original Assignee
Molins Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB848413465A external-priority patent/GB8413465D0/en
Priority claimed from GB848414216A external-priority patent/GB8414216D0/en
Application filed by Molins Ltd filed Critical Molins Ltd
Priority to GB08513243A priority Critical patent/GB2159386B/en
Publication of GB8513243D0 publication Critical patent/GB8513243D0/en
Publication of GB2159386A publication Critical patent/GB2159386A/en
Application granted granted Critical
Publication of GB2159386B publication Critical patent/GB2159386B/en
Expired legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/52Incorporating filters or mouthpieces into a cigarette rod or a tobacco rod
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/46Making paper tubes for cigarettes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/18Mouthpieces for cigars or cigarettes; Manufacture thereof

Landscapes

  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

Cigarettes, particularly papirosi-style or Russian cigarettes, are formed by joining together tobacco sections and mouthpiece portions by means of an overwrapper which extends over a substantial part of the tobacco section. Preferably the tobacco section has a porous wrapper. The mouthpiece portions preferably comprise tubes, which may include helically wound layers, having inwardly-directed flaps acting as a fireball trap. <IMAGE>

Description

SPECIFICATION Cigarette manufacture This invention relates to cigarette manufacture, and in particu larto the manufacture of Russian or papirosistyle cigarettes.
These cigarettes (papirosi) generally include a tobacco portion and an abutting (or overlapping) tube of relatively stiff paper-like material. The tube and the tobacco portion are usually enclosed in a common wrapperofthin paper. A known method of manufacturing papirosi comprises forming a tube of paper wrapper, cutting it into lengths and inserting a tobacco portion in one end of each tube and a preformed tube (e.g. of relatively stiff card) in the other end. This is a slow process and can be expensive in tobacco use.
It has also been suggested to manufacture papirosi by assembling tobacco sections and tubes using assemblytechniqueswhich are used in the tobacco industry to assemble tobacco sections and filter portions. The present invention is concerned with papirosi-style cigarettes which may be manufactured at relatively high speed using these techniques.
According to one aspect ofthe invention a method of manufacturing cigarettes comprises feeding a first wrapper, forming a continuous rod by wrapping and sealing the wrapper around a tobacco filler stream, dividing the rod into sections, and uniting each section with a mouthpiece portion by means of a second wrapper wherein the second wrapper extends over a substantial part ofthe length ofthe tobacco section.
Preferablythefirstwrapperis porous and may be preforatedduringthefeeding.Themouthpiece portion may comprise a tube, and the cigarette be of papirositype. If necessary, the resulting product is sub-divided to produce individual papirosi-style cigarettes. Thus the product of this method may comprise a papirosi-style cigarette having a tobacco section with a perforated inner wrapper and an outer overwrapper. Preferablythe outer wrapper is porous, and the inner and outer wrappers are of thin papirosistyle paper. The invention extends to the product of the method and to apparatusfor performing the method.
According to another aspect of the invention a tube for use in papirosi-style cigarettes comprises an inner helically-wound layer of paper or card-like material and an outer helically-wound layer of similar material adhesively secured to the inner layer. In one preferred arrangement each layer is wound such that its edges are substantially in abutment, and in this arrangement preferably the abutting edges ofthe layers are offset.
The material ofthe outer layer may be of higher quaiity and/or improved appearance as compared with that ofthe inner layer.
Apparatusforforming thetube may comprise a mandrel around which the inner and outer layers are formed, and an endlessdrivenfriction belt helically wrapped around the inner and outer layers for continuously advancing the layers onto and along the mandrel. The inner and outer layers are preferably fed from stationary reels, which may be replaced by means of automatic bobbin-changers.
According to another aspect of the invention apparatus for manufacturing cigarettes comprises a tube making machine, and a 15 conveyor system for feeding tubes in multi-layer stackformation from the maker to an assembling machine, the conveyor system including a junction and a reversible reservoir for tubes in multi-layer stack formation communicating with said junction. The reservoir may be substantially similar in operation to the cigarette reservoirs 20 manufactured by the applicants under the Trade Marks OSCAR and MOLAR. In a preferred arrangementthe assembling machine is linked to a packing machine by a conveyor system for cigarette assemblies in multi-layerstackformation, this further con veyorsystem including a junction and a reversible reservoir (e.g. OSCAR) for the cigarette 25 assemblies.
