EP3827947B1 - Food slicer - Google Patents
Food slicer Download PDFInfo
- Publication number
- EP3827947B1 EP3827947B1 EP19211744.8A EP19211744A EP3827947B1 EP 3827947 B1 EP3827947 B1 EP 3827947B1 EP 19211744 A EP19211744 A EP 19211744A EP 3827947 B1 EP3827947 B1 EP 3827947B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- carriage
- pivoting device
- cutting
- plate
- rollers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 235000013305 food Nutrition 0.000 title description 14
- 238000005520 cutting process Methods 0.000 claims description 107
- 241000251468 Actinopterygii Species 0.000 claims description 6
- 230000001154 acute effect Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 description 63
- 241000972773 Aulopiformes Species 0.000 description 14
- 235000019515 salmon Nutrition 0.000 description 14
- 235000019688 fish Nutrition 0.000 description 5
- 230000001580 bacterial effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 240000000731 Fagus sylvatica Species 0.000 description 1
- 235000010099 Fagus sylvatica Nutrition 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000013611 frozen food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0616—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by carriages, e.g. for slicing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
Definitions
- the present invention relates to a cutting machine for cutting off particularly wide, thin material to be cut, in particular fish.
- the cutting machine includes a machine housing.
- the cutting machine comprises a drive motor and a cutting knife which is driven in a rotating manner in a cutting plane for cutting off slices.
- a stop plate is aligned parallel to the cutting plane and is used to set a desired slice thickness.
- the cutting machine includes a carriage that can be moved back and forth parallel to the cutting plane.
- the carriage includes a support surface for placing the material to be cut. The support surface is arranged at an acute angle to the cutting plane.
- the DE 36 44 716 A1 shows a food cutting machine specifically designed for cutting frozen salmon fillets with a flat skin side and a round belly side.
- the salmon fillet is fed to a rotating knife via a carriage, the carriage being inclined relative to the cutting plane of the knife.
- the inclination of the carriage is adjustable so that the slice size can be varied by adjusting the inclination of the carriage with respect to the cutting plane, taking into account the cross section of the material to be cut.
- the DE 10 2015 105 782 A1 shows a cutting machine for food with a food support that has an upper surface inclined to the horizontal and sloping towards the knife plane.
- the DE 10 2007 036 725 A1 shows a cutting machine for food with a product feed table for feeding the material to be cut against the cutting knife, the product feed table having a plurality of rollers.
- the FR2 395 707 A1 shows a cutting machine for food with a food support that is inclined to the horizontal.
- the object of the invention is to improve a cutting machine of the type mentioned at the outset and in particular to propose a cutting machine which also cuts non-frozen fish in good slice quality.
- a cutting machine for cutting off slices of particularly wide, thin material to be cut, in particular fish. These are, for example, salmon fillets that are elongated and have a certain width. The height is only a few centimeters.
- the cutting machine includes a machine housing.
- the cutting machine comprises a drive motor and a cutting knife which is driven in a rotating manner in a cutting plane for cutting off slices.
- the term disk is not to be understood as a body with a round surface, but as a body with an extension that is created by cutting at an acute angle through the wide, thin material to be cut.
- a stop plate is aligned parallel to the cutting plane and is used to set a desired slice thickness.
- the cutting machine includes a carriage that can be moved back and forth parallel to the cutting plane.
- the carriage includes a support surface for placing the material to be cut.
- the support surface is arranged at an acute angle to the cutting plane.
- the support surface is formed by several rollers arranged parallel to one another and rotatable about their respective axes.
- the tangents of the rollers form a plane that is defined as the support surface.
- the rollers are spaced apart from one another so that the material to be cut does not rest flat on the support surface, but rather rests locally on the individual rollers.
- the support points of the rollers form a plane, which is the support surface in the sense of this disclosure for the material to be cut.
- the rollers have several spaced rings along their axes.
- the diameter of the rings is larger than the diameter of the roller body.
- the rings are narrow and taper to a point at the top.
- the rings are rounded on their top side with a radius of 0.1 mm to 0.8 mm, preferably 0.2 mm, since producing a sharp edge would create a burr on the top side, which could potentially contaminate the material to be cut could.
- the rings have the advantage that they exert pressure on the material to be cut at specific points and protect the material to be cut from slipping in the direction of the axes of the rollers. This is particularly relevant for non-frozen food to be cut.
- Unfrozen salmon for example, has very little inherent stability and would deform due to the cutting process and the movement along the cutting knife and move against the direction of movement of the carriage on the support surface. This creates irregular and visually unappealing panes.
- the salmon is therefore frozen to around -4 degrees Celsius in order to give it more inherent stability and to minimize the above-mentioned problems.
- the salmon is stabilized by the rolls with the corresponding rings that taper to a point at the top Sideways direction. This also applies to frozen salmon.
- This advantage is even more relevant for non-frozen salmon, which has little inherent stability. In this case, the ring-shaped elevations easily penetrate the salmon without deeply injuring the meat. This effect is achieved in particular by the advantageous dimensioning of the rings compared to the roller and the dimensioning of the rounded edge.
- each roller is formed in one piece.
- the roll is made from a metal round rod by turning. Because it is one piece, there are no depressions or slots in the roll, so that no bacterial nests can form in the slots. This makes it easier to meet hygiene requirements in the food sector.
- the axes of the rollers are aligned horizontally.
- the two rollers attached closest to the cutting plane are at a first distance from one another.
- Two adjacent rollers that are mounted further away from the cutting plane are at a second distance from each other.
- the first distance is less than the second distance.
- rollers are more closely spaced in this area. In the area further away from the cutting plane, the cutting process no longer acts on the material to be cut. Because of this The rollers can be spaced further apart in this area. By increasing the distance between the rollers, the frictional resistance of the material to be cut on the support surface formed by the rollers is reduced, which means that the material to be cut can slide smoothly along the support surface due to the gravitational force.
