EP3840907A1 - Method for welding hard material bodies to teeth of a saw blade - Google Patents
Method for welding hard material bodies to teeth of a saw bladeInfo
- Publication number
- EP3840907A1 EP3840907A1 EP19755885.1A EP19755885A EP3840907A1 EP 3840907 A1 EP3840907 A1 EP 3840907A1 EP 19755885 A EP19755885 A EP 19755885A EP 3840907 A1 EP3840907 A1 EP 3840907A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tooth
- hard material
- welding
- material body
- saw blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 title claims abstract description 101
- 238000003466 welding Methods 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000005304 joining Methods 0.000 claims abstract description 51
- 230000000977 initiatory effect Effects 0.000 claims description 37
- 238000013459 approach Methods 0.000 claims description 26
- 239000011159 matrix material Substances 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 description 22
- 238000012546 transfer Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/025—Connecting cutting edges or the like to tools; Attaching reinforcements to workpieces, e.g. wear-resisting zones to tableware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/02—Circular saw blades
- B23D61/04—Circular saw blades with inserted saw teeth, i.e. the teeth being individually inserted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D65/00—Making tools for sawing machines or sawing devices for use in cutting any kind of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/14—Projection welding
Definitions
- the invention relates to a method for welding hard material bodies to teeth of a saw blade, in particular a band saw or circular saw blade, wherein a respective tooth has a joining surface, and a respective one
- Hard material body has a joining surface
- Hard material body with its joining surface can be welded to the joining surface of the tooth, and the method being the
- the invention further relates to a saw blade comprising teeth for welding hard material bodies, and a hard material body for welding to teeth of a saw blade.
- a hard material body here is a body of any geometry, in particular a sphere, cylinder,
- Plate shape understood from a hard material, in particular hard metal, cermet, cutting ceramic, diamond.
- Hard material body has, for example, a height of 1 mm to 4.5 mm, preferably 1.5 mm to 3.5 mm, a width of 1 mm to 6 mm, preferably 1.5 mm to 3.5 mm and a length of 2 mm up to 6 mm, preferably 3 mm to 4.5 mm.
- DE 10 2007 057 880 A1 also discloses a resistance welding connection for cutting and grinding tools for connecting a cutting element of the tool to a carrier element.
- Connecting zone In the field of Connecting zone are provided on the cutting element several protruding approaches, which are almost completely and unchanged when welding the cutting element to the support element, so that the finished
- Welded connection has an interlocking, in particular meandering, course in the joining direction.
- the invention has for its object to provide an improved method for welding hard material bodies to teeth of a saw blade.
- protruding welding initiation approach is formed, or that at least one protruding from the joining surface of the hard material body on the respective hard material body
- the weld initiation approach thus becomes, as it were, the thickness of the welded joint and one of them
- the welding initiation approach is pointed cone-shaped, hemispherical, semi-cylindrical, drop-shaped, pea-shaped or pyramid-shaped,
- the height or length of the welding initiation approach is 0.02 mm to 2 mm, preferably 0.05 mm to 0.8 mm,
- Weld initiation approach is, for example, 0.1 mm to 3 mm, preferably 0.4 mm to 2 mm.
- the weld initiation approach is elongated, in particular obliquely or orthogonally to the saw blade level, forming a type of rib or web. It can thus be carried out on the teeth of the saw blade in an economical manner are formed by arranging several saw blades parallel to one another and then machining in one
- a respective tooth comprises a tooth face and the joint surface of the tooth is formed on the tooth face of the respective tooth, so that the respective hard material body is attached to the tooth face of the tooth
- Saw blade is the tooth face on one in one
- Cutting direction formed the front side of each tooth, with a cutting direction means the direction in which the saw blade is moved during a sawing operation relative to a workpiece to be sawn. Each tooth therefore contacts one to be cut
- a respective tooth comprises a tooth back and the joining surface is formed on the tooth back of the respective tooth, so that the respective hard material body on the tooth back of the tooth
- the respective tooth is welded.
- the tooth back is formed on the rear side of the tooth facing away from the cutting direction. There is typically more space available there.
- grinding to the final shape is understood to mean that a desired one on the hard body
- Cutting geometry for example a cutting edge
- Hard material body is coated in a further step preceding the welding process.
- the coating includes, for example, titanium carbide (TiC), titanium nitride (TiN), titanium carbonitride (TiCN) or aluminum oxide (Al 2 O 3) . It can be carried out in the PVD or CVD process.
- the hard material body is only partially coated, with no coating in particular on the joining surface
- Robot gripping device to the welding device.
- the welding device together with the hard material body transferred to it, can then enter the work area
- Robot gripping device can be gripped in a simple manner. For example, it is conceivable to keep the hard material bodies, in particular aligned depending on their geometry, for example lined up and / or stacked in a matrix-like manner. In particular, it may be advisable to keep the hard material body in a magazine or in a blister.
