ES2307419A1 - Treatment procedure for recycling ceramic enamels in quality of ceramic sludes, for their use as artificial puzolanas and their reuse for all kinds of cement and asphalt mixtures. (Machine-translation by Google Translate, not legally binding) - Google Patents

Treatment procedure for recycling ceramic enamels in quality of ceramic sludes, for their use as artificial puzolanas and their reuse for all kinds of cement and asphalt mixtures. (Machine-translation by Google Translate, not legally binding) Download PDF

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Publication number
ES2307419A1
ES2307419A1 ES200701005A ES200701005A ES2307419A1 ES 2307419 A1 ES2307419 A1 ES 2307419A1 ES 200701005 A ES200701005 A ES 200701005A ES 200701005 A ES200701005 A ES 200701005A ES 2307419 A1 ES2307419 A1 ES 2307419A1
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ceramic
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implementation
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ES2307419B1 (en
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Emilio Vicente Serrano Pascual
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ADICEM VALORIZACION SL
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SANCHO SERRANO IGNACIO
COLOM MONFORT JAVIER
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • C04B18/165Ceramic waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/54Substitutes for natural stone, artistic materials or the like
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Treatment Of Sludge (AREA)

Abstract

Treatment procedure for recycling ceramic glazes as ceramic sludge, for use as artificial pozzolans and their reuse for all kinds of cements and asphalt mixtures. The objective of this patent is the valuation of said surplus, produced during the cleaning of the production processes of ceramic enamels. The surplus recovery procedure includes: - biological treatment. - separation of liquid and solid parts. - adjustments and potential ph, conductivity, salinity and tds (total dissolved salts) of the liquid portion. - drying by weathering of the solid portion in impermeable soil with pipes to collect leachates. - desterronado in cylinders of jaws, mechanical uptake of dust. - drying. - crushing with continuous mill and recovery with electrostatic precipitation of impalpable particles. - storage. Said procedure solves an environmental problem produced by the surplus of the manufacturing processes in the ceramic industry. (Machine-translation by Google Translate, not legally binding)

Description

Procedimiento de tratamiento para reciclado de esmaltes cerámicos en calidad de lodos cerámicos, para su utilización como puzolanas artificiales y su reutilización para toda clase de cementos y mezclas asfálticas.Treatment procedure for recycling ceramic glazes as ceramic muds, for their use as artificial pozzolans and their reuse for all class of cements and asphalt mixtures.

Sector de la técnicaTechnical sector

La invención se encuadra en el sector técnico de la construcción más concretamente en el relativo a los cementos y mezclas asfálticas. También afecta al sector cerámico ya que se basa en la reutilización de sus lodos cerámicos.The invention falls within the technical sector of construction more specifically in relation to cements and asphalt mixes. It also affects the ceramic sector since based on the reuse of its ceramic sludge.

Objeto de la invenciónObject of the invention

En la instrucción técnica del hormigón estructural y en su capítulo 29 apartado 2° referente a las adiciones, indica qué son materiales inorgánicos, puzolánicos o con hidraulicidad latente que finamente divididos pueden ser añadidos al hormigón para mejorar algunas de sus características técnicas.In concrete technical instruction structural and in its chapter 29 section 2 regarding the additions, indicates which are inorganic, pozzolanic or with latent hydraulics that finely divided can be added to the concrete to improve some of its technical characteristics.

Los esmaltes cerámicos en calidad de lodos cerámicos, debidamente tratados, gozan de estas propiedades. También cabe la posibilidad de añadir cierta cantidad de este producto puzolánico a todo tipo de mezclas asfálticas.Ceramic glazes as sludge Ceramic tiles, duly treated, enjoy these properties. It is also possible to add a certain amount of this pozzolanic product to all types of asphalt mixtures.

Así pues el objeto de esta invención es por una parte reciclar un sobrante de la industria cerámica y por otra obtener un producto para el sector de la construcción, de igual o mejores propiedades que el estándar, con el consecuente ahorro económico y medioambiental debido al uso de este sobrante.Thus, the object of this invention is for one part recycle a surplus from the ceramic industry and on the other obtain a product for the construction sector, of equal or better properties than the standard, with the consequent savings economic and environmental due to the use of this surplus.

De aquí la protección en esta patente "Procedimiento de tratamiento para reciclado de esmaltes cerámicos en calidad de lodos cerámicos, para su utilización como puzolanas artificiales y su reutilización para toda clase de cementos y mezclas asfálticas".Hence the protection in this patent "Treatment procedure for recycling enamels ceramics as ceramic slurries, for use as artificial pozzolans and their reuse for all kinds of cements and asphalt mixtures ".