- the carriage includes a frame that can be removed without tools and carries the rollers. This has the advantage that all the rollers, which together form the support surface for the food to be cut and come into direct contact with the food to be cut, can be removed together from the carriage and cleaned in a dishwasher.
- the frame comprises a lateral counter-holder that is adjustable in the direction of the axes of the rollers.
- the lateral counter-holder carries at least one horizontal counter-holder. The distance between the horizontal counterholder and the support surface is adjustable.
- the horizontal counter-holder serves to prevent the food being cut from tipping over. If the material to be cut is a salmon fillet, the thickness of the material to be cut varies along its elongated course.
- the horizontal counter-holder has no direct contact with the material to be cut; it only serves to prevent the material to be cut from tipping away from the support surface. This has the advantage that the material to be cut is not prevented or slowed down by the counter-holder from moving along the support surface.
- the carriage includes a carriage foot.
- the carriage is slidably connected to a carriage axis.
- the carriage comprises a carriage plate which is screwed, riveted, welded or clamped to the carriage foot, in particular via a support frame.
- the carriage plate, possibly the support frame and the carriage foot are formed in one piece.
- the carriage includes a pivot device connected to the carriage plate.
- the swivel device is detachably connected to the carriage plate without tools. The angle between the support surface and the cutting plane can be adjusted using the swivel device.
- the frame can be supported on a strut of the pivoting device by means of at least one hook.
- the frame can be clamped to a frame of the pivoting device by means of at least one screw-clamp connection.
- the pivoting device comprises a hydraulic cylinder for adjusting the angle between the cutting plane and the support surface.
- the tool-free connection between the carriage plate and the pivoting device is produced by a tool-free connection between the hydraulic cylinder and the carriage plate and by a tool-free connection between a horizontal plate of the pivoting device and the carriage plate.
- the carriage plate includes at least two bolts.
- the two bolts interact with two receptacles in the horizontal plate of the swivel device.
- the horizontal plate of the swivel device can be attached to the two bolts.
- the carriage plate comprises at least one screw which protrudes through an opening in the horizontal plate of the pivoting device and with which the horizontal plate of the pivoting device can be clamped to the carriage plate with a nut.
- a cutting bar is attached to the pivoting device.
- the cutting strip is a plastic cutting strip.
- the cutting bar has a distance of 0.2 mm to 2 mm, in particular 0.5 mm, from the cutting plane.
- the angle between the support surface and the cutting plane can be adjusted between 16 degrees and 40 degrees by the pivoting device.
- Fig. 1 shows schematically a cutting machine 10 according to the invention for cutting off slices of particularly wide, thin material to be cut, such as fish, salmon, etc.
- Fig. 1 a) shows the cutting machine 10 in a side view.
- Fig. 1 b) shows the cutting machine 10 in an isometric view, with the carriage being slightly spaced apart and shown separately for clearer illustration.
- the cutting machine 10 comprises a machine housing 11, a drive motor 12, which is accommodated in a motor tower of the machine housing 11 and drives a cutting knife 20 which can be rotated in a cutting plane.
- the cutting knife 20 is protected against accidental contact by the user by a knife cover 21.
- To adjust the slice thickness there is a stop plate 13 that can be adjusted parallel to the cutting plane.
- the carriage is supported by a carriage beech 27 mounted in the carriage foot 14 on a carriage axle 17 mounted on the machine housing 11.
- the carriage bushing 27 and the carriage axis 17 form a linear guide.
- the carriage foot 14 has a locking button which engages in a locking mechanism through the carriage foot 14.
- the carriage foot 14 can be tilted about the carriage axis 17 by releasing the locking button.
- a support frame 15 is attached to the carriage base 14.
- the support frame 15 carries a carriage plate 16.
- a pivoting device 30 is attached to the carriage plate 16, which serves to adjust the angle at which the material to be cut hits the cutting plane. Because the material to be cut does not hit the cutting plane at a right angle, but rather at an acute angle (between 16 degrees and 40 degrees), the cutting knife 20 penetrates the material to be cut at an angle.
- the cut slices therefore have a larger cross section than if the strand-shaped material to be cut were fed to the cutting plane at a right angle. This is particularly desirable for wide, thin food such as fish and especially salmon.
- the cut slices fall onto a conveyor belt 18 in a storage area (not shown). Using an interleaver 19, paper or Sheets of foil are placed between the individual cut slices. Once a slice portion has been cut, it is transported away via the conveyor belt 18.
- the pivoting device 30, with the help of which the material to be cut is fed to the cutting plane at an acute angle, in particular in the range between 16 degrees and 40 degrees, is in Fig. 2 a) to 2 f ) shown.
- Fig. 2 a) shows the pivoting device 30 with a frame 40 mounted therein, which forms a support surface made up of several rollers arranged parallel to one another and rotatable about their respective axes.
- Fig. 2b shows the pivoting device 30, with the frame 40 removed.
- Fig. 2 c) shows the pivoting device 30 in a side view.
- the pivoting device 30 is mounted on the carriage plate 16, the carriage plate 16 comprising an upright engagement guard 32, which covers the cutting knife 20 in an end position of the carriage and thus prevents the user from touching the cutting knife 20.
- the holder of the pivoting device 30 for the frame 40 is attached to a horizontal plate 63 by means of a pivot bearing 33.
- the pivoting device 30 includes a cutting bar 31, via which the material to be cut is fed to the cutting plane.
- the cutting bar 31 has a distance of between 0.2 mm and 2 mm, in particular 0.5 mm, from the cutting plane.
- the pivoting device 30 includes two guide plates 35, which are attached to the left and right of the frame 40 and form a lateral boundary of the pivoting device 30.
