GB1590803A - Sensitizers for photoconductive compositions - Google Patents

Sensitizers for photoconductive compositions Download PDF

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GB1590803A
GB1590803A GB3221177A GB3221177A GB1590803A GB 1590803 A GB1590803 A GB 1590803A GB 3221177 A GB3221177 A GB 3221177A GB 3221177 A GB3221177 A GB 3221177A GB 1590803 A GB1590803 A GB 1590803A
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photoconductive
thienyl
phenyl
dimethylaminophenyl
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Eastman Kodak Co
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G5/00Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
    • G03G5/02Charge-receiving layers
    • G03G5/04Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
    • G03G5/06Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
    • G03G5/0622Heterocyclic compounds
    • G03G5/0624Heterocyclic compounds containing one hetero ring
    • G03G5/0635Heterocyclic compounds containing one hetero ring being six-membered
    • G03G5/0637Heterocyclic compounds containing one hetero ring being six-membered containing one hetero atom

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  • General Physics & Mathematics (AREA)
  • Photoreceptors In Electrophotography (AREA)

Description

(54) SENSITIZERS FOR PHOTOCONDUCTIVE COMPOSITIONS (71) We, EASTMAN KODAK COMPANY, a Company organized under the Laws of the State of New Jersey, United States of America of 343 State Street, Rochester, New York 14650, United States of America, do hereby declare the invention for which we pray that a patent may be granted to us, and the method by which it is to be performed, to be particularly described in and by the following statement:- This invention relates to heterocyclic pyrylium dye salts and in particular to the utility of such dye salts in photoconductive compositions and elements.
Electrophotographic imaging processes and techniques have been extensively described in both the patent and other literature, for example, U.S. Patent Nos.
2,221,776; 2,277,013; 2,297,691; 2,357,809; 2,551,582; 2,825,814; 2,833,648; 3,220,3243,220,831; 3,220,833 and many others. Generally, thee processes have in common the steps of employing a photoconductive insulating element which is prepared to respond to imagewise exposure with electromagnetic radiation by forming a latent electrostatic charge image. A variety of subsequent operations, now well-known in the art, can then be employed to produce a permanent record of the image.
One type of photoconductive insulating element particularly useful in electrophotography employs a composition containing a photoconductive insulating material and optionally an electrically insulating film-forming resinous binder material. A unitary electrophotographic element incorporating such a composition is generally produced in a multilayer type of structure by coating a layer of the above-described composition onto a support previously overcoated with a layer of a conducting material. Alternatively, the above-described composition can be coated directly onto a conductive support of metal or other suitable conductive material.
Although many organic photoconductor materials are inherently light sensitive, their degree of sensitivity is frequently so low that it is often desirable to improve the speed and/or spectral response of photoconductive compositions generally employed in electrophotographic processes by incorporating in such compositions various sensitizer materials and addenda.
Usually the desirability of a change in electrophotographic properties is dictated by the end use contemplated for the photoconductive element. For example, in document copying applications the spectral electrophotographic response of the photoconductor should be capable of reproducing the wide range of colours which is normally encountred in such use. If the response of the photoconductor falls short of these design criteria, it is highly desirable if the spectral response of the composition can be altered by the addition of photosensitizing addenda to the composition. Similarly, various applications specifically require other characteristics such as the ability of the elements to accept a high surface potential, and exhibit a low dark decay of electrical charge.
It is also desirable for the photoconductive element to exhibit high speed as defined by an electrical speed measurement or a characteristic electrical discharge curve, a low residual potential after exposure and resistance to fatigue.
Sensitization of many photoconductive compositions by the addition of certain dyes selected from the large number of dyes presently known has hitherto been widely used to provide the desired flexibility in the design of photoconductive elements. Conventional dye addenda to photoconductor compositions have generally shown only a limited capability for overall improvement in the totality of electrophotographic properties which cooperate to produce a useful electrophotographic element or structure. The art is still searching for improvements in spectral sensitivity, shoulder and toe speeds, improved solid area reproduction characteristics, rapid recovery and useful electrophotographic shoulder and toe speeds with either positive or negative electrostatic charging.
A high speed "heterogeneous" or "aggregate" photoconductive system has been developed which overcomes many of the problems of the prior art. This aggregate composition and certain components thereof are the subject matter of U.S. Patent No. 3,615,414 and U.S. Patent No. 3,732,180. The addenda disclosed therein are responsible for the exhibition of desirable electrophotographic properties in photoconductive elements prepared therewith. However, use of the pyrylium type sensitizing dyes described therein quite often results in an aggregate photoconductive element which does not exhibit a panchromatic response throughout the visible spectrum.For example, some elements exhibit an absorption medium (and therefore a somewhat lower sensitivity than would be desired) to light in some portion of the visible spectrum, for example, in the blue region of the spectrum, i.e. light having a wavelength within the range of from about 400 to about 500 nm. Other such elements exhibit an absorption maximum in a region near the long wavelength boundary of the visible spectrum resulting in less useful sensitivity than desired within the visible spectrum.Accordingly, there is a need in the art for high speed aggregate photoconductive compositions having improved panchromatic sensitivity as well as the means for selectively modifying high speed aggregate photoconductive compositions to obtain spectral response in those regions of the electromagnetic spectrum where the aggregate composition exhibits somewhat lower or higher absorption than is desired.
We have discovered that certain 2,4,6-trisubstituted pyrylium dye salts are useful in improving the electrophotographic response of photoconductive insulating compositions.
In accordance with the invention there is provided a 2,4,6-trisubstituted pyrylium dye salt having at least one heterocyclic substituent, the heterocyclic substituent being a 5 or 6 member ring having at least one nitrogen, oxygen or sulphur atom.
The 2,4,6-trisubstituted pyrylium dye salts of the invention are sometimes referred to hereinafter as heterocyclic pyrylium dye salts. Both expressions are defined herein to include heterocyclic pyrylium and thiopyrylium dye salts.
In accordance with another aspect of the invention there is provided a photoconductive insulating composition comprising a photoconductor and a sensitizer for the photoconductor, wherein the sensitizer is a pyryliuin dye salt of the invention.
A particular embodiment of the invention provides an aggregate photoconductive composition comprising a continuous electrically insulating polymer phase and at least one discontinuous phase, the discontinuous phase comprising a particulate co-crystalline complex of (i) at least one polymer having an alkylidene diarylene group in the recurring unit thereof and (ii) at least one pyrylium dye salt of the invention.
The heterocyclic pyrylium dye salts are useful in spectrally sensitizing homogeneous organic photoconductive insulating compositions, particularly to the visible portions of the spectrum. By homogeneous photoconductive insulating composition is meant a photo conductive composition that is substantially clear and free of any particulate matter as observed at or up to 2500x magnification.
Also, the heterocyclic pyrylium dye salts are useful in (1) selectively modifying the absorption and sensitivity of conventional high speed aggregate photoconductive compositions to obtain the desired absorption in those areas of the visible spectrum that a particular design criteria might dictate and/or (2) improving the panchromatic response of conventional high speed aggregate photoconductive compositions.
