ES2361105A1 - Method for floating material tape joint. (Machine-translation by Google Translate, not legally binding) - Google Patents
Method for floating material tape joint. (Machine-translation by Google Translate, not legally binding) Download PDFInfo
- Publication number
- ES2361105A1 ES2361105A1 ES200930059A ES200930059A ES2361105A1 ES 2361105 A1 ES2361105 A1 ES 2361105A1 ES 200930059 A ES200930059 A ES 200930059A ES 200930059 A ES200930059 A ES 200930059A ES 2361105 A1 ES2361105 A1 ES 2361105A1
- Authority
- ES
- Spain
- Prior art keywords
- segments
- strip
- flocked
- tape
- splice
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000012815 thermoplastic material Substances 0.000 claims abstract description 7
- 230000000295 complement effect Effects 0.000 claims abstract description 6
- 238000003466 welding Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 239000004416 thermosoftening plastic Substances 0.000 claims description 3
- 229920006352 transparent thermoplastic Polymers 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 239000002390 adhesive tape Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H21/00—Apparatus for splicing webs
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
Description
Método para empalme de cintas de material flocado.Method for splicing material tapes flocking
La presente invención se refiere a un nuevo método para conseguir el empalme entre dos cintas de material flocado, como por ejemplo las utilizadas en la industria del automóvil para revestir determinados perfiles de los vehículos.The present invention relates to a new method to get the joint between two material tapes flocking, such as those used in the industry automobile to cover certain vehicle profiles.
El objeto de la invención es mejorar los métodos convencionales, en orden a conseguir un mejor acabado en el empalme entre cintas.The object of the invention is to improve the methods conventional, in order to get a better finish in the joint between tapes
La invención se centra fundamentalmente en el ámbito de la industria auxiliar del automóvil, y en general en cualquier otra actividad práctica en la que se requiera de cinta de material flocado de considerable longitud suministrada en forma de bobina, carrete o similar.The invention focuses primarily on the field of the auxiliary automobile industry, and in general in any other practical activity in which tape is required flocked material of considerable length supplied in the form of coil, reel or similar.
En el ámbito preferente de aplicación práctica de la invención, el de la industria del automóvil, se utilizan tiras flocadas para, por ejemplo, revestir perfiles de sus ventanillas, concretamente los que enmarcan la ranura por la que se desliza el cristal en las maniobras de apertura y cierre de la ventanilla, de manera que son necesarios tramos de tiras flocadas del tamaño de tales ventanillas.In the preferred scope of practical application of the invention, that of the automobile industry, strips are used flocked to, for example, cover profiles of your windows, specifically those that frame the slot through which the glass in the window opening and closing maneuvers, of so that sections of flocked strips the size of such windows.
Como es evidente, suministrar a cada cliente las tiras cortadas a las medidas específicas que necesita es algo impensable, dada la prácticamente ilimitada gama de tamaños distintos que sería necesario fabricar, almacenar y transportar.As is evident, provide each client with the strips cut to the specific measures you need is something unthinkable, given the virtually unlimited range of sizes different that would be necessary to manufacture, store and transport.
Por esta razón y particularmente por motivos
económicos, las tiras de material flocado se suministran en bobinas
o carretes, de manera que dichas bobinas pueden llegar en algunos
casos a contener tiras de 3.000 metros de longitud, y siendo
habituales carretes con tiras de longitud del orden de los
1.000
metros.For this reason and particularly for economic reasons, strips of flocked material are supplied in reels or reels, so that said reels can in some cases contain strips of 3,000 meters in length, and reels with strips of order length are usual of the 1,000
meters
Por razones de fabricación y debido a que se trata de un material que tiene pelo y que es relativamente delicado, no es factible tener tiras con las longitudes citadas y de una sola pieza, de manera que su fabricación se realiza en fragmentos de 500 a 1000 metros, que posteriormente se empalman entre sí para dar lugar a un elemento continuo con la longitud prevista para el tipo de bobina en que ha de montarse.For manufacturing reasons and because it it is a material that has hair and that is relatively delicate, it is not feasible to have strips with the mentioned lengths and of a single piece, so that its manufacture is done in fragments of 500 at 1000 meters, which are then spliced together to give place to a continuous element with the expected length for the type coil in which it is to be mounted.