- the material to be cut lies against one of the guide plates 35, with a lateral counter-holder 47, which is part of the frame 40, forming the other lateral boundary for the material to be cut.
- the guide plates 35 are connected to one another via a frame 34 of the cutting device 30 and by means of several struts 36.
- receptacles 67 are attached for a screw-clamp connection, in which the screws of the frame 40 are received.
- At least one strut 36 includes Recordings 68 for hooks, in which the frame 40 is hung with a hook.
- the pivoting device 30 is supported on the slide plate 16 via a hydraulic cylinder 39.
- a piston 38 is movably mounted in the hydraulic cylinder 39 and is connected to the guide plates 35 via a support strut 37.
- the piston 38 in the hydraulic cylinder 39 can be locked by a fixation 60.
- the hydraulic cylinder 39 is connected to the carriage plate 16 via a bearing 61 for the hydraulic cylinder 39.
- Below the slide plate 16 there are screw connections 66 attached, with which the slide plate 16 can be screwed onto the support plate 15 of the slide.
- Fig. 2d) shows the pivoting device 30 when it is removed from the carriage plate 16.
- the horizontal plate 63 of the pivoting device 30 can be fixed with a fixing nut 64 on a screw of the carriage plate. In the horizontal plate 63 there are receptacles 69 for bolts, which protrude from the carriage plate 16.
- a bolt which forms the bearing 61 for the hydraulic cylinder 39 of the carriage plate 16.
- the Fig. 2 e) and 2 f ) show the carriage plate 16 when the pivoting device 30 is removed.
- the carriage plate 16 includes two bolts 71 which cooperate with the receptacles 69 of the horizontal plate 63.
- the carriage plate 16 further comprises a screw 72, which is intended to protrude through a hole in the horizontal plate 63 of the pivoting device 30 and to press the horizontal plate 63 against the carriage plate 16 by means of the fixing nut 64 and thus fix it.
- a bearing 61 for the hydraulic cylinder 39 is mounted on the carriage plate 16.
- the bearing 61 includes an unlocking mechanism 62 with a bolt 73 which engages in the opening 70 of the hydraulic cylinder 39. By pulling out the unlocking 62, the bolt 73 moves out of the opening 70 of the hydraulic cylinder 39 and the hydraulic cylinder 39 can be released from the bearing 61.
- Fig. 3 a) to 3 c show the frame 40 in a first view, in an isometric view and in a section.
- the frame 40 can be removed from the pivoting device 30 without tools.
- the frame 40 is constructed from an upper frame 46 to which two side frames 42 are attached.
- the side frames 42 are connected to one another by struts 43 for stabilization.
- a lateral counter-holder 47 is attached to at least one strut 43 and can be moved in the direction of the axes of the rollers 41 between the two lateral frames 42.
- the lateral counter-holder 47 serves as a lateral boundary for the material to be cut.
- the lateral counter-holder 47 can be clamped to at least one strut 43 by means of a screw fixation 48.
- the rollers 41 are spaced at a second distance d2 in an area of the frame 40 remote from the cutting plane. In an area closer to the cutting plane, the rollers 41 are spaced apart by a first distance d1. The second distance d2 is greater than the first distance d1. This means that the rollers 41 are arranged closer together near the cutting plane, so that the material to be cut is better supported. Since the rollers hold the food to be cut due to their rings (in Fig. 4 shown) support laterally, the higher density of rollers 41 gives the material to be cut lateral stability.
- Hooks 44 are attached to the side frame 42 and are used to hang the frame 40 in the receptacles 68 of the struts 36 of the pivoting device 30.
- Two screw-clamp connections 45 are attached to the upper frame 46. When attaching the frame 40 in the pivoting device 30, the screws of the screw-clamp connections 45 are inserted into the receptacles 67 of the frame 34 of the pivoting device 30 and clamped by means of the screws. The distance 51 between the upper frame 46 and the nut of the screw-clamp connection 45 can be adjusted by means of the screws of the screw-clamp connection 45.
- a horizontal counter-holder 49 is attached to the side counter-holder 47 and is at a distance from the support surface formed by the rollers 41.
- the horizontal counter-holder 49 prevents the material to be cut from tipping off the rollers 41.
- the distance of the horizontal counter-holder 49 is adjustable and the horizontal counter-holder 49 can be fixed with a fixation 50.
- the horizontal counter-holder 49 can be adjusted in its distance from the support surface formed by the rollers 41 via an elongated hole 52 and can be fixed with the fixation 50.
- the horizontal counter-holder 49 serves to prevent the material to be cut from tipping over. It is not designed to touch the material to be cut directly, but rather a certain small distance between the material to be cut and the horizontal counter-holder 49 is set with the elongated hole 52. This ensures that even items to be cut with a slightly variable thickness move through under the horizontal counter-holder 49. If the material to be cut comes loose from the support surface, it is prevented from tipping over by the horizontal counter-holder 49 and falls back onto the support surface, which is formed by the rollers 41, due to gravity.
- Fig. 4 shows a roller 41 as it is installed in the frame 40 of the pivoting device 30 and forms the support surface for the material to be cut.
- the roller 41 includes along it Axis at regular intervals 81 rings 82, which are thicker compared to the diameter of the part of the roller 41 between the rings 82 and are therefore slightly raised.
- the rings 82 have a 4 mm larger diameter than the parts of the roller 41 between the rings 82.
- Part Fig. 4 shows an enlarged section 85 of one of these rings 82.
- the rings have a slope 83 along their radius and are terminated with a tip 84.
- the tip 84 is designed in such a way that it easily penetrates the material to be cut, but does not cut the material to be cut.
- the tip 84 is designed as a small radius, preferably 0.2 mm. Since the tip 84 is in direct contact with food, it is important that no burrs form on the tip 84 during manufacture. For this reason, the tip 84 is slightly rounded.