Estado de la técnicaState of the art

En el sector cerámico español se generan grandes cantidades de residuos y sobrantes, pero el que cuantitativamente ocupa el primer lugar son los esmaltes cerámicos en calidad de lodos cerámicos, de los que aún hoy no se dispone de un método capaz para la reutilización total de los mismos.In the Spanish ceramic sector, large amounts of waste and surplus, but the one that quantitatively ranks first are ceramic glazes in quality of ceramic muds, of which even today there is no method capable of for their total reuse.

Si bien existen algunos procesos en cerámica para absorber una porción de estos residuos y sobrantes, aún queda por reutilizar una parte importante de los mismos. Sectores posibles de reutilización son los cementos y mezclas asfálticas.Although there are some processes in ceramic to absorb a portion of these residues and surpluses, there is still for reusing an important part of them. Sectors Possible reuse are cements and asphalt mixtures.

Se puede demostrar que los lodos procedentes del proceso cerámico están formados principalmente por restos de esmaltes. Estos lodos presentan una composición química y mineralógica similar a la de un esmalte cerámico, una parte de fase vítrea y otra compuesta por minerales como cuarzo, circón, feldespatos, carbonatos, alúmina y mineral arcilloso (caolines) como fases cristalinas, además de una pequeña proporción de colorantes cerámicos.It can be shown that the sludge from the ceramic process are formed mainly by remains of enamels. These sludge have a chemical composition and mineralogical similar to that of a ceramic glaze, a phase part vitreous and other composed of minerals such as quartz, zircon, feldspars, carbonates, alumina and clay mineral (kaolins) as crystalline phases, in addition to a small proportion of ceramic colorants.

Descripción detallada de la invenciónDetailed description of the invention

Los esmaltes cerámicos en calidad de lodos cerámicos en la forma que se generan, tienen poca actividad puzolánica, con lo cual han de sufrir un tratamiento para que ésta aparezca. Dicho tratamiento comprende los siguientes pasos:Ceramic glazes as sludge ceramics in the form they are generated, have little activity pozzolanic, with which they have to undergo a treatment so that this appear. Said treatment comprises the following steps:

\bullet\ bullet
Recolección del sobrante cerámico generado en la limpieza de molinos, depósitos y conducciones. También en los puntos de aplicación de esmaltes cerámicos en las líneas de esmaltado. Collection of surplus ceramic generated in the cleaning of mills, tanks and conduits. Also at enamels application points ceramics on the glazing lines.

\bullet\ bullet
Traslado de estos sobrantes a la planta de tratamiento que obligatoriamente será realizado por un gestor intermedio autorizado.Transfer of these surpluses to the treatment plant that must be carried out by a authorized intermediate manager.

\bullet\ bullet
A partir de aquí, todas las operaciones las tiene que realizar un gestor autorizado.From here, all operations must be carried out by an authorized manager.

\bullet\ bullet
Tratamiento previo, primario y secundario biológico en E.D.A.R.Previous, primary and biological secondary in E.D.A.R.

\bullet\ bullet
Separación líquido-sólido.Separation liquid-solid.

\bullet\ bullet
Tratamiento de la porción líquida, hasta alcanzar los parámetros adecuados para su reutilización en la preparación de barbotinas cerámicas.Serving treatment liquid, until reaching the appropriate parameters for your reuse in the preparation of ceramic slips.

\bullet\ bullet
Secado por meteorización, homogeneización y desterronado de la porción sólida, captación mecánica del polvo generado.Drying by weathering, homogenization and crumbling of the solid portion, uptake mechanics of the dust generated.

\bullet\ bullet
Secado del producto en secaderos horizontales.Drying the product in dryers horizontal.

\bullet\ bullet
Trituración a tamaño de partícula inferior a 45 micras, precipitación electrostática de la fracción impalpable.Shredding to size particle size less than 45 microns, electrostatic precipitation of the impalpable fraction.

\bullet\ bullet
Almacenamiento en silos para la posterior carga y transporte, realizado por transportista autorizado.Storage in silos for subsequent loading and transport, carried out by carrier authorized.

La reutilización de esmaltes cerámicos en calidad de lodos cerámicos, tiene como ventaja principal valorizar unos sobrantes, transformando uno en un producto con actividad puzolánica (sólido), y el otro en un agua (líquido) para su reutilización en barbotinas cerámicas.The reuse of ceramic glazes in ceramic mud quality, its main advantage is to value some leftovers, transforming one into a product with activity pozzolanic (solid), and the other in a water (liquid) for its reuse in ceramic slips.