The invention also provides an electrophotographic element comprising a conductive support and a photoconductive insulating layer coated over the support, wherein the photoconductive layer comprises a pyrylium dye salt of the invention. Preferably, the photoconductive insulating layer comprises a photoconductive composition of the invention.
In another aspect, the invention provides a method of electrophotographic reproduction which comprises electrically charging the photoconductive layer of an electrophotographic element of the invention, exposing the charged layer to a radiation image whereby an imagewise pattern of conductivity is formed in the layer and developing the pattern to provide a visible image.
The 2,4,6-trisubstituted pyrylium dye salts of the invention have at least one heterocyclic substituent, the heterocyclic substituent being a 5 or 6 membered ring having at least one N, O or S atom.
Particularly useful heterocyclic pyrylium dye salts of the invention have the general formula:
in which each of R, and R2 independently represents a phenyl, including substituted phenyl, thienyl, furyl, pyridyl, pyrimidinyl, thiadiazolyl, thiazolyl or pyrrolyl radical; R3 represents an alkylamino-substituted phenyl radical, preferably having from 1 to 6 carbon atoms in the alkyl moiety, including a dialkylaminosubstituted and a halogenated alkylamino-substituted phenyl radical, or a dialkylaminopyridyl, dialkylaminofuryl, dialkylaminothienyl, dialkylaminopyrimidinyl, dialkylaminothiadiazolyl or dialkylaminothiazolyl radical; X is oxygen or sulphur and Z is an anion and wherein at least one of Rl, R2 and R3 is one of the above enumerated heterocyclic radicals.
Preferably, each of R, and R2 represents a phenyl, 2-thienyl, 3-thienyl, 2-furyl, 2-pyridyl, 3-pyridyl, 4-pyridyl, 3-pyrrolyl or 2-pyrimidinyl, 1 ,3,4-thiadiazol-2-yl or 2thiazolyl radical.
Preferably, R3 represents 4-dimethylaminophenyl, 4-dimethylamino-3-pyridyl or 5-dimethylamino-2-thienyl.
Typical compounds included within the above formula are set out in Table I.
Table I
Example Number R' R2 R3 Xs Zs Phenyl 3-Pyridyl 4-Dimethylamino- O ClO4e phenyl 2 Phenyl Phenyl 6-Dimethylamino-3- O ClO4e pyridyl 3 Phenyl 2-Thienyl 4-Dimethylamino- O Clove phenyl 4 3-Pyridyl 3-Pyridyl 4-Dimethylamino- O ClO4e phenyl 5 2-Thienyl 4-Pyridyl 4-Dimethylamino- O Clove phenyl (Table I cont'd) Example Number R' R2 R3 X# Z# 6 2-Thienyl 2-Pyridyl 4-Dimethylamino- O Clove phenyl 7 Phenyl 2-Pyridyl 4-Dimethylamino- O Clove phenyl 8 Phenyl 2-Furyl 4-Dimethylamino- O Clove phenyl 9 2-Thienyl 2-Furyl 4-Dimethylamino- O ClO4# phenyl 10 Phenyl 3-Pyridyl 4-Dimethylamino- S CLOVE phenyl 11 3-Pyridyl 3-Pyridyl 4-Dimethylamino- S Clove phenyl 12 Phenyl 2-Thienyl 4-Dimethylamino- S ClO4# phenyl 13 Phenyl Phenyl 6-Dimethylamino-3- S ClO4# pyridyl 14 2-Thienyl 3-Pyridyl 4-Dimethylamino- S ClO4# phenyl 15 2-Thienyl 4-Pyridyl 4-Dimethylamino- S ClO4# phenyl 16 2-Thienyl 2-Pyridyl 4-Dimethylamino- S ClO4e phenyl 17 Phenyl 2-Pyridyl 4-Dimethylamino- S ClO4# phenyl 18 Phenyl 2-Furyl 4-Dimethylamino- S ClO4# phenyl 19 2-Thienyl 2-Thienyl 4-Dimethylamino- S BF4# phenyl 20 Phenyl 2-Thienyl 4-Dimethylamino- S BF4# phenyl 21 Phenyl 2-Thienyl 4-Dimethylamino- O PF6e phenyl 22 Phenyl 2-Thienyl 4-Dimethylamino- S PF6e phenyl 23 2-Furyl 2-Furyl 4-Dimethylamino- O ClO4e phenyl 24 2-Furyl 2-Furyl 4-Dimethylamino- S ClO4# phenyl 25 3-Thienyl 2-Thienyl 4-Dimethylamino- S ClO4e phenyl (Table I cont'd) Example Number R' R2 R3 Xe Z# 26 2-Thienyl 2-Thienyl 4-Dimethylamino- S Clove phenyl 27 2-Thienyl 2-Thienyl 4-Dimethylamino- O Clove phenyl 28 2-Pyrimidinyl Phenyl 4-Dimethylamino- S ClO4# phenyl 29 Phenyl 1,3,4-Thia- 4-Dimethylamino- S ClO4e diazol-2-yl phenyl 30 Phenyl 2-Thiazolyl 4-Dimethylamino- S Clove phenyl) 31 Phenyl Phenyl 5-Dimethylamino- S Clove 2-thienyl 32 3-Pyridyl Phenyl 4-Dimethylamino- S ClO4e phenyl Other specific examples of the compounds of the invention are 2-(2-thienyl)-4 (4-dimethylaminophenyl)-6-(3-thienyl)-thiopyrylium fluoroborate, 2,6-di-(2thienyl)-4-(4-dimethylaminophenyl)pyrylium fluoroborate and 4-(4dimethylaminophenyl)-2-phenyl-6-(3-pyrrolyl)-thiopyrylium perchlorate.
The compounds of the present invention can be prepared in accordance with the following reaction scheme:
NaH R1-CCH2CCH3 + R2-COOCH R1-CCH2CCH2C-R2 o1 o1 monoglyme II II II III IV
The following compound preparations further illustrate by way of example the general reaction scheme: Preparation of triketones A mixture of 20 g (0.47 mole) of 57% sodium hydride in mineral oil and 150 ml of dry monoglyme heated at reflux under nitrogen and a mixture of 0.1 mole of the methyl ester and 0.1 mole of the diketone (II) (or 0.1 mole of acetone and 0.2 mole of the methyl ester (III) is added dropwise with stirring.The mixture is stirred and refluxed for 4 hours, the solvent removed under vacuum, and the chilled residue treated with 250 ml of water (in some cases more water is added so that a solution is obtained). The solution is extracted with ether, and the aqueous phase is neutralized with acetic acid. The solid is collected, washed with water and recrystallized from alcohol.
Preparation of Pyrones A mixture of 0.05 mole of the triketone, 20 ml of sulphuric acid and 100 ml of acetic acid is heated for one hour on a steam bath, cooled and added to 200 ml of water and the solid is collected. The compounds which contained pyridyl groups yield salts under these conditions which either precipitate or are obtained as the free base by neutralizations of the reaction mixture with sodium carbonate. The crude pyrones are recrystallized from alcohol.
