ES2241389B1 - METHOD OF MANUFACTURE OF PARTS FOR COATING AND PAVING AND PRODUCT OBTAINED. - Google Patents
METHOD OF MANUFACTURE OF PARTS FOR COATING AND PAVING AND PRODUCT OBTAINED.Info
- Publication number
- ES2241389B1 ES2241389B1 ES200201950A ES200201950A ES2241389B1 ES 2241389 B1 ES2241389 B1 ES 2241389B1 ES 200201950 A ES200201950 A ES 200201950A ES 200201950 A ES200201950 A ES 200201950A ES 2241389 B1 ES2241389 B1 ES 2241389B1
- Authority
- ES
- Spain
- Prior art keywords
- mixture
- paving
- base body
- product obtained
- manufacturing parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000011248 coating agent Substances 0.000 title claims description 7
- 238000000576 coating method Methods 0.000 title claims description 7
- 238000000034 method Methods 0.000 title description 3
- 239000000203 mixture Substances 0.000 claims abstract description 35
- 238000005253 cladding Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000005192 partition Methods 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 5
- 229920002554 vinyl polymer Polymers 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 3
- 239000004927 clay Substances 0.000 claims description 3
- 230000008030 elimination Effects 0.000 claims description 3
- 238000003379 elimination reaction Methods 0.000 claims description 3
- 239000011505 plaster Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 230000010354 integration Effects 0.000 claims 1
- 238000005498 polishing Methods 0.000 abstract description 3
- 239000000919 ceramic Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/044—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Road Paving Structures (AREA)
Abstract
Método de fabricación de piezas para revestimiento y pavimentación y producto obtenido. Se parte de un cuerpo base (1), una de cuyas caras incluye un amplio rehundido (2) bordeado por un estrecho tabique perimetral (3), de manera que ese rehundido se llena, al menos parcialmente, con una mezcla (4), de materiales adecuados formando una delgada capa que se une íntegramente al cuerpo base (1), constituyendo dicha capa la cara decorativa de la pieza a obtener. Una vez que ha secado la mezcla (4), se elimina una parte perimetral del conjunto formado por la mezcla (4) y cuerpo base (1), parte que afecta al menos al tabique perimetral (3). En una fase final se realiza un pulido sobre la cara vista decorativa de dicha mezcla una vez que ha endurecido la misma suficientemente.Method of manufacturing parts for cladding and paving and product obtained. It starts from a base body (1), one of whose faces includes a wide recess (2) bordered by a narrow perimeter partition (3), so that that recess is filled, at least partially, with a mixture (4), of suitable materials forming a thin layer that joins completely to the base body (1), said layer constituting the decorative face of the piece to be obtained. Once the mixture (4) has dried, a perimeter part of the assembly formed by the mixture (4) and base body (1) is removed, part that affects at least the perimeter partition (3). In a final phase, polishing is carried out on the decorative face of said mixture once it has hardened sufficiently.
Description
Método de fabricación de piezas para revestimiento y pavimentación y producto obtenido.Parts manufacturing method for coating and paving and product obtained.
La invención consiste en la obtención de unas piezas cerámicas para revestimiento y pavimentación, de las que presentan al menos una de sus caras vistas dotadas de un acabado decorativo y de una base o soporte de dicho acabado decorativo, con la particularidad de combinar cualidades específicas, tanto de su soporte como del material constitutivo de su cara vista, el cual puede aportar enormes posibilidades decorativas, manteniendo un coste de elaboración muy por debajo de otros productos de similares características.The invention consists in obtaining some ceramic pieces for cladding and paving, of which they have at least one of their expensive views with a finish decorative and of a base or support of said decorative finish, with the peculiarity of combining specific qualities, both of its support as of the constituent material of your face, which It can provide enormous decorative possibilities, maintaining a processing cost well below other similar products features.
Existen piezas cerámicas tipo baldosa o azulejos decorativos, que poseen un soporte cerámico y una delgada superficie esmaltada que corresponde con la cara vista decorativa de las piezas cerámicas.There are ceramic tiles like tiles or decorative tiles, which have a ceramic support and a thin enameled surface corresponding to the decorative face of the ceramic pieces.
Existen por otro lado otras piezas formadas por una base de origen cerámico y una lámina superficial que se fija o pega sobre una de las caras de esa base, correspondiendo a este tipo de piezas, por ejemplo la Patente de Invención nº 9802523.On the other hand there are other pieces formed by a base of ceramic origin and a surface sheet that is fixed or paste on one of the faces of that base, corresponding to this type of parts, for example, Patent No. 9802523.
En estos y otros muchos casos lo que se persigue es la obtención de piezas decoradas para revestir suelos, paredes, etc.; en las que es difícil desligar el incremento de su coste del resultado estético.In these and many other cases what is pursues is obtaining pieces decorated to cover floors, walls, etc .; in which it is difficult to separate the increase in their aesthetic result cost.