El producto puzolánico obtenido tiene utilidad para su uso junto con cementos, agua y áridos así como con mezclas asfálticas. Por una parte se consigue un ahorro energético muy relevante, al sustituir parte del cemento y mezcla asfáltica por el producto puzolánico. Por otra parte, consigue que los productos finales obtenidos tengan una calidad superior.The pozzolanic product obtained has utility for use together with cements, water and aggregates as well as with mixtures asphalt. On the one hand, very energy savings are achieved relevant, by substituting part of the cement and asphalt mix for the pozzolanic product. On the other hand, get the products obtained endings have a superior quality.

Modo de realización y su aplicaciónMethod of implementation and its application

Nace el producto a tratar de los procesos de molturación en molinos adecuados y la limpieza de los depósitos (cocios) que los contienen, así como de la limpieza de los conductos que los transportan y también de los derrames y limpieza de los puntos de aplicación en las líneas de esmaltado.The product to be treated from the processes of grinding in suitable mills and cleaning the tanks (kitchens) that contain them, as well as the cleaning of the conduits that transport them and also from spills and cleaning of the application points on the enamelling lines.

Estos sobrantes se almacenan en esta industria en balsas, de donde se extraen por succión por gestores intermedios autorizados (transporte).These surpluses are stored in this industry in rafts, from where they are extracted by suction by intermediate managers authorized (transport).

A continuación se depositan en gestores autorizados para bien reutilizarlos en la composición de barbotinas cerámicas o bien abandonarlos en vertederos controlados.They are then deposited with managers authorized for good reuse in the composition of slips ceramics or abandon them in controlled landfills.

Se propone en esta patente de "Procedimiento de tratamiento para reciclado de esmaltes cerámicos en calidad de lodos cerámicos, para su utilización como puzolanas artificiales y su reutilización para toda clase de cementos y mezclas asfálticas", realizar un tratamiento que consiste en:It is proposed in this patent of "Procedure treatment for the recycling of ceramic glazes as ceramic muds, for use as artificial pozzolans and its reuse for all kinds of cements and mixtures asphalt ", perform a treatment consisting of:

1.1.
Realizar como en cualquier E.D.A.R. con sus métodos de procedimiento habituales, un tratamiento previo, un tratamiento primario y un tratamiento secundario por el procedimiento biológico. Es decir, reproducir en una instalación controlada, el tratamiento que la naturaleza realiza a las aguas.Perform as in any E.D.A.R. with your usual procedural methods, pretreatment, a primary treatment and a secondary treatment by the biological procedure. That is, reproduce in an installation controlled, the treatment that nature performs on waters.

2.2.
Realizar asimismo la separación líquido-sólido como en cualquier E.D.A.R.Also perform separation liquid-solid as in any E.D.A.R.

3.3.
Ajustar el pH, el potencial pH, conductividad, salinidad y T.D.S. de la porción líquida, para su reutilización en la preparación de barbotinas cerámicas.Adjust pH, potential pH, conductivity, salinity and T.D.S. of the liquid portion, for your reuse in the preparation of ceramic slips.

4.Four.
Secado por meteorización de la fracción sólida hasta un 3% de humedad en suelo impermeable, provisto de conductos para recoger los lixiviados, que irán a los aljibes en los que estarán las aguas a las que se le ajustan los parámetros para su reutilización en la preparación de barbotinas cerámicas.Drying by weathering the fraction solid up to 3% moisture in waterproof flooring, provided with conduits to collect leachates, which will go to the cisterns in which will be the waters to which the parameters are adjusted for reuse in the preparation of slips ceramics.

5.5.
Desterronado en cilindros de mandíbulas de la fracción secada por meteorización y recuperación mecánica del polvo generado, para que esté garantizado que la emisión de partículas sólidas a la atmósfera sean inferiores a la permitida.Lumpy in jaw cylinders of the fraction dried by weathering and mechanical recovery of the generated dust, so that it is guaranteed that the emission of solid particles into the atmosphere are less than the allowed.

6.6.
Secado en secaderos horizontales continuos hasta un 0.5% del contenido en H_{2}O.Drying in horizontal dryers continuous up to 0.5% of H 2 O content.