The invention also extends to all novel cigarette constructions and methods of making such cigarettes described below.
The invention will be further described, by way of example only, with particular reference to the accompanying diagrammatic drawings, in which: Figures 1 to 5 show different types of papirosi-style cigarettes, Figure 6 shows a tube-making arrangement, Figure 7 shows an arrangementfor assembling cigarettes, Figure 8 shows a conveyor arrangementfor handling tubes 5 and cigarettes, Figure 9 shows an alternative arrangement for assembling cigarettes, Figure 10 is an end view of a tube for a papirosi-style cigarette, Figure 11 shows another type of papirosi-style cigarette, Figure 12 is a sectional view on the line Xll-Xll in Figure 11, and Figures 13 and 14 show different parts of an apparatus for manufacturing the cigarette of Figure 11, Figure 15 is a transverse sectional view of a cigarette similarto that of Figure 5, and Figure 16 shows part of an apparatus for manufac turing the cigarette of Figure 15.
Figure 1 shows a conventional papirosi-style cigarette having a relatively short tobacco section 2 and a hollowtube 4. The tube 4 is conventionally formed of a spiral roll comprising at leasttwo complete revolutions of a sheet of stiff paper. An outer wrapper 5 surrounds the tube 4 and tobacco section 2.
The tobacco forming the section 2 is normally pushed into the open end of the wrapper 5 afterthe wrapper has been wrapped around the tube 4.
Figure 2 shows an alternative style comprising an helically wound tube 6 joined to the tobacco section 2 by an overwrapper8 which overlaps partly onto the tobacco section. In this case the tobacco section 2 is prewrapped with its own wrapper 12.
Figure 3 shows a further cigarette style in which the tobacco section 2 and tube 6 are united by a wrapper 10 which extends fully overthetobacco section. The tobacco section 2 is covered in a first wrapper 12, in which the tobacco section 2 is formed, and a second wrapper comprising the overwrapper 10. Both the wrapper 10 and the wrapper 12 preferably consist of the thin paper conventionally used for papirosi-style cigarettes. Although this paper has some porosity, additional ventilation for the cigarette shown in Figure 3 is preferably provided by perforating the wrapper 12. Since the wrapper 12 is eventually to be covered by the wrapper 10 the appearance ofthe perforations in the wrapper 12 is of relatively little importance.
The tube 6, in common with the tube 4, includes inwardly directed flaps 14 at its end adjacent the tobacco section 2, which serve to prevent tobacco being drawn down the hollowtube when the cigarette is smoked.
Figure4 shows another style of cigarette. The tobacco section 84 is covered with a wrapper 86, and may be substantially the same as the tobacco section 2 and wrapper 12. The cigarette further includes a tube 80 having its own wrapper 82. The tube 80 and tobacco section 84 are joined by a relatively narrow uniting band 88.Thewrappers 82 and 84 may be of similar papirosi-type paper.
The cigarette of Figure 5 is similarto that of Figure 4 in having a tobacco section 84 with wrapper 86 and tube 80 with wrapper 82.
The tobacco section 84 and tube 80 are united by a furtherwrapper90, which spans the whole length of the tobacco section 84 and overlaps onto the tube 80.
Figure 6 shows an arrangement for making the tube 6. Afirst or inner layer of relatively stiff paper 20 delivered from a reel 22iswrapped helically around a heated mandrel 24. A second or outer layer 26 of similarpaperfroma reel28ishelicallywrapped around the inner layer on the mandrel 24. Adhesive is applied by an applicator 29 to the surface ofthe layer 20 which will be covered by the layer 26. The wrapping process is performed by a friction belt 30 passing around capstans 32 and having an upper driving run helically wrapped around the layers 20 and 26 and the mandrel 24, and a straight return run passing beneath the mandrel 24. This wrapping process is substantially similar in principaltothatshown in US patent specification No.1006976.Downstream ofthebelt30 the layers 20 and 26form a tube 34, the diameter of which is determined by the mandrel 24, which passes through a heater36 for setting the adhesive. Subsequentlythe tube 34 is divided into double length tubes 6A by a continuous rod cut-off 38. The tubes 6 are subsequently delivered to a catcherdrum 40 in a conventional manner and are passed to a stack former 132.
