EP3789200B1 - Method for coating and embossing in a printing machine - Google Patents
Method for coating and embossing in a printing machine Download PDFInfo
- Publication number
- EP3789200B1 EP3789200B1 EP19195536.8A EP19195536A EP3789200B1 EP 3789200 B1 EP3789200 B1 EP 3789200B1 EP 19195536 A EP19195536 A EP 19195536A EP 3789200 B1 EP3789200 B1 EP 3789200B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluid
- printing
- embossing
- coated
- printing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000007639 printing Methods 0.000 title claims description 49
- 238000000034 method Methods 0.000 title claims description 29
- 238000004049 embossing Methods 0.000 title claims description 22
- 239000011248 coating agent Substances 0.000 title claims description 7
- 238000000576 coating method Methods 0.000 title claims description 7
- 239000012530 fluid Substances 0.000 claims description 81
- 239000000463 material Substances 0.000 claims description 17
- 238000007645 offset printing Methods 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 12
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 2
- 239000002966 varnish Substances 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000007774 anilox coating Methods 0.000 description 1
- 239000011111 cardboard Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
- B41F19/06—Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
- B41F19/062—Presses of the rotary type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/044—Drying sheets, e.g. between two printing stations
- B41F23/045—Drying sheets, e.g. between two printing stations by radiation
- B41F23/0453—Drying sheets, e.g. between two printing stations by radiation by ultraviolet dryers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/08—Print finishing devices, e.g. for glossing prints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/24—Inking and printing with a printer's forme combined with embossing
Definitions
- the present invention relates to a method for coating and embossing in a printing machine, wherein in a first step a printing material is coated with a first fluid, in a second step a relief is embossed in the first fluid on the printing material by means of an embossing form and in a third step the first fluid is polymerized on the printing substrate by UV radiation in order to harden the relief.
- EP 2 216 174 A2 describes a process in which the substrate is coated with a UV varnish in a first gap, then in a second gap it is embossed into the as yet unpolymerized varnish layer on the surface of the printing substrate, and the varnish layer is then polymerized.
- the object of the invention is to specify a method with higher functional reliability.
- the object is achieved by a method for coating and embossing in a printing machine, wherein in a first step a printing material is coated with a first fluid, in a second step a relief is embossed in the first fluid on the printing material by means of an embossing form and in a third step, the first fluid is polymerized on the printing substrate by UV radiation in order to harden the relief, characterized in that a fluid with a viscosity in the range from 40 Pascal seconds to 100 Pascal seconds is used as the first fluid.
- the relief made therefrom has a high degree of dimensional stability which is reliably retained until the relief has hardened.
- the use of a circulatory system in which the first fluid circulates and a chambered doctor blade for supplying the first fluid is not possible because of its high viscosity and is not provided for in the method according to the invention.
- the first fluid for. B. be stored in a paint box or in a paint tray.
- the second fluid can be polymerized on the printing substrate by means of UV radiation.
- the second fluid can be polymerized by UV irradiation between the fourth step and the first step.
- the second fluid can be coated with the first fluid wet-on-wet.
- the printing substrate can be coated with a third fluid, which can have a viscosity in the range from 40 Pascal seconds to 100 Pascal seconds, or the printing substrate can be coated a further time with the second fluid.
- An oil-based ink can be used as the second fluid.
- the second fluid can be coated on the printing substrate with a water-based primer.
- the first fluid can be printed by means of an offset printing unit.
- the first fluid can be printed using a flexographic printing forme.
- This flexographic printing form can, for example, be mounted on the blanket cylinder of the offset printing unit instead of a rubber blanket.
- the first fluid can be pre-hardened between the first step and the second step.
- a separating fluid can be applied to the embossing mold, which at least reduces or even completely prevents the first fluid from sticking to the embossing mold.
- a lithographic offset fountain solution can be used as the release fluid.
- the dampening solution is used for a different purpose than it is normally intended.
- Figure 1 shows schematically a method in which in the transport direction 10 a printing material 2 runs through a printing machine 1, which is made of paper, cardboard or foil and can be in the form of a sheet or a web.
- the printing press 1 comprises units arranged one after the other in a series construction for various process steps, which will be explained below.
