EP4139369A1 - Post-metallocene compounds - Google Patents
Post-metallocene compoundsInfo
- Publication number
- EP4139369A1 EP4139369A1 EP21716785.7A EP21716785A EP4139369A1 EP 4139369 A1 EP4139369 A1 EP 4139369A1 EP 21716785 A EP21716785 A EP 21716785A EP 4139369 A1 EP4139369 A1 EP 4139369A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- moiety
- group
- compound
- aryl
- ethylene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 150000001875 compounds Chemical class 0.000 title claims abstract description 75
- 239000003054 catalyst Substances 0.000 claims abstract description 51
- 239000001257 hydrogen Substances 0.000 claims abstract description 19
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 19
- 125000003118 aryl group Chemical group 0.000 claims abstract description 17
- 230000000737 periodic effect Effects 0.000 claims abstract description 15
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 13
- 239000003446 ligand Substances 0.000 claims abstract description 13
- 125000003710 aryl alkyl group Chemical group 0.000 claims abstract description 10
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 10
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 10
- 150000002367 halogens Chemical class 0.000 claims abstract description 7
- 125000001037 p-tolyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 claims abstract description 7
- 229910052723 transition metal Inorganic materials 0.000 claims abstract description 7
- 150000003624 transition metals Chemical group 0.000 claims abstract description 7
- 125000003545 alkoxy group Chemical group 0.000 claims abstract description 6
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims abstract description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims abstract description 5
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 5
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims abstract description 4
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 4
- 125000004104 aryloxy group Chemical group 0.000 claims abstract description 3
- 125000005265 dialkylamine group Chemical group 0.000 claims abstract description 3
- 125000004469 siloxy group Chemical group [SiH3]O* 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 53
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 39
- 239000005977 Ethylene Substances 0.000 claims description 39
- 230000008569 process Effects 0.000 claims description 36
- -1 aluminium alkyl compound Chemical class 0.000 claims description 32
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 claims description 30
- 150000001336 alkenes Chemical class 0.000 claims description 30
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 claims description 24
- 239000012190 activator Substances 0.000 claims description 21
- 239000000243 solution Substances 0.000 claims description 21
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 claims description 19
- LDLDYFCCDKENPD-UHFFFAOYSA-N ethenylcyclohexane Chemical compound C=CC1CCCCC1 LDLDYFCCDKENPD-UHFFFAOYSA-N 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 15
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 claims description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 10
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 claims description 10
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 10
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims description 10
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052796 boron Inorganic materials 0.000 claims description 8
- 150000002431 hydrogen Chemical class 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 7
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 6
- 239000004411 aluminium Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 5
- 239000011541 reaction mixture Substances 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- WCFQIFDACWBNJT-UHFFFAOYSA-N $l^{1}-alumanyloxy(2-methylpropyl)aluminum Chemical compound CC(C)C[Al]O[Al] WCFQIFDACWBNJT-UHFFFAOYSA-N 0.000 claims description 2
- 125000005073 adamantyl group Chemical group C12(CC3CC(CC(C1)C3)C2)* 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 229910052809 inorganic oxide Inorganic materials 0.000 claims description 2
- OBAJXDYVZBHCGT-UHFFFAOYSA-N tris(pentafluorophenyl)borane Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1B(C=1C(=C(F)C(F)=C(F)C=1F)F)C1=C(F)C(F)=C(F)C(F)=C1F OBAJXDYVZBHCGT-UHFFFAOYSA-N 0.000 claims description 2
- 238000010348 incorporation Methods 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 10
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract description 3
- 229920006158 high molecular weight polymer Polymers 0.000 abstract description 2
- 101150020251 NR13 gene Proteins 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 35
- 239000000203 mixture Substances 0.000 description 28
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 22
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 239000000178 monomer Substances 0.000 description 15
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 14
- 239000004698 Polyethylene Substances 0.000 description 13
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 13
- 229920000573 polyethylene Polymers 0.000 description 13
- 229920000098 polyolefin Polymers 0.000 description 13
- 239000004322 Butylated hydroxytoluene Substances 0.000 description 12
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 12
- 229940095259 butylated hydroxytoluene Drugs 0.000 description 12
- 150000002902 organometallic compounds Chemical class 0.000 description 12
- 238000002474 experimental method Methods 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 8