A punch 42 is arranged just downstream ofthe adhesive applicator 28, for partially separating the sections which will form the flaps 14 in the tubes 6.
Operation ofthe punch 42 is synchronised with the cut-off 38. Alternatively, an arrangement similarto thatshown in Figure 16 could be used.
The mandrel 24 could be chilled if hot melt adhesive were applied bytheapplicator29 (orifsuch an adhesive were carried by one of the layers 20,26).
Similarly, the heater 36 could comprise a cooler.
Instead ofthe layer 20 carrying the adhesive, the layer 26 could alternatively (oradditionally) carry adhesive on its innersurface.
Each ofthe layers 20 and 26 is helically wound with adjacent edges in abutment, but with the abutting edges ofthe outer layeroffsetfrom those ofthe inner layer.
The reels 22 and 28 are automatically changed by a bobbin changer similarto those used on conventional cigarette makers.
The tobacco section 2, forming part of a cigarette similartothatshown in Figure 2 orFigure3 is manufactured in a modified Molins Mk 8 cigarette making machine. The wrapper 12 is thin papirosi-type paperand an on-line paperperforatorofthetype disclosed in British patent specification No. 2055669A may be incorporated for perforating the wrapperto improve ventilation. The tobacco section 84 and wrapper86 ofthe cigarettes of Figures 4 and 5 may be made in the same way.
The assembly of cigarettes similarto those shown in Figure 3 is shown in Figure 7. Double length tubes 6A are deliverdto a hopper 50 from which they are delivered by a series offluted drums, including a drum 52 on which they are divided into individual tubes 6 by a rotary knife 54. Subsequently, the tubes 6 are shifted into a single transversely-moving row on a drum 56.
Individual tobacco lengths 2 delivered from a rod maker 144 are received on a catcher drum 58 and subsequently delivered by way of an intermediate drum 60, to an assembly drum 62 on which they are assembled in alignmentwith tubes 6 delivered from the drum 56.
The individual tobacco sections 2 and tubes 6 are united by a conventional rolling method including a rolling plate 64, as used in Molins PA8 machines. A web of material 66,forformingthewrapper8,is delivered from a reel 68 and is cut into individual portions by a rotary knife 70 cooperating with a suction rolling drum 72. Afterthe assemblies have been united they are passed to a stacu sorming device 146.
In order to manufacture the cigarette of Figure 2, ratherthan that of Figure 3, the web 66 would be replaced with a web having a width appropriate to that of the wrapper 8. The width and/or placement of the web forming the wrapper8 or loins such that preferably it does not extend beyond the end of the tube 6; that ofthe wrapper 10 might be such that it extends slightly beyond the end ofthetobacco section.
In the Figure 7 arrangement individual tobacco lengths 2 are united to individual tubes 6. In conventional cigarette manufacture it is common to unite single length tobacco sections to each end of a double length filter portion and subsequently to divide the product into individual filter cigarettes. Itwould be possible to manufacture the cigarettes of Figure 2 or 3 in a similar manner. Alternatively, double length assemblies may be manufactured by uniting individual tubes to each end of a double length tobacco section, using a wrapperwhich overlaps the adjacent end portions only ofthetubes. In this case, since most of each tube 6 would not be covered by a wrapper, the outer layer 26 of the tube should be of acceptable appearance. The outerlayer26 could be manufactured of higher quality material than the inner layer 20.
