EP3609716A1 - Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht - Google Patents
Verfahren zur herstellung einer bedruckten plastisol- oder lackschichtInfo
- Publication number
- EP3609716A1 EP3609716A1 EP19701193.5A EP19701193A EP3609716A1 EP 3609716 A1 EP3609716 A1 EP 3609716A1 EP 19701193 A EP19701193 A EP 19701193A EP 3609716 A1 EP3609716 A1 EP 3609716A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plastisol
- layer
- lacquer layer
- printed
- curing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001944 Plastisol Polymers 0.000 title claims abstract description 93
- 239000004999 plastisol Substances 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000003973 paint Substances 0.000 title claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 29
- 239000011248 coating agent Substances 0.000 claims abstract description 28
- 238000007639 printing Methods 0.000 claims abstract description 24
- 230000009969 flowable effect Effects 0.000 claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 239000004922 lacquer Substances 0.000 claims description 68
- 239000000758 substrate Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 28
- 238000010030 laminating Methods 0.000 claims description 18
- 238000003475 lamination Methods 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 4
- 238000007641 inkjet printing Methods 0.000 claims description 3
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 239000000123 paper Substances 0.000 claims description 2
- 239000004753 textile Substances 0.000 claims description 2
- 238000004132 cross linking Methods 0.000 claims 1
- 239000002966 varnish Substances 0.000 description 4
- 238000004049 embossing Methods 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000007648 laser printing Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005475 siliconizing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0064—Digital printing on surfaces other than ordinary paper on plastics, horn, rubber, or other organic polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0027—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or layers by lamination or by fusion of the coatings or layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
Definitions
- the invention relates to a method for producing a printed plastisol or lacquer layer.
- Printed plastisol or lacquer coatings are used, for example, for the production of wall coverings with digitally printed decor or for the production of floor coverings. From WO 2015/140682 Ai it is known to digitally print polymeric supports. A quality criterion for printing are ink anchoring and color homogeneity. In particular, in the case of polymeric carriers, regardless of the ink used, homogeneous surface properties are desired in order to avoid defects due to local wetting disorders ("islanding"), a lack of
- a method of ink jet printing on a non-absorbent substrate is known from EP 2 249 971 Bi. Another method for producing a
- PVC plastisol for its gelling or curing. This requires, for example, that the respective carrier of the gelling temperature of typically 140 ° C - 160 ° C is exposed.
- the polymeric carrier substrates used in many products, for example in floor coverings are no longer mechanically stable or no longer processable in this temperature range. Examples of these unsuitable backings are 50-250 ⁇ m thick calendered S-PVC films for the production of luxury Vinyl Tiles (LVT) or PVC / PET films used in the decorative sector.
- the method comprises the steps:
- the production of the printed plastisol or lacquer layer can thus take place independently of the provision of the carrier substrate on which the printed plastisol or lacquer layer can be applied, in particular for decorative purposes, in a subsequent process step.
- Hardening step or a drying step, without thermal stress of the substrate takes place. After curing of the printed plastisol or lacquer layer, this can be fed inline to a laminating device, where it can be used if necessary
- the temperature-sensitive carrier substrate is laminated.
- the printed plastisol or lacquer layer on the web-shaped support can be up to a
- Providing a web-shaped backing having a release coating and / or a release property surface may include providing a release liner or a circulating transfer ribbon.
- the release liner or the circulating transfer belt can have a silicone-containing coating as a release coating.
- the release coating and / or the surface with separating property are not limited to any particular embodiments.
- the release coating does not necessarily have to be a separate layer from the web-shaped support.
- the release coating may be obtained by conditioning the web-shaped support with adhesion-reducing materials, for example by siliconizing a support web. It is essential alone a non-adhesive or separating property between the surface of the carrier and the plastisol or lacquer layer. For example, stainless steel strips are known which allow the removal of a hardened plastisol or lacquer layer without the application of a separating layer.