Para llevar a cabo la unión de tales fragmentos, es decir para conseguir los empalmes entre ellos, se utiliza habitualmente una porción de cinta auto-adhesiva de plástico que se fija por la cara de los dos segmentos de tira de material flocado a unir, actuando como puente mecánico entre ellos, de manera que dicha porción de papel de aluminio hace que la tira "continua" de material flocado pierda sus características de adherencia en correspondencia con tal porción, con lo que en muchas ocasiones no se detecta la presencia de dicho fallo hasta que la tira ha sido fijada a la pieza a recubrir con el flocado, de manera que al ser este montaje defectuoso se hace preciso su retirada y posterior sustitución por una tira nueva y carente de empalmes, lo que además de una considerable pérdida de tiempo, supone también una notable pérdida de material.To carry out the binding of such fragments, that is to say to get the joints between them, it is used usually a portion of self-adhesive tape of plastic that is fixed by the face of the two segments of strip flocked material to join, acting as a mechanical bridge between them, so that said aluminum foil portion causes the strip "continuous" flocked material lose its characteristics of adhesion in correspondence with such portion, which in many Sometimes the presence of this failure is not detected until the strip has been fixed to the piece to be coated with flocking, so that since this assembly is defective, its removal is necessary and Subsequent replacement with a new strip without splices, what which in addition to a considerable waste of time, also supposes a Remarkable loss of material.
Esto es debido a que desde el lado del flocado, en el que normalmente se sitúa el operario, es muy difícil detectar la presencia de un empalme, por lo que se genera un número relevante de piezas defectuosas. El operador debe así emplear una gran atención para distinguir la parte de tira útil de la parte de dicha tira que contiene un empalme y, con independencia del tiempo perdido por el exceso de atención, siempre existirá un porcentaje relevante de error debido al cansancio del propio operario o a cualquier otra causa.This is because from the flock side, in which the operator is normally located, it is very difficult to detect the presence of a splice, so a relevant number is generated of defective parts. The operator must thus use a large attention to distinguish the part of the useful strip from the part of said strip containing a joint and, regardless of lost time due to excess attention, there will always be a relevant percentage of error due to the fatigue of the operator himself or any other cause.
El propio solicitante es titular de la Patente de Invención P 200501484, en la que se solventa la problemática anteriormente expuesta, y donde se describe un método que consiste en la superposición de los dos extremos de las tiras de flocado a unir, el corte simultaneo de ambos extremos para obtener bordes complementarios con un óptimo acabado, que permite asegurar un perfecto contacto a testa de los dos segmentos o tiras, la eliminación de los residuos y la fijación de los dos segmentos acoplados a testa con la colaboración de una cinta adhesiva, situada por la cara exterior o flocada de los citados segmentos, con la particularidad además de que esta cinta adhesiva es de un color que contraste con el de las tiras de material flocado, de manera que los empalmes resalten ostensiblemente y, en consecuencia, puedan ser reconocidos fácilmente por un operario o por un sensor para el reconocimiento automático.The applicant himself is the owner of the Patent of Invention P 200501484, in which the problem is solved described above, and where a method that consists of in the superposition of the two ends of the flocking strips to join, simultaneous cutting of both ends to get edges Complementary with an optimal finish, which ensures a perfect contact to testa of the two segments or strips, the waste disposal and fixation of the two segments coupled to testa with the collaboration of an adhesive tape, located on the outer or flocked side of the aforementioned segments, with the particularity besides that this adhesive tape is of a color that contrast with that of the strips of flocked material, so that the splices stand out ostensibly and, consequently, can be easily recognized by an operator or by a sensor for the automatic recognition
Este método facilita la detección de los empalmes, y consecuentemente los errores de montaje, pero no resuelve el problema de desperdicio de material ya que el sobrante de un segmento, hasta llegar a nivel del empalme, debe ser eliminado para que dichos empalmes no se sitúen sobre los perfiles a revestir.This method facilitates the detection of splices, and consequently mounting errors, but not solves the problem of waste of material since the surplus of a segment, until reaching the level of the joint, must be eliminated so that said joints are not placed on the profiles to coat.
El método que la invención propone resuelve de forma plenamente satisfactoria la problemática anteriormente expuesta, por cuanto que elimina la necesidad de usar cinta adhesiva para la fijación de dos segmentos consecutivos de cinta, obteniéndose para el empalme un acabado notablemente mejorado, hasta el punto de que dicho empalme puede participar o situarse sobre un perfil a revestir con las cintas de material flocado en cuestión, sin repercutir negativamente en la estética del conjunto y con un aspecto similar al de una cinta monopieza.The method proposed by the invention resolves the problem was fully satisfactory before exposed, since it eliminates the need to use adhesive tape for fixing two consecutive segments of tape, obtaining a remarkably improved finish for splicing, up to the point that said splice can participate or be placed on a profile to be coated with the tapes of flocked material in question, without negatively affecting the aesthetics of the whole and with a similar appearance to a single piece tape.