The cigarette of Figure 5 is preferably manufactured bya method in which individual tubes 80 are joined to each end of a double length tobacco section (ie. two sections 84). Oneform ofapparatusforperforming this method is similar to that shown in Figure7 with thefollowing differences. The hopper 50 can contain double length tubes 80.The individual tubes 80 remain in alignmentfollowing transfer from the drum 52 and are ploughed apart on the drum 56 so that individual tobacco sections 86 received from the rod maker 144 may be placed between each pair of aligned tubes 80 on the drum 62. The wrapper 66 is of appropriate width corresponding to a double length wrapper 90, so that a double assembly is formed downstream ofthe rolling plate 64.This double assembly is divided into individual cigarettes by a knife (similarto knife 54) cutting each assembly at its mid-point on the drum 73 following the rolling plate 64. Subsequently the two streams of cigarettes thus formed may be formed into stacks and combined following atipturning operation (e.g. as shown at218 in figure 9 or as disclosed in British patent specification No.2079132;.
Asan alternativetothe rolling method of assembly shown by Figure 7, an in-line process for assembling the cigarettes of Figures 2,3 or 5 could be adopted. An appropriatearrangementforan in-line method of manufacture is disclosed in British patent specification No. 1526402, to which reference is directed for further details.
Reference is also directed to British patent specification No. 1531424 for details of an alternative method of uniting tobacco sections and tubes in the production of papirosi-style cigarettes. This method is capable of producing the cigarette of Figure 4.
Figure 8 shows a complete conveyor system for use in the manufacture of papirosi-style cigarettes. The system includes a tube making machine 130, which may be substantially as shown in Figure 6, orwhich may comprise a substantially conventional continuous rod making machine supplied with material to form the tube 80 in wrapper 82. The stackformer 132 delivers a multi-layer stream oftubes to an inclined elevator 134 and junction 136from which extends downwardly a chute 138 leading to the hopper 50 of an assembling machine 140,which may be substantially as shown in Figure 7 (possibly as modified to make the cigarette of Figure 5).A reversible reservoir 142 for tubes is also connected to the junction 136, to supplementor20 absorb theflowfrom the elevator 134, as required.
A stack former 146 ofthe assembling machine 140 supplies a mass flow stream of cigarettes to an elevator 148 for delivery, via a junction 150 to a packing machine 152. Also connected to the 25 junction 150 is a multi-tiered reversible reservoir 154, ofthetype manufactured bythe applicants under the Trade Mark OSCAR. It may be noted that the reservoir 142 for tubes comprises a straight reservoir supported above the reservoir 154 on pillars 143, the reservoir 154 being supported on pillars 155.
Preferably the system includes means for monitoring the state offill of the reservoir 142 and varying the speed ofthetube maker 130 in accordance with signals from the monitoring means. For example, if the tube maker 130 is capable of high, normal and low speeds, the reservoir 142 could incorporate positionally adjustable sensors to initiate high speed when the reservoiris nearly empty and lowspeed when the reservoir is nearlyfull. If the reservoir 142 becomes empty the maker 1 44 will be stopped, and if the reservoir 142 becomes full the tube maker 130 will be stopped.
Itshould additionally be notedthatthesystem should preferably be arranged such thatthe tubes of the cigarette assemblies are outermost on the curves ofthe reservoir 154.
Figure 9 shows another arrangementforassemb- ling tubes and tobacco sections. Tubes are delivered from a hopper 200 onto a rod-line 202 by a feed wheel 204. Tobacco sections and tubes are conveyed forward in abutment and timed by a timing device 206 and delivered to a rod-forming unit 208 in which a continuous composite rod is formed by wrapping the tobacco sections andtubes in acontinuouswrapper 210. Subsequently, double length assemblies are cut from the rod by a continuous rod cut-off 212 and delivered to a catcher unit 214 at which the assemblies are sub-divided into individual cigarettes by a rotary knife 216. The unit 214 incorporates a tip turner 218 and a stack former 220.
Instead offeeding a continuouswrapper210 separate spaced wrapper sections may be fed to the unit 208, so that selected junctions between the tobacco sections and tubes are spanned and united.