Preparation of Heterocyclic Pyrylium Salts A solution of 0.018 mole of the pyrone in 75 ml of dry tetrahydrofuran (THF) is added to a stirred solution of 0.02 mole of p-dimethylaminophenyl magnesium bromide in 50 ml of tetrahydrofuran.
The Grignard reagent is prepared by boiling 0.02 mole of magnesium and 0.02 mole of p-bromodimethylaniline in 50 ml of THF until a clear solution is obtained (about I hr). The reaction mixture is refluxed with stirring under nitrogen for 2 hrs, cooled and poured into dilute aqueous perchloric acid (or other acids such as fluoroboric or HPFE when other anions are desired).
The solid is collected and recrystallized from acetonitrile. In compounds containing pyridyl groups, bisperchlorate salts are obtained which are dissolved in pyridine and the solution diluted with alcohol giving the mono perchlorate salt.
Alternatively, the heterocyclic pyrylium dye salt may be prepared by heating a mixture of 0.05 moles of the pyrone, 50 ml of phosphoryl chloride and 0.1 mole of dimethylaniline on a steam bath for 2 hrs, cooling and diluting with ether. The solid is collected, dissolved in hot alcohol and 0.05 moles of 70% perchloric acid is added. After cooling the mixture the solid is collected and recrystallized from acetonitrile.
Preparation of Heterocyclic Thiopyrylium Salts A suspension of 0.01 mole of the pyrylium salt in 100 ml of acetone is stirred with 2 g of sodium sulphide in 50 ml of water for 30 minutes. The red solution is poured into dilute aqueous perchloric acid (HBF4 and HPF6 can also be used). The solid is collected and recrystallized from acetonitrile.
Preparation of 4 -(2 -D iinethylam ino-5 -pyridyl)-2 ,6-diphenylth iopyrylium perchlorate: A mixture of 10 g of 5-bromo-2-dimethylaminopyridine, 1.2 g of magnesium and 75 ml of dry THF is refluxed under nitrogen for an hour. A white solid precipitates. To the mixture is added 10 g of 2,6-diphenyl-4H-pyran-4-one and the heating is continued for 2 hrs. The clear solution is poured into cold dilute perchloric acid, and the solid is collected and washed with water. The solid is a mixture of red and yellow compounds. The yellow material is removed by extraction with hot alcohol, and the red product is recrystallized from acetonitrile using a Soxhlet extractor giving 5 g of 4-(2-dimethylamino-5-pyridyl)-2,6diphenylpyrylium perchlorate, Mp 355"C.
A mixture of 4 g of the pyrylium salt in 100 ml of acetone is stirred and 2 g of sodium sulfide in 50 ml of water is added. the solution is stirred for 0.5 hr and poured into dilute perchloric acid. The solid (which was the bis perchlorate salt) is dissolved in pyridine, the solution is diluted with alcohol and the solid which separates is collected, Mp 271272 , yield 3g. The ,Imax (CH3CN) are 550 (58.0 x l0), -280 (17.0 x 103) and 265 nm (18.0 x 103).
Other compounds having heterocyclic R3 substituents may be similarly prepared.
As previously stated the heterocyclic pyrylium dye salts of the present invention are useful as sensitizers in aggregate photoconductive insulating compositions. Such compositions may comprise in addition to at least one heterocyclic pyrylium dye salt, an electrically insulating, film-forming polymeric material, an organic photoconductor and/or one or more of the conventional pyrylium dye salts such as those utilized in U.S. Patent No. 3,615,414.
Such aggregate photoconductive insulating compositions may be prepared by several techniques, for example, the so-called "shearing" technique described in U.S. Patent No. 3,615,415. This latter method involves the high speed shearing of the photoconductive composition prior to coating and thus eliminates subsequent solvent treatment, as was disclosed in U.S. Patent No. 3,615,414 referred to above.
By whatever method prepared, the resulting aggregate composition is combined with a suitable solvent to form a coating composition which is self-supporting or is coated on a suitable support to form a separately identifiable multiphase composition, the aggregate nature of which is generally apparent when viewed under magnification, although such compositions may appear to be substantially optically clear to the naked eye in the absence of magnification. There can, of course, be macroscopic heterogeneity. Suitably,-the dye-containing aggregate in the discontinuous phase is predominantly in the size range of from 0.01 to 25 microns.
Supplemental materials useful for changing the spectral sensitivity of electrophotosensitivy of the element can be added to the composition of the element when it is desirable to produce the characteristic effect of such materials.
If desired, other polymers can be incorporated in the vehicle, for example, to alter physical properties such as adhesion of the photoconductive layer to the support.
Techniques for the preparation of aggregate photoconductive layers containing such additional vehicles are described in U.S. Patent No. 3,670,407. The photoconductive layers of the invention may also be sensitized by the addition of effective amounts of sensitizing compounds to exhibit improved electrophotosensitivity.
In general, the aggregate compositions formed as described herein are multiphase organic solids containing dye salt and polymer. The polymer forms an amorphous matrix or continuous phase which contains a discrete discontinuous phase as distinguished from a solution. The discontinuous phase is the aggregate species which is a co-crystalline complex comprising at least one heterocyclic pyrylium dye salt and polymer. The continuous phase may contain an organic photoconductor.
The term "co-crystalline complex" as used herein has reference to a crystalline compound which contains dye and polymer molecules co-crystallized in a single crystalline structure to form a regular array of the molecules in a threedimensional pattern. A co-crystalline complex containing a heterocyclic dye salt of the present invention may be employed by itself as a photoconductor in a heterogeneous or aggregate photoconductive composition, or the co-crystalline complex may be used as a sensitizer addenda for other photoconductive compositions.
Another feature characteristic of the aggregate compositions formed as described herein is that the wavelength of the radiation absorption maximum characteristic of such compositions is substantially shifted from the wavelength of the radiation absorption maximum of a substantially homogeneous dye-polymer solid solution formed of similar constituents. The new absorption maximum characteristic of the aggregates formed by this method is not necessarily an overall maximum for this system as this will depend upon the relative amount of dye in the aggregate. Such an absorption maximum shift in the formation of aggregate systems for the present invention is generally of the magnitude of at least about 10 nm. If mixtures of dyes are used, one dye may cause an absorption maximum shift to a longer wavelength and another dye cause an absorption maximum shift to a shorter wavelength.In such cases, a formation of the aggregate compositions can more easily be identified by viewing under magnification.
The heterocyclic pyrylium dye salts are useful in enhancing the sensitivity of a wide variety of organic photoconductors used in aggregate photoconductive compositions. Typical organic photoconductors are those disclosed herein below as being useful photoconductors for non-aggregate or homogeneous photoconductive insulating compositions. Such organic photoconductors are typically utilized in the continuous phase of aggregate photoconductive insulating compositions.