- the roller 41 is preferably a rotating part that is formed in one piece. This effectively prevents the formation of bacterial nests as there are no gaps, as would be the case with a multi-part roll.
- the ends 80 of the roller 41 which are designed with a smaller radius, are rotatably mounted in holes provided in the side frames 42 of the frame 40 of the pivoting device 30.
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Meat And Fish (AREA)
Description
Die vorliegende Erfindung betrifft eine Schneidemaschine zum Abtrennen von insbesondere breitem dünnem Schneidgut, insbesondere Fisch. Die Schneidemaschine umfasst ein Maschinengehäuse. Die Schneidemaschine umfasst einen Antriebsmotor und ein von diesem in einer Schneidebene rotierend angetriebenes Schneidmesser zum Abschneiden von Scheiben. Eine Anschlagplatte ist parallel zu der Schneidebene ausgerichtet und dient zur Einstellung einer gewünschten Scheibendicke. Die Schneidemaschine umfasst einen parallel zu der Schneidebene hin und her bewegbaren Schlitten. Der Schlitten umfasst eine Auflagefläche zum Auflegen des Schneidgutes. Die Auflagefläche ist in einem spitzen Winkel zur Schneidebene angeordnet.The present invention relates to a cutting machine for cutting off particularly wide, thin material to be cut, in particular fish. The cutting machine includes a machine housing. The cutting machine comprises a drive motor and a cutting knife which is driven in a rotating manner in a cutting plane for cutting off slices. A stop plate is aligned parallel to the cutting plane and is used to set a desired slice thickness. The cutting machine includes a carriage that can be moved back and forth parallel to the cutting plane. The carriage includes a support surface for placing the material to be cut. The support surface is arranged at an acute angle to the cutting plane.
Schneidemaschinen zum Abtrennen von Scheiben von strangförmigem Schneidgut, insbesondere breitem dünnem Schneidgut, wie zum Beispiel Lachs, sind aus dem Stand der Technik bekannt. Die
Aufgabe der Erfindung ist es, eine Schneidemaschine der eingangs genannten Art zu verbessern und insbesondere eine Schneidemaschine vorzuschlagen, die auch nicht gefrorenen Fisch in guter Scheibenqualität schneidet.The object of the invention is to improve a cutting machine of the type mentioned at the outset and in particular to propose a cutting machine which also cuts non-frozen fish in good slice quality.
Diese Aufgabe wird durch eine Schneidemaschine nach Anspruch 1 gelöst.This task is solved by a cutting machine according to claim 1.
Erfindungsgemäß wird eine Schneidemaschine zum Abtrennen von Scheiben von insbesondere breitem dünnem Schneidgut, insbesondere Fisch vorgeschlagen. Dabei handelt es sich zum Beispiel um Lachsfilets, die eine längliche Ausdehnung haben und eine gewisse Breite. Die Höhe beträgt nur einige Zentimeter. Die Schneidemaschine umfasst ein Maschinengehäuse. Die Schneidemaschine umfasst einen Antriebsmotor und ein von diesem in einer Schneidebene rotierend angetriebenes Schneidmesser zum Abschneiden von Scheiben. In diesem Zusammenhang ist der Ausdruck Scheibe nicht als ein Körper mit runder Fläche zu verstehen, sondern als ein Körper mit einer Ausdehnung, die durch das Schneiden in einem spitzen Winkel durch das breite dünne Schneidgut entsteht. Eine Anschlagplatte ist parallel zu der Schneidebene ausgerichtet und dient zur Einstellung einer gewünschten Scheibendicke. Die Schneidemaschine umfasst einen parallel zu der Schneidebene hin und her bewegbaren Schlitten. Der Schlitten umfasst eine Auflagefläche zum Auflegen des Schneidgutes. Die Auflagefläche ist in einem spitzen Winkel zur Schneidebene angeordnet. Die Auflagefläche ist durch mehrere parallel zueinander angeordnete und um ihre jeweiligen Achsen drehbaren Rollen gebildet.According to the invention, a cutting machine for cutting off slices of particularly wide, thin material to be cut, in particular fish, is proposed. These are, for example, salmon fillets that are elongated and have a certain width. The height is only a few centimeters. The cutting machine includes a machine housing. The cutting machine comprises a drive motor and a cutting knife which is driven in a rotating manner in a cutting plane for cutting off slices. In this context, the term disk is not to be understood as a body with a round surface, but as a body with an extension that is created by cutting at an acute angle through the wide, thin material to be cut. A stop plate is aligned parallel to the cutting plane and is used to set a desired slice thickness. The cutting machine includes a carriage that can be moved back and forth parallel to the cutting plane. The carriage includes a support surface for placing the material to be cut. The support surface is arranged at an acute angle to the cutting plane. The support surface is formed by several rollers arranged parallel to one another and rotatable about their respective axes.
In diesem Zusammenhang bilden die Tangenten der Rollen eine Ebene, die als Auflagefläche definiert ist. Die Rollen sind jedoch zueinander beabstandet, so dass das Schneidgut nicht flächig auf der Auflagefläche aufliegt, sondern vielmehr auf den einzelnen Rollen lokal aufliegt. Die Auflagepunkte der Rollen bilden eine Ebene, die die Auflagefläche im Sinne dieser Offenbarung für das Schneidgut ist.In this context, the tangents of the rollers form a plane that is defined as the support surface. However, the rollers are spaced apart from one another so that the material to be cut does not rest flat on the support surface, but rather rests locally on the individual rollers. The support points of the rollers form a plane, which is the support surface in the sense of this disclosure for the material to be cut.