7.7.
Trituración del producto resultante hasta un tamaño de partícula inferior a 45 micras, con recuperación de la fracción impalpable por precipitación electrostática, para que esté garantizado que la emisión de partículas sólidas a la atmósfera sean inferiores a la permitida.Grinding the resulting product down to a particle size of less than 45 microns, with recovery of the impalpable fraction by electrostatic precipitation, for that it is guaranteed that the emission of solid particles to the atmosphere are lower than allowed.

8.8.
El producto final obtenido con este tratamiento es un polvo de forma esférica, de tamaño de partícula inferior a 45 micras, compuesto fundamentalmente por AL_{2}O_{3}, CaO, K_{2}O, MgO, Na_{2}O, SiO_{2}, ZnO, ZrO_{2}, Fe_{2}O_{3} y B_{2}O_{3} y prácticamente exento de Cl^{-} y SO^{=}_{3} total, de aproximadamente un 45% de fase vítrea y un 55% de fase cristalina, fácilmente reactivo con el Ca(OH)_{2} (portlandita) proveniente de la hidratación del cemento y también con las que se dan en las composiciones de las mezclas asfálticas.He final product obtained with this treatment is a powder of form spherical, particle size less than 45 microns, composite mainly by AL 2 O 3, CaO, K 2 O, MgO, Na 2 O, SiO 2, ZnO, ZrO 2, Fe 2 O 3 and B 2 O 3 and practically free of Cl - and SO = 3 total, approximately 45% glass phase and 55% phase crystalline, easily reactive with Ca (OH) 2 (portlandite) from the hydration of cement and also with those that occur in the compositions of the mixtures asphalt.

Claims (12)

1. Procedimiento de tratamiento de esmaltes cerámicos, bajo la forma de lodos cerámicos, caracterizado porque los convierte en puzolanas artificiales para su utilización como adición para todo tipo de cementos, hormigones y morteros, empleados para todo tipo de construcciones y también su utilización para todo tipo de mezclas asfálticas utilizadas en la construcción de todo tipo de edificios, carreteras, autovías, autopistas, caminos y afirmantes en cualquier tipo de suelos.1. Procedure for treating ceramic glazes, in the form of ceramic sludge, characterized in that it converts them into artificial pozzolans for use as an addition to all types of cements, concrete and mortars, used for all types of constructions and also for use in all type of asphalt mixtures used in the construction of all types of buildings, roads, highways, highways, roads and affirmants on any type of soil. 2. Reivindicación del punto 1 del capítulo "Modo de realización y su aplicación".2. Claim of point 1 of the chapter "Mode of implementation and its application". 3. Reivindicación del punto 2 del capítulo "Modo de realización y su aplicación".3. Claim of point 2 of the chapter "Mode of implementation and its application". 4. Reivindicación del punto 3 del capítulo "Modo de realización y su aplicación".4. Claim of point 3 of the chapter "Mode of implementation and its application". 5. Reivindicación del punto 4 del capítulo "Modo de realización y su aplicación".5. Claim of point 4 of the chapter "Mode of implementation and its application". 6. Reivindicación del punto 5 del capítulo "Modo de realización y su aplicación".6. Claim of point 5 of the chapter "Mode of implementation and its application". 7. Reivindicación del punto 6 del capítulo "Modo de realización y su aplicación".7. Claim of point 6 of the chapter "Mode of implementation and its application". 8. Reivindicación del punto 7 del capítulo "Modo de realización y su aplicación".8. Claim of point 7 of the chapter "Mode of implementation and its application". 9. Reivindicación del punto 8 del capítulo "Modo de realización y su aplicación".9. Claim of point 8 of the chapter "Mode of implementation and its application". 10. Reivindicación por la que se estipule que el tamaño de partícula de los sólidos, esté comprendida entre 6 y 63 micras.10. Claim stipulating that the particle size of solids, is between 6 and 63 microns. 11. Reivindicación por la que se estipule que la concentración de los óxidos en la porción sólida esté comprendida, en %, entre los valores:11. Claim stating that the concentration of the oxides in the solid portion is comprised, in%, between the values:
- AL_{2}O_{3} 10 y 20 - AL 2 O 3 10 and 20
- CaO 4 y 17- CaO 4 and 17
- K_{2}O 1 y 5 - K2 O 1 and 5
- MgO 0.5 y 3- MgO 0.5 and 3
- Na_{2}O 0.5 y 3 - Na 2 O 0.5 and 3
- SiO_{2} 40 y 65- SiO2 40 and 65
- ZnO 2 y 8 - ZnO 2 and 8
- ZrO_{2} 3 y 9- ZrO2 3 and 9
- Fe_{2}O_{3} 0.5 y 3 - Fe 2 O 3 0.5 and 3
- B_{2}O_{3} 1 y 3- B 2 O 3 1 and 3
Estando además comprendida la suma de los porcentajes SiO_{2}, Al_{2}O_{3}, y Fe_{2}O_{3}, entre los valores 60 y 80.Also being included the sum of the percentages SiO2, Al2 O3, and Fe2 O3, among the values 60 and 80.
12. Reivindicación por la que se estipule que los valores de los parámetros en la fase acuosa ya tratada, estén comprendidos entre los valores:12. Claim stating that the values of the parameters in the aqueous phase already treated, are comprised between the values:
- pH 8 y 11 - pH 8 and 11
- Potencial pH -90 y -120- Potential pH -90 and -120
\quad\ quad
- Conductividad en microsiemens/cm 900 y 1100- Conductivity in microsiemens / cm 900 and 1100
- TDS en mg/l 500 y 600 - TDS in mg / l 500 and 600
- Salinidad entre 0.3 y 0.6- Salinity between 0.3 and 0.6
ES200701005A 2007-04-04 2007-04-04 TREATMENT PROCEDURE FOR RECYCLING CERAMIC GLAZES AS CERAMIC SLUDGE QUALITY, FOR THEIR USE AS ARTIFICIAL POZOLANES AND THEIR REUSE FOR ALL KINDS OF CEMENTS AND ASPHALT MIXTURES. Expired - Fee Related ES2307419B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
ES200701005A ES2307419B1 (en) 2007-04-04 2007-04-04 TREATMENT PROCEDURE FOR RECYCLING CERAMIC GLAZES AS CERAMIC SLUDGE QUALITY, FOR THEIR USE AS ARTIFICIAL POZOLANES AND THEIR REUSE FOR ALL KINDS OF CEMENTS AND ASPHALT MIXTURES.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ES200701005A ES2307419B1 (en) 2007-04-04 2007-04-04 TREATMENT PROCEDURE FOR RECYCLING CERAMIC GLAZES AS CERAMIC SLUDGE QUALITY, FOR THEIR USE AS ARTIFICIAL POZOLANES AND THEIR REUSE FOR ALL KINDS OF CEMENTS AND ASPHALT MIXTURES.