- Figure 2 shows that, as a result of the method, the printing substrate 2 is coated with a first fluid 11 and a second fluid 12 and a relief 4 is provided in the first fluid 11.
- the first fluid 11 is applied to the printing material 2 with a viscosity in the range from 40 to 100 Pascal seconds.
- the relief 4 is embossed into the applied first fluid 11 by means of an embossing form 3, for example in a converted coating unit.
- One advantage is that, due to the comparatively high viscosity, the relief 4 does not run until it has hardened through in a third step 103 by UV irradiation from a dryer 14 will.
- the offset printing unit 7 can have a lifter inking unit.
- the first fluid 11 can be a UV varnish.
- the offset printing unit 7 can have an anilox inking unit.
- a flexographic printing forme 8 can be clamped on the blanket cylinder of the offset printing unit 7 and / or the first fluid 11 can be a UV varnish.
- the printing material 2 is coated with the second fluid 12 in a fourth step 104 before the first step 101.
- an offset printing unit can be used for printing the second fluid 12.
- the second fluid 12 is a UV printing ink
- the second fluid 12 can be cured on the printing material 2 by UV irradiation 5 from a dryer.
- the UV irradiation 5 can be omitted, the first fluid 11 being printed onto the still wet (uncured) second fluid 12.
- Figure 3 shows the result of a modification of the method.
- the third fluid 13 has a viscosity in the range from 40 to 100 Pascal seconds when it is printed with an offset printing unit (graphically not shown), which is arranged between the offset printing unit for the fourth step 104 and the offset printing unit 7.
- the third fluid 13 may or may not be identical to the second fluid 12.
- Figure 4 shows the printing material 2 after it has left the printing press 1. This further modification differs from the method described in relation to the result according to FIG Figure 3 has led.
- the second fluid 12 is not a UV printing ink, but an oil-based printing ink.
- a water-based primer 6 or another oil-based printing ink can be used.
- a UV dryer is arranged between the offset printing unit 7 and the converted coating unit (embossing unit), with which the first fluid 11 is pre-cured before the relief 4 is produced with the embossing form 3.
- Figure 5 shows that a separating fluid 9 - for example a dampening solution that is otherwise used for the lithographic offset printing process - is applied to the embossing form 3.
- the advantage of using the dampening solution is that no expensive special production is required for the release fluid and the dampening solution is available on the market at low cost.
- the separating fluid 9 causes the first fluid 11 with the relief 4 to be better detached from the embossing form 3, thereby advantageously avoiding contamination of the embossing form 3.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Printing Methods (AREA)
Description
Vorliegende Erfindung betrifft ein Verfahren zum Beschichten und Prägen in einer Druckmaschine, wobei in einem ersten Schritt ein Bedruckstoff mit einem ersten Fluid beschichtet wird, in einem zweiten Schritt mittels einer Prägeform ein Relief in das erste Fluid auf dem Bedruckstoff geprägt wird und in einem dritten Schritt das erste Fluid auf dem Bedruckstoff durch UV-Bestrahlung polymerisiert wird, um das Relief zu härten.The present invention relates to a method for coating and embossing in a printing machine, wherein in a first step a printing material is coated with a first fluid, in a second step a relief is embossed in the first fluid on the printing material by means of an embossing form and in a third step the first fluid is polymerized on the printing substrate by UV radiation in order to harden the relief.
In
Ungünstig daran ist, dass nach dem Prägen die Lackschicht zerlaufen kann, bevor sie polymerisiert wird.What is disadvantageous about this is that after embossing, the lacquer layer can melt before it is polymerized.
Aufgabe der Erfindung ist, ein Verfahren mit höherer Funktionssicherheit anzugeben.The object of the invention is to specify a method with higher functional reliability.
Die Aufgabe wird gelöst durch ein Verfahren zum Beschichten und Prägen in einer Druckmaschine, wobei in einem ersten Schritt ein Bedruckstoff mit einem ersten Fluid beschichtet wird, in einem zweiten Schritt mittels einer Prägeform ein Relief in das erste Fluid auf dem Bedruckstoff geprägt wird und in einem dritten Schritt das erste Fluid auf dem Bedruckstoff durch UV-Bestrahlung polymerisiert wird, um das Relief zu härten, dadurch gekennzeichnet, dass als das erste Fluid ein Fluid mit einer Viskosität im Bereich von 40 Pascalsekunden bis 100 Pascalsekunden verwendet wird.The object is achieved by a method for coating and embossing in a printing machine, wherein in a first step a printing material is coated with a first fluid, in a second step a relief is embossed in the first fluid on the printing material by means of an embossing form and in a third step, the first fluid is polymerized on the printing substrate by UV radiation in order to harden the relief, characterized in that a fluid with a viscosity in the range from 40 Pascal seconds to 100 Pascal seconds is used as the first fluid.
