FR3074173B1 - DENSIFICATION OF A PART IN CMC AND ADAPTED TOOLS - Google Patents

DENSIFICATION OF A PART IN CMC AND ADAPTED TOOLS Download PDF

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Publication number
FR3074173B1
FR3074173B1 FR1761450A FR1761450A FR3074173B1 FR 3074173 B1 FR3074173 B1 FR 3074173B1 FR 1761450 A FR1761450 A FR 1761450A FR 1761450 A FR1761450 A FR 1761450A FR 3074173 B1 FR3074173 B1 FR 3074173B1
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Prior art keywords
molten
alloy
crucible
cmc
densification
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FR1761450A
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French (fr)
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FR3074173A1 (en
Inventor
Aurelia Clerambourg
Denis Vicien
Charles Leleu
Remy Dupont
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Safran Ceramics SA
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Safran Ceramics SA
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • C04B35/573Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide obtained by reaction sintering or recrystallisation
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/428Silicon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/614Gas infiltration of green bodies or pre-forms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/616Liquid infiltration of green bodies or pre-forms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/6286Carbides
    • C04B35/62863Silicon carbide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/62865Nitrides
    • C04B35/62868Boron nitride
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/62865Nitrides
    • C04B35/62871Silicon nitride
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62844Coating fibres
    • C04B35/62857Coating fibres with non-oxide ceramics
    • C04B35/62873Carbon
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628Coating the powders or the macroscopic reinforcing agents
    • C04B35/62884Coating the powders or the macroscopic reinforcing agents by gas phase techniques

Abstract

L'invention concerne la fabrication d'une pièce (10') en CMC, via une imprégnation en fusion (MI), par l'intermédiaire d'une coulée en suspension que l'on réalise dans un creuset (31) contenant un alliage de silicium (33) en fusion et dans lequel est disposée la pièce. Le creuset, qui est en graphite naturel épuré, présente un fond (37) d'où s'élèvent des parois latérales (39), suivant une pente (A) comprise entre 25 et 35°. L'imprégnation en fusion est réalisée par l'intermédiaire de l'un parmi : un drain (35) d'apport de l'alliage en fusion à la pièce, de sorte que l'alliage infiltre par capillarité le drain puis la pièce (10') à traiter, et une quantité d'alliage fondu dans le creuset telle que, dans le creuset, la pièce à traiter trempe directement dans l'alliage fondu, liquide.The invention relates to the manufacture of a part (10 ') in CMC, via molten impregnation (MI), by means of a suspension casting which is carried out in a crucible (31) containing an alloy. of molten silicon (33) and in which the part is placed. The crucible, which is made of pure natural graphite, has a bottom (37) from which side walls (39) rise, along a slope (A) of between 25 and 35 °. The molten impregnation is carried out by means of one of: a drain (35) for supplying the molten alloy to the part, so that the alloy infiltrates the drain by capillary action and then the part ( 10 ') to be treated, and a quantity of molten alloy in the crucible such that, in the crucible, the part to be treated is dipped directly into the molten, liquid alloy.

FR1761450A 2017-11-30 2017-11-30 DENSIFICATION OF A PART IN CMC AND ADAPTED TOOLS Active FR3074173B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
FR1761450A FR3074173B1 (en) 2017-11-30 2017-11-30 DENSIFICATION OF A PART IN CMC AND ADAPTED TOOLS

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR1761450 2017-11-30
FR1761450A FR3074173B1 (en) 2017-11-30 2017-11-30 DENSIFICATION OF A PART IN CMC AND ADAPTED TOOLS

Publications (2)

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FR3074173A1 FR3074173A1 (en) 2019-05-31
FR3074173B1 true FR3074173B1 (en) 2020-11-20

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR3121142B1 (en) * 2021-03-29 2024-01-19 Safran Ceram Process for densifying a part made of ceramic matrix composite material by infiltration of silicon or silicon-based alloy in the molten state
FR3133624B1 (en) * 2022-03-21 2024-03-15 Safran Ceram Mixed densification installation for porous preforms
FR3136235A1 (en) * 2022-06-03 2023-12-08 Safran Ceramics Process for manufacturing a part made of composite material

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB8819760D0 (en) * 1988-08-19 1988-09-21 Secr Defence Apparatus & method of manufacturing silicon carbide fibres
US6793873B2 (en) * 1997-03-21 2004-09-21 Daimlerchrysler Ag Melted-infiltrated fiber-reinforced composite ceramic
FR2851244B1 (en) * 2003-02-17 2005-06-17 Snecma Propulsion Solide METHOD FOR SILICIURATING THERMOSTRUCTURAL COMPOSITE MATERIALS AND PARTS SUCH AS EXTENDED BY THE PROCESS
KR20120057880A (en) * 2010-11-29 2012-06-07 주식회사 데크 Carbon-ceramic brake disc and method for manufacturing the same
WO2014150936A1 (en) * 2013-03-15 2014-09-25 Lazur Andrew J Melt infiltration apparatus and method for molten metal control
CN103896276A (en) * 2014-03-04 2014-07-02 黄道德 Process for removing phosphorus from polycrystalline silicon for solar cell

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FR3074173A1 (en) 2019-05-31

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