EP3597312B1 - Procédé de fabrication d'un panneau à particules orientées pourvu d'une surface imprimée - Google Patents
Procédé de fabrication d'un panneau à particules orientées pourvu d'une surface imprimée Download PDFInfo
- Publication number
- EP3597312B1 EP3597312B1 EP18170772.0A EP18170772A EP3597312B1 EP 3597312 B1 EP3597312 B1 EP 3597312B1 EP 18170772 A EP18170772 A EP 18170772A EP 3597312 B1 EP3597312 B1 EP 3597312B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- osb
- process according
- hotmelt
- hotmelt adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title description 7
- 239000010410 layer Substances 0.000 claims description 86
- 239000004831 Hot glue Substances 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 33
- 238000007639 printing Methods 0.000 claims description 27
- 239000012943 hotmelt Substances 0.000 claims description 21
- 239000004922 lacquer Substances 0.000 claims description 18
- 239000004814 polyurethane Substances 0.000 claims description 16
- 239000000976 ink Substances 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 239000004952 Polyamide Substances 0.000 claims description 4
- 238000005299 abrasion Methods 0.000 claims description 4
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 4
- 238000009499 grossing Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 4
- 229920002647 polyamide Polymers 0.000 claims description 4
- 229920000098 polyolefin Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims description 2
- 238000005034 decoration Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 239000002023 wood Substances 0.000 description 17
- 239000003973 paint Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 7
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 238000010894 electron beam technology Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 229910052593 corundum Inorganic materials 0.000 description 3
- 239000010431 corundum Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 238000010017 direct printing Methods 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical class O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical compound [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 239000005018 casein Substances 0.000 description 2
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical group NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 2
- 235000021240 caseins Nutrition 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 239000002650 laminated plastic Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 230000037452 priming Effects 0.000 description 2
- 230000033458 reproduction Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical class [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 241000158728 Meliaceae Species 0.000 description 1
- 229920000538 Poly[(phenyl isocyanate)-co-formaldehyde] Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000010382 chemical cross-linking Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005562 fading Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- HMJMQKOTEHYCRN-UHFFFAOYSA-N formaldehyde;phenol;1,3,5-triazine-2,4,6-triamine;urea Chemical compound O=C.NC(N)=O.OC1=CC=CC=C1.NC1=NC(N)=NC(N)=N1 HMJMQKOTEHYCRN-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 238000007757 hot melt coating Methods 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- IQJVBAIESAQUKR-UHFFFAOYSA-N isocyanic acid;prop-2-enoic acid Chemical class N=C=O.OC(=O)C=C IQJVBAIESAQUKR-UHFFFAOYSA-N 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000011122 softwood Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/02—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by compressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/40—Distributing applied liquids or other fluent materials by members moving relatively to surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/20—Wood or similar material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
- B27N7/005—Coating boards, e.g. with a finishing or decorating layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0076—Digital printing on surfaces other than ordinary paper on wooden surfaces, leather, linoleum, skin, or flowers
Definitions
- the present invention relates to a method for producing an OSB provided with a printed surface, according to the preamble of claim 1. Such a method is known from document EP 3 290 175 A1 known.
- HWS wood-based materials
- OSB oriented strand board
- This board which is also known colloquially as coarse chipboard, is made from thin, flat chips (strands).
- OSB takes place in a multi-stage process, whereby first the long, flat chips (strands) made of debarked round wood, especially softwood, are peeled off in the longitudinal direction by rotating knives.
- the strands typically have a length between 50-200 mm, a width between 5-20 mm and a thickness between 0.1 and 1 mm.
- the strands are fed into a gluing device, in which glue or adhesive is applied to the strands in a finely distributed manner.
- PMDI polymer diphenylmethane diisocyanate
- MUPF glue melamine-urea-phenol-formaldehyde
- the glued strands are scattered alternately lengthwise and crosswise to the production direction in scattering devices, so that the strands are arranged crosswise in at least 3 layers (lower cover layer, middle layer, upper cover layer).