Thus separate assemblies may be formed i the unit 208 and no cut-off 212 is required. For details of this and ofttherfeatures appliiable to the system of Figure 9 reference is directed to British patent specification No.2126466.
The tube 6, forming part of the cigarette of Figure 2 or Figure 3, may be constructed of an inner layer of relatively stiff orthick material in which perforations are formed and an outer layer of relatively thin material which is preferably at least partially porous.
Thusthe inner layer may be of card formed with holes as it is fed as a web (by propision of perforating means between the reel 2235 and the mandrel 24, for example). The outer layer could comprise conventional papirosi-style paper. As compared with an arrange ment in which the wrapperforthetobacco section 2 is perforated and subsequently covered with a wrapper 10, the arrangement wherein it is the tube inner layer which is perforated can provide increased ventilation.
If necessary, adhesive applied to unite the inner and outer layers ofthe tube could be applied in such pattern in relation to a pattern of perforations made or to be made in the inner layerthatthe perforations and adhesive do not coincide.
Instead of perforating the inner layer of material of the tube 6 it may be possibleto provide for the adjacent edges of each turn ofthe inner layer to be slightly spaced, i.e. so thatthe edges are not quite in abutment. In this case, however, the strength ofthe resulting tube may be impaired, especial!ywherethe outer layer is of relatively thin material.
The outer layer of material of the tube may be porous and/or preperforated, or may be perforated between the reel 28 and the mandrel 24.
The widths ofthe inner and outer layers of the tube need ot be the same. In particular, the outer layer could be relatively narrow and overlap onlythe region of the inner layer adjacent its edges (which may be in abutment or slightly spaced). In such case a further outerwrapper having a longitudinally seam could be applied around the resulting tube, preferably by wrapping and sealing the tube in a wrapperweb in a conventionalorsimilargarniture. In general a tube having one or more helically wound layers may include an outerwrapper having a longitudinal seam.
Although construction ofthetube has been described particularly with reserence to inner and outer layers and two layers are currently preferred, three or more helically wound layers may be provided in principle.
One problem with the arrangement of Figure 6 is that it may not be possibleto ensurethattheflaps 14 arefully effective, in view of the tendency for the cut-outs provided bythe punch 42 to be flattened by the wrapping process around the mandrel 24. It may therefore be necessary to provide indents or other obstructions, in order to prevent the fireball being drawn intothetubewhenthe cigarette is smoked, by means otherthan the punch 42.
Forexample, as shown in Figure 10, each tube 300 may, after manufacture, be moved past a rotary knife (not shown) which slitsthetube diametrically to a depth ofafewmilimetresalongthe line302.The resulting flaps 304 could then be bent inwardlyto form an obstruction inthetube.
Other possibilities for preventing passage of burning tobacco down the tubes arethe incorporation of a filter or other obstruction which may be introduced into the tube after manufacture and before assembly with the tobacco section, or adhesively securing the tobacco in that end ofthe tobacco section which will lie adjaientthetube after assembly. Possibly during manufacture ofthe tobacco section 10 excess adhesive may be used to secure the seam of the wrapper, so that the excess helps secure tobacco to itself and to the wrapper.
Figure 11 shows a further papirosi-style cigarette having a tube 310 connected to a tobacco section 312 byan outerwrapper314. Thetube 310 has a pair of transverse slits 316 in its end adjacent the tobacco section 312 and the portion 318 of the tube between the slits is displaced inwardly to form an obstruction in thetube,asshownin Figure 12.
As shown in Figure 13the slits 316 in the tube 310 are formed by a pair of closely spaced rotary knives 320 which partially cut the tubes as they are conveyed on afluted drum 322. The drum 322 could,for example, comprise a drum following the drum 52 in the arrangement of Filure 7. Morethan one pairofslits could be made in each tube 310. For example, if the tube310 extended longitudinally slightly beyond the end ofthe drum 322 an additional pair of knives could be provided to form slits in thetubes 310 diametrically opposite the slits 316. A possible position for the additional knives is indicated at 324 in Figure 13.
Alternatively, knives cutting from the outside could be situated an the preceding orfollowing drum.