- 150000003623 transition metal compounds Chemical class 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical group OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 7
- 229920001038 ethylene copolymer Polymers 0.000 description 7
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 7
- 229910001868 water Inorganic materials 0.000 description 7
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 6
- 239000012267 brine Substances 0.000 description 6
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 6
- 239000003480 eluent Substances 0.000 description 6
- 238000003818 flash chromatography Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 5
- 239000003085 diluting agent Substances 0.000 description 5
- OAYLNYINCPYISS-UHFFFAOYSA-N ethyl acetate;hexane Chemical compound CCCCCC.CCOC(C)=O OAYLNYINCPYISS-UHFFFAOYSA-N 0.000 description 5
- 239000000284 extract Substances 0.000 description 5
- 229920001903 high density polyethylene Polymers 0.000 description 5
- 239000004700 high-density polyethylene Substances 0.000 description 5
- 229940063583 high-density polyethylene Drugs 0.000 description 5
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000003197 catalytic effect Effects 0.000 description 4
- 239000012280 lithium aluminium hydride Substances 0.000 description 4
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 4
- 150000002899 organoaluminium compounds Chemical class 0.000 description 4
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 4
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N N-phenyl amine Natural products NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 230000002902 bimodal effect Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 125000005266 diarylamine group Chemical group 0.000 description 3
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 3
- 239000012044 organic layer Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 239000003039 volatile agent Substances 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- INYHZQLKOKTDAI-UHFFFAOYSA-N 5-ethenylbicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(C=C)CC1C=C2 INYHZQLKOKTDAI-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Chemical compound P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 150000001448 anilines Chemical class 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- XOCWTYIVWYOSGQ-UHFFFAOYSA-N dipropylalumane Chemical compound C(CC)[AlH]CCC XOCWTYIVWYOSGQ-UHFFFAOYSA-N 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 229920000092 linear low density polyethylene Polymers 0.000 description 2
- 229920001179 medium density polyethylene Polymers 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 229920006124 polyolefin elastomer Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002516 radical scavenger Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- LFXVBWRMVZPLFK-UHFFFAOYSA-N trioctylalumane Chemical compound CCCCCCCC[Al](CCCCCCCC)CCCCCCCC LFXVBWRMVZPLFK-UHFFFAOYSA-N 0.000 description 2
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 2
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 description 2
- OJOWICOBYCXEKR-APPZFPTMSA-N (1S,4R)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound CC=C1C[C@@H]2C[C@@H]1C=C2 OJOWICOBYCXEKR-APPZFPTMSA-N 0.000 description 1
- JBVMSEMQJGGOFR-FNORWQNLSA-N (4e)-4-methylhexa-1,4-diene Chemical compound C\C=C(/C)CC=C JBVMSEMQJGGOFR-FNORWQNLSA-N 0.000 description 1
- PRBHEGAFLDMLAL-GQCTYLIASA-N (4e)-hexa-1,4-diene Chemical compound C\C=C\CC=C PRBHEGAFLDMLAL-GQCTYLIASA-N 0.000 description 1
- OJOWICOBYCXEKR-KRXBUXKQSA-N (5e)-5-ethylidenebicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(=C/C)/CC1C=C2 OJOWICOBYCXEKR-KRXBUXKQSA-N 0.000 description 1
- QPFMBZIOSGYJDE-QDNHWIQGSA-N 1,1,2,2-tetrachlorethane-d2 Chemical compound [2H]C(Cl)(Cl)C([2H])(Cl)Cl QPFMBZIOSGYJDE-QDNHWIQGSA-N 0.000 description 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- VLROJECCXBBKPZ-UHFFFAOYSA-N 2-(4,4,5,5-tetramethyl-1,3,2-dioxaborolan-2-yl)phenol Chemical compound O1C(C)(C)C(C)(C)OB1C1=CC=CC=C1O VLROJECCXBBKPZ-UHFFFAOYSA-N 0.000 description 1
- AOPBDRUWRLBSDB-UHFFFAOYSA-N 2-bromoaniline Chemical compound NC1=CC=CC=C1Br AOPBDRUWRLBSDB-UHFFFAOYSA-N 0.000 description 1
- 125000004200 2-methoxyethyl group Chemical group [H]C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- YHQXBTXEYZIYOV-UHFFFAOYSA-N 3-methylbut-1-ene Chemical compound CC(C)C=C YHQXBTXEYZIYOV-UHFFFAOYSA-N 0.000 description 1
- LDTAOIUHUHHCMU-UHFFFAOYSA-N 3-methylpent-1-ene Chemical compound CCC(C)C=C LDTAOIUHUHHCMU-UHFFFAOYSA-N 0.000 description 1
- UCKITPBQPGXDHV-UHFFFAOYSA-N 7-methylocta-1,6-diene Chemical compound CC(C)=CCCCC=C UCKITPBQPGXDHV-UHFFFAOYSA-N 0.000 description 1
- ONJXMLOOLFUVAT-UHFFFAOYSA-N C(=CC(C)=C)[AlH2] Chemical compound C(=CC(C)=C)[AlH2] ONJXMLOOLFUVAT-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229920000034 Plastomer Polymers 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 229910010165 TiCu Inorganic materials 0.000 description 1
- 229920010741 Ultra High Molecular Weight Polyethylene (UHMWPE) Polymers 0.000 description 1
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- LJHFUFVRZNYVMK-CYBMUJFWSA-N [3-[4-(aminomethyl)-6-(trifluoromethyl)pyridin-2-yl]oxyphenyl]-[(3R)-3-hydroxypyrrolidin-1-yl]methanone Chemical compound NCC1=CC(=NC(=C1)C(F)(F)F)OC=1C=C(C=CC=1)C(=O)N1C[C@@H](CC1)O LJHFUFVRZNYVMK-CYBMUJFWSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000004703 alkoxides Chemical group 0.000 description 1