Durch die beim erfindungsgemäßen Verfahren vergleichsweise hohe Viskosität des ersten Fluids hat das daraus bestehende Relief eine hohe Formstabilität, die bis zum Härten des Reliefs mit Sicherheit erhalten bleibt.As a result of the comparatively high viscosity of the first fluid in the method according to the invention, the relief made therefrom has a high degree of dimensional stability which is reliably retained until the relief has hardened.
Der Umstand, dass aufgrund der hohen Viskosität das erste Fluid bei seiner Verarbeitung in der Druckmaschine nicht zum Beispiel mittels einer Pumpe im Kreislauf zirkuliert werden kann, fällt nicht negativ ins Gewicht. Die Verwendung eines Kreislaufsystems, in dem das erste Fluid zirkuliert, und eine Kammerrakel zum Zuführen des ersten Fluids ist aufgrund von dessen hoher Viskosität nicht möglich und beim erfindungsgemäßen Verfahren nicht vorgesehen. Es gibt nämlich Druckwerke, z.B. Offset-Druckwerke, mit denen das erste Fluid ohne seine Zirkulation in einem Kreislauf verdruckt werden kann. Hierbei kann das erste Fluid z. B. in einem Farbkasten oder in einer Lackwanne gespeichert werden.The fact that, due to the high viscosity, the first fluid cannot be circulated in the circuit during its processing in the printing press, for example by means of a pump, does not have a negative impact. The use of a circulatory system in which the first fluid circulates and a chambered doctor blade for supplying the first fluid is not possible because of its high viscosity and is not provided for in the method according to the invention. There are printing units, e.g. offset printing units, with which the first fluid can be printed in a circuit without its circulation. Here, the first fluid, for. B. be stored in a paint box or in a paint tray.
Es sind verschiedene Weiterbildungen des erfindungsgemäßen Verfahrens möglich:
- Der Bedruckstoff kann in einem vierten Schritt, der vor dem ersten Schritt erfolgt, mit einem zweiten Fluid beschichtet werden.
- The printing material can be coated with a second fluid in a fourth step, which takes place before the first step.
Das zweite Fluid kann auf dem Bedruckstoff durch UV-Bestrahlung polymerisiert werden. Hierbei kann das zweite Fluid durch UV-Bestrahlung zwischen dem vierten Schritt und dem ersten Schritt polymerisiert werden.The second fluid can be polymerized on the printing substrate by means of UV radiation. Here, the second fluid can be polymerized by UV irradiation between the fourth step and the first step.
In dem ersten Schritt kann eine Nass-in-Nass-Beschichtung des zweiten Fluides mit dem ersten Fluid erfolgen.In the first step, the second fluid can be coated with the first fluid wet-on-wet.
Zwischen dem vierten Schritt und dem ersten Schritt kann der Bedruckstoff mit einem dritten Fluid beschichtet werden, welches eine Viskosität im Bereich von 40 Pascalsekunden bis 100 Pascalsekunden aufweisen kann, oder kann der Bedruckstoff ein weiteres Mal mit dem zweiten Fluid beschichtet werden.Between the fourth step and the first step, the printing substrate can be coated with a third fluid, which can have a viscosity in the range from 40 Pascal seconds to 100 Pascal seconds, or the printing substrate can be coated a further time with the second fluid.
Als das zweite Fluid kann eine ölbasierte Druckfarbe verwendet werden.An oil-based ink can be used as the second fluid.
Zwischen dem vierten Schritt und dem ersten Schritt kann das zweite Fluid auf dem Bedruckstoff mit einem wasserbasierten Primer beschichtet werden.Between the fourth step and the first step, the second fluid can be coated on the printing substrate with a water-based primer.