- the invention also relates to a saw blade
- band or circular saw blade comprising teeth with a joint surface for welding hard material bodies, at least one protruding from the respective joint surface on a respective tooth of the saw blade
- the invention furthermore relates to a hard material body for welding to teeth of a saw blade with a joining surface, at least one projecting from the joining surface
- Figure 1 is a schematic view of a device
- Figure 2 is a top view of the device with saw blade
- Figure 3 shows a detailed view of a first embodiment of the saw blade according to the invention
- Figure 4 shows a detailed view of a second embodiment of the saw blade according to the invention
- FIG. 5 shows an embodiment of the saw blade according to FIG. 3 without a hard material body
- FIG. 6 shows an embodiment of the saw blade according to FIG. 4 without a hard material body
- Figure 7 shows a third embodiment of the invention
- Figure 8 shows a fourth embodiment of the invention
- Figure 9 is a schematic side view of a hard material body according to the invention.
- Figure 10 the hard material body is Fig. 9 in a view from the front.
- Figures 1 and 2 show a total of
- Reference numeral 2 designated device for welding hard material bodies 4 to teeth 6 of a saw blade 8 in a schematic representation in a view from the side and in a schematic representation in a view from above.
- the saw blade 8 is a band saw blade.
- the invention is also applicable to circular saw blades.
- the saw blade 8, the teeth 6 of the saw blade 8 and the hard material body 4 welded to it are only in FIGS. 1 and 2
- the hard material body 4 is welded to the teeth 6 of the saw blade 8 in a working area 10 of FIG.
- Saw blade feed device 12 is moved in the feed direction 14 so that a respective intended tooth 6a of the saw blade 8 can be brought into the working area 10 of the device 2.
- the saw blade feed device 12 comprises
- the feed slides 20 are, for example, by means of a Drive can be moved in the direction of the double arrow 22 parallel to the feed direction 14.
- the drive is preferably an electric linear drive.
- Moving the saw blade 8 in the feed direction 14 is understood to mean a translatory movement in the case of a band saw blade and, of course, in the case of a circular saw blade, at least also a rotational movement.
- Working area 10 resettable welding electrode 26, so that the hard material body 4 are joined by means of resistance welding to the tooth back 100 of the teeth 6 of the saw blade 8.
- a respective hard material body 4 is fed to the welding electrode 26 and transferred to it by means of a feed device 28.
- the structure and the mode of operation of the feed device 28 are explained below with reference to FIG. 2.
- the welding electrode 26 is fed with the hard material body 4 transferred to it into the working area 10 of the device 2, and the hard material body 4 is brought up to the tooth 6a of the saw blade 4.
- the device 2 according to the illustrated embodiment comprises a first centering device 30 for
- the first and second centering devices 30, 32 can be formed by any desired actuators his. Furthermore, the centering devices 30, 32 can each comprise a gripper arrangement with first gripper jaws that can be moved toward or away from one another transversely or obliquely to the direction of advance. On the
- the saw blade 8 is moved further in the feed direction 14 by means of the saw blade feed device 12, so that a subsequent tooth 6b can be brought into the target position.
- the retention device 36 is, for example, a plate on which the hard material body, in particular depending on it
- Geometry aligned for example in a matrix
- the Robot gripping device 34 grips a hard material body 4 from the holding device 36 and transfers it to the welding electrode 26, which then, together with the hard material body 4 transferred to it, to the in the
- the hard material body 4 is then welded to the tooth back of the tooth 6a in a welding process.
- the saw blade 8 is moved further in the feed direction 14 by means of the saw blade feed device 12, so that a
- Retention device 36 passes this to the
- FIGS. 3 and 4 each show a detailed view of an embodiment of the saw blade 8 according to the invention with welded-on hard material bodies 4.
- the hard material bodies 4 are welded to tooth back 100 of the teeth 6 of the saw blade.
- the hard material body has, for example, a height H of 1 mm to 4.5 mm, preferably 1.5 mm to 3.5 mm
- the teeth 6 are aligned in the cutting direction 102, that is, tips 104 of the teeth 6 point in the direction in which the saw blade 8 during the sawing process relative to one not shown
- the tooth back 100 is formed on the rear side 108 of the tooth 6 facing away from the cutting direction 102, a tooth face 110 being formed on the front side 112 of the tooth 6 in the cutting direction 102.
- the tooth face 110 runs in the
- the tooth back 100 extends at least in sections in an arc shape up to a foot 114 of the subsequent tooth 6.
- teeth 6 in particular teeth 6 with a tooth face 110 inclined in the cutting direction 102, or teeth 6 with a tooth face 110 inclined away from the cutting direction 102, conceivable.