- 150000003973 alkyl amines Chemical class 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 150000001499 aryl bromides Chemical class 0.000 description 1
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- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
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- 125000000962 organic group Chemical group 0.000 description 1
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- DOIRQSBPFJWKBE-UHFFFAOYSA-N phthalic acid di-n-butyl ester Natural products CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
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- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000012041 precatalyst Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- MNWRORMXBIWXCI-UHFFFAOYSA-N tetrakis(dimethylamido)titanium Chemical compound CN(C)[Ti](N(C)C)(N(C)C)N(C)C MNWRORMXBIWXCI-UHFFFAOYSA-N 0.000 description 1
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- SQBBHCOIQXKPHL-UHFFFAOYSA-N tributylalumane Chemical compound CCCC[Al](CCCC)CCCC SQBBHCOIQXKPHL-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- ORYGRKHDLWYTKX-UHFFFAOYSA-N trihexylalumane Chemical compound CCCCCC[Al](CCCCCC)CCCCCC ORYGRKHDLWYTKX-UHFFFAOYSA-N 0.000 description 1
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- ANEFWEBMQHRDLH-UHFFFAOYSA-N tris(2,3,4,5,6-pentafluorophenyl) borate Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1OB(OC=1C(=C(F)C(F)=C(F)C=1F)F)OC1=C(F)C(F)=C(F)C(F)=C1F ANEFWEBMQHRDLH-UHFFFAOYSA-N 0.000 description 1
- RTAKQLTYPVIOBZ-UHFFFAOYSA-N tritert-butylalumane Chemical compound CC(C)(C)[Al](C(C)(C)C)C(C)(C)C RTAKQLTYPVIOBZ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/28—Titanium compounds
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- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/003—Compounds containing elements of Groups 4 or 14 of the Periodic Table without C-Metal linkages
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- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/64003—Titanium, zirconium, hafnium or compounds thereof the metallic compound containing a multidentate ligand, i.e. a ligand capable of donating two or more pairs of electrons to form a coordinate or ionic bond
- C08F4/64168—Tetra- or multi-dentate ligand
- C08F4/64186—Dianionic ligand
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65908—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an ionising compound other than alumoxane, e.g. (C6F5)4B-X+
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2410/00—Features related to the catalyst preparation, the catalyst use or to the deactivation of the catalyst
- C08F2410/01—Additive used together with the catalyst, excluding compounds containing Al or B
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/65912—Component covered by group C08F4/64 containing a transition metal-carbon bond in combination with an organoaluminium compound
Definitions
- the present invention relates to post-metallocene compounds.
- the invention also relates to the application of such compounds in catalytic systems suitable for use in polymerisation, such as in polymerisation of olefins.
- catalytic systems allow for the production of polymers having high molecular weight, at particular high polymerisation activity, as well as high degree of incorporation of desired comonomers in copolymerisation reaction of olefins.
- Polymers of ethylene and other olefins are ubiquitously available and find widespread applications.
- typical olefin-based polymers include various types of polymers that are produced by reaction of a particular reaction mixture in the presence of a catalytic system.
- ethylene-based copolymers include for example medium-density polyethylenes (MDPE), linear low-density polyethylenes (LLDPE), polyolefin plastomers (POP), polyolefin elastomers (POE), and ethylene-propylene-diene terpolymers (EPDM).
- MDPE medium-density polyethylenes
- LLDPE linear low-density polyethylenes
- POP polyolefin plastomers
- POE polyolefin elastomers
- EPDM ethylene-propylene-diene terpolymers
- the polymers In order for these polymers to qualify as suitable materials for applications with significant commercial importance, the polymers have to have a particular molecular weight, expressed as the weight-average molecular weight (M w ), such as of at least 10 kg/mol, preferably of at least 50 kg/mol, but even more preferably of at least 100 kg/mol, and may for example be in the range of between 100 kg/mol and 500 kg/mol, to provide a polymeric product that demonstrates desirable product qualities in combination with processability via melt shaping processes, as typically used in shaping of products based on polymeric materials.
- M w weight-average molecular weight
- a further ethylene-based polymer produced using catalytic systems is high- density polyethylene (HDPE), such as for example bimodal HDPE, which is used in for example certain high demanding applications as pressure pipes.
- HDPE high- density polyethylene
- Such bimodal HDPE typically comprises a low molecular weight fraction of ethylene homopolymer, and a high molecular weight fraction ethylene-based copolymer.
- the high molecular weight fraction of such bimodal HDPE typically has an M w of above 100 kg/mol, even above 300 kg/mol, or even above 500 kg/mol.
- UHMWPE ultra-high molecular weight polyethylene
- UHMWPE ultra-high molecular weight polyethylene
- Particular aspects pertaining to the catalyst system employed in the polymerisation of olefins include the activity of the catalyst, the ability of incorporation of comonomers, and the ability to produce a polymer product having a high molecular weight.