- the scattering direction of the strands is rotated by 90° from one layer to the next.
- the scattering direction of the strands and the long, slender, flat shape of the strands also result in the high flexural strength of OSB material panels, which is important for many applications.
- Another advantage is that this product has a lower bulk density (approx. 650 kg/m 3 ) compared to other wood-based materials due to the use of coniferous wood during manufacture.
- the geometry and scattering of the strands usually does not lead to a closed surface in OSB, but to a structure with depressions that can be up to several millimeters deep. These indentations or holes accelerate water penetration into deeper areas of the OSB during rain or other stresses where water is present. This can lead to undesired swelling with a deterioration in the strength values and, for example, cause an increase in weight after a rain event due to the additional water absorption.
- the OSB can also quickly become dirty or chemicals can penetrate the surface of the board, which can cause glue hydrolysis or color changes.
- a carrier board with a high raw density leads to handling problems during assembly with larger format boards. It is also known that wet-process fibreboards containing phenolic resin as a binder tend to warp when climatic conditions change. For this reason, these panels are usually only used in small thicknesses and/or only small formats.
- the invention is therefore based on the technical problem of developing a method which, at low additional costs, produces an OSB which has a surface which can be printed on. At the same time, this surface is intended to act as a moisture barrier that prevents water from penetrating.
- this object is achieved by a method for producing an OSB provided with a structured surface with the features of claim 1 .
- a hot-melt adhesive (hotmelt) is applied to the surface of the OSB, the hot-melt adhesive layer filling the surface (filling of the depressions) of the OSB.
- the application of the plastic resin in the form of a hot-melt adhesive or hot-melt can be carried out in parallel with a smooth roller. This allows a bead to form on the OSB in front of the roller, which is able to fill up the indentations on the OSB surface.
- the hot melt also impregnates the strands, which not only leads to the expected water repellency of the wood, but also creates a wood-plastic laminate. This could be made possible by the fact that the strands have a very large surface after drying and that there are many cavities in the wood itself that can be easily filled with hotmelt.
- a second, heated roller preferably runs in the opposite direction over the still plastic hotmelt surface and carries out further smoothing. This process can also take place in two parts, i. H. After the hotmelt coating, the OSB is initially stored temporarily and then smoothed out in the next step. However, not too much time should elapse between steps 1 and 2, since a polyurethane hotmelt continues to crosslink with moisture.
- the hot-melt adhesives used according to the invention are typically solvent-free products which are usually solid at room temperature and are applied to an adhesive surface in the molten state and cause a solid connection to form on cooling.
- the adhesive properties are accordingly brought about by solidification due to cooling and not by hardening associated with a chemical crosslinking reaction.
- Typical areas of application are e.g. the coating of edges, surface bonding, as a pressure-sensitive hot-melt adhesive on envelopes or use as a wrapping adhesive.
- the use of hot-melt adhesives as a surface coating for OSB is not known to date.
- the at least one hot-melt adhesive is selected from a group containing polyurethane, for example thermoplastic polyurethanes, polyamide, ethylene vinyl acetate, polyester or polyolefin.
- the material is selected with regard to the intended area of application and the the resulting stresses in terms of temperature, chemicals, water, etc. If EVA, polyamide or polyolefin is used, the resin layers are preferably solidified by cooling. Polyurethane and polyolefin are preferred because of their higher heat resistance (>100° C.).
- the use of polyurethane has the further advantage that post-crosslinking with the wood surface takes place, resulting in particularly good adhesion to the beach surface.
- the hot-melt adhesive used is applied according to the invention at a temperature that is above the application temperature recommended by the manufacturer (which roughly corresponds to the melting temperature of the adhesive). Due to the increased temperature of the hot-melt adhesive, the viscosity of the hot-melt adhesive is reduced and enables better penetration of the hot-melt adhesive into the wood structure. At the same time, the wooden strands are impregnated on the OSB surface.
