FI123788B - Method and equipment for making a wear resistant coating on a coating sheet or equivalent - Google Patents
Method and equipment for making a wear resistant coating on a coating sheet or equivalent Download PDFInfo
- Publication number
- FI123788B FI123788B FI20050628A FI20050628A FI123788B FI 123788 B FI123788 B FI 123788B FI 20050628 A FI20050628 A FI 20050628A FI 20050628 A FI20050628 A FI 20050628A FI 123788 B FI123788 B FI 123788B
- Authority
- FI
- Finland
- Prior art keywords
- coating
- blade
- coated
- edge
- drum1
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G3/00—Doctors
- D21G3/005—Doctor knifes
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D5/00—Purification of the pulp suspension by mechanical means; Apparatus therefor
- D21D5/02—Straining or screening the pulp
- D21D5/16—Cylinders and plates for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/40—Distributing applied liquids or other fluent materials by members moving relatively to surface
- B05D1/42—Distributing applied liquids or other fluent materials by members moving relatively to surface by non-rotary members
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/26—Deposition of carbon only
- C23C16/27—Diamond only
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/458—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for supporting substrates in the reaction chamber
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21D—TREATMENT OF THE MATERIALS BEFORE PASSING TO THE PAPER-MAKING MACHINE
- D21D5/00—Purification of the pulp suspension by mechanical means; Apparatus therefor
- D21D5/02—Straining or screening the pulp
- D21D5/023—Stationary screen-drums
- D21D5/026—Stationary screen-drums with rotating cleaning foils
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G3/00—Doctors
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H23/00—Processes or apparatus for adding material to the pulp or to the paper
- D21H23/02—Processes or apparatus for adding material to the pulp or to the paper characterised by the manner in which substances are added
- D21H23/22—Addition to the formed paper
- D21H23/32—Addition to the formed paper by contacting paper with an excess of material, e.g. from a reservoir or in a manner necessitating removal of applied excess material from the paper
- D21H23/34—Knife or blade type coaters
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Paper (AREA)
- Coating Apparatus (AREA)
Abstract
Description
MENETELMÄ JA LAITTEISTO PÄÄLLYSTYSTERÄN TAI VASTAAVAN KULUTUSTA KESTÄVÄN PINNOITTEEN VALMISTAMISEKSIMETHOD AND EQUIPMENT FOR PREPARING A COATING BLADE OR THEIR CONSUMPTION COATING
Tämän keksinnön kohteena on menetelmä paperirainan käsittelyyn tarkoitetun 5 käsittelyterän, kuten päällystys- tai kaavinterän, kulutusta kestävän timantin kaltaisen pinnoitteen valmistamiseksi.The present invention relates to a process for producing a wear-resistant diamond-like coating for a paper-blade processing blade, such as a coating or doctor blade.
Keksintö koskee myös laitteistoa sellaisen terän kulutusta kestävän innoitteen valmistamiseksi.The invention also relates to apparatus for making such a blade a wear-resistant inspiration.
1010
Paperin päällystyksessä paperia pinnoitetaan yleensä jollakin pastamaisella lisäaineella, jossa on esimerkiksi pigmenttiä ja sideaineita. Päällystyksellä pyritään parantamaan paperin pinnan ominaisuuksia. Päällystys tapahtuu paperikoneen päällystysyksikössä, jossa pinnoitusaine levitetään ohjapaperin pintaan ja tasoite-15 taan. Päällystäminen voi tapahtua esimerkiksi teräpäällystimessä, jossa pinnoitusaine levitetään paperin pintaan ja tasoitetaan päällystystelan sekä sen yhteyteen järjestettyjen päällystysterän avulla. Päällystysterän paperirainaa kohti oleva reuna on viistetty.In paper coating, the paper is generally coated with a paste additive such as pigment and binders. The coating aims to improve the surface properties of the paper. The coating takes place in a paper machine coating unit where the coating material is applied to the surface of the guiding paper and to the leveling compound. The coating can take place, for example, in a blade coater in which the coating material is applied to the paper surface and leveled by a coating roll and a coating blade arranged in connection therewith. The edge of the coating blade towards the paper web is bevelled.