Downstream ofthe knives 320 a rotary element 326 having lobes 328 is provided to displace the portions 318 into theform shown in Figure 12. The length ofthe slits 316, and hence ofthe portions 318, are such that following disp!acement by the lobes 328 the portions 318 remains in the position shown in Figure 12.
winstead of making a pair of slits 316 at some distance from th e end of each tube 310 a single slit could be made relatively close to the end and the portion of the tube between the slit and its end could be displaced byan elementsimilartothe elements 326.
The portions 318 (orequivalent portions) serve to form an obstruction inthetube 310 to prevent burning tobacco being drawn down the tube when the cigarette is smoked.
The gap formed in the outer periphery of the tube 310 bythedisplacementofthe portion 318 maybe visible if the wrapper 314 is of relatively thin material.
The gap may be masked by an additional ring of material 330 which may also extend over the junction between the tube 310 and the tobacco section 312 and additionally serve to strengthen the bond between them. Figure 14 shows an arrangement whereby a web 332 for forming the wrapper 314 is fed to drum 334 and 10 rotary knife 336 at a rolling plate assembly 346 located in an equivalent position to that associated with the knife 70 and drum 72 in the arrangement of Figure 7. A narrowweb 338 for forming the wrapper 330 is provided with an adhesive by an applicator 330 and fed onto the web 332 by a roller 342.Subsequently the web 332, carrying 15 the adhesively secured narrow web 338, passes to the drum 334 and knife 336 after being supplied with the adhesive for uniting to the tube 310 and tobacco section 312 by an applicator 344.
Thewrapper314 might be printed sothatthe print overlies (and, therefore, at least partially masks) the slotted gap formed by displacement of the portion 318. Possibly the printing could be timed on the web 332 so as to coincide with that portion ofthe web which will overlie the gap. Alternatively the web 332 could have a continuous line of repeated printing so that a ring of printed matter in the appropriate axial position will be located overthe gap. In thiscasethe printing could be spaced so that normally an integral number of repeated messages (e.g. names) surrounds the tube 310: the timing would be less critical than in the case where a single message has to coverthe gap.
Where printing is arranged to coverthe gap the additional narrow uniting band 330 (and web 338) may be unnecessary.
It may be noted thatwhere a tube 310 is provided withacut-outportion orportionssimilartotheflaps 304 in Figure 10 or portion 318 in Figure 11 this will provide ventilation for the cigarettes when the outer wrapper has some porosity. In the iilarette of Figure 11 forexample,the narrow uniting wrapper 330 may be dispensed with and the wrapper314 may be be of relatively porous material so that the cigarette is ventilated through the gap between the slits 316. The outer wrapper 314 need not extend over the whole length of the tobacco section 312.
The tube 80 of Figures 4 and 5 need not be helically wound and maycomprisemorethanonethicknessof material. For example the tube 80 may have the form shown in British patent specification No. 1179312 and be manufactured as disclosed in British patent specification No. 1214491 or 1352331. Alternatively, as shown in Figure 15, the tube 80 may have the form of a spiral roll of card or similar material contained in an outer wrapper 82. The tube 80 may be wrapped and sealed in the wrapper 82 in the garnitureofa continuous rod making machine.
As shown in Figure 15 the tube 80 has triangular cut-outs 92 forforming a fireball trap. Referring also to Figure 16, the cut-outs 92 may be formed by passing a web 81,from which the tube is formed, between a pair of driven rollers94,96. The roller94 has appropriately shaped knives93forcutting and displacing triangular portions orflaps 91 from the web 81. The roller96 has suitably - located depressions to co-operate with the knives 93. The web 81 is subsequently slit (eg. as in British patent specification No. 1214491) or rolled to form a continuous spiral roll, before being wrapped in the wrapper 82.

Claims (21)

1. A method of manufacturing cigarettes compris ingfeeding afirstwrapper,forming acontinuous rod bywrapping and sealingthewrapperaround a tobacco filler stream, dividing the rod into sections, and uniting each section with a mouthpiece portion by means of a second wrapper, characterised in that the second wrapper extends over a substantial part of the length of the tobacco section.