- the hot-melt adhesive is applied at a temperature which is 10 to 50° C., preferably 25 to 45° C., above the usual processing temperature or application temperature of the hot-melt adhesive.
- the manufacturer's recommended application temperatures for the hot melt adhesives vary depending on the chemical composition of the hot melt adhesives. Typical application temperatures for polyamides are above 200°C, for polyethylene between 140 and 200°C, or for EVA around 150°C.
- a polyurethane hotmelt variant with a normal processing window between 130 and 150°C is now used, this is preferably applied at a temperature of 170-180°C (e.g. 175°C).
- application preferably takes place at a temperature of 210-220°C (e.g. 210°C).
- the at least one hot-melt adhesive layer is applied at a temperature between 150 and 250°C, preferably between 170 and 210°C, particularly preferably between 180 and 200°C.
- the viscosity of the hotmelt adhesive to be applied can be in a range between 5500 and 6200 mPas (Brookfield) for a polyurethane hotmelt or in a range between 13000 and 15000 mPas.
- the use or application of a hot-melt adhesive with a higher temperature (and reduced viscosity) also enables the strands to be impregnated, which not only makes the wood hydrophobic but also results in the formation of a wood-plastic laminate. This is due to the fact that the strands have a very large surface after drying and there are also many cavities in the wood itself that can be filled with the hot melt adhesive. It is also possible to also provide the second side (underside) of the OSB with a layer of hot-melt adhesive, for example in an amount of 50 to 150 g/m 2 , preferably 100 g/m 2 . The same processing conditions as described above are selected.
- the at least one decorative layer is applied using the digital printing process.
- a water-based pigmented printing ink can be applied using the digital printing process.
- This water-based pigmented ink can also be applied in more than one layer, for example two to ten layers, preferably three to eight layers.
- the at least one decorative layer can be applied by means of an analog gravure printing process and/or according to the invention by means of a digital printing process.
- Intaglio printing is a printing technique in which the elements to be imaged are indented in a printing form which is inked prior to printing.
- the printing ink is mainly in the indentations and is transferred to the object to be printed, such as a wood fiber board, due to the contact pressure of the printing form and adhesive forces.
- digital printing on the other hand, the printed image is transferred directly from a computer to a printing machine, such as a laser printer or inkjet printer. This eliminates the use of a static printing form.
- the aqueous paints and inks or colorants are UV-based.
- step d) of printing is carried out directly on the smoothed layer of hot-melt adhesive; i.e. the previous application of primer layer and primer, which is otherwise usual with wood-based panels, is dispensed with.
- the hot-melt adhesive layer fulfills the function of a primer/undercoat layer. Accordingly, the OSB panel coating produced in this way is free of a primer and grounding layer.
- the use of a primer and an undercoat can be dispensed with when using UV inks. It is particularly positive that due to the large-area strands in the top layer when printing without prior priming, the strands under pressure contribute to the decor impression.
- a further embodiment provides for the use of a colored hot-melt adhesive. This has the advantage that you can change the color of the primer relatively quickly. Only several hotmelt application units then have to be available. Either a part or the complete priming can be carried out with the hot-melt adhesive, which can be colored in any colour. Of course, in both cases a partial or complete blocking off of the underground can be achieved. It just depends on the desired decorative effect.
- water-based inks can also be used, which are printed onto the hotmelt surface, primed if necessary. This creates prints that produce a surprising, veneer-like decor impression in wood reproductions.
- digital printing can be used to give the prints a used look. This can be particularly advantageous if the products are later used for outdoor applications (façade). Yellowing/fading can be produced there directly via the print.
- the substrate can of course be sealed off by applying a primer.
- at least one primer layer is applied to the carrier plate, at least one primer layer is then applied to the same, for example in the form of a UV or ESH spatula.