Im Vergleich zum Stand der Technik hat dies den Vorteil, dass das Schneidgut leicht entlang der Auflagefläche in Richtung Schneidebene rutschen kann. Während im Stand der Technik das Schneidgut teilweise in Richtung Schneidebne geschoben werden muss, reicht bei der Ausgestaltung der Auflagefläche durch drehbare Rollen die Gravitationskraft, um das Schneidgut in Richtung Schneidebene zu ziehen. Im Stand der Technik wird oft gefrorenes Schneidgut geschnitten. Bei gefrorenem Schneidgut gleitet das Schneidgut in annehmbarer Weise über eine Auflagefläche, die zum Beispiel als Blech ausgebildet ist. Wird jedoch nicht gefrorenes Schneidgut verarbeitet, insbesondere Lachs, welches weicher und feuchter ist als gefrorenes Schneidgut und einen höheren Reibungskoeffizienten aufweist, so treten vermehrt Probleme mit dem Transport des Schneidguts in Richtung Schneidebene auf. Der Erfinder hat dieses Problem erkannt und in besonders vorteilhafter Weise durch das Anbringen von drehbaren Rollen gelöst.Compared to the prior art, this has the advantage that the material to be cut can easily slide along the support surface towards the cutting plane. While in the prior art that If the material to be cut has to be partially pushed towards the cutting plane, when the support surface is designed with rotatable rollers, the gravitational force is sufficient to pull the material to be cut towards the cutting plane. In the prior art, frozen material is often cut. When the material to be cut is frozen, the material to be cut slides in an acceptable manner over a support surface which is designed, for example, as a sheet of metal. However, if non-frozen material to be cut is processed, in particular salmon, which is softer and moister than frozen material to be cut and has a higher coefficient of friction, problems with the transport of the material to be cut towards the cutting plane increase. The inventor recognized this problem and solved it in a particularly advantageous manner by attaching rotatable rollers.
Erfindungsgemäss weisen die Rollen entlang ihrer Achsen mehrere beabstandete Ringe auf. Der Durchmesser der Ringe ist größer als der Durchmesser des Rollenkörpers. Die Ringe sind schmal und laufen an ihrer Oberseite spitz zu. In der Praxis werden die Ringe an ihrer Oberseite mit einem Radius von 0,1 mm bis 0,8 mm, vorzugsweise 0,2 mm abgerundet, da beim Herstellen einer scharfen Kante an der Oberseite ein Grat entstehen würde, der ggf. das Schneidgut verunreinigen könnte. Die Ringe haben den Vorteil, dass sie punktuell Druck auf das Schneidgut ausüben und das Schneidgute gegen verrutschen in Richtung der Achsen der Rollen absichern. Dies ist insbesondere bei nicht gefrorenem Schneidgut relevant.According to the invention, the rollers have several spaced rings along their axes. The diameter of the rings is larger than the diameter of the roller body. The rings are narrow and taper to a point at the top. In practice, the rings are rounded on their top side with a radius of 0.1 mm to 0.8 mm, preferably 0.2 mm, since producing a sharp edge would create a burr on the top side, which could potentially contaminate the material to be cut could. The rings have the advantage that they exert pressure on the material to be cut at specific points and protect the material to be cut from slipping in the direction of the axes of the rollers. This is particularly relevant for non-frozen food to be cut.
Nicht gefrorener Lachs hat zum Beispiel sehr wenig Eigenstabilität und würde sich durch den Schneidprozess und das Entlangbewegen am Schneidmesser verformen und entgegen der Bewegungsrichtung des Schlittens auf der Auflagefläche bewegen. Dadurch entstehen unregelmässige und optisch wenig ansprechende Scheiben. Im Stand der Technik wird deswegen der Lachs auf ca. -4 Grad Celsius angefroren, um ihm mehr Eigenstabilität zu verleihen und o. g. Probleme zu minimieren. Durch die Rollen mit den entsprechenden Ringen, die oben spitz zulaufen, erfährt der Lachs eine Stabilisierung in Seitwärtsrichtung. Dies gilt auch für gefrorenen Lachs. In noch ausgeprägterem Maße ist dieser Vorteil relevant für nicht gefrorenen Lachs, der wenig Eigenstabilität mitbringt. In diesem Fall dringen die ringförmigen Erhebungen leicht in den Lachs ein, ohne das Fleisch jedoch tief zu verletzen. Dieser Effekt wird insbesondere durch die Vorteilhafte Dimensionierung der Ringe im Vergleich zu der Rolle und der Dimensionierung der abgerundeten Kante erreicht.Unfrozen salmon, for example, has very little inherent stability and would deform due to the cutting process and the movement along the cutting knife and move against the direction of movement of the carriage on the support surface. This creates irregular and visually unappealing panes. In the state of the art, the salmon is therefore frozen to around -4 degrees Celsius in order to give it more inherent stability and to minimize the above-mentioned problems. The salmon is stabilized by the rolls with the corresponding rings that taper to a point at the top Sideways direction. This also applies to frozen salmon. This advantage is even more relevant for non-frozen salmon, which has little inherent stability. In this case, the ring-shaped elevations easily penetrate the salmon without deeply injuring the meat. This effect is achieved in particular by the advantageous dimensioning of the rings compared to the roller and the dimensioning of the rounded edge.
In einer Ausführungsform ist jede Rolle einstückig ausgebildet. Vorzugsweise wird die Rolle aus einem Metall-Rundstab durch Drehen hergestellt. Durch die Einstückigkeit sind keine Vertiefungen oder Schlitze in der Rolle vorhanden, so dass sich keine Bakteriennester in den Schlitzen bilden können. Das erleichtert das Erfüllen der Hygieneanforderungen im Lebensmittelbereich.In one embodiment, each roller is formed in one piece. Preferably, the roll is made from a metal round rod by turning. Because it is one piece, there are no depressions or slots in the roll, so that no bacterial nests can form in the slots. This makes it easier to meet hygiene requirements in the food sector.