The polymers useful in forming the aggregate compositions include a variety of materials. Particularly useful are electrically insulating, film-forming polymers having an alkylidene diarylene group in a recurring unit such as those linear polymers, including copolymers, containing the following group in a recurring unit:
wherein: Rg and R,,, when taken separately, can each be a hydrogen atom, an alkyl group having from one to 10 carbon atoms such as a methyl, ethyl, isobutyl, heptyl, octyl, nonyl or decyl group including substituted alkyl groups such as trifluoromethyl, or an aryl group such as a phenyl or naphthyl group, including substituted aryl groups having such substituents as a halogen atom, or an alkyl group of from 1 to 5 carbon atoms; and R9 and Rao, when taken together, can represent the carbon atoms necessary to complete a saturated cyclic hydrocarbon group including a cycloalkane group such as a cyclohexyl group and a polycycloalkane group such as a norbornyl group, the total number of carbon atoms in R9 and R10 being up to 19.
R8 and R can each be a hydrogen atom, an alkyl group e.g. an alkyl group of from 1 to 5 carbon atoms, or a halo group such as a chloro, bromo or.iodo group; and R,2 is a divalent group selected from the following:
Preferred polymers useful for forming aggregate crystals are hydrophobic carbonate polymers containing the following group in a recurring unit: wherein:
each R is a phenylene group including halo substituted phenylene groups and alkyl substituted phenylene groups; and Rg and R10 are as described above. Such compositions are disclosed, for example in U.S. Patent Nos. 3,028,365 and 3,317,466.Preferably polycarbonates containing an alkylidene diarylene group in the recurring unit such as those prepared with Bisphenol A and including polymeric products of ester exchange between diphenylcarbonate and 2,2-bis-(4hydroxyphenyl)propane are used. Such compositions are disclosed in the following U.S. Patents: 2,999,750; 3,038,874; 3,038,879; 3,038,880; 3,106,544; 3,106,545 and 3,106,546.
A wide range of film-forming polycarbonate resins are useful, with completely satisfactory results being obtained when using commercial polymeric materials which are characterized by an inherent viscosity of from 0.5 to 1.8.
The following polymers are included among the materials useful in forming the aggregate compositions of the present invention: Table 2 No. Polymeric Material 1 poly(4,4'-isopropylidenediphenylene-co- 1,4-cyclohexylenedimethylene carbonate) 2 poly(ethylenedioxy-3,3'-phenylene thiocarbonate) 3 poly(4,4'-isopropylidenediphenylene carbonate-co-terephthalate) 4 poly(4,4'-isopropylidenediphenylene carbonate) 5 poly(4,4'-isopropylidenediphenylene thiocarbonate) 6 poly(4,4'-sec-butylidenediphenylene carbonate) 7 poly(4,4'-isopropylidenediphenylene carbonate-block-oxyethylene) 8 poly(4,4'-isopropylidenediphenylene carbonate-block oxytetramethylene) 9 poly [4,4'-isopropylidenebis(2-methyl-phenylene) carbonate] 10 poly(4,4'-isopropylidenediphenylene-co- 1 ,4-phenylene carbonate) 11 poly(4,4'-isopropylidenediphenylene-co- 1,3-phenylene carbonate) 12 poly(4,4'-isopropylidenediphenylene-co-4,4'-diphenylene carbonate) 13 poly(4,4'-isopropylidenediphenylene-co-4,4'-oxydiphenylene carbonate) 14 poly (4,4'-isopropylidenediphenylene-co-4,4'-carbonyldiphenylene carbonate) 15 poly(4,4'-isopropylidenediphenylene-co-4,4'-ethylenediphenylene carbonate) 16 poly[4,4'-methylenebis(2-methylphenylene)carbonate] 17 poly[l,l -(p-bromophenylethylidene)bis( 1 ,4-phenylene)carbonate] 18 poly [4,4'-isopropylidenediphenylene-co-4,4'-sulphonyldiphenylene)- carbonate] 19 poly [4,4'-cyclohexylidene(4-diphenylene)carbonate] 20 poly[4,4'-isopropylidenebis(2-chlorophenylene)carbonate] Table 2 (continued) No.Polymeric Material 21 poly(4,4'-hexafluoroisopropylidenediphenylene carbonate) 22 poly(4,4'-isopropylidenediphenylene 4,4'-isopropylidenedibenzoate) 23 poly(4,4'-isopropylidenedibenzyl 4,4'-isopropylidenedibenzoate) 24 poly 4,4'-[ 1 -(a-naphthyl)ethylidene]diphenylene carbonate] 25 poly[4,4'-(2-norbornylidene)diphenylene carbonate] 26 poly [4,4'-(hexahydro-4,7-methanoindan-5-ylidene)diphenylene carbonate] The amount of the heterocyclic pyrylium dye incorporated into aggregate photoconductive compositions and elements can be varied over a relatively wide range. When used in an aggregate photoconductive composition, substantially all heterocyclic pyrylium dye salts described herein or a mixture thereof should, preferably, be in the discontinuous phase of the aggregate composition.When such compositions are used as photoconductive compositions the dye salts may be present in an amount of from 1.0 to 50.0 percent by weight of the coating composition. Larger or smaller amounts of the heterocyclic pyrylium dye salts may also be employed in aggregate photoconductive compositions although best results are generally obtained when using an amount within the aforementioned range.
When such aggregate compositions are used as sensitiziers for photoconductive coatings, useful results are obtained by using the heterocyclic pyrylium dye salts in amounts of from 0.001 to 30 percent by weight of the photoconductive coating compositions, although the amount used can be widely varied. The upper limit in the amount of photoconductive compositions present in a sensitized layer is determined as a matter of individual choice and the total amount of any photoconductor used will vary widely depending on the material selected, the electrophotographic response desired, the proposed structure of the photoconductive element and the mechanical properties desired in the element.
Lesser amounts of the present feature compositions can be utilized as sensitizing amounts to increase the speed sensitivity of other photoconductors than amounts than would be used if the feature material were the only sensitizer present. The amount of sensitizer in the coated composition on a dry basis may also vary widely.
In general, acceptable sensitizer coverage usually falls in the range of from 0.5 mg to 1000 mg per square foot, preferably 5.0 mg to 300 mg per square foot. However, coverages outside of these ranges may also be effective.
As stated before, the heterocyclic pyrylium dye salts of the present invention are useful in improving the spectral response of organic photoconductive insulating compositions and elements. For example, an homogeneous organic photoconductive insulating composition comprising a solid solution of at least one heterocyclic pyrylium dye salt and a polymeric binder exhibit improved sensitivity in the visible portion of the spectrum.
The organic photoconductive insulating compositions in which the compounds of the present invention are used are essentially organic materialcontaining compositions free from all inorganic photoconductors, such as zinc oxide. The term "organic" as used herein refers to both organic and metallorganic materials.