- the amount of liquid primer applied would then be between 1 and 30 g/m 2 , preferably between 5 and 20 g/m 2 , particularly preferably between 10 and 15 g/m 2 .
- a composition of casein as a binder and inorganic pigments, particularly inorganic color pigments, could be used as the undercoat layer.
- White pigments such as titanium dioxide (TiO 2 ) can be used as color pigments.
- Other color pigments can be calcium carbonate, barium sulfate or barium carbonate.
- the primer also contains water as a solvent.
- the at least one (first) lacquer layer is applied to the at least one in an amount between 30 and 150 g/m 2 , preferably between 50 and 120 g/m 2 , preferably between 60 and 100 g/m 2 Decorative layer applied.
- radiation-curable, acrylate-containing paints are used as paints, which have high UV stability and good resistance to the effects of weather.
- the radiation-curable lacquers used for this purpose typically contain methacrylates, such as polyester (meth)acrylates, polyether (meth)acrylates, epoxy (meth)acrylates or urethane (meth)acrylates.
- the acrylate used or the acrylate-containing lacquer has substituted or unsubstituted monomers, oligomers and/or polymers, in particular in the form of acrylic acid, acrylic ether and/or acrylic acid ester monomers, oligomers or polymers.
- the acrylates mentioned enable crosslinking in the presence of UV radiation or electron beams in the curing or drying process.
- isocyanate acrylates are preferably used as paints, non-aromatic, aliphatic isocyanates, such as hexamethylene diisocyanate, isophorone diisocyanate, or prepolymers containing these isocyanates being particularly preferred as the isocyanate component.
- the coating layer(s) can be applied in a coating line using one or more casting heads or roller application units.
- the paint layers can be hardened with an electron beam.
- the first lacquer layer can contain abrasion-resistant particles.
- the abrasion-resistant particles are preferably selected from the group containing aluminum oxides, corundum, boron carbides, silicon dioxides, silicon carbides and glass beads.
- the first lacquer layer contains 10-30% by weight, preferably 20% by weight, of corundum.
- At least one further second lacquer layer is applied to the first lacquer layer.
- This additional second lacquer layer can be applied in an amount between 10 and 50 g/m 2 , preferably between 15 and 30 g/m 2 , preferably between 20 and 25 g/m 2 .
- This further, second coat of paint can also be referred to as the grinding base.
- the acrylates mentioned above are also used here.
- topcoat layer is applied in an amount between 5 and 50 g/m 2 , preferably between 6 and 20 g/m 2 , preferably between 7 and 10 g/m 2 .
- the acrylates mentioned above are also used here.
- the top coat of paint can also be cured using excimer radiation.
- the excimer radiation also causes additional cross-linking of the monomers, which increases the surface hardness.
- the entire layer structure is then subjected to final through-hardening in the ESH radiator.
- the present method makes it possible to provide a printed OSB panel.
- the printed OSB board thus comprises an OSB carrier board, a smoothed hot-melt adhesive layer provided at least on one surface of the OSB carrier board, at least one decorative layer provided on the smoothed hot-melt adhesive layer and at least one lacquer layer provided on the decorative layer.
- the printed OSB panel has the following layer structure: OSB core panel, a smoothed hot-melt adhesive layer provided at least on one surface of the OSB core board, at least one decorative layer provided on the smoothed hot-melt adhesive layer, in particular in direct printing applied decorative layer, at least one lacquer layer provided on the decorative layer and at least one top lacquer layer.
- OSB panels are particularly suitable for use as wall cladding in areas not directly exposed to the weather, such as riding halls, stables, etc.
- the printed OSB board has the following layer structure: OSB core board, a smoothed hot-melt adhesive layer provided at least on one surface of the SB core board, at least one decorative layer provided on the smoothed hot-melt adhesive layer, in particular applied by direct printing, at least one decorative layer on the Decorative layer provided first paint layer comprising abrasion-resistant particles, at least one second paint layer and at least one topcoat layer.