In einer Ausführungsform sind die Achsen der Rollen waagrecht ausgerichtet.In one embodiment, the axes of the rollers are aligned horizontally.
In einer Ausführungsform haben die beiden am nächsten an der Schneidebene angebrachten Rollen einen ersten Abstand zueinander. Zwei benachbarte Rollen, die weiter von der Schneidebene entfernt angebracht sind, haben einen zweiten Abstand zueinander. Der erste Abstand ist geringer als der zweite Abstand. In anderen Worten heißt das, umso näher das Schneidgut über die Auflagefläche in Richtung Schneidebene kommt, umso mehr Rollen zum Abstützen des Schneidgutes sind vorhanden und bilden die Auflagefläche. Insbesondere in der Nähe der Schneidebene wirken durch den Schneidprozess die größten Kräfte in Richtung der Schlittenachse auf das Schneidgut. Das Schneidmesser bildet einen gewissen Widerstand für das Schneidgut, wenn es mit dem Schlitten parallel zur Schneidebene bewegt wird. Aus diesem Grund muss das Schneidgut in diesem Bereich am meisten stabilisiert werden. Deshalb sind in diesem Bereich die Rollen enger beabstandet. In dem Bereich weiter entfernt von der Schneidebene wirken durch den Schneidprozess keine Kräfte mehr auf das Schneidgut. Deswegen können in diesem Bereich die Rollen weiter beabstandet sein. Durch einen größeren Abstand der Rollen wird der Reibungswiderstand des Schneidguts auf der durch die Rollen gebildeten Auflagefläche verringert, wodurch das Schneidgut durch die Gravitationskraft störungsfrei entlang der Auflagefläche rutschen kann.In one embodiment, the two rollers attached closest to the cutting plane are at a first distance from one another. Two adjacent rollers that are mounted further away from the cutting plane are at a second distance from each other. The first distance is less than the second distance. In other words, the closer the material to be cut comes over the support surface towards the cutting plane, the more rollers there are to support the material to be cut and form the support surface. Particularly in the vicinity of the cutting plane, the greatest forces during the cutting process act on the material to be cut in the direction of the carriage axis. The cutting knife creates a certain resistance for the material to be cut when it is moved with the carriage parallel to the cutting plane. For this reason, the material to be cut needs to be stabilized the most in this area. That's why the rollers are more closely spaced in this area. In the area further away from the cutting plane, the cutting process no longer acts on the material to be cut. Because of this The rollers can be spaced further apart in this area. By increasing the distance between the rollers, the frictional resistance of the material to be cut on the support surface formed by the rollers is reduced, which means that the material to be cut can slide smoothly along the support surface due to the gravitational force.
In einer Ausführungsform umfasst der Schlitten einen werkzeuglos abnehmbaren Rahmen, der die Rollen trägt. Das hat den Vorteil, dass alle Rollen, die zusammen die Auflagefläche für das Schneidgut bilden und mit dem Schneidgut in direkten Kontakt kommen, zusammen aus dem Schlitten entfernt werden können und in einer Spülmaschine gereinigt werden können.In one embodiment, the carriage includes a frame that can be removed without tools and carries the rollers. This has the advantage that all the rollers, which together form the support surface for the food to be cut and come into direct contact with the food to be cut, can be removed together from the carriage and cleaned in a dishwasher.
In einer Ausführungsform umfasst der Rahmen einen in Richtung der Achsen der Rollen verstellbaren seitlichen Gegenhalter. Der seitliche Gegenhalter trägt mindestens einen waagrechten Gegenhalter. Der Abstand zwischen dem waagrechten Gegenhalter und der Auflagefläche ist einstellbar. Der waagrechte Gegenhalter dient als Kippsicherung für das Schneidgut. Ist das Schneidgut ein Lachsfilet, so ist die Dicke des Schneidgutes über seinen länglichen Verlauf unterschiedlich. Der waagrechte Gegenhalter hat keinen direkten Kontakt zum Schneidgut, er dient lediglich dazu, ein Kippen des Schneidgutes weg von der Auflagefläche zu verhindern. Das hat den Vorteil, dass das Schneidgut nicht durch den Gegenhalter an der Bewegung entlang der Auflagefläche gehindert und gebremst wird.In one embodiment, the frame comprises a lateral counter-holder that is adjustable in the direction of the axes of the rollers. The lateral counter-holder carries at least one horizontal counter-holder. The distance between the horizontal counterholder and the support surface is adjustable. The horizontal counter-holder serves to prevent the food being cut from tipping over. If the material to be cut is a salmon fillet, the thickness of the material to be cut varies along its elongated course. The horizontal counter-holder has no direct contact with the material to be cut; it only serves to prevent the material to be cut from tipping away from the support surface. This has the advantage that the material to be cut is not prevented or slowed down by the counter-holder from moving along the support surface.
In einer Ausführungsform umfasst der Schlitten einen Schlittenfuß. Der Schlitten ist verschiebbar mit einer Schlittenachse verbunden. Der Schlitten umfasst eine Schlittenplatte, die mit dem Schlittenfuß, insbesondere über einen Stützrahmen, verschraubt, vernietet, verschweißt oder verklemmt ist. In einer Ausführungsform sind Schlittenplatte, ggf. Stützrahmen und Schlittenfuß einstückig ausgebildet. Der Schlitten umfasst eine Schwenkvorrichtung, die mit der Schlittenplatte verbunden ist. In einer Ausführungsform ist die Schwenkvorrichtung werkzeuglos lösbar mit der Schlittenplatte verbunden. Der Winkel zwischen Auflagefläche und Schneidebene ist über die Schwenkvorrichtung einstellbar.In one embodiment, the carriage includes a carriage foot. The carriage is slidably connected to a carriage axis. The carriage comprises a carriage plate which is screwed, riveted, welded or clamped to the carriage foot, in particular via a support frame. In one embodiment, the carriage plate, possibly the support frame and the carriage foot are formed in one piece. The carriage includes a pivot device connected to the carriage plate. In one embodiment is the swivel device is detachably connected to the carriage plate without tools. The angle between the support surface and the cutting plane can be adjusted using the swivel device.