- Hard material body 4 is welded to the tooth back 100 of a respective tooth 6, wherein a joining surface 116 of the tooth 6 contacts a joining surface 118 of the hard material body.
- the joining surface 116 of the tooth is formed by a recess on the tooth back 100 which has an L-shaped profile in side view.
- Figures 5 to 8 each show a detailed view of various embodiments of the invention
- Welding initiation attachment 120 is tapered in the side view according to the illustrated embodiment
- the weld initiation approach 120 may also include any other geometry.
- the weld initiation approach 120 may be tapered, hemispherical, semi-cylindrical, teardrop-shaped, pea-shaped, or pyramid-shaped, protruding from that
- Joining surface 116 of the tooth 6 may be formed.
- Embodiments is a respective protruding from the joining surface 116 of the respective tooth 6
- the joining surface 116 of the tooth is formed by a recess on the tooth face 110 which has an L-shaped profile in the side view.
- FIGS. 9 and 10 show a schematic view, not to scale, of an inventive one
- Hard material body 4 comprises a joining surface 118 with which the hard material body 4 connects to the
- Joining surface 116 of a tooth 6 of the saw blade 8 can be welded on.
- a weld initiation projection 122 protruding from the joining surface 118 is formed on the hard material body 4.
- an exemplary cutting geometry 124 is indicated in the illustrated embodiment.
- the hard material body it is conceivable for the hard material body to be ground to its final shape even before it is welded to the saw blade, that is to say in particular to be provided with a cutting geometry 124, so that after the welding process there is none further grinding is necessary.
- the geometry of the hard material body is otherwise only shown here by way of example.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Laser Beam Processing (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018120242.3A DE102018120242B4 (en) | 2018-08-20 | 2018-08-20 | Process for welding hard material bodies to teeth of a saw blade and hard material body |
PCT/EP2019/071911 WO2020038819A1 (en) | 2018-08-20 | 2019-08-15 | Method for welding hard material bodies to teeth of a saw blade |
Publications (1)
Publication Number | Publication Date |
---|---|
EP3840907A1 true EP3840907A1 (en) | 2021-06-30 |
Family
ID=67667850
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19755885.1A Withdrawn EP3840907A1 (en) | 2018-08-20 | 2019-08-15 | Method for welding hard material bodies to teeth of a saw blade |
Country Status (4)
Country | Link |
---|---|
US (1) | US20210170531A1 (en) |
EP (1) | EP3840907A1 (en) |
DE (1) | DE102018120242B4 (en) |
WO (1) | WO2020038819A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017118707B3 (en) * | 2017-08-16 | 2019-02-21 | Credé Vermögensverwaltungs-GmbH + Co. KG | Device for welding hard bodies to teeth of a saw blade |
DE102018120243B4 (en) * | 2018-08-20 | 2020-04-23 | Credé Vermögensverwaltungs-GmbH + Co. KG | Method for joining hard material bodies to the teeth of a saw blade and saw blade |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3072470A (en) * | 1959-12-01 | 1963-01-08 | Diamond Tool Associates | Method of making a cutting apparatus |
JPS485109Y1 (en) * | 1970-07-22 | 1973-02-08 | ||
JPS5310935B2 (en) * | 1973-07-14 | 1978-04-18 | ||
US4786779A (en) * | 1985-12-27 | 1988-11-22 | Dengensha Manufacturing Company Limited | Saw blade segment welding apparatus |
DE102007057880A1 (en) * | 2007-12-01 | 2009-06-10 | Obermark Schweißtechnik Vertriebs-GmbH | Welding system for connecting component of higher conductivity to one of lower conductivity comprises ribs on base of first component which channel welding current into narrow zones and sink into material of second component |
DE202009007222U1 (en) * | 2009-05-19 | 2010-09-23 | Edt Eurodima Gmbh | Manufacturing device for separating tools |
EP2177303B1 (en) * | 2008-10-15 | 2016-08-17 | EURODIMA GmbH & Co KG | Production method for a separation tool and separation tool |
US10661377B2 (en) * | 2014-03-21 | 2020-05-26 | Amada Miyachi Europe Gmbh | Manufacturing device and manufacturing method |
-
2018
- 2018-08-20 DE DE102018120242.3A patent/DE102018120242B4/en active Active
-
2019
- 2019-08-15 US US17/268,816 patent/US20210170531A1/en not_active Abandoned
- 2019-08-15 WO PCT/EP2019/071911 patent/WO2020038819A1/en unknown
- 2019-08-15 EP EP19755885.1A patent/EP3840907A1/en not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
DE102018120242B4 (en) | 2020-04-23 |
US20210170531A1 (en) | 2021-06-10 |
DE102018120242A1 (en) | 2020-02-20 |
WO2020038819A1 (en) | 2020-02-27 |
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