- the activity of the catalyst indicates the quantity of polymeric product that is obtained per quantity of catalyst used.
- the ability of comonomer incorporation indicates the quantity of comonomer that is reacted into the polymer when polymerisation takes place at a given quantity of comonomer present in the reaction mixture; due to lesser reactivity of the comonomer vis-a-vis the main monomer.
- a further known trend in preparation of polymers based on olefins in particular in preparation of copolymers based on ethylene and a-olefins such as a-olefins comprising 3-10 carbon atoms, is that the molecular weight of the obtained copolymer decreases with an increase of the content of the comonomer that is built into the polymer chains.
- the challenge that therefore continues to be present is to combine the desirable incorporation of the comonomers in the polymerisation of e.g. ethylene with the desirable high molecular weight.
- catalysts have been developed over the years and have found commercial implementation in various process concepts of polymerisation, and are widely disclosed in literature.
- a particular group of catalysts are single-site catalysts.
- a single catalytically active specie is present, which translates into a narrow polydispersity, which is defined as the molecular weight distribution (M w /M n ), and a narrow composition distribution, which tend to result in particularly desirable mechanical properties of the obtained polymers.
- This category of single-site catalysts includes the group of catalysts referred to as post metallocene catalysts.
- Such post-metallocenes are to be understood to be compounds comprising a discrete transition metal compound, wherein the compound does not comprise cyclopentadienyl or substituted cyclopentadienyl moieties, which are present in metallocene catalysts.
- transition metal compounds containing amine-bisphenolate ligands are known.
- the amine group that connects the aromatic rings of the two phenolate moieties is typically substituted via a hydrocarbon spacer to an electron donating group that can coordinate to the transition metal.
- catalysts which are able to produce amorphous or semi-crystalline polyolefins in high yield, having a high reactivity for comonomer incorporation (like for example copolymerization of ethylene with 1 -hexene or other sterically encumbered olefins) and which is still giving high molecular weight copolymers.
- each of Ri to R12 may individually be a moiety selected from hydrogen, an aryl moiety, an aryl moiety, a halogen, an alkyl or aryl moiety with halogen substituent(s), an alkoxy moiety, a siloxy moiety, or a nitrogen-containing moiety, wherein each R moiety may optionally form a ring structure with an adjacent R moiety;
- each of Ai and A2 may individually be a moiety selected from: o an element of Group 16 of the periodic system; and o a moiety containing an element of Group 15 of the periodic system; preferably wherein Ai and A2 are selected from O or NR 13 , wherein R 13 is an alkyl, aryl or aralkyl moiety, preferably a substituted or unsubstituted phenyl moiety, preferably a p-tolyl moiety; ⁇ T is a divalent hydrocarbyl moiety;
- D is a substituted element of Group 15 or Group 16 of the periodic system, preferably an N(R M )2 or OR M moiety, in which R « is selected to be an alkyl moiety, an aryl moiety, or an aralkyl moiety, preferably R M is a methyl moiety;
- Y is an element selected from Group 15 of the periodic system, preferably N;
- ⁇ Mt is a transition metal, preferably selected from Group 3 or 4 of the periodic system, more preferably selected from Ti, Hf and Zr;
- X is a sigma-bonded ligand, preferably selected from a halogen, an alkyl moiety, an aralkyl moiety, an alkoxy moiety, an aryloxy moiety, and a dialkylamine moiety; and • n is the amount of X ligands bonded to X, preferably n is 1 , 2 or 3.
- each of Ri and R I2 are individually selected to be a moiety selected from t-butyl, adamantyl, 9/-/-carbazole-9-yl, hydrogen, and phenyl.
- Ri and Ri2 may be the same, or Ri and R12 may be different.
- each of R 3 and R10 are individually selected to be a moiety selected from hydrogen, t-butyl and methyl, preferably wherein R 3 and R10 are the same or wherein R 3 and R10 are different. Furthermore, it is preferred that each of R2, R4, Rs, R 6 , R7, Rs, R9 and Rn are hydrogen.
- T is selected from an ethyl moiety (-CH2-CH2-) and an n-propyl moiety (-CH2-CH2-); particularly preferably, T is an n-propyl moiety. Further, it is preferred that Y is nitrogen.
- D may be part of a cyclic structure like pyridyl, tetrahydrofuran, or furane.
- D is 0(CH 3 ) or N (CH 3 ) 2 ;
- T is ethyl or n-propyl
- Ai is O or N(p-tolyl), preferably O;
- A2 is O or N(p-tolyl).
- the invention in a certain embodiment also relates to a catalyst system comprising a compound according to formula 1.
- a catalyst system further comprises an activator, wherein the activator is selected from an aluminoxane compound and a boron-based compound, optionally in the presence of an aluminium alkyl compound.
- Such aluminoxane compound may for example be selected from a methyl aluminoxane, an isobutyl aluminoxane, and a methyl-isobutyl aluminoxanes;
- the boron-based compound my for example be selected from a tris(pentafluorophenyl)borane an a tetrakis(pentafluorophenyl)borate. Suitable examples of such are ammonium salts or trityl compounds of tetrakis(pentafluorophenyl)borate.