- the printed plastisol or lacquer layer may be heated to greater than 130 ° C and preferably to greater than 150 ° C.
- the contactless printing of the flowable Plastisol- or paint layer can one
- Digital printing for example, have an inkjet print or a laser print.
- a UV lacquer layer When applying a flowable plastisol or lacquer layer, a UV lacquer layer can be applied, which is cured after contactless printing by means of UV irradiation.
- the application of a flowable plastisol or lacquer layer may comprise the application of a sol-like PVC plastisol layer, which is heated to a temperature of preferably more than 130 ° C during the curing, which may have a gelling of the sol-like plastisol layer.
- an aqueous lacquer layer can be applied, which is cured after contactless printing by means of drying.
- a primer can be applied to the printed and cured plastisol or lacquer layer and then dried.
- the primer may be applied to the printed during the printing side of the plastisol or lacquer layer. It can serve to attach the plastisol or lacquer layer to a clear film or to a
- the web-shaped support with the plastisol or lacquer layer applied thereon can be provided on a take-up reel for subsequent further processing.
- Laminating be laminated to a substrate.
- control over the dimensions of the substrate is optional
- Temperature-sensitive substrate possible which is an essential prerequisite for the often following lamination subsequent embossing in the register, for example
- the method may include embossing the laminate.
- the plastisol or lacquer layer Prior to lamination or during lamination, the plastisol or lacquer layer may be peeled off and removed from the web-shaped backing.
- the sheet carrier may remain on the plastisol or lacquer layer and be laminated to the substrate as an intermediate layer between the plastisol or lacquer layer and the substrate having the plastisol or lacquer layer.
- Lamination of the plastisol or lacquer layer to the substrate may include laminating the plastisol or lacquer layer to a clear film and / or to the substrate of a plastic film
- the clear coat can be laminated to the plastisol or lacquer layer, wherein the plastisol or lacquer layer is arranged in the produced laminate between the substrate and the clear film.
- the lamination of the printed plastisol or lacquer layer to the substrate may be carried out at a laminator temperature of less than 130 ° C and preferably at a temperature of less than no ° C with the thermally plasticized substrate, for example.
- an ink can be introduced into the flowable plastisol or lacquer layer.
- a sticky property can be used without thermal plasticization, eg a hotmelt.
- the printing can for example have a digital print.
- the digital printing may be embodied, for example, as a laser print or as an inkjet print. If the flowable plastisol or lacquer layer is a plastisol layer, curing of the printed plastisol layer can cause the gels to gel
- Plastisol layer stabilizing the ink in the gelled plastisol layer.
- a web-shaped carrier having a release coating and / or a surface having a separating property, for example, a
- a web-like support having no release coating and / or release-type surface may be provided which remains after printing and curing as a sub-layer of a multi-layer laminate in lamination.
- Figure 2 is a schematic representation of a second embodiment of a possible
- FIG 3 shows a schematic representation of a third embodiment of a possible
- Figure 4 is a schematic representation of a fourth embodiment of a possible
- a web-shaped carrier 1 with a release coating 2 and / or a surface having a separating property is provided by a supply reel 13 in a method step 100.
- the web-shaped carrier 1 with the release coating 2 and / or the surface with separating property is fed to a Plastisol Krebsmaschine 14, by means of which in a step 200 a flowable plastisol layer 3 is applied to the release coating 2 and / or the surface with a separating property.
- the plastisol layer 3 is especially still flowable and has a solartige nature, if it has not vergeh or gelled or cured.
- the flowable plastisol or lacquer layer 3 After the flowable plastisol or lacquer layer 3 has been applied to the release coating 2 and / or the separating property surface of the web-shaped support 1 in the step 200, it is printed in its flowable state in a step 300 without contact.
- ink 9 is introduced into the flowable plastisol layer 3 in a digital printing, for example in a laser printing or an inkjet printing, in the present embodiment.
- the printed plastisol layer 3 is cured.