2. A method as claimed in claim 1, wherein the first wrapper is porous.
3. A method as claimed in claim 2, including the step of perforating the firstwrapper during feeding.
4. A method as claimed in any of claims 1 to 3, wherein at leastone ofthefirstand second wrappers comprises papirosi-style paper.
5. A method as claimed in any preceding claim, wherein the second wrapper extends over a substantial part ofthe length of the mouthpiece portion.
6. A method as claimed in any preceding claim, wherein the tobacco section and mouthpiece portion are united buy a rolling process.
7. A method as claimed in claim 6, wherein double length assemblies each comprising an axially inner double length tobacco section and axially outer single length mouthpiece portionsareformed.
8. A method as claimed in any preceding claim, wherein each mouthpiece comprises a tube formed by a continuous rod-making process.
9. A method as claimed in claim 8, wherein the tube is formed on a mandrel extending to the garnitureofa rod making unit.
10. A method as claimed in claim 8 or claim 9, where in thetu be is formed by helical winding of at least two layers.
11. A method as claimed in any of claims 8-10, wherein the tube includes an outer wrapper of relatively thin material.
12. A method as claimed in any of claims 8-11, wherein at least one portion of the material forming an inner layer ofthe tube is displaced inwardly to act as a fireball trap.
13. Apparatus for performing the method of any of claims 1-12 comprising means forfeeding a first wrapper, meansforforming a continuous rod, means for dividing the rod into sections, and means for uniting each section with a mouthpiece portion by means of a second wrapper, characterised in that the meansforfeeding the second wrapper is arranged so thatthe second wrapper extends over a substantial part of the length ofthetobacco section.
14. A cigarette manufactured by the method of any of claims 1-12.
15. A cigarette including a mouthpiece tube, the tube comprising an inner helically-wound layer of paper or card-like material and an outer helicallywound layer of similar material adhesively secured to the inner layer.
16. A cigarette as claimed in claim 15, wherein each layer is wound such that its edges are substantially in abutment.
17. A cigarette as claimed in claim 16, wherein the abutting edges ofthe inner and outer layers are offset.
18. Apparatusformaking mouthpiece cigarettes comprising atube-making machine, a conveyor system forfeeding tubes in multi-layer stack formation from the making machine to an assembling machine, and means for delivering tobacco sections to the assembling machine, wherein the conveyor system includes a junction and a reversible reservoirfortubes in multi-layerstackformation communicating with said junction.
19. A method of manufacturing cigarettes, substantially as herein described with particular reference to any of Figures 2-16.
20. Apparatus for making mouthpiece cigarettes, substantially as herein described with particular reference to any of Figures 2-16.
21. A mouthpiece cigarette, substantially as herein described with particular reference to any of Figures 2-5, Figure 10, Figures 11 and 12, or Figure 15.