- the catalyst system may comprise a compound according to formula 1 carried on a support material, wherein the support material may be selected from a polymeric support material, a clay material, a solid aluminoxane, or an inorganic oxide, preferably wherein the support material comprises silica, alumina or a solid aluminoxanes, such as a solid methyl aluminoxane (MAO).
- Suitable support materials may also include fluorided silica-alumina supports, or sulphated alumina supports.
- Such catalyst system in a supported form may be advantageous for use in certain polymerisation processes, such as in gas-phase homo- or co-polymerisation processes for the production of polymers based on ethylene and propylene.
- such catalyst system may comprise a compound according to formula 1 in unsupported form.
- the support is a silica having a surface area of between 200 and 900 m 2 /g and/or a pore volume of > 0.5 and ⁇ 4.0 ml/g.
- the invention in a further embodiment also relates to a process for the polymerisation of olefins, preferably wherein the polymerisation involves reaction of a reaction mixture comprising ethylene and/or propylene, in the presence of a catalyst system according to the invention.
- Such process may for example be a homopolymerisation process of ethylene, a homopolymerisation process of propylene, a copolymerisation process of ethylene with a comonomer, preferably selected from 1-butene, 1-hexene, 4-methyl- 1-pentene, vinyl cyclohexane, and 1-octene, or a copolymerisation process of propylene with a comonomer, preferably selected from ethylene, 1- butene, 1-hexene, 4-methyl-1-pentene, vinyl cyclohexane, and 1-octene.
- the process may for example be a gas-phase process, a solution process, or a slurry process.
- a main group organometallic compound is present that can act as a scavenger compound to scrub impurities from the polymerisation system that might otherwise adversely affect the catalyst activity.
- X in formula 1 is a halogen, an alkoxide moiety, or an amine moiety
- an additional function of this main group organometallic compound is to substitute X with an organic group, for example to substitute X with an alkyl or aralkyl moiety such as a methyl, ethyl, propyl, isopropyl, butyl, isobutyl, or benzyl moiety.
- main group organometallic compound is particularly advantageous when an activator other than an aluminoxane is used.
- Such main group organometallic compounds are those that are able to exchange at least one of its organic moieties with X in the compounds of the invention.
- organolithium compounds, organomagnesium compounds, organoaluminium compounds,, organozinc compounds, or mixtures thereof may be used as such main group organometallic compound.
- the main group organometallic compound is an organoaluminium compound.
- Suitable organoaluminium compounds are for example trimethylaluminium, triethylaluminium, triisopropylaluminium, tri-n-propylaluminium, triisobutylaluminium, tri-n-butylaluminium, tri-tert-butylaluminium, triamylaluminium, tri-n- hexylaluminium, trioctylaluminium, isoprenylaluminium, dimethylaluminium ethoxide, diethylaluminium ethoxide, diisopropylaluminium ethoxide, di-n-propylaluminium ethyoxide, diisobutylaluminium ethoxide, di-n-butylaluminium ethoxide, dimethylaluminium hydride, diethylaluminium hydride, diisopropylaluminium hydride, di-n-propylaluminium
- aluminoxanes may be used as such main group organometallic compound.
- suitable aluminoxanes are methylaluminoxanes, methyl-isobutylaluminoxanes, isobutylaluminoxanes, and mixtures thereof.
- an active hydrogen means that the hydrogen atom is able to react with the main group organometallic compound.
- Suitable compounds comprising at least one active hydrogen in the context of the present invention are for example alcohol compounds, silanol compounds, and amine compounds.
- Suitable amine compounds are sterically encumbered amine compounds. Examples of sterically encumbered amine compounds are cyclohexylamine or an alkylamine comprising at least one aliphatic group having at least four carbon atoms.
- Suitable alcohol compounds are preferably sterically encumbered alcohol compounds, such as substituted phenolic compounds.
- any substituted mono- or polyphenolic compound may be used.
- Suitable substituted monophenolic compounds are for example butylated hydroxytoluene (BHT, 2,6-di-t-butyl-4-methylphenol), 2,6- di-t-butylphenol, and a-tocopherol (vitamin E).
- BHT butylated hydroxytoluene
- vitamin E 2,6-di-t-butyl-4-methylphenol
- vitamin E a-tocopherol
- the amount of the compound comprising at least one active hydrogen is such that after combining this compound with the main group organometallic compound, the latter still contains organometallic bonds, preferably at least one organometallic bond per main group metal atom.
- the process to produce the olefin polymers may start with the reaction of a compound of the invention and an activator, optionally in the presence of the main group organometallic compound, optionally in the presence of a compound comprising at least one active hydrogen atom, optionally in the presence of a suitable support material.
- This reaction may be performed in the same vessel as the reaction vessel wherein the olefin polymers are produced, or may be a separate vessel. It may be advantageous to combine the inventive compound at first with a portion of the quantity of the main group organometallic compound that is to be used, optionally in the presence of the compound containing at least one active hydrogen, before mixing with the activator.