In einer Ausführungsform ist der Rahmen mittels mindestens eines Hakens an einer Strebe der Schwenkvorrichtung abstützbar. Mittels mindestens einer Schraub-Klemmverbindung ist der Rahmen an einem Rahmen der Schwenkvorrichtung klemmbar befestigbar.In one embodiment, the frame can be supported on a strut of the pivoting device by means of at least one hook. The frame can be clamped to a frame of the pivoting device by means of at least one screw-clamp connection.
In einer Ausführungsform umfasst die Schwenkvorrichtung einen Hydraulikzylinder zum Einstellen des Winkels zwischen der Schneidebene und der Auflagefläche.In one embodiment, the pivoting device comprises a hydraulic cylinder for adjusting the angle between the cutting plane and the support surface.
In einer Ausführungsform ist die werkzeuglos lösbare Verbindung zwischen der Schlittenplatte und der Schwenkvorrichtung durch eine werkzeuglos lösbare Verbindung zwischen dem Hydraulikzylinder und der Schlittenplatte und durch eine werkzeuglos lösbare Verbindung zwischen einer waagrechten Platte der Schwenkvorrichtung und der Schlittenplatte hergestellt.In one embodiment, the tool-free connection between the carriage plate and the pivoting device is produced by a tool-free connection between the hydraulic cylinder and the carriage plate and by a tool-free connection between a horizontal plate of the pivoting device and the carriage plate.
In einer Ausführungsform umfasst die Schlittenplatte mindestens zwei Bolzen. Die zwei Bolzen wirken mit zwei Aufnahmen in der waagrechten Platte der Schwenkvorrichtung zusammen. Die die waagrechte Platte der Schwenkvorrichtung ist auf die beiden Bolzen aufsteckbar. Die Schlittenplatte umfasst mindestens eine Schraube, die durch eine Öffnung der waagrechten Platte der Schwenkvorrichtung ragt und mit derer die waagrechte Platte der Schwenkvorrichtung an der Schlittenplatte mit einer Mutter festklemmbar ist.In one embodiment, the carriage plate includes at least two bolts. The two bolts interact with two receptacles in the horizontal plate of the swivel device. The horizontal plate of the swivel device can be attached to the two bolts. The carriage plate comprises at least one screw which protrudes through an opening in the horizontal plate of the pivoting device and with which the horizontal plate of the pivoting device can be clamped to the carriage plate with a nut.
In einer Ausführungsform ist an der Schwenkvorrichtung eine Schneidleiste befestigt. In einer Ausführungsform handelt es sich bei der Schneidleiste um eine Schneidleiste aus Kunststoff. Die Schneidleiste hat einen Abstand von 0.2 mm bis 2 mm, insbesondere 0.5 mm, zur Schneidebene.In one embodiment, a cutting bar is attached to the pivoting device. In one embodiment, the cutting strip is a plastic cutting strip. The cutting bar has a distance of 0.2 mm to 2 mm, in particular 0.5 mm, from the cutting plane.
In einer Ausführungsform ist der Winkel zwischen der Auflagefläche und der Schneidebene durch die Schwenkvorrichtung zwischen 16 Grad und 40 Grad einstellbar.In one embodiment, the angle between the support surface and the cutting plane can be adjusted between 16 degrees and 40 degrees by the pivoting device.
Einige Ausführungsformen der Erfindung sind in den Zeichnungen beispielhaft gezeigt und nachfolgend beschrieben. Es zeigen, jeweils in schematischer Darstellung:
- Fig. 1
- eine erfindungsgemäße Schneidemaschine
- a) in einer ersten Ansicht und
- b) in einer zweiten Ansicht, wobei der Schlitten separat dargestellt ist,
- Fig. 2
- eine erfindungsgemäße Schwenkvorrichtung mit einer Schlittenplatte
- a) in einer ersten Ansicht mit Rahmen,
- b) in einer ersten Ansicht ohne Rahmen,
- c) in einer zweiten Ansicht ohne Rahmen, und
- d) die Schwenkvorrichtung gelöst von der Schlittenplatte,
- e) die Schlittenplatte mit gelöster Schwenkvorrichtung in einer ersten Ansicht, und
- f) die Schlittenplatte mit gelöster Schwenkvorrichtung in einer zweiten Ansicht,
- Fig. 3
- ein erfindungsgemäßer Rahmen mit Rollen als Auflagefläche für das Schneidgut,
- a) in einer ersten Ansicht,
- b) in einer zweiten Ansicht, und
- c) in einem Schnitt, und
- Fig. 4
- eine Rolle, die in einem erfindungsgemäßen Rahmen die Auflagefläche für das Schneidgut bildet.
- Fig. 1
- a cutting machine according to the invention
- a) in a first view and
- b) in a second view, with the carriage shown separately,
- Fig. 2
- a pivoting device according to the invention with a slide plate
- a) in a first view with frame,
- b) in a first view without a frame,
- c) in a second view without a frame, and
- d) the swivel device is released from the carriage plate,
- e) the carriage plate with the pivoting device released in a first view, and
- f) the carriage plate with the pivoting device released in a second view,
- Fig. 3
- a frame according to the invention with rollers as a support surface for the material to be cut,
- a) in a first view,
- b) in a second view, and
- c) in one cut, and
- Fig. 4
- a roller which forms the support surface for the material to be cut in a frame according to the invention.