La invención consiste en un método de fabricación de piezas para revestimiento y pavimentación y producto obtenido donde el método de fabricación parte de un soporte o cuerpo base plano, en una de cuyas caras existe un amplio rehundido que ocupa la totalidad de esa cara con excepción de un tabique perimetral que limita tal rehundido.The invention consists of a method of manufacture of parts for cladding and paving and product obtained where the manufacturing method starts from a support or flat base body, on one of whose faces there is a wide recess that occupies the entirety of that face with the exception of a perimeter partition that limits such recess.
Sobre ese rehundido se deposita una fina capa de material formada por una mezcla de resina de poliuretano, resinas vinílicas o de cualquier otro tipo a las que se suma un árido con las siguientes proporciones preferentes:A thin layer is deposited on that recess of material formed by a mixture of polyurethane resin, vinyl resins or any other type to which a aggregate with the following preferred proportions:
- 0,1 a 99,9% de resina de uno u otro tipo.- 0.1 to 99.9% resin of one type or another.
- 0,1 a 99,9% de árido.- 0.1 to 99.9% aggregate.
La resina es de tipo autonivelante, de manera que una vez mezclada con el árido basta esperar un tiempo muy reducido para lograr un efecto nivelador de la mezcla que asegura la regularidad de la pieza.The resin is self-leveling, so that once mixed with the aggregate it is enough to wait a very long time reduced to achieve a leveling effect of the mixture that ensures the regularity of the piece.
Una vez que se ha secado la mezcla e integrado la misma sobre el soporte o cuerpo base, se procede a la eliminación de un cerco perimetral del conjunto de la pieza a obtener a fin de eliminar el tabique que limita el rehundido de la cara superior y una parte inferior de tal pieza cerámica, obteniéndose así una pieza final de contorno regular perfectamente rematada, conformada por una capa inferior más gruesa y una capa superior de escaso espesor constitutiva de la cara vista.Once the mixture has dried and integrated the same on the support or base body, proceed to the elimination of a perimeter fence from the whole piece a get in order to remove the partition that limits the recess of the upper face and a lower part of such ceramic piece, thus obtaining a final piece of regular contour perfectly topped, consisting of a thicker bottom layer and a layer upper thickness of constitutive thickness of the face.
La última fase, y después de endurecerse suficientemente la mezcla, consiste en un pulido de la superficie de la mezcla correspondiente con la cara vista, empleando para ello técnicas convencionales en función del acabado que se desee.The last phase, and after hardening sufficiently the mixture, consists of a surface polishing of the corresponding mixture with the exposed face, using for it Conventional techniques depending on the desired finish.
De esta forma, obtenemos una pieza para revestimiento y pavimentación en la que la propia mezcla hace de cara vista y por la naturaleza y características adhesivas, de tipo resina, no es necesario utilizar procesos de pegado alguno que no sea el propio vertido y autonivelación de dicha mezcla.In this way, we get a piece to cladding and paving in which the mixture itself makes face view and by nature and adhesive characteristics, type resin, it is not necessary to use any bonding process that does not it is the own pouring and self-leveling of said mixture.
El soporte o cuerpo base inicial puede estar constituido por un cuerpo arcilloso vitrificado o por cualquier otro material, como por ejemplo: cemento, escayola, etc.The initial support or base body may be constituted by a vitrified clay body or by any other material, such as cement, plaster, etc.
A continuación para facilitar una mejor comprensión de esta memoria descriptiva y formando parte integrante de la misma, se acompañan unas figuras en las que con carácter ilustrativo y no limitativo se ha representado el objeto de la invención.Next to facilitate a better understanding of this descriptive report and being an integral part of the same, some figures are accompanied in which with character illustrative and not limiting the object of the invention.
Figuras 1 a 5.- Muestran las distintas fases del método de fabricación de la invención para obtener la pieza para revestimiento y pavimentación que también es objeto de la invención. En la última fase se muestra el producto final obtenido.Figures 1 to 5.- They show the different phases of the manufacturing method of the invention to obtain the part for cladding and paving that is also subject to invention. In the last phase the final product is shown obtained.
A continuación se describe un ejemplo de la invención atendiendo a la numeración adoptada en las figuras.An example of the invention according to the numbering adopted in the figures.
Para obtener la pieza de la invención partimos de un cuerpo base plano 1 en una de cuyas caras existe un amplio rehundido 2 limitado por un delgado tabique perimetral 3 que genera un tope de extensión y retención de una mezcla 4 que se vierte en ese rehundido 2 que corresponderá con la cara vista de la pieza a obtener.To get the piece of the invention we start of a flat base body 1 on one of whose faces there is a wide recessed 2 limited by a thin perimeter partition 3 that generates an extension and retention stop of a mixture 4 that is poured into that recess 2 that will correspond to the face of the piece obtain.