- the resulting mixture may be fed to a polymerisation reactor.
- an inert solvent may be used.
- the activator may be an aluminoxane-based activator.
- the activator may preferably be used in a quantity of between 10 and 100,000 moles of aluminium, preferably of between 10 and 10,000 moles of aluminium, per mole of the transition metal in the inventive compound.
- aluminoxanes are used as activators, especially methyl-aluminoxanes, it is know that such aluminoxanes may contain residual tri-methylaluminium, sometimes also referred to as free tri-methylaluminium.
- the amount of free tri-methylaluminium is typically specified by the supplier of the aluminoxanes, but it may also be determined by known analytical techniques. It may be suitable to treat such solutions of aluminoxanes with a compound containing at least one active hydrogen, like for example BHT.
- a suitable amount of the compound containing at least one active hydrogen in this case may be expressed as the molar ratio with respect to tri- methylaluminium, for example a molar ratio of active hydrogen to tri-methylaluminium in the range of 3: 1 to 0.1 : 1 , or in the range of 2: 1 to 1 : 1.
- the activator may be an organoboron-based activator.
- the activator may preferably be used in a quantity of between 0.1 and 100 moles of boron, preferably of between 0.5 and 50 moles of boron, per mole of the transition metal in the inventive compound.
- the compound may also be used in catalyst systems that contain a multitude of different transition-metal compounds, for example in a mixed catalyst system. Such a mixed catalyst system that contains a multitude of different transition-metal compounds may for example be used to produce polyolefins with a specific heterogeneity. This heterogeneity may be intra- or inter-molecular in nature.
- a mixture of different transition-metal compounds may be used to produce a mixture of polymers that differ in averaged molecular weight and/or comonomer content.
- a mixture of different transition-metal compounds may be used to produce a polymer that has an intra-molecular heterogeneity in comonomer content, for example a block-copolymer.
- such a mixed catalyst system may be used in a single reactor or in staged reactors.
- staged reactors it may also be that one or more of the inventive compounds is used in just one reactor and the other component of the mixed catalyst system is added to a different reactor of the staged reactors.
- a mixed catalyst system may for example contain one or more conventional Ziegler-Natta catalysts, Phillips type chromium catalysts, metallocenes, post-metallocenes or any other transition-metal compound that catalyses the polymerization of olefins under the applied reaction conditions.
- the solvent that is used may be any organic solvent as is typically used in olefin polymerisation processes.
- the solvent may be benzene, toluene, xylene, propane, butane, pentane, hexane, heptane, cyclohexane, methylcyclohexane, and methylchloride.
- the olefin that is to be polymerised may be used as solvent.
- the polymerisation conditions such as temperature, time, pressure, and monomer concentration may be chosen within wide limits.
- the polymerisation temperature may for example be in the range of between -100°C and 300°C, preferably between 0°C and 240°C, more preferably between 50°C and 220°C.
- the polymerisation time may for example be in the range from 10 seconds to 20 hours, preferably from 1 minute to 10 hours, more preferably from 3 minutes to 5 hours.
- the ethylene pressure may for example be in the range of from 1 to 3500 bar, preferably from 1 to 2500 bar, more preferably from 1 to 1000 bar, even more preferably from 1 to 500 bar, yet even more preferably from 1 to 100 bar.
- the molecular weight of the polymer may be controlled by well-known means such as the use of hydrogen or zinc-alkyls in the polymerisation.
- the polymerisation may be conducted in a batch process, a semi-continuous process, or a continuous process.
- the polymerisation may be conducted in two or more steps of different polymerisation conditions.
- the polymer that is produced may be separated from the solvent that is employed in the polymerisation reaction and from residual monomers and optionally comonomers, and dried by methods known to the person skilled in the art.
- the polymerisation may involve a homopolymerisation of an olefin monomer, or a copolymerisation of an olefin monomer and one or more comonomer(s).
- the olefin monomer may for example be ethylene or propylene.
- the comonomer may for example be ethylene, propylene, 1-butene, 1-pentene, 3-methyl-1 -butene, 3,3,-dimethyl-1-butene, 4-methyl-1- pentene, 3-methyl-1-pentene, 1-hexene, 1-octene, 1-nonene, 1-decene; a conjugated or a non- conjugated diene such as butadiene, 1,4-hexadiene, a substituted or unsubstituted norbornene, 5-ethylidene-2-norbornene, vinyl-norbornene, dicyclopentadiene, 4-methyl- 1,4-hexadiene, 1,9- decadiene, or 7-methyl-1,6-octadiene; cyclic olefins such as cyclobutene, cyclopentene; or other olefinic compounds such as isobutene, vinyl-cyclohexane, or sty
- the olefin monomer is ethylene.
- the polymer produced using ethylene as olefin monomer may be referred to as an ethylene homopolymer, or, in case that the polymerisation is a copolymerisation reaction, an ethylene copolymer.
- Such ethylene homopolymers and copolymers may together be referred to as polyethylenes.