In dem ersten Schritt kann das erste Fluid mittels eines Offset-Druckwerkes verdruckt werden.In the first step, the first fluid can be printed by means of an offset printing unit.
In dem ersten Schritt kann das erste Fluid mittels einer Flexo-Druckform verdruckt werden. Diese Flexo-Druckform kann beispielsweise anstelle eines Gummituchs auf dem Gummituchzylinder des Offset-Druckwerkes montiert sein.In the first step, the first fluid can be printed using a flexographic printing forme. This flexographic printing form can, for example, be mounted on the blanket cylinder of the offset printing unit instead of a rubber blanket.
Zwischen dem ersten Schritt und dem zweiten Schritt kann das erste Fluid vorgehärtet werden.The first fluid can be pre-hardened between the first step and the second step.
In dem zweiten Schritt kann auf die Prägeform ein Trennfluid aufgebracht werden, welches ein Anhaften des ersten Fluids an der Prägeform zumindest verringert oder sogar ganz verhindert.In the second step, a separating fluid can be applied to the embossing mold, which at least reduces or even completely prevents the first fluid from sticking to the embossing mold.
Als das Trennfluid kann ein lithografisches Offset-Feuchtmittel verwendet werden. Hierbei wird das Feuchtmittel für einen anderen Zweck verwendet, als es normalerweise vorgesehen ist.A lithographic offset fountain solution can be used as the release fluid. Here the dampening solution is used for a different purpose than it is normally intended.
Weiterbildungen ergeben sich auch aus der nachfolgenden Beschreibung von Ausführungsbeispielen und der dazugehörigen Zeichnung, worin zeigt:
- Figur 1:
- das Schema einer Druckmaschine bei der Durchführung des erfindungsgemäßen Verfahrens
Figuren 2 bis 4:- den Bedruckstoff als Ergebnis verschiedener Verfahrensvarianten und
- Figur 5:
- die Verwendung eines Trennmittels in einem Prägewerk der Druckmaschine.
- Figure 1:
- the scheme of a printing press when carrying out the method according to the invention
- Figures 2 to 4:
- the substrate as a result of various process variants and
- Figure 5:
- the use of a release agent in an embossing unit of the printing machine.
Der Bedruckstoff 2 wird in einem vierten Schritt 104 vor dem ersten Schritt 101 mit dem zweiten Fluid 12 beschichtet. Hierbei kann zum Verdrucken des zweiten Fluids 12 ein Offset-Druckwerk verwendet werden. Wenn das zweite Fluid 12 eine UV-Druckfarbe ist, kann nach dem vierten Schritt 104 und vor dem ersten Schritt 101 durch UV-Bestrahlung 5 aus einem Trockner das zweite Fluid 12 auf dem Bedruckstoff 2 gehärtet werden. Alternativ kann die UV-Bestrahlung 5 entfallen, wobei auf das noch nasse (ungehärtete) zweite Fluid 12 das erste Fluid 11 gedruckt wird.The
Zeichnerisch nicht dargestellt ist eine Modifikation, bei der zwischen dem Offset-Druckwerk 7 und dem umgerüsteten Lackwerk (Prägewerk) ein UV-Trockner angeordnet ist, mit dem das erste Fluid 11 vorgehärtet wird, bevor mit der Prägeform 3 das Relief 4 erzeugt wird.Not shown in the drawing is a modification in which a UV dryer is arranged between the
- 11
- DruckmaschinePrinting press
- 22
- BedruckstoffSubstrate
- 33
- PrägeformEmbossing form
- 44th
- Reliefrelief
- 55
- UV-BestrahlungUV irradiation
- 66th
- PrimerPrimer
- 77th
- Offset-DruckwerkOffset printing unit
- 88th
- Flexo-DruckformFlexographic printing form
- 99
- TrennfluidSeparating fluid
- 1010
- TransportrichtungTransport direction
- 1111
- erstes Fluidfirst fluid
- 1212th
- zweites Fluidsecond fluid
- 1313th
- drittes Fluidthird fluid
- 1414th
- Trocknerdryer
- 101101
- erster Schrittfirst step
- 102102
- zweiter Schrittsecond step
- 103103
- dritter SchrittThird step
- 104104
- vierter Schrittfourth step
Claims (13)
- Method of coating and embossing in a printing machine (1) wherein- in a first step (101), a printing material (2) is coated with a first fluid (11),- in a second step (102), a relief (4) is embossed into the first fluid (11) on the printing material (2) by means of an embossing die (3),- in a third step (103), the first fluid (11) on the printing material (2) is polymerized by UV irradiation (5) to cure the relief (4),characterized