20 Päällystysterien kulumiskestävyyden lisäämiseksi päällystysterän paperirainan puoleinen reuna pinnoitetaan kulutusta kestävällä materiaalilla, kuten keraamisella, tai kovametallisella aineella (esim. Ti02 tai WC-Co). Pinnoitetulla terällä saavutetaan pidempi kestoikä, vähemmän teränvaihtoja, vähemmän paperihylkyä, enemmän paperia samalla koneajalla ja parempi paperin laatu.In order to increase the wear resistance of the coating blades, the paper-side edge of the coating blade is coated with a wear-resistant material such as ceramic or hard metal (e.g. TiO2 or WC-Co). A coated blade achieves longer life, less blade changes, less paper waste, more paper at the same machine time, and better paper quality.
2525
Koneen osia voidaan suojata muillakin pinnoitteilla kuin termisesti ruiskutetuilla pinnoitteilla (Themal sprayed coatings). Kulutusta kestävien osien pinnoittaminen tapahtuu usein myös ohutkalvopinnoituksena. Pinnoitus tapahtuu usein PVD ^ (Physical Vapour Deposition) reaktoreissa joissa pinnoituslämpötila on riittävänMachine parts can be protected with coatings other than Themal sprayed coatings. Coating of wear-resistant parts is also often done as a thin film coating. Coating is often carried out in PVD ^ (Physical Vapor Deposition) reactors with sufficient coating temperature
CDCD
9 30 matala, ettei alustamateriaalina usein käytetty karkaistu teräs pehmene <300 C.9 30 low, hardened steel often used as substrate does not soften <300 C.
” Teräsnauhan kovuus on > HV 500.“The hardness of the steel strip is> HV 500.
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Päällystysterien pinnoitusta rajoittaa kuitenkin terien suuri koko 2000-12000 mm.However, the coating of the coating blades is limited by the large size of the blades from 2000 to 12000 mm.
S Terät ovat kuitenkin ohuita tyypillisesti 0.4 *80 mm, näin ollen taipuisia. Näin pitkiä o g 35 teriä ei saada mahtumaan pinnoituslaitteisiin, joiden tyhjökammion halkaisija on c\j usein alle 1000 mm.S However, the blades are typically 0.4 * 80 mm thin and therefore flexible. Such long o g 35 blades cannot be accommodated in coating devices which often have a vacuum chamber diameter less than 1000 mm.
2 Tämän keksinnön tarkoituksena on poistaa tunnetun tekniikan epäkohdat ja saada aikaan uudenlainen timantinkaltainen pinnoite (DLC, Diamond Like Coating), menetelmä ja laitteisto (PVD, Physical Vapour Deposition) päällystysterän tai vastaavan reunassa olevan kulutusta kestävän pinnoitteen valmistamiseksi.The object of the present invention is to eliminate the drawbacks of the prior art and to provide a new type of Diamond-like Coating (DLC), a method and an apparatus (PVD, Physical Vapor Deposition) for producing a coating blade or similar abrasion resistant coating.
55
Keksinnön mukainen menetelmän eräs sovellutusmuoto perustuu siihen ajatukseen, että koska päällystysterin kuluminen tapahtuu ainoastaan terän reunasta, riittää terän pinnoittaminen sen reuna alueelta 2-12 mm. Tällöin terän pinnoittaminen voi tapahtua kietomalla terä spiraalille rummun ympäri, jolloin vain pinnoi-10 tettava alue terästä näkyy.An embodiment of the method according to the invention is based on the idea that, since the wear of the coating blade occurs only at the edge of the blade, it is sufficient to coat the blade from the edge region of 2 to 12 mm. The coating of the blade can then be done by wrapping the blade on a spiral around the drum, whereby only the area to be coated is visible.
Yksityiskohtaisesti keksinnön mukaiselle menetelmälle ja laitteistolle tunnusomaiset piirteet on esitetty oheisissa patenttivaatimuksissa.Detailed features of the method and apparatus of the invention are set forth in the appended claims.
15 Saavutetut edut aiempiin teränvalmistusmenetelmiin verrattuna: Myös pitkät terät voidaan pinnoittaa DLC:llä PVD reaktoreissa. Sen lisäksi keksinnön mukainen pinnoitusjärjestely on yksinkertainen ja edullinen.15 Advantages over previous blade manufacturing processes: Long blades can also be coated with DLC in PVD reactors. In addition, the coating arrangement according to the invention is simple and inexpensive.