- OSB panels of this type are particularly suitable for use as floor elements.
- PU hotmelt (21 602.30) is applied to a 10 mm OSB (format: 2800 x 2070 mm) using a roller applicator. The application took place in parallel and was 100 g/m 2 . The temperature of the hotmelt was 165°C (normal processing window: 130 - 150°C). In a second roller applicator, the PU hotmelt surface was smoothed counter-rotatingly with a heated steel roller (165° C.).
- the underside of the OSB was also coated with a PU hotmelt (21 602.30) in an amount of 100 g/m 2 .
- PU hotmelt 21 602.30
- the smoothed PU surface was printed with a wood decor (walnut) using a digital printer that works with UV inks, with neither a primer nor a primer being used.
- the panels were then cast in a coating line with a UV coating (amount applied: 60 g/m 2 ).
- the paint layer was hardened with an electron beam.
- a top coat based on acrylate (amount applied: 7 g/m 2 ) was then applied, likewise using a roller.
- the top lacquer layer was then cured with an excimer lamp. Finally, through-curing took place with an ESH emitter.
- the feed rate of the system was 25 m/min.
- a gloss level determination of the surface gave a value of 4.6 gloss points (measurement geometry: 60°). Structural elements of the underlying strands could be seen when examining the print.
- the large-format OSB are then cut into panels measuring 2050 x 625 mm, provided with a fold and the cut edges sealed with a PU hot melt. The panels can then be used outdoors, e.g. on a wooden construction for wall cladding.
- PU hotmelt (21 602.30) is applied to a 12 mm OSB using a roller applicator. The application took place in parallel and was 100 g/m 2 . The temperature of the hotmelt was 165°C (normal processing window: 130 - 150°C). In a second roller applicator, the PU hotmelt surface was smoothed counter-rotatingly with a heated steel roller (165° C.).
- the PU surfaces were printed with a wood decor (mahogany) using a digital printer that works with UV inks, whereby neither a primer nor a primer was used.
- the panels were then cast in a coating line with a UV coating (amount applied: 100 g/m 2 ).
- the paint contained approx. 20% by weight of corundum as an anti-wear agent.
- the paint layer was hardened with an electron beam.
- an acrylate-based abrasive primer was applied, likewise with a roller (amount applied: 20 g/m 2 ).
- a top coat based on acrylate (amount applied: 15 g/m 2 ) was then applied.
- the paint layers were then hardened with an ESH emitter.
- the feed rate of the system was 25 m/min.
- the wear resistance of a sample was determined using the falling sand method. This resulted in a value of 5000 ⁇ m.
- the OSB were provided with a glueless profile on a floor road and could then be used as a floor.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Laminated Bodies (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
Claims (11)
- Procédé pour la fabrication d'un panneau OSB pourvu d'une surface imprimée, comprenant les étapesa) de fourniture d'au moins un panneau de support OSB,b) d'application d'au moins une couche composée d'au moins une colle thermofusible (colle fusible à chaud) sur au moins une surface du panneau OSB,c) de lissage de la au moins une couche de colle thermofusible appliquée,d) d'impression de la couche de colle thermofusible lissée avec un décor imprimé en impression numérique avec des encres UV, dans lequel l'impression s'effectue directement sur la couche de colle thermofusible lissée, ete) d'application d'au moins une couche de vernis sur la couche de colle thermofusible imprimée.