Para ello y de forma mas concreta el método que se preconiza parte de una primera fase operativa de superposición de los extremos de los segmentos a unir, y del corte simultaneo de ambos segmentos para conseguir líneas de corte o bordes complementarios, con un perfecto acabado, que permite resolver un perfecto contacto o unión a testa de los dos segmentos.To do this and more specifically the method that part of a first operational phase of overlapping of the ends of the segments to be joined, and the simultaneous cutting of both segments to get cut lines or edges Complementary, with a perfect finish, which allows to solve a perfect contact or union of both segments.
Tras la eliminación de los residuos y manteniendo los dos segmentos debidamente acoplados a testa, se procede a recubrir ambos extremos con una tira de material termoplástico transparente, de manera que por su propia transparencia dicha tira tiende a pasar desapercibida.After waste disposal and keeping the two segments properly coupled to testa, it proceed to coat both ends with a strip of material transparent thermoplastic, so that by its own Transparency said strip tends to go unnoticed.
Esta tira de material termoplástico se fija a los dos segmentos por la cara interior de los mismos con la colaboración de calor, concretamente con el concurso de una máquina de soldar especial, de manera que dicho material de recubrimiento queda soldado a los dos tramos de cinta y, consecuentemente, determina un empalme sólido y definitivo entre ambos extremos.This strip of thermoplastic material is fixed to the two segments on the inside of them with the heat collaboration, specifically with the contest of a machine of special welding, so that said coating material he is welded to the two sections of tape and, consequently, determines a solid and definitive joint between both ends.
Cabe señalar por último que, al producirse por soldadura, el empalme no tiene un grueso muy por debajo del umbral de la cinta flocada, por lo que no se detecta tal empalme y la parte correspondiente del producto final, es decir que la cinta es continua, con el consiguiente ahorro de material y costos que ello supone.It should be noted finally that, when produced by welding, the joint does not have a thickness well below the threshold of the flocked tape, so that such a splice and the part is not detected corresponding to the final product, that is, the tape is continues, with the consequent saving of material and costs that supposed.
No obstante, a petición del cliente, por la parte del flocado puede efectuarse un mareaje con la ubicación exacta del mencionado empalme soldado, por ejemplo con una cinta autoadhesiva o cualquier otro elemento que resalte visualmente del resto de la cinta, y que pueda ser fácilmente eliminado tras la detección de dicho empalme, en el supuesto de que dicha zona de empalme no quiera ser aprovechada.However, at the request of the client, by the part of the flocking can be done with the location exact of the mentioned welded joint, for example with a tape self-adhesive or any other element that visually stands out from the rest of the tape, and that can be easily removed after detection of said splice, assuming that said area of splice does not want to be taken advantage of.
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, de acuerdo con un ejemplo preferente de realización práctica del mismo, se acompaña como parte integrante de dicha descripción, un juego único de dibujos en donde con carácter ilustrativo y no limitativo, se ha representado esquemáticamente las sucesivas secuencias del método para empalme de cintas de material flocado que constituye el objeto de la presente invención.To complement the description that is being performing and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical realization of it, is accompanied as an integral part of said description, a unique set of drawings where with character illustrative and not limiting, the successive sequences of the method for splicing material tapes flocking that constitutes the object of the present invention.
A la vista de la figura reseñada puede observarse como el proceso se inicia con la superposición de los extremos correspondientes a dos segmentos de cinta de material flocado (1-1'), tal como muestra la primera secuencia de la figura, sobre una mesa de trabajo (2).In view of the review figure you can observe how the process begins with the superposition of the ends corresponding to two segments of material tape flocking (1-1 '), as shown by the first sequence of the figure, on a work table (2).
A continuación sobre la zona de superposición entre los dos segmentos (1-1'), actúa una cuchilla de corte (3), la mostrada en la segunda secuencia de la figura, que origina bordes complementarios en las piezas (1-1') en correspondencia con la línea de corte (4), que tras la eliminación de los residuos hace que ambos segmentos resulten completamente coplanarios y con una también perfecta continuidad visual, tal como muestra la tercera secuencia de la figura.Next on the overlay zone between the two segments (1-1 '), a blade acts cutting (3), the one shown in the second sequence of the figure, which originates complementary edges in the pieces (1-1 ') in correspondence with the cutting line (4), which after the waste disposal makes both segments result completely coplanar and with also perfect continuity visual, as the third sequence of the figure shows.
Seguidamente sobre la cara no flocada de los segmentos (1-1') y en correspondencia con la citada línea de corte (4), se sitúa una tira (5) de material termoplástico que afecta simultáneamente a ambos segmentos (1-1').Then on the non-flocked face of the segments (1-1 ') and in correspondence with the aforementioned cutting line (4), a strip (5) of thermoplastic material is placed which simultaneously affects both segments (1-1 ').