- the comonomer is an olefin having 3 or more carbon atoms, for example an olefin comprising 3 to 10 carbon atoms, such as an a-olefin comprising 3 to 10 carbon atoms.
- the comonomer is selected from propene, 1 -butene, 1 -hexene, 1-octene, norbornene, vinyl-cyclohexane, styrene, and 4-methyl-1-pentene.
- the olefin monomer is ethylene
- the comonomer is selected from 1 -butene, 1 -hexene, 1-octene, norbornene, vinyl-cyclohexane, styrene, and 4-methyl-1-pentene.
- the process for the production of olefin polymers using the compounds of the present invention is copolymerisation of an olefin monomer and one or more comonomer(s), wherein the olefin monomer is ethylene, and the comonomer is selected from 1 -butene, 1- hexene, 1-octene, norbornene, vinyl-cyclohexane, styrene, and 4-methyl-1-pentene.
- the process for the production of olefin polymers using the compounds of the present invention is copolymerisation of an olefin monomer and one or more comonomer(s), wherein the olefin monomer is ethylene, and the comonomer is selected from 1 -butene, 1- hexene, 4-methyl-pentene-1, vinylcyclohexane, and 1-octene.
- the polymerisation is a copolymerisation of an olefin and one or more comonomer(s)
- the olefin and the comonomer(s) are different compounds.
- the olefin polymer may for example comprise from 1.0 to 80.0 wt.% of moieties derived from the comonomer, preferably from 5.0 to 60.0 wt%, more preferably from 10.0 to 50.0 wt%, or from 10.0 to 30.0 wt%, with regard to the total weight of the olefin polymer.
- the ethylene copolymer may for example comprise from 1.0 to 80.0 wt.% of moieties derived from the comonomer, preferably from 5.0 to 60.0 wt%, more preferably from 10.0 to 50.0 wt%, or from 10.0 to 30.0 wt%, with regard to the total weight of the ethylene copolymer.
- the polyethylene may for example have a melt mass-flow rate as determined in accordance with ASTM D1238-10 at 190°C at a load of 2.16 kg (MFI2.16) of 3 0.1 and £ 125 g/10 min.
- MFI2.16 melt mass-flow rate
- the polyethylene may have an MFI2.16 of 3 0.1 and £ 50 g/10 min, or 3 0.3 and £ 10.0 g/10 min, or 3 0.5 and £ 5.0 g/10 min.
- the olefin polymer may for example be of very high molecular weight, for example an ultra high molecular weight polyolefin, for example Ultra High Molecular weight Polyethylene, UHMwPE.
- the polyethylene may for example have a density of 3 855 kg/m3 and £ 970 kg/m3, as determined in accordance with ASTM D1505-10.
- the polyethylene may for example have a density of 3 855 and £ 910 kg/m3, or of 3 875 and £ 900 kg/m3.
- the polyethylene may for example have a density of 3 910 and £ 925 kg/m3, or of 3 910 and £ 920 kg/m3, or of 3 915 and £ 920 kg/m3.
- the polyethylene may for example have a density of 3 925 and £ 940 kg/m3, or of 3 930 and £ 940 kg/m3.
- the polyethylene may for example have a density of 3 940 and £ 965 kg/m3, or of 3 945 and £ 960 kg/m3.
- the comonomer is selected from 1 -butene, 1 -hexene, 4- methyl-1-pentene, vinyl-cyclohexane and 1-octene with particularly high incorporation of the comonomer.
- the amount of incorporation of the comonomer may be expressed as the amount of short chain branches per 1000 carbon atoms in the polymer.
- the amount of short chain branches may for example be determined using 13C NMR via the method as described by Randall, Rev. Macromol. Chem. Phys., C. 29, V. 2&3, p. 285-297.
- the ethylene copolymer may for example comprise at least 10, 25, or 80 short chain branches per 1000 carbon atoms in the polymer.
- the ethylene copolymer may comprise at most 200, 100, 50 or 25 short chain branches per 1000 carbon atoms in the polymer.
- the ethylene copolymer may for example comprise at least 10 and at most 200 short chain branches per 1000 carbon atoms in the polymer, or at least 15 and at most 100, or at least 20 and at most 50.
- the polyethylene may have a number-average molecular weight (Mn) of between 1,000 and 10,000,000 g/mol, preferably between 10,000 and 1,000,000 g/mol, more preferably between 20,000 and 500,000 g/mol.
- the polyethylene may have a weight-average molecular weight (Mw) of between 2,000 and 20,000,000 g/mol, preferably between 20,000 and 2,000,000 g/mol, more preferably between 40,000 and 1,000,000 g/mol.
- the Mw and Mn are determined in accordance with ASTM D6474-12, using 1,2,4-trichlorobenzene or o-dichlorobenzene as solvent, and calibrated using polyethylene or polystyrene standards.
- the polyethylene may for example have a molecular weight distribution Mw/Mn of 3 2.0 and £ 5.0, or 3 2.1 and £ 4.0, or 3 2.5 and £ 3.5.