- the curing 400 may include gelling.
- a printed and cured plastisol or lacquer layer 3 can be provided on a web-shaped carrier 1 and, for example, immediately for the
- Plastisoltik 3 can this on their web-shaped carrier 1 a
- Laminiervoriques 6 are supplied, where in a step 600, the web-shaped carrier 1 is released from the plastisol layer 3 and removed.
- the web-shaped carrier 1 can be received on a take-up reel 12.
- the web-shaped carrier 1 wound on the take-up reel 12 can later be reused by being reintroduced into the process in the step 100.
- the laminating device 6 is supplied with a clear film 8, on which the printed side of the plastisol layer 3 is applied and subsequently laminated with the plastisol layer 3 onto a substrate 7, so that the plastisol layer 3 between the clear film 8 and the substrate 7 is arranged in the laminate produced ,
- the clear film 8 is optionally heated immediately prior to application to the plastisol layer 3 in order to improve the adhesion of the clear film 8 on the plastisol layer 3.
- the substrate 7 supplied to the laminating device 6 is also connected to the substrate 7 immediately before it comes into contact with the plastisol layer 3
- Preheating device 11 such as an IR emitter, heated to the adhesion of the
- the laminating device 6 has a heated roller to which, in principle, a sufficient heat input to the clear film 8 and the substrate 7, in order to connect the laminate produced with each other.
- the laminating step 500 of the laminating device 6 may be provided in the laminating step 500 of the laminating device 6 to a laminate and in particular (not yet) are not (yet) connected to the substrate 7 to a three-layer laminate, but instead the two-layered plastisol layer 3 and the clear film.
- Layer laminate of clear film 8 and plastisol layer 3 is discharged in the step 900.
- the embodiment shown in FIG. 2 differs from the embodiment shown in FIG. 1 in that, instead of a web-shaped carrier 1, which is provided via a supply reel 13 and picked up on a take-up reel 12, the web-shaped carrier 1 is provided in the form of a circumferentially closed transfer tape however, according to the principles of the invention, on a side facing the plastisol layer 3, has a release coating 2 and / or a release property surface to facilitate easy redetachment of the printed plastisol layer formed on the sheet carrier 1 after curing 400.
- the embodiment shown in FIG. 3 differs from the embodiment shown in FIG. 1 in that, instead of a plastisol coating unit 14, a UV varnish application unit 15 is used for applying a UV varnish layer 3 to the web-shaped carrier 1 in step 200. After printing the UV lacquer layer in step 300, the still liquid UV lacquer layer is cured in step 400 by UV irradiation.
- hardening 400 is disposed downstream and lamination 500 is preceded by a step 700, in which a primer 4 is applied to the printed and cured lacquer layer 3 and dried in a subsequent step 800.
- the primer 4 is applied to the printed side of the lacquer layer 3 and is intended to improve the adhesion of the printed lacquer layer 3 to the clear film 8.
- the embodiment shown in Figure 4 differs from the embodiment shown in Figure 1 in that instead of a Plastisol Huawei Kunststofftechniks a Lack Lucastechnik 16 is provided, via which a paint on the release coating 2 and / or the surface with separating property of the web-shaped carrier 1 is applied.