Dicha mezcla constituye una capa con un grosor preferente por encima de una décima de milímetro, mezcla 4 formada por unas resinas vinílicas o de cualquier otro tipo y un árido en las proporciones siguientes:Said mixture constitutes a layer with a thickness preferred above one tenth of a millimeter, mix 4 formed by some vinyl resins or any other type and an aggregate in the following proportions:
- 0,1 a 99,9% de resina de poliuretano.- 0.1 to 99.9% polyurethane resin.
- 0,1 a 99,9% de árido.- 0.1 to 99.9% aggregate.
Las resinas pueden ser de poliuretano, vinílicas o de cualquier otro tipo.The resins can be polyurethane, Vinyl or any other type.
La resina es de tipo autonivelante, de manera que una vez mezclada con el árido, basta esperar un tiempo muy reducido para lograr un efecto nivelador de la mezcla que asegure la regularidad de la pieza.The resin is self-leveling, so that once mixed with the aggregate, just wait a very long time reduced to achieve a leveling effect of the mixture that ensures the regularity of the piece.
El cuerpo base, preferentemente está constituido por un cuerpo arcilloso vitrificado, aunque es posible usar cualquier material de similares características como por ejemplo cemento, escayola, etc.The base body is preferably constituted by a vitrified clay body, although it is possible to use any material with similar characteristics such as cement, plaster, etc.
Después de integrarse la mezcla 4 en el cuerpo base 1 y después de secarse tal mezcla 4, se procede a la eliminación perimetral de una parte del conjunto de la pieza, parte que incluirá al menos el tabique perimetral 3 y una pequeña parte perimetral de la mezcla 4. El secado se puede realizar de forma natural o mediante una acción forzada 9 (medios ultravioleta, etc.).After the mixture 4 is integrated into the body base 1 and after drying such mixture 4, proceed to the perimeter removal of a part of the part assembly, part which will include at least perimeter partition 3 and a small part perimeter of the mixture 4. Drying can be performed natural or by forced action 9 (ultraviolet media, etc.).
Esta eliminación del material sobrante se realiza, mediante un disco de corte abrasivo 5 que remata el borde perimetral 6 de la pieza con un acabado fino.This removal of excess material is performs, by means of an abrasive cutting disc 5 that finishes the edge 6 perimeter of the piece with a fine finish.
En esta fase se obtiene la pieza 7 con un contorno perimetral definitivo.In this phase, piece 7 is obtained with a final perimeter contour.
Posteriormente y después de esperar el tiempo suficiente de endurecimiento de la mezcla 4, se procede a pulir la superficie libre de tal mezcla 4 empleando técnicas convencionales 8 (muelas abrasivas o similares) en función del acabado que se deseem y en función del árido utilizado en el pulido, lo cual nos dará diferentes tipos de acabados.Later and after waiting for the time Enough of hardening of the mixture 4, the free surface of such mixture 4 using conventional techniques 8 (grinding wheels or similar) depending on the finish that is Desirem and depending on the aggregate used in polishing, which we It will give different types of finishes.
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200201950A ES2241389B1 (en) | 2002-08-19 | 2002-08-19 | METHOD OF MANUFACTURE OF PARTS FOR COATING AND PAVING AND PRODUCT OBTAINED. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES200201950A ES2241389B1 (en) | 2002-08-19 | 2002-08-19 | METHOD OF MANUFACTURE OF PARTS FOR COATING AND PAVING AND PRODUCT OBTAINED. |
Publications (2)
Publication Number | Publication Date |
---|---|
ES2241389A1 ES2241389A1 (en) | 2005-10-16 |
ES2241389B1 true ES2241389B1 (en) | 2006-12-16 |
Family
ID=35151128
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
ES200201950A Expired - Fee Related ES2241389B1 (en) | 2002-08-19 | 2002-08-19 | METHOD OF MANUFACTURE OF PARTS FOR COATING AND PAVING AND PRODUCT OBTAINED. |
Country Status (1)
Country | Link |
---|---|
ES (1) | ES2241389B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2293830B1 (en) * | 2006-06-07 | 2009-02-01 | Pablo Peris Dominguez | PROCEDURE FOR THE MANUFACTURE OF DECORATIVE OR FUNCTIONAL PARTS FOR THE COVERING OF SURFACES AND THE PART AS OBTAINED. |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES1028936Y (en) * | 1994-08-30 | 1995-10-01 | Selma Ana Maria Marti | PERFECTED CERAMIC SUPPORT FOR THE MANUFACTURE OF COATING PIECES. |
US5693395A (en) * | 1995-03-30 | 1997-12-02 | Imagine Tile, Inc. | Glazed ceramic floor tile having high-resolution image |
ES2157730B1 (en) * | 1998-07-13 | 2002-02-16 | Fritta S L | IMPROVEMENTS INTRODUCED IN CERAMIC PARTS FOR COATING AND PAVING. |
ES2192460B1 (en) * | 2001-09-10 | 2005-02-16 | Dada 2000, S.L. | TILE FOR CONSTRUCTION. |
-
2002
- 2002-08-19 ES ES200201950A patent/ES2241389B1/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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ES2241389A1 (en) | 2005-10-16 |
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