Finalmente sobre la tira de material termoplástico (5) actúa el cabezal calefactor (6) de una máquina de soldar, que funde la tira de material termoplástico (5), la cual queda así integrada en la cinta ya continua de material flocado, como se observa en la última secuencia de la figura, resultando dicha cinta termoplástica prácticamente inapreciable por cuanto que, como anteriormente se ha dicho, se trata de una cinta transparente.Finally on the strip of material thermoplastic (5) acts the heating head (6) of a machine welding, which melts the strip of thermoplastic material (5), which It is thus integrated into the already continuous tape of flocked material, as seen in the last sequence of the figure, resulting said thermoplastic tape virtually negligible because, As previously stated, it is a tape transparent.
Se consigue así, de acuerdo con el objeto de la invención, empalmes para las cintas de material flocado que pasan desapercibidos y que consecuentemente permiten una utilización integral de la cinta, con independencia del número de empalmes que ésta incorpore, o lo que es lo mismo con un aprovechamiento óptimo de material y en unas condiciones de trabajo equivalentes a las de una bobina de cinta de material flocado monopieza.This is achieved, according to the purpose of the invention, splices for the bands of flocking material that pass unnoticed and consequently allow a use integral of the tape, regardless of the number of splices that this incorporates, or what is the same with optimal use of material and in working conditions equivalent to those of a reel of single piece flocked material tape.
Claims (2)
- --
- Superposición de los extremos de los segmentos (1-1') a unir.Overlapping the ends of the segments (1-1 ') to join.
- --
- Corte simultaneo de ambos segmentos por la zona de superposición de los mismos, en orden a obtener bordes complementarios.cut simultaneous of both segments by the zone of superposition of the themselves, in order to obtain complementary edges.
- --
- Eliminación de los residuos generados por dicho corte.Disposal of generated waste by said cut.
- --
- Acoplamiento coplanario y a testa de los dos segmentos recortados.Coplanar coupling and at the forefront of Two clipped segments.
- --
- Disposición sobre la línea de corte de una tira de material termoplástico (5) transparente.Provision on the cutting line of a strip of transparent thermoplastic material (5).
- --
- Aplicación de calor a dicha tira termoplástica (5) con el concurso de una máquina de sol- dar.Application of heat to said strip thermoplastic (5) with the contest of a welding machine give.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200930059A ES2361105B1 (en) | 2009-04-08 | 2009-04-08 | METHOD FOR PACKING FLOCATED MATERIAL RIBBONS. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES200930059A ES2361105B1 (en) | 2009-04-08 | 2009-04-08 | METHOD FOR PACKING FLOCATED MATERIAL RIBBONS. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| ES2361105A1 true ES2361105A1 (en) | 2011-06-14 |
| ES2361105B1 ES2361105B1 (en) | 2012-07-02 |
Family
ID=44072429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| ES200930059A Active ES2361105B1 (en) | 2009-04-08 | 2009-04-08 | METHOD FOR PACKING FLOCATED MATERIAL RIBBONS. |
Country Status (1)
| Country | Link |
|---|---|
| ES (1) | ES2361105B1 (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993011936A1 (en) * | 1991-12-19 | 1993-06-24 | Minnesota Mining And Manufacturing Company | Laminate of heat sealable polyolefin and cured polyolefin sheeting |
| DE102005010467A1 (en) * | 2005-03-08 | 2006-09-14 | Continental Aktiengesellschaft | Butt splicing method for joining cut ends of cord reinforced tire plies involves addition of rubberized connecting strip between component ends before splicing |
| WO2008087672A1 (en) * | 2007-01-19 | 2008-07-24 | Dimontonate Floccati S.P.A. | Multi-layered film and flocked material comprising such a film |
-
2009
- 2009-04-08 ES ES200930059A patent/ES2361105B1/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993011936A1 (en) * | 1991-12-19 | 1993-06-24 | Minnesota Mining And Manufacturing Company | Laminate of heat sealable polyolefin and cured polyolefin sheeting |
| DE102005010467A1 (en) * | 2005-03-08 | 2006-09-14 | Continental Aktiengesellschaft | Butt splicing method for joining cut ends of cord reinforced tire plies involves addition of rubberized connecting strip between component ends before splicing |
| WO2008087672A1 (en) * | 2007-01-19 | 2008-07-24 | Dimontonate Floccati S.P.A. | Multi-layered film and flocked material comprising such a film |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2361105B1 (en) | 2012-07-02 |
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