- the numbers in the column LS indicate the general procedures for the ligand synthesis
- the number in the column PS indicates the general procedure for the precursor synthesis, i.e. the compounds of the invention.
- the 48 PPR cells Prior to execution of a library, the 48 PPR cells (reactors) undergo ‘bake-and-purge’ cycles overnight (8 h at 90-140°C, with intermittent dry N 2 flow) to remove any contaminants. After cooling to glove-box temperature (23°C), the stir tops are taken off, and the cells are fitted with disposable 10 ml glass inserts and PEEK stirring paddles, previously hot-dried under vacuum.
- the stir tops are then set back in place, the cells are loaded with the proper amounts of toluene (in the range of 2.0-4.0 ml), 1-hexene (in the range of 0.05-2.0 ml) and a tri-isobutyl- aluminium (TiBAI)/butylated hydroxytoluene (BHT) (1:1 molar reaction product) solution, thermostated at 80°C, and brought to the operating pressure of 1.0 MPa with ethylene, unless otherwise specified in the examples.
- the activator was trityl tetrakis pentafluorophenyl borate (TTB)
- TTB trityl tetrakis pentafluorophenyl borate
- the catalyst injection sequence is as follows: proper volumes of a toluene chaser, a solution of the precatalyst in toluene (typically in the range of 0.005-0.05 mmol/l) and a toluene buffer are uptaken into the slurry needle, and then injected into the cell of destination.
- the reaction is left to proceed under stirring (800 rpm) at constant temperature (80°C) and pressure (1.0 MPa, unless otherwise specified) with continuous feed of ethylene for 5-60 minutes, and quenched by over-pressurising the cell with dry air.
- reaction yields are double-checked against on-line monomer conversion measurements by robotically weighing the dry polymers in a Bohdan Balance Automator while still in the reaction vials, subtracting the pre-recorded tare. Polymer aliquots are then sampled out for the characterisations.
- GPC curves were recorded with a Freeslate Rapid GPC setup, equipped with a set of 2 mixed-bed Agilent PLgel 10 pm columns and a Polymer Chat IR4 detector.
- the upper deck of the setup features a sample dissolution station for up to 48 samples in 10 ml magnetically stirred vials, 4 thermostated bays each accommodating 48 polymer solutions in 10 ml glass vials, and a dual arm robot with two heated injection needles.
- pre weighed polymer amounts typically 1-4 mg
- ODCB orthodichlorobenzene
- BHT 2,6-di-tert-butyl-4-methylphenol
- the samples are transferred to a thermostated bay at 145°C, and sequentially injected into the system at 145°C and a flow rate of 1.0 ml/min.
- the analysis time is 12.5 min per sample.
- Calibration is carried out with the universal method, using 10 monodisperse polystyrene samples (M n between 1.3 and 3700 kg/mol). Before and after each campaign, samples from a known i-PP batch produced with an ansa-zirconocene catalyst are analysed for a consistency check.
- 13 C NMR spectra are recorded with a Bruker Avance 400 III spectrometer equipped with a 5 mm High Temperature Cryoprobe, and a robotic sample charger with a pre-heated carousel (24 positions).
- the samples (20-30 g) are dissolved at 120°C in tetrachloroethane-1,2-d2 (0.6 ml), added with 0.40 mg/ml of BHT as stabiliser, and loaded in the carousel maintained at the same temperature.
- the spectra are taken sequentially with automated tuning, matching and shimming.
- Typical operating conditions for routine measurements are: 45° pulse; acquisition time 2.7 s; relaxation delay 5.0 s; 400-800 transients (corresponding to an analysis time of 30- 60 min). Broadband proton decoupling is achieved with a modified WALTZ16 sequence (BI_WALTZ16_32 by Bruker).
- the experiments were conducted at a total reactor pressure of 0.9 MPa, using a 1-hexene concentration of 1.0 vol% in the diluent, at 80°C, using methylaluminoxane (MAO) as activator.
- the MAO was pretreated with BHT in such amount that the molar ratio of BHT to the residual amount of tri-methylaluminium in the MAO was 2:1.
- the aluminium (from the MAO solution) concentration in the reactor was 2 mmol/l.
- copolymerisations of ethylene with vinyl cyclohexane illustrate the desirably high incorporation of the sterically encumbered olefins by using the inventive compounds as catalysts.
- Comparative examples were conducted using the compounds C-1 and C-2 in ethylene/ VCH copolymerisations according to the conditions as set out above, the result of which are presented in the table below.
- the compound 1-18 was used in copolymerisation experiments using different activators and different chain transfer agents (CTA) at a total pressure of 1.0 MPa in the reactor and using 2 vol% hexene as comonomer at 80°C.
- CTA chain transfer agents
- boron-containing activator N,N- dimethylanilinium tetrakispentafluorphenylborate (AB) was used in a B/Zr molar ratio of 2, in combination with 1 mmol/l TiBAI.
- CTA hydrogen or diethylzinc (ZnEt2) was used. Diethylzinc was used in two different molar ratios of Zn/Zr.
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