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ES2307419A1 true ES2307419A1 (en) 2008-11-16
ES2307419B1 ES2307419B1 (en) 2009-09-14

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2424829B1 (en) * 2012-04-03 2014-05-14 Adicem Valorización, S.L. Treatment procedure for recycling ceramic glazes as ceramic muds, for use as artificial pozzolans and reuse for all kinds of cements and asphalt mixtures

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4834933A (en) * 1971-09-03 1973-05-23
JP2002020155A (en) * 2000-06-30 2002-01-23 Maruhachi:Kk Ready-mixed concrete containing concrete destruction rubbish and glass, and ready-mixed concrete containing roofing tile and pottery
ES2224878A1 (en) * 2003-08-22 2005-03-01 Asociacion De Investigacion De Industrias De La Construccion Aidico. Recycling of ceramic sludge waste for use in concrete comprises drying by cyclone and press filter assembly, for use as matrix and concrete strength enhancer

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4834933A (en) * 1971-09-03 1973-05-23
JP2002020155A (en) * 2000-06-30 2002-01-23 Maruhachi:Kk Ready-mixed concrete containing concrete destruction rubbish and glass, and ready-mixed concrete containing roofing tile and pottery
ES2224878A1 (en) * 2003-08-22 2005-03-01 Asociacion De Investigacion De Industrias De La Construccion Aidico. Recycling of ceramic sludge waste for use in concrete comprises drying by cyclone and press filter assembly, for use as matrix and concrete strength enhancer

Non-Patent Citations (4)

* Cited by examiner, † Cited by third party
Title
BASE DE DATOS WPI en EPOQUE, AN 1974-29553V, & JP 48034933 A (MORI T) 23.05.1973, resumen. *
BASE DE DATOS WPI en EPOQUE, AN 1974-29553V, JP 48034933 A (MORI T) 23.05.1973, resumen. *
BASE DE DATOS WPI en EPOQUE, AN 2002-322215, & JP 2002020155 A (MARUHACHI KK), 23.01.2002, resumen. *
BASE DE DATOS WPI en EPOQUE, AN 2002-322215, JP 2002020155 A (MARUHACHI KK), 23.01.2002, resumen. *

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