Die Schwenkvorrichtung 30, mit deren Hilfe das Schneidgut in einem spitzen Winkel, insbesondere im Bereich zwischen 16 Grad und 40 Grad, der Schneidebene zugeführt wird, ist in
Claims (13)
- Slicer (10) for cutting off slices of an in particular wide, thin item to be cut, in particular fish, comprising:a machine housing (11),a drive motor (12) and a cutting knife (20) for cutting off slices, said cutting knife being driven in rotation in a cutting plane by said drive motor,a stop plate (13), which is oriented parallel to the cutting plane, for setting a desired slice thickness,a carriage (14, 15, 16), which is movable back and forth parallel to the cutting plane,wherein the carriage (14, 15, 16) comprises a support surface on which the item to be cut is placed, wherein the support surface is arranged at an acute angle to the cutting plane,characterizedin that the support surface is formed by a plurality of rollers (41) which are arranged parallel to one another and are rotatable about their respective axes, wherein the rollers (41) have a plurality of spaced-apart rings (82) along their axes, wherein the diameter of the rings (82) is larger than the diameter of the roller body.
- Slicer according to Claim 1, characterized in that each roller (41) is formed integrally.
- Slicer according to Claim 1 or 2, characterized in that the axes of the rollers (41) are oriented horizontally.
- Slicer according to Claim 3, characterized in that the two rollers (41) mounted closest to the cutting plane are at a first distance (d1) from each other, and two adjacent rollers (41), which are fitted further away from the cutting plane, are at a second distance (d2) from each other, and in that the first distance (d1) is smaller than the second distance (d2) .
- Slicer according to one of Claims 1 to 4, characterized in that the carriage (14, 15, 16) comprises a frame (40) which is removable without a tool and which bears the rollers.
- Slicer according to Claim 5, characterized in that the frame comprises a lateral counter holder (47) which is adjustable in the direction of the axes of the rollers (41), wherein the lateral counter holder (47) bears at least one horizontal counter holder (49), wherein the distance between the horizontal counter holder (49) and the support surface is adjustable.
- Slicer according to one of Claims 1 to 6, characterized in that the carriage (14, 15, 16) comprises a carriage foot (14) which is connected displaceably to a carriage spindle (17), and in that the carriage (14, 15, 16) comprises a carriage plate (16) which is screwed, rivetted, welded or clamped to the carriage foot (14) or is formed integrally with the carriage foot (14), and in that the carriage (14, 15, 16) comprises a pivoting device (30) which is connected to the carriage plate (16), in particular is connected to the carriage plate (16) so as to be releasable without a tool, and wherein the angle between the support surface and cutting plane is adjustable via the pivoting device (30).
- Slicer according to Claim 7, characterized in that the frame (40) is supportable on a strut (36) of the pivoting device (30) by means of at least one hook (44) and is fastenable in a clampable manner to a frame (34) of the pivoting device (30) by means of at least one screw-type clamping connection (45).
- Slicer according to Claim 7 or 8, characterized in that the pivoting device (30) comprises a hydraulic cylinder (39) for adjusting the angle between the cutting plane and the support surface.
- Slicer according to one of Claims 7 to 9, characterized in that the connection, which is releasable without a tool, between the carriage plate (16) and the pivoting device (30) is produced by a connection, which is releasable without a tool, between the hydraulic cylinder (39) and the carriage plate (30) and by a connection, which is releasable without a tool, between a horizontal plate (63) of the pivoting device (30) and the carriage plate (16) .
- Slicer according to Claim 10, characterized in that the carriage plate (16) comprises at least two pins (71) which interact with two receptacles (69) in the horizontal plate (63) of the pivoting device (30) and onto which the horizontal plate (63) of the pivoting device (30) can be plugged, and in that the carriage plate (16) comprises at least one screw (72) which projects through an opening in the horizontal plate (63) of the pivoting device (30) and with which the horizontal plate (63) of the pivoting device (30) can be securely clamped to the carriage plate (16) by a nut (64).
- Slicer according to one of Claims 7 to 11, characterized in that a cutting strip (31), in particular a cutting strip (31) made from plastic, is fastened to the pivoting device (30), and wherein the cutting strip (31) is at a distance of 0.2 mm to 2 mm, in particular 0.5 mm, from the cutting plane.
- Slicer according to one of Claims 1 to 12, characterized in that the angle between the support surface and the cutting plane is adjustable between 16 degrees and 40 degrees by means of the pivoting device (30).
Priority Applications (1)
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EP19211744.8A EP3827947B1 (en) | 2019-11-27 | 2019-11-27 | Food slicer |
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EP19211744.8A EP3827947B1 (en) | 2019-11-27 | 2019-11-27 | Food slicer |
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EP3827947B1 true EP3827947B1 (en) | 2023-09-13 |
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CN117047866B (en) * | 2023-10-12 | 2023-12-15 | 泉州市星达鞋服材料有限公司 | Caviar film cutting and forming device and process thereof |
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FR2395707A1 (en) * | 1977-06-29 | 1979-01-26 | Saumon P C | Slicing smoked salmon - using fully automated machine with synchronised feeding and slicing action |
DE3644716A1 (en) | 1986-12-30 | 1988-07-14 | Jun Friedrich Bruns | Method and device for cutting and depositing foodstuffs |
DE102007036725A1 (en) * | 2007-08-04 | 2009-02-05 | Dipl.-Ing. Schindler & Wagner Gmbh & Co. Kg | Slicing machine, e.g. for sausage or cheese, has a cutting head frame for cutter selection to give slices or cut blocks |
DE102015105782B4 (en) * | 2015-04-15 | 2020-12-31 | Gebr. Graef Gmbh & Co. Kg | Food slicer |
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