in that a fluid of a viscosity ranging between 40 and 100 pascal-seconds is used as the first fluid (11). - Method according to claim 1,
characterized
in that in a fourth step (104), which occurs before the first step (101), the printing material (2) is coated with a second fluid (12). - Method according to claim 2,
characterized
in that the second fluid (12) on the printing material (2) is polymerized by UV irradiation (5). - Method according to claim 2 or 3,
characterized
in that between the fourth step (104) and the first step (101), the second fluid (12) is polymerized by UV irradiation (5). - Method according to claim 2 or 3,
characterized
in that in the first step (101), a wet-in-wet coating of the second fluid (12) with the first fluid (11) occurs. - Method according to any one of claims 2 to 5,
characterized
in that between the fourth step (104) and the first step (101), the printing material (2) is coated with a third fluid (13), which has a viscosity of between 40 and 100 pascal-seconds, or once again with the second fluid (12). - Method according to any one of claims 2 to 6,
characterized
in that an oil-based printing ink is used as the second fluid (12). - Method according to claim 7,
characterized
in that between the fourth step (104) and the first step (101), the second fluid (12) on the printing substrate (2) is coated with a water-based primer (6). - Method according to any one of claims 1 to 8,
characterized
in that in the first step, the first fluid (11) is applied by means of an offset printing unit (7). - Method according to any one of claims 1 to 8,
characterized
in that in the first step, the first fluid (11) is applied by means of a flexographic printing forme (8). - Method according to claim 10,
characterized
in that between the first step (101) and the second step (102), the first fluid (11) is precured. - Method according to any one of claims 1 to 11,
characterized
in that in the second step (102), a separation fluid (9) reducing adherence between the first fluid (11) and the embossing die (3) is applied to the embossing die (3). - Method according to claim 12,
characterized
in that a lithographic offset dampening fluid is used as the separation fluid (9).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19195536.8A EP3789200B1 (en) | 2019-09-05 | 2019-09-05 | Method for coating and embossing in a printing machine |
CN202010606521.7A CN112440553B (en) | 2019-09-05 | 2020-06-29 | Method for coating and embossing in a printing press |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP19195536.8A EP3789200B1 (en) | 2019-09-05 | 2019-09-05 | Method for coating and embossing in a printing machine |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3789200A1 EP3789200A1 (en) | 2021-03-10 |
EP3789200B1 true EP3789200B1 (en) | 2021-08-11 |
Family
ID=67874294
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19195536.8A Active EP3789200B1 (en) | 2019-09-05 | 2019-09-05 | Method for coating and embossing in a printing machine |
Country Status (2)
Country | Link |
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EP (1) | EP3789200B1 (en) |
CN (1) | CN112440553B (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102006015474A1 (en) * | 2006-03-31 | 2007-10-04 | Heidelberger Druckmaschinen Ag | Foil transfer station with integrated finishing device |
DE102009000445A1 (en) | 2009-01-28 | 2010-08-05 | Manroland Ag | Method and device for coating and embossing a printing substrate in a processing machine |
EP2724864B1 (en) * | 2012-10-24 | 2018-12-26 | Heidelberger Druckmaschinen AG | Method and device for creating and transferring diffractive microstructures on a printable material |
CN106626844B (en) * | 2016-11-22 | 2019-02-26 | 深圳劲嘉集团股份有限公司 | A kind of offset printing production technology for surface of the stock effect process |
CN108045120A (en) * | 2017-10-30 | 2018-05-18 | 虎彩印艺股份有限公司 | A kind of offset printing line cold foil technology and equipment |
-
2019
- 2019-09-05 EP EP19195536.8A patent/EP3789200B1/en active Active
-
2020
- 2020-06-29 CN CN202010606521.7A patent/CN112440553B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN112440553B (en) | 2022-04-12 |
EP3789200A1 (en) | 2021-03-10 |
CN112440553A (en) | 2021-03-05 |
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