- this paint coating 3 is printed in its still flowable, in particular liquid state in a step 300 by the introduction of ink 9 and then to the printing 300 by
- the paint can be a watery or
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Thermal Sciences (AREA)
- Electromagnetism (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP24158905.0A EP4397500A2 (de) | 2018-05-02 | 2019-01-17 | Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018110522.3A DE102018110522A1 (de) | 2018-05-02 | 2018-05-02 | Verfahren zur Herstellung einer bedruckten Plastisol- oder Lackschicht |
PCT/EP2019/051147 WO2019211008A1 (de) | 2018-05-02 | 2019-01-17 | Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP24158905.0A Division EP4397500A2 (de) | 2018-05-02 | 2019-01-17 | Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3609716A1 true EP3609716A1 (de) | 2020-02-19 |
EP3609716B1 EP3609716B1 (de) | 2024-02-28 |
Family
ID=65138987
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP19701193.5A Active EP3609716B1 (de) | 2018-05-02 | 2019-01-17 | Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht |
EP24158905.0A Pending EP4397500A2 (de) | 2018-05-02 | 2019-01-17 | Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP24158905.0A Pending EP4397500A2 (de) | 2018-05-02 | 2019-01-17 | Verfahren zur herstellung einer bedruckten plastisol- oder lackschicht |
Country Status (6)
Country | Link |
---|---|
US (1) | US11014394B2 (de) |
EP (2) | EP3609716B1 (de) |
CN (1) | CN111148637B (de) |
DE (1) | DE102018110522A1 (de) |
PL (1) | PL3609716T3 (de) |
WO (1) | WO2019211008A1 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7255282B2 (ja) * | 2019-03-27 | 2023-04-11 | コニカミノルタ株式会社 | 画像形成方法、プログラムおよび画像形成装置 |
DE102021132070A1 (de) | 2021-12-06 | 2023-06-07 | Olbrich Gmbh | Verfahren zur Herstellung einer bedruckten Plastisol- oder Lackschicht und Vorrichtung |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2008143193A (ru) * | 2006-03-31 | 2010-05-10 | Эвери Деннисон Копэрейшн (Us) | Полимерная графическая пленка и способ ее изготовления |
EP2084005B1 (de) * | 2006-11-21 | 2012-06-13 | Basf Se | Vorrichtung und verfahren zur herstellung eines sicherheitsproduktes |
US8133539B2 (en) | 2008-03-06 | 2012-03-13 | Electronics For Imaging, Inc. | Method and composition for ink jet printing on a nonabsorbent substrate |
US10434761B2 (en) * | 2012-03-05 | 2019-10-08 | Landa Corporation Ltd. | Digital printing process |
ES2753448T3 (es) * | 2013-11-29 | 2020-04-08 | Tritron Gmbh | Procedimiento para la impresión directa de chorro de tinta o impresión de tinta con capas o películas receptoras de tinta líquidas |
EP3119614A1 (de) | 2014-03-19 | 2017-01-25 | Unilin, BVBA | Bodenplatte zur formung eines bodenbelags und verfahren zur herstellung solcher bodenplatten |
CN107922635B (zh) | 2015-12-17 | 2021-04-06 | 奥布里希有限责任公司 | 用于处理粘合剂的工艺及其装置 |
WO2018110518A1 (en) | 2016-12-15 | 2018-06-21 | Ricoh Company, Ltd. | Method of forming a surface covering, apparatus for forming a surface covering, and a surface covering |
-
2018
- 2018-05-02 DE DE102018110522.3A patent/DE102018110522A1/de active Pending
-
2019
- 2019-01-17 US US16/612,843 patent/US11014394B2/en active Active
- 2019-01-17 EP EP19701193.5A patent/EP3609716B1/de active Active
- 2019-01-17 PL PL19701193.5T patent/PL3609716T3/pl unknown
- 2019-01-17 WO PCT/EP2019/051147 patent/WO2019211008A1/de unknown
- 2019-01-17 CN CN201980004658.0A patent/CN111148637B/zh active Active
- 2019-01-17 EP EP24158905.0A patent/EP4397500A2/de active Pending
Also Published As
Publication number | Publication date |
---|---|
PL3609716T3 (pl) | 2024-06-10 |
WO2019211008A1 (de) | 2019-11-07 |
DE102018110522A1 (de) | 2019-11-07 |
EP4397500A2 (de) | 2024-07-10 |
EP3609716B1 (de) | 2024-02-28 |
CN111148637B (zh) | 2022-05-17 |
US11014394B2 (en) | 2021-05-25 |
CN111148637A (zh) | 2020-05-12 |
US20200198388A1 (en) | 2020-06-25 |
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