Such organic photoconductive insulating compositions may be prepared with a variety of organic photoconductive compounds and the spectral sensitizing compounds of this invention in the usual manner, i.e., by blending a dispersion or solution of the organic photoconductive compound together with an electrically insulating, film-forming resin binder when necessary or desirable and coating or forming a self-supporting layer with the photoconductive composition. Generally, a suitable amount of the sensitizing compound is mixed with the photoconductive coating composition so that after thorough mixing, the sensitizing compound is uniformly distributed throughout the desired layer of the coated element. The amount of sensitizer that may be added to an organic photoconductor-containing layer to give effective spectral sensitization can vary widely.The optimum concentration in any given case will vary with the specific organic photoconductor and sensitizing compound used. In general, a sensitizer of the present invention is added in a concentration range of from 0.001 to 30 percent by weight based on the weight of the film-forming coating composition. Normally, the sensitizer is added to the coating composition in an amount of from 0.005 to 10 percent by weight of the total coating composition. The amount of sensitizer in the coated composition on a dry basis may also vary widely. In general, acceptable sensitizer coverage usually falls in the range of from 0.5 mg to 1000 mg per square foot, preferably 5.0 mg to 300 mg per square foot. However, coverages outside of these ranges may also be effective.
The heterocyclic pyrylium dye salts are useful in enhancing the sensitivity of a wide variety of photoconductors including inorganic and organic photoconductors such as those disclosed in Research Disclosure Vol. 109, page 62 (May, 1973). Such photoconductors are useful in both aggregate and homogeneous photoconductive insulating compositions. The dye salts are particularly useful for sensitizing organic photoconductors.
Preferred binders for use in preparing the spectrally sensitized homogeneous photoconductive layers according to the present invention comprise electrically insulating film forming polymers having a fairly high dielectric strength. Materials of this type include styrene-butadiene copolymers; silicone resins; styrene-alkyd resins; silicone alkyd resins; soya-alkyd resins; poly(vinyl chloride); poly(vinylidene chloride); vinylidene chloride-acrylonitrile copolymers; poly(vinyl acetate); vinyl acetate-vinyl chloride copolymers; poly (vinyl acetals), such as poly(vinyl butyral); polyacrylic and methacrylic esters, such as poly(methyl methacrylate), poly(n-butyl methacrylate) and poly(isobutyl methacrylate); polystyrene; nitrated polystyrene; poly(methylstyrene); isobutylene polymers; polyesters, such as poly(ethylene alkaryloxyalkylene terephthalate), phenol-formaldehyde resins; ketone-resins; polyamides; polycarbonates; polythiocarbonates; poly-[ethyleneglycol-co bis(hydroxyethoxyphenyl) propane terephthalate]; and, nuclear substituted poly(vinyl haloarylates). Methods of making resins of this type have been described in the prior art, for example, styrene-alkyd resins can be prepared according to the method described in U.S. Patents Nos. 2,361,019 and 2,258,423. Suitable resins of the type contemplated for use in the photoconductive layers of the invention are sold under such trademarks as 'Vitel' PE-lOl, 'Cymac', 'Piccopale' 100, 'Saran' F220 and 'Lexan' 105 and 145. Other types of binders which may be used in the photoconductive layers of the invention include such materials as paraffin and mineral waxes. If a polymeric photoconductor is used, the binder may be omitted altogether.
The organic coating solvents useful for preparing spectrally sensitized homogeneous photoconductive coating dopes may be selected from a variety of materials. Useful liquids are hydrocarbon solvents, including substituted hydrocarbon solvents, with preferred materials being halogenated hydrocarbon solvents. The requisite properties of the solvent are that it be capable of dissolving the pyrylium dye and be capable of dissolving or at least highly swelling or solubilizing the polymeric ingredient of the composition. In addition, it is helpful if the solvent is volatile, preferably having a boiling point of less than 200"C.
Particularly useful sonvents include halogenated lower alkanes having from I to 3 carbon atoms, such as dichloromethane, dichloroethane, dichloropropane, trichloromethane, trichloroethane, tribromomethane, trichloromonofluoromethane and trichlorotrifluoroethane; aromatic hydrocarbons such as benzene, toluene as well as halogenated benzene compounds such as chlorobenzene, bromobenzene and dichlorobenzene; ketones such as dialkyl ketones having 1 to 3 carbon atoms in the alkyl moiety such as acetone and methyl ethyl ketone; and ethers such as tetrahydrofuran. Mixtures of these and other solvents may also be used.
In preparing the homogeneous organic photoconductive insulating coating composition, useful results are obtained where the organic photoconductor is present in an amount equal to at least 1 weight percent of the coating composition.
The upper limit in the amount of photoconductor substance present can be widely varied in accordance with usual practice. In those cases where a binder is employed, the photoconductor substance is normally present in an amount of from 1 to 99 weight percent of the coating composition. A polymeric photoconductor may be employed in which case an additional binder may not be required. A preferred weight range for the organic photoconductor substance in the coating composition is from 10 to 60 weight percent.
Suitable supporting materials for both the aggregate and homogeneous photoconductive layers produced in accordance with the present invention include any of a wide variety of electrically conducting supports, for example, paper (at a relative humidity above 20 percent); aluminium-paper laminates; metal foils such as aluminium foil and zinc foil; metal plates such as aluminium, copper, zinc, brass and galvanized plates; vapour-deposited metal layers such as silver, chromium, nickel, aluminium and cermet materials coated on paper or conventional photographic film bases such as cellulose acetate and polystyrene. Such conducting materials as nickel can be vacuum deposited on transparent film supports in sufficiently thin layers to allow electrophotographic elements prepared therewith to -be exposed from either side of such elements.An especially useful conducting support can be prepared by coating a support material such as poly(ethylene terephthalate) with a conducting layer containing a semiconductor dispersed in a resin.
Such conducting layers both with and without insulating barrier layers are described in U.S. Patents Nos. 3,245,833 and 3,880,657. Similarly, a suitablecon- ducting coating can be prepared from the sodium salt of a carboxyester lactone of maleic anhydride and a vinyl acetate polymer. Such kinds of conducting layers and methods for their optimum preparation and use are disclosed in U.S. Patents Nos.
3,007,901 and 3,262,807.
Coating, thicknesses of the photoconductive composition on the support may vary widely. Normally, a coating in the range of from 10 microns to 300 microns before drying is useful for the practice of this invention. The preferred range of coating thickness is found to be in the range of from 50 microns to 150 microns before drying, although useful results can be obtained outside of this range. The resultant dry thickness of the coating is preferably from 2 to 50 microns, although useful results can be obtained with a dry coating thickness of from 1 to 200 microns.
The elements of the present invention may be employed in any of the well known electrophotographic processes which require photoconductive layers. One such process is the xerographic process. In a process of this type, an electrophotographic element is held in the dark and given a blanket electrostatic charge by placing it under a corona discharge. This uniform charge is retained by the layer because of the substantial dark insulating property of the layer, i.e., the low conductivity of the layer in the dark.The electrostatic charge formed on the surface of the photoconductive layer is then selectively dissipated from the surface of the layer by image-wise exposure to light by means of a conventional exposure operation such as, for example, by a contact-printing technique, or by the projection of an image, to thereby form a latent electrostatic image in the photoconductive layer. Exposing the surface in this manner forms a pattern of electrostatic charge by virtue of the fact that light energy striking the photoconductor causes the electrostatic charge in the light struck areas to be conducted away from the surface in proportion to the intensity of the illumination in a particular area.