- Procédé selon la revendication 1, caractérisé en ce que la au moins une couche de colle thermofusible est choisie dans un groupe contenant le polyuréthane, le polyamide, l'éthylène-acétate de vinyle, le polyester et la polyoléfine.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la couche de colle thermofusible est appliquée avec un outil d'application avec une surface lisse, en particulier avec un rouleau avec une surface lisse.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la au moins une colle thermofusible (colle fusible à chaud) est appliquée avec une température qui se situe de 10 à 50 °C, de préférence de 25 à 45 °C au-dessus de la température de fusion habituelle de la colle thermofusible utilisée.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le lissage de la au moins une couche de colle thermofusible appliquée s'effectue à l'étape c) par utilisation d'un rouleau en sens inverse.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'avant l'impression à l'étape d) aucune couche de fond et/ou couche primaire n'est appliquée.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une colle thermofusible encrée est appliquée.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la au moins une couche de vernis selon l'étape e) est appliquée dans une quantité comprise entre 30 et 150 g/m2, de préférence entre 50 et 120 g/m2, de préférence entre 60 et 100 g/m2.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que la au moins une première couche de vernis contient des particules résistantes à l'abrasion.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une autre deuxième couche de vernis est appliquée, de préférence dans une quantité comprise entre 10 et 50 g/m2, de manière particulièrement préférée comprise entre 15 et 30 g/m2, idéalement entre 20 et 25 g/m.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au moins une autre couche de vernis est appliquée, de préférence dans une quantité comprise entre 5 et 50 g/m2, de manière particulièrement préférée entre 6 et 20 g/m2, idéalement entre 7 et 10 g/m2.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
HUE18170772A HUE063082T2 (hu) | 2018-05-04 | 2018-05-04 | Eljárás nyomtatással ellátott felülettel rendelkezõ OSB elõállítására |
EP18170772.0A EP3597312B1 (fr) | 2018-05-04 | 2018-05-04 | Procédé de fabrication d'un panneau à particules orientées pourvu d'une surface imprimée |
ES18170772T ES2950103T3 (es) | 2018-05-04 | 2018-05-04 | Procedimiento para la fabricación de un tablero OSB provisto de una superficie impresa |
PL18170772.0T PL3597312T3 (pl) | 2018-05-04 | 2018-05-04 | Sposób produkcji płyty osb zaopatrzonej w zadrukowaną powierzchnię |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18170772.0A EP3597312B1 (fr) | 2018-05-04 | 2018-05-04 | Procédé de fabrication d'un panneau à particules orientées pourvu d'une surface imprimée |
Publications (3)
Publication Number | Publication Date |
---|---|
EP3597312A1 EP3597312A1 (fr) | 2020-01-22 |
EP3597312C0 EP3597312C0 (fr) | 2023-06-07 |
EP3597312B1 true EP3597312B1 (fr) | 2023-06-07 |
Family
ID=62196335
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP18170772.0A Active EP3597312B1 (fr) | 2018-05-04 | 2018-05-04 | Procédé de fabrication d'un panneau à particules orientées pourvu d'une surface imprimée |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP3597312B1 (fr) |
ES (1) | ES2950103T3 (fr) |
HU (1) | HUE063082T2 (fr) |
PL (1) | PL3597312T3 (fr) |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4249704A3 (fr) * | 2014-07-16 | 2023-12-20 | Välinge Innovation AB | Procédé de fabrication d'une feuille thermoplastique résistante à l'usure |
FI3290175T3 (fi) * | 2016-09-02 | 2023-05-08 | Jowat Se | Menetelmä puumateriaalista tehtyjen pintojen käsittelemiseksi |
-
2018
- 2018-05-04 ES ES18170772T patent/ES2950103T3/es active Active
- 2018-05-04 EP EP18170772.0A patent/EP3597312B1/fr active Active
- 2018-05-04 PL PL18170772.0T patent/PL3597312T3/pl unknown
- 2018-05-04 HU HUE18170772A patent/HUE063082T2/hu unknown
Also Published As
Publication number | Publication date |
---|---|
EP3597312C0 (fr) | 2023-06-07 |
ES2950103T3 (es) | 2023-10-05 |
EP3597312A1 (fr) | 2020-01-22 |
HUE063082T2 (hu) | 2023-12-28 |
PL3597312T3 (pl) | 2023-10-16 |
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