GB08513243A 1984-05-25 1985-05-24 Cigarette manufacture Expired GB2159386B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
GB08513243A GB2159386B (en) 1984-05-25 1985-05-24 Cigarette manufacture

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB848413465A GB8413465D0 (en) 1984-05-25 1984-05-25 Cigarette manufacture
GB848414216A GB8414216D0 (en) 1984-06-04 1984-06-04 Cigarette manufacture
GB08513243A GB2159386B (en) 1984-05-25 1985-05-24 Cigarette manufacture

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Publication Number Publication Date
GB8513243D0 GB8513243D0 (en) 1985-06-26
GB2159386A true GB2159386A (en) 1985-12-04
GB2159386B GB2159386B (en) 1988-05-11

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2765079A1 (en) * 1997-06-26 1999-01-01 Pierre Rene Jean Laurens COMPENSATED CIGARETTES WITH VARIABLE AND TOBACCO CONTENT
WO2000060962A1 (en) * 1999-04-12 2000-10-19 Filtrati S.P.A. Cigarette filter
US6718987B1 (en) * 1999-03-12 2004-04-13 Seiran Pogossian Smokers′ article
JP2015524273A (en) * 2012-08-06 2015-08-24 フィリップ・モーリス・プロダクツ・ソシエテ・アノニム Method for forming a smoking article having a labial end cavity
WO2017036909A1 (en) * 2015-08-28 2017-03-09 Philip Morris Products S.A. Improved tubular elements for smoking articles
CN108601392A (en) * 2016-02-12 2018-09-28 吉地股份公司 Manufacture is used to form the device and method of the semi-finished product of a part for smoker's product
IT201800009358A1 (en) * 2018-10-11 2020-04-11 Gd Spa Multilayer tubular and relative machine and method for its realization

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB425480A (en) * 1933-09-12 1935-03-12 Robert John Alexander Chandler Improvements in and relating to the manufacture of filter tip cigarettes
GB458442A (en) * 1935-06-21 1936-12-21 Walter Everett Molins Improvements in or relating to the manufacture of cigarettes
GB462748A (en) * 1935-08-15 1937-03-15 Abraham Wix Improvements in or relating to the manufacture of mouthpiece cigarettes
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GB425480A (en) * 1933-09-12 1935-03-12 Robert John Alexander Chandler Improvements in and relating to the manufacture of filter tip cigarettes
GB458442A (en) * 1935-06-21 1936-12-21 Walter Everett Molins Improvements in or relating to the manufacture of cigarettes
GB462748A (en) * 1935-08-15 1937-03-15 Abraham Wix Improvements in or relating to the manufacture of mouthpiece cigarettes
GB873982A (en) * 1957-01-15 1961-08-02 Olin Mathieson Manufacture of laminated cigarette filter tip

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2765079A1 (en) * 1997-06-26 1999-01-01 Pierre Rene Jean Laurens COMPENSATED CIGARETTES WITH VARIABLE AND TOBACCO CONTENT
WO1999000027A1 (en) * 1997-06-26 1999-01-07 Pierre Laurens Compensated cigarettes with variable and limited tobacco content
US6718987B1 (en) * 1999-03-12 2004-04-13 Seiran Pogossian Smokers′ article
WO2000060962A1 (en) * 1999-04-12 2000-10-19 Filtrati S.P.A. Cigarette filter
JP2015524273A (en) * 2012-08-06 2015-08-24 フィリップ・モーリス・プロダクツ・ソシエテ・アノニム Method for forming a smoking article having a labial end cavity
US11051544B2 (en) 2012-08-06 2021-07-06 Philip Morris Products S.A. Method of forming smoking articles with mouth end cavities
JP2018525977A (en) * 2015-08-28 2018-09-13 フィリップ・モーリス・プロダクツ・ソシエテ・アノニム Improved tubular element for smoking articles
US11044939B2 (en) 2015-08-28 2021-06-29 Philip Morris Products S.A. Tubular elements for smoking articles
WO2017036909A1 (en) * 2015-08-28 2017-03-09 Philip Morris Products S.A. Improved tubular elements for smoking articles
CN108601392A (en) * 2016-02-12 2018-09-28 吉地股份公司 Manufacture is used to form the device and method of the semi-finished product of a part for smoker's product
JP2019509725A (en) * 2016-02-12 2019-04-11 ジー.デー ソチエタ ペル アツィオニG.D Societa Per Azioni Apparatus and method for producing a semi-finished product intended to form part of a smoker product
CN113615867A (en) * 2016-02-12 2021-11-09 吉地股份公司 Device and method for manufacturing a semi-finished product intended to form part of an article for smoking
JP2021182925A (en) * 2016-02-12 2021-12-02 ジー.デー ソチエタ ペル アツィオニG.D Societa Per Azioni Device and method for producing semi finished article intended to form part of smoker commodity
IT201800009358A1 (en) * 2018-10-11 2020-04-11 Gd Spa Multilayer tubular and relative machine and method for its realization
EP3636082A3 (en) * 2018-10-11 2020-09-02 G.D. S.p.A Multilayer tube and related machine and method for making it

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GB2159386B (en) 1988-05-11

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