The charge pattern produced by exposure is then developed or transferred to another surface and developed there, i.e., either the charge or uncharged areas are rendered visible, by treatment with a medium comprising electrostatically responsive particles having optical density. The developing electrostatically responsive particles may be in the form of dust, i.e. powder, or a pigment in a resinous carrier, i.e., toner. A preferred method of applying such toner to a latent electrostatic image for solid area development is by the use of a magnetic brush.
Methods of forming and using a magnetic brush toner applicator are described in the following U.S. Patents Nos. 2,786,439; 2,786,440; 2,786,441; 2,874,063. Liquid development of the latent electrostatic image may also be used. In liquid development, the developing particles are carried to the image-bearing surface in an electrically insulating liquid carrier. Methods of development of this type are widely known and have been described in the patent literature, for example, in U.S.
Patent No. 2,907,674. In dry developing processes, the most widely used method of obtaining a permanent record is achieved by utilizing a developing particle which has one of its components a thermoplastic resin. Heating the powder image then causes the resin to melt or fuse into or on the element. The powder is, therefore, caused to adhere permanently to the surface of the photoconductive layer. In other cases, a transfer of the electrostatic charge image formed on the photoconductive layer can be made to a second support.
The following examples are included for a further understanding of the invention.
Example 1.
A series of photoconductive compositions containing one of the following photoconductors: A. triphenylamine B. 4,4'-bis(diethylamino)-2,2'-dimethyltriphenyl methane as the photoconductive material were prepared for coating on a conducting support material by mixing 0.25 parts of the photoconductor with 0.01 parts by weight of compounds 12, 17, 18, 20 and 25 of Table I as sensitizer and dissolving the mixture, together with 1.0 parts by weight of a resinous polyester binder, by stirring in dichloromethane. The resultant mixture was then hand coated over a polymeric carboxy ester lactone layer carried on a transparent support. In all instances, the polyester binder in the coating composition is "Vitel' PE-101 (trademark of Goodyear Tire and Rubber Co.) and is believed to be poly (4,4'isopropylidenebis(phenylene oxyethylene)-co-ethylene terephthalate) 50/50.The wet coating thickness on the support was 0.1 mm. After drying, a sample of each electrophotographic element was employed in a standard xerographic process to determine the relative speed thereof. For comparison, photoconductors A and B employed in the photoconductive composition used to obtain the data shown in Table 3 were evaluated in samples containing no sensitizer.
The relative speed measurements reported in this and the following examples are relative H & D electrical speeds. The relative H & D electrical speeds measure the speed of a given photoconductive material relative to other materials typically within the same test group of materials. The relative speed values are not absolute speed values. However, relative speed values are related to absolute speed values.
The relative electrical speed (shoulder or toe speed) is obtained simply by arbitrarily assigning a value, Ro, to one Particular absolute shoulder or toe speed of one particular photoconductive material. The relative shoulder or toe speed, Rn, of any other photoconductive material, n, relative to this value, Ro, may then be calculated as follows: Rn = (An) (Ro/Ao) wherein A is the absolute electrical speed of the first material. The absolute H & D electrical speeds, either the shoulder (SH) or toe speed, of a material may be determined as follows: The material is electrostatically charged under, for example, a corona source until the surface potential, as measured by an electrometer probe, has an initial value Vq, of about 600 volts.The charged element is then exposed to a 30000K tungsten light source through a stepped density gray scale. The exposure causes reduction of the surface potential of the element under each step of the gray scale from its initial potential V0 to some lower potential V the exact value of which depends upon the amount of exposure in meter-candle-seconds received by the area. The results of these measurements are then plotted on a graph of surface potential V vs. log exposure for each step, thereby forming an electrical characteristic curve. The electrical or electrophotographic speed of the photoconductive composition can then be expressed in terms of the reciprocal of the exposure required to reduce the surface potential to any fixed selected value.The actual positive or negative shoulder speed is the numerical expression of 104 divided by the exposure in metercandle-seconds required to reduce the initial surface potential V0 to some value equal to V0 minus 100. This is referred to as the 100 volt shoulder speed. Sometimes it is desirable to determine the 50 volt shoulder speed and, in that instance, the exposure used is that required to reduce the surface potential to V0 minus 50.
Similarly, the actual positive or negative toe speed is the numerical expression of 104 divided by the exposure in meter-candle-seconds requried to reduce the initial potential V0 to an absolute value of 100 volts. Again, if one wishes to determine the 50 volt toe speed, one merely uses the exposure required to reduce V0 to an absolute value of 50 volts. An apparatus useful for determining the electrophotographic speeds of photoconductive compositions is described in U.S.
Patent No. 3,449,658.
Table 3 Relative Electrical Speed Compound Organic Positive Negative (From Table I) Photoconductor Shoulder Toe Shoulder Toe control A 231 0 74 0 control B 100* 0 95 0 12 A 3314 126 2104 84 B 4471 210 2630 105 17 A 1578 58 1525 58 B 3313 152 1999 79 18 A 1683 53 1052 26 B 2630 84 2104 142 20 A 2314 95 1683 74 B 6312 263 2630 131 .25 A 2630 147 1894 84 B 3314 210 2667 152 * Arbitrarily assigned a value of 100 This series of photoconductive insulating compositions shows that the heterocyclic pyrylium dye salts of the present invention enhance the sensitivity of organic photoconductors in the visible region of the spectrum.
Example 2.
A dye-first dope is prepared according to the method disclosed in U.S. Patent No. 3,615,396: poly[4,4'-(2-norbornylidene) diphenyl carbonate] 0.375 g Tri-p-tolylamine photoconductor 0.25 g Compound of Table 1 0.013 g (2.08%) Methylene dichloride 3.8 ml This dope is coated on a conductive support and dried. A portion of the magenta-coloured, homogeneous layer was overcoated with toluene to form a blue, aggregated layer. Samples of the homogeneous and aggregated materials were tested providing the following data: Relative Speed (-500V/230V) Coating Colour D min Dmax ergs/cm2 500nm 600nm Homogeneous Magenta 455 nm 545 nm 1.0* 1.07 Aggregated Blue 455 nm 630 nm 0.37 0.43 * Arbitrarily assigned a value of 1.0.
This example shows that compound 2 results in photoconductive materials having absorbance in the blue region of the visible spectrum as well as at longer wavelengths well within visible spectrum. Absorption at longer wavelengths well within the visible spectrum makes available aggregate photoconductive compositions which are more panchromatic than prior art aggregate photoconductive compositions.
Example 3.
Compounds 12, 17, 18, 19, 20, 25 and 26 were each separately aggregated according to the dye first technique disclosed in U.S. Patent No. 3,615,396. The resulting photoconductive compositions included the following components: 'Lexan' 145 (Bisphenol A Polycarbonate sold by General Electric Co.) 1.0 gm Compound from Table I 0.2 gm Methylene Chloride Solvent 5.4 ml Each composition was coated on a conductive polyester film support. The optical density of each coated composition was determined and plotted against wavelength. Each coated composition was then fumed and optical density again determined and plotted against wavelength. Density determinations and microscopic examinations confirm that each of the tested compounds formed aggregate photoconductive compositions.