Seuraavassa keksintöä selostetaan yksityiskohtaisemmin esimerkin avulla viit-20 taamalla oheisiin piirustuksiin, joissa kuvio 1 esittää keksinnön mukaisella laitteistolla valmistettua päällystysterää sovitettuna päällystystelan yhteyteen, 25 kuvio 2 esittää keksinnön mukaista teräpinnoitusta.In the following, the invention will be described in more detail by way of example with reference to the accompanying drawings, in which Figure 1 shows a coating blade made with an apparatus according to the invention fitted to a coating roll, Figure 2 shows a blade coating according to the invention.
Kuviossa 1 on esitetty paperin päällystämiseen tarkoitettu päällystyslaite, jossa pinnoitusaine 1 levitetään telojen välissä kulkevan paperirainan 2 pintaan ja tasoi-^ tetaan nuolen mukaisessa suunnassa pyöritettävän päällystystelan 3 sekä senFigure 1 shows a coating device for coating of paper with a coating material 1 is applied, running between the rolls of the paper web 2 and the surface is smoothed ^ in the direction of the arrow VED rotatable applicator roll 3 and the
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9 30 yhteyteen järjestetyn päällystysterän 4 avulla. Päällystysterän paperirainaa 2 koh- ” ti oleva reuna 41 on viistetty. Päällystysterien kulumiskestävyyden lisäämiseksi g päällystysterän paperirainaa kohti oleva reuna 41 pinnoitetaan rainan tulosuun-9 by means of a coating blade 4 arranged in 30 interconnections. The edge 41 of the coating blade towards the paper web 2 is bevelled. To increase the wear resistance of the coating blades g, the edge 41 of the coating blade toward the paper web is coated
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nassa kulutusta kestävällä pinnoitteella 42.with a durable coating 42.
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o g 35 Kuva2: Kietomalla terä 4 kartiomaisen rummun DRUM1 ympärille spiraalille voi- c\j daan pieneen pinnoitusreaktoriin (kammio) REACTOR1 laittaa taipuisaa teränau- haa jopa useita satoja metrejä. Koska päällystysterin kuluminen tapahtuu ainoastaan terän reunasta, riittää terän pinnoittaminen sen reuna-alueelta 2-12 mm. Kun 3 terän pinnoittaminen voi tapahtua kietomalla terä spiraalille rummun ympäri, vain pinnoitettava alue terästä näkyy. Kietomalla terä edellä kuvatulle kiepille voidaan ratkaista pitkän kappaleen reunan pinnoitusongelma.o g 35 Fig. 2: By wrapping the blade 4 around a conical drum DRUM1, a small coating reactor (chamber) REACTOR1 can be inserted into a flexible blade strip up to several hundreds of meters. Since the wear of the coating blade occurs only at the edge of the blade, it is sufficient to coat the blade from its edge area 2 to 12 mm. While the 3 blades can be coated by wrapping the blade on a spiral around the drum, only the area to be coated is visible. Wrapping the blade on the coils described above can solve the problem of coating the edge of a long piece.
5 Nykyisin käytetyt terät karkaistaan, pinnoitetaan keraameilla tai kovametallilla käyttöiän lisäämiseksi (esim. WC-CoCr tai Ti02). Terän kulumisen väheneminen perustuu pinnoitteen kovuuteen. Pinnoitteiden ja karkaisun kovuus vaihtelee HV 700-1500 välillä. Lisäämällä pinnoitteen kovuutta voidaan terän käyttöikää lisätä. Edellä mainittuja pinnoitteita kovempaa on timantti tai timantinkaltaiset hiilipinnoit-10 teet (DLC= Diamond Like Coating). Timantin kaltaista pinnoitetta käytetään, koska timantti on tunnetuista aiheista kovinta, Vikkersin asteikossa noin HV 10000. Käyttämällä timanttia voidaan terän kestoa lisätä merkittävästi. Lisäämällä terän kestoa voidaan terän vaihtoväliä paperikoneessa lisätä merkittävästi. Pinnoite muodostetaan esihiotun terän reunaan 1-20pm vahvuisen kalvona. Kuvassa 2 on 15 esitetty skemaattisesti pinnoitteen sijainti esihiotulla terällä.5 The blades currently used are hardened, coated with ceramic or carbide to increase the service life (eg WC-CoCr or TiO2). The reduction in blade wear is based on the hardness of the coating. The hardness of coatings and hardening ranges from HV 700-1500. By increasing the hardness of the coating the blade life can be increased. Tougher than the above coatings are diamond or diamond-like carbon coatings (DLC = Diamond Like Coating). A diamond-like coating is used because the diamond is the hardest known material on a Vikkers scale of about HV 10000. Using a diamond can significantly increase the blade life. Increasing the blade duration can significantly increase the blade change interval in the paper machine. The coating is formed on the edge of the pre-milled blade in the form of a film of 1-20 pm. Figure 2 shows schematically the location of the coating with a pre-sanded blade.