The aggregate compositions utilizing the heterogeneous pyrylium dye salts of this invention generally exhibit enhanced absorption and sensitivity compared to aggregate compositions disclosed in U.S. Patent No. 3,615,414 and U.S. Patent No.
3,732,180. Another feature of the present invention is that it provides the means to selectively fill absorption "holes" or "windows" which may be present within the visible absorption spectra of conventional aggregate materials. This is accomplished by using a heterocyclic pyrylium type dye salt with the appropriate absorption characteristics to fill-in or enhance absorption in a particular region of the visible spectrum.
For example, compounds 17, 18, 19, 20, 25 and 26 of Example 3 have absorption peaks in the blue region of the visible spectrum. Hence they are extremely useful in eliminating the blue void which occurs in the prior art aggregate composition mentioned above.
This feature of the invention is also exemplified in Example 4 wherein the heterocyclic pyrylium dye salts of the present invention are used in combination with conventional pyrylium dye salts to form aggregate photoconductive compositions.
The basic formulation for Examples 4-6 is: Binder: 'Lexan' 145, Polycarbonate (60 parts by weight) Organic Photoconductor: 4,4'-B is(diethylamino)-2,2'-dimethyltriphenylmethane (40 parts by weight) Combination of Pyrylium Dye Salts: (3 parts by weight) Table I compound was combined with 4-(4-dimethylaminophenyl)-2,6diphenylthiopyrylium tetrafluoroborate utilized as the conventional pyrylium dye salt. The combined concentration of the conventional pyrylium dye salt and the compound from Table I was held to 3 parts by weight of the total formulation.
These formulations were aggregated according to the dye first techniques of U.S. Patent No. 3,615,396. The formulations were coated from 15% solids in a 60/40 dichloromethane/l,l,2-trichloroethane solvent mixture at a 10 micron dry coverage on a subbed 0.40 OD nickelized poly(ethylene terephthalate) film support. After drying the coatings were cured for 4 hours at 60"C to remove all residual solvent.
Example 4.
An aggregate photoconductor material corresponding to the basic formulation including 2.25 parts of 4-(4-dimethylaminophenyl)-2,6-diphenylthiopyrylium tetrafluoroborate and 0.75 parts of 2,6-di(2-thienyl)-4-(4dimethylaminophenyl)thiopyrylium perchlorate (compound 19) showed an absorption of 0.8 at 460 nm. When compound 19 is omitted from this formulation the absorption at 460 nm is about 0.4. Wedge spectrograms in both the positive and negative charging modes exhibited a substantially panchromatic response between 400 and 700 nm.
Example 5.
An aggregate photoconductive composition was prepared according example 4 except that the concentration of compound 19 and the conventional dye were both maintained at 1.5 parts by weight of the total composition. Sensitivity measurements were made and it was found that the sensitivity of this composition was substantially greater than a similar composition in which compound 19 is omitted.
It will be apparent from the foregoing examples and description that the compositions of the present invention can be used in electrophotographic elements having many structural variations. For example, the photoconductive composition can be coated in the form of single layers or multiple layers on a suitable opaque or transparent conducting support.
WHAT WE CLAIM IS: 1. A 2,4,6-trisubstituted pyrylium dye salt having at least one heterocyclic substituent, the heterocyclic substituent being a 5 or 6 member ring having at least one nitrogen, oxygen or sulphur atom.
2. A pyrylium dye salt as claimed in claim 1 having the structure:
wherein: each of R, and R2, which may be the same or different, represents a henyl, thienyl, furyl, pyridyl, pyrrolyl, pyrimidinyl, thiadiazolyl or thiazolyl radical; R3 represents an alkylamino-substituted phenyl, dialkylaminopyridyl, dialkylaminofuryl, - dialkylaminothienyl, dialkylaminopyrimidinyl, dialkylaminothiadiazolyl or.
dialkylaminothiazolyl radical; X represents oxygen or sulphur; Z represents an anion and wherein at least one of R1, R2 and R3 is one of the above enumerated heterocyclic radicals.
3. A pyrylium dye salt as claimed in claim 2, wherein each of R, and R2 represents a phenyl, 2-thienyl, 3-thienyl, 2-furyl, 2-pyridyl, 3-pyridyl, 4-pyridyl, 3pyrrolyl or 2-pyrimidinyl, l,3,4-thiadiazol-2-yl or 2-thiazolyl radical.
4. A pyrylium dye salt as claimed in claim 2 or claim 3, wherein R3 represents an alkylamino-substituted phenyl radical having from 1 to 6 carbon atoms in the alkyl moiety.
5. A pyrylium dye salt as claimed in claim 2 or claim 3, wherein R3 represents 4-dimethylaminophenyl, 4-dimethylamino-3-pyridyl or 5-dimethylamino-2-thienyl.
6. A pyrylium dye salt as claimed in any one of claims 2 to 5, wherein X is sulphur.
7. A pyrylium dye salt as claimed in any one of claims 2 to 5, wherein X is oxygen.
8. A pyrylium dye salt as claimed in any one of claims 2 to 5, wherein Z represents a hexafluorophosphate, fluoroborate or perchlorate anion.
9. A pyrylium dye salt having the structure shown in claim 2, wherein the compound is 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (2 - thienyl)thiopyrylium fluoroborate; 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (2 - thienyl)thiopyrylium perchlorate; 2 - (2 - thienyl) - 4 - (4 - dimethylaminophenyl) - 6 - (3thienyl)thiopyrylium fluoroborate; 4 - (4 - dimethylaminophenyl) - 2 - (2 - furyl) - 6 phenylthiopyrylium perchlorate; 4 - (4 - dimethylamino - 3 - pyridyl) - 2,6 - diphenylthiopyrylium perchlorate; 2 - (3 - pyridyl) - 4 - (dimethylaminopienyl)- 6 - (2 - thienyl)thiopyrylium perchlorate; 2,6 - di(2 - furyl) - 4 - (4 - dimethylaminophenyl)thiopyrylium perchlorate; 4 - (4 - dimethylaminophenyl) - 2,6 - di (2-thienyl)thiopyrylium perchlorate; 2,6-di (2-thienyl)4-(4-dimethylaminophenyl)pyrylium fluoroborate; 4-(4-dimethylaminophenyl) - 2 - phenyl - 6 - (2 - pyrimidinyl) - thiopyrylium perchlorate; 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (1,3,4 - thiadiazol - 2 - yl)
**WARNING** end of DESC field may overlap start of CLMS **.

Claims (31)

**WARNING** start of CLMS field may overlap end of DESC **. Example 5. An aggregate photoconductive composition was prepared according example 4 except that the concentration of compound 19 and the conventional dye were both maintained at 1.5 parts by weight of the total composition. Sensitivity measurements were made and it was found that the sensitivity of this composition was substantially greater than a similar composition in which compound 19 is omitted. It will be apparent from the foregoing examples and description that the compositions of the present invention can be used in electrophotographic elements having many structural variations. For example, the photoconductive composition can be coated in the form of single layers or multiple layers on a suitable opaque or transparent conducting support. WHAT WE CLAIM IS:
1. A 2,4,6-trisubstituted pyrylium dye salt having at least one heterocyclic substituent, the heterocyclic substituent being a 5 or 6 member ring having at least one nitrogen, oxygen or sulphur atom.