Keksinnön mukainen menetelmä paperirainan ja telapinnan käsittelyyn tarkoitettu päällystys-ja kaavinterän pinnoittamiseksi toimii seuraavasti: - terän valmistusmenetelmä on tunnettu siitä, että terä pinnoitetaan alipaineessa 20 <0.1 bar PVD menetelmällä timantin kaltaisella pinnoitteella teräsnauhaan - teräsnauha on kiedottu spiraalille pinnoituskammiossa joko vapaasti tai sylinterin ympäri. Nauhaa voi olla 3-1000 m kiepillä - pinnoitettava alue on nauhakiepin näkyvällä ulkopinnalla 2-12 mm alueella - pinnoite tehdään tarvittaessa esihiottuun reunaan, joka on leveydeltään 0.1-3 25 mm - esihiotun reunan kulma voi olla 0-60° - pinnoite on timantinkaltaista pinnoitetta (DLC).The method of coating the coating and scraper blade for treating a paper web and a roll surface according to the invention works as follows: the blade manufacturing method is characterized in that the blade is coated at 20 <0.1 bar PVD with a diamond-like coating on a steel strip; The strip can be 3-1000 m wide - the area to be coated is 2-12 mm on the visible outer surface of the strip - the coating is applied to a pre-sanded edge, which is 0.1-3 25 mm wide - the angle of the pre-sanded edge can be 0-60 ° - (DLC).
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Claims (6)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20050628A FI123788B (en) | 2005-06-14 | 2005-06-14 | Method and equipment for making a wear resistant coating on a coating sheet or equivalent |
PCT/FI2006/000195 WO2006134207A1 (en) | 2005-06-14 | 2006-06-14 | Method and apparatus for making a wear-resistant coating on a coating blade or equivalent |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20050628 | 2005-06-14 | ||
FI20050628A FI123788B (en) | 2005-06-14 | 2005-06-14 | Method and equipment for making a wear resistant coating on a coating sheet or equivalent |
Publications (3)
Publication Number | Publication Date |
---|---|
FI20050628A0 FI20050628A0 (en) | 2005-06-14 |
FI20050628A FI20050628A (en) | 2006-12-15 |
FI123788B true FI123788B (en) | 2013-10-31 |
Family
ID=34778348
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
FI20050628A FI123788B (en) | 2005-06-14 | 2005-06-14 | Method and equipment for making a wear resistant coating on a coating sheet or equivalent |
Country Status (2)
Country | Link |
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FI (1) | FI123788B (en) |
WO (1) | WO2006134207A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2448352A (en) * | 2007-04-12 | 2008-10-15 | Dek Int Gmbh | Wiper blade for a screen printing machine |
DE202009000562U1 (en) | 2009-01-17 | 2009-03-12 | Voith Patent Gmbh | doctor blade |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3272175A (en) * | 1965-05-12 | 1966-09-13 | Heraeus Gmbh W C | Vapor deposition means for strip-coating continuously moving, helically wound ribbon |
US3784458A (en) * | 1973-04-03 | 1974-01-08 | Warner Lambert Co | Method of coating a continuous strip of ribbon razor blade material |
FI980884A (en) * | 1998-04-22 | 1999-10-23 | Valmet Corp | Parts of a paper / cardboard or finishing machine, which are subject to excessive wear and a process for making them |
SE9902411L (en) * | 1999-06-24 | 2000-07-31 | Henrik Ljungcrantz | Wear surface and process for making the same |
-
2005
- 2005-06-14 FI FI20050628A patent/FI123788B/en not_active IP Right Cessation
-
2006
- 2006-06-14 WO PCT/FI2006/000195 patent/WO2006134207A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
FI20050628A (en) | 2006-12-15 |
WO2006134207A1 (en) | 2006-12-21 |
FI20050628A0 (en) | 2005-06-14 |
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