2. A pyrylium dye salt as claimed in claim 1 having the structure:
wherein: each of R, and R2, which may be the same or different, represents a henyl, thienyl, furyl, pyridyl, pyrrolyl, pyrimidinyl, thiadiazolyl or thiazolyl radical; R3 represents an alkylamino-substituted phenyl, dialkylaminopyridyl, dialkylaminofuryl, - dialkylaminothienyl, dialkylaminopyrimidinyl, dialkylaminothiadiazolyl or.
dialkylaminothiazolyl radical; X represents oxygen or sulphur; Z represents an anion and wherein at least one of R1, R2 and R3 is one of the above enumerated heterocyclic radicals.
3. A pyrylium dye salt as claimed in claim 2, wherein each of R, and R2 represents a phenyl, 2-thienyl, 3-thienyl, 2-furyl, 2-pyridyl, 3-pyridyl, 4-pyridyl, 3pyrrolyl or 2-pyrimidinyl, l,3,4-thiadiazol-2-yl or 2-thiazolyl radical.
4. A pyrylium dye salt as claimed in claim 2 or claim 3, wherein R3 represents an alkylamino-substituted phenyl radical having from 1 to 6 carbon atoms in the alkyl moiety.
5. A pyrylium dye salt as claimed in claim 2 or claim 3, wherein R3 represents 4-dimethylaminophenyl, 4-dimethylamino-3-pyridyl or 5-dimethylamino-2-thienyl.
6. A pyrylium dye salt as claimed in any one of claims 2 to 5, wherein X is sulphur.
7. A pyrylium dye salt as claimed in any one of claims 2 to 5, wherein X is oxygen.
8. A pyrylium dye salt as claimed in any one of claims 2 to 5, wherein Z represents a hexafluorophosphate, fluoroborate or perchlorate anion.
9. A pyrylium dye salt having the structure shown in claim 2, wherein the compound is 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (2 - thienyl)thiopyrylium fluoroborate; 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (2 - thienyl)thiopyrylium perchlorate; 2 - (2 - thienyl) - 4 - (4 - dimethylaminophenyl) - 6 - (3thienyl)thiopyrylium fluoroborate; 4 - (4 - dimethylaminophenyl) - 2 - (2 - furyl) - 6 phenylthiopyrylium perchlorate; 4 - (4 - dimethylamino - 3 - pyridyl) - 2,6 - diphenylthiopyrylium perchlorate; 2 - (3 - pyridyl) - 4 - (dimethylaminopienyl)- 6 - (2 - thienyl)thiopyrylium perchlorate; 2,6 - di(2 - furyl) - 4 - (4 - dimethylaminophenyl)thiopyrylium perchlorate; 4 - (4 - dimethylaminophenyl) - 2,6 - di (2-thienyl)thiopyrylium perchlorate; 2,6-di (2-thienyl)4-(4-dimethylaminophenyl)pyrylium fluoroborate; 4-(4-dimethylaminophenyl) - 2 - phenyl - 6 - (2 - pyrimidinyl) - thiopyrylium perchlorate; 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (1,3,4 - thiadiazol - 2 - yl)
thiopyrylium perchlorate; 4 - (4 - dimethylaminophenyl) - 2 - phenyl - 6 - (2 - thiazolyl)thiopyrylium perchlorate; 4 - (5 - dimethylamino - 2 - thienyl) - 2,6 - diphenylthiopyrylium perchlorate or 4 - (4 - dimethylaminophenyl) - 2 - phenyl6 - (3 - pyrrolyl)thiopyrylium perchlorate.
10. A pyrylium dye salt as claimed in claim 1 substantially as hereinbefore described in any one of the Examples.
11. A photoconductive insulating composition comprising a photoconductor and a sensitizer for the photoconductor, wherein the sensitizer is a pyrylium dye salt as claimed in any of the preceding claims.
12. A composition as claimed in claim 11, wherein the photoconductor is an organic compound.
13. A composition as claimed in claim il or claim 12, comprising an electrically-insulating polymeric binder.
14. A composition as claimed in claim 13, wherein the polymeric binder has an alkylidene diarylene moiety in a recurring unit thereof.
15. A composition as claimed in claim 13 or claim 14, wherein the pyrylium dye salt and the polymeric binder form a solid solution.
16. A composition as claimed in any one of claims 11 to 15 which is homogeneous.
17. A composition as claimed in any one of claims 11 to 16, wherein the pyrylium dye salt is present in an amount of from 0.001 to 30 weight percent of the composition.
18. A composition as claimed in any one of claims 11 to 16, wherein the pyrylium dye salt is present in an amount of from 0.005 to 10 weight percent of the composition.
19. An aggregate photoconductive composition comprising a continuous electrically insulating polymer phase and at least one discontinuous phase, the discontinuous phase comprising a particulate co-crystalline complex of (i) at least one polymer having an alkylidene diarylene group in the recurring unit thereof, and (ii) at least one pyrylium dye salt as claimed in any one of claims 1 to 10.
20. A composition as claimed in claim 19, wherein the continuous phase contains an organic photoconductor.
21. A composition as claimed in claim 19 or claim 20, wherein the continuous phase comprises a polymer having an alkylidene diarylene group in the recurring unit thereof.
22. A composition as claimed in any one of claims 19 to 21, wherein the polymer in the discontinuous phase is an electrically insulating carbonate polymer having an alkylidene diarylene group as a recurring moiety.
23. A photoconductive composition as claimed in claim 11 or claim 19 substantially as hereinbefore described in any one of the Examples.
24. An electrophotographic element comprising a conductive support and a photoconductive insulating layer coated over the support, wherein the photoconductive layer comprises a pyrylium dye salt as claimed in any one of claims 1 to 10.
25. An element as claimed in claim 24, wherein the photoconductive insulating layer comprises a composition as claimed in any one of claims 11 to 23.
26. An element as claimed in claim 24 or claim 25, wherein the thickness of the photoconductive layer is from 1 to 200 microns.
27. An element as claimed in claim 24 or claim 25, wherein the thickness of the photoconductive layer is from 2 to 50 microns.
28. An element as claimed in claim 24 substantially as hereinbefore described in any one of the Examples.
29. A method of electrophotographic reproduction which comprises electrically charging the photoconductive layer of an element as claimed in any one of claims 24 to 28, exposing the charged layer to a radiation image whereby an imagewise pattern of conductivity is formed in the layer and developing the pattern to provide a visible image.
30. A method as claimed in claim 29 substantially as hereinbefore described in any one of the Examples.
31. Reproductions whenever made by a method as claimed in claim 29 or claim 30.
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