EP3485539A1 - Connecteur enfichable à haute résistance thermique conçu pour un capteur de cliquetis d'un moteur à combustion interne - Google Patents

Connecteur enfichable à haute résistance thermique conçu pour un capteur de cliquetis d'un moteur à combustion interne

Info

Publication number
EP3485539A1
EP3485539A1 EP17739589.4A EP17739589A EP3485539A1 EP 3485539 A1 EP3485539 A1 EP 3485539A1 EP 17739589 A EP17739589 A EP 17739589A EP 3485539 A1 EP3485539 A1 EP 3485539A1
Authority
EP
European Patent Office
Prior art keywords
cable
contact
contact carrier
outer housing
connector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP17739589.4A
Other languages
German (de)
English (en)
Other versions
EP3485539B1 (fr
Inventor
Manuel Linseder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hirschmann Automotive GmbH
Original Assignee
Hirschmann Automotive GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hirschmann Automotive GmbH filed Critical Hirschmann Automotive GmbH
Publication of EP3485539A1 publication Critical patent/EP3485539A1/fr
Application granted granted Critical
Publication of EP3485539B1 publication Critical patent/EP3485539B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/436—Securing a plurality of contact members by one locking piece or operation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/436—Securing a plurality of contact members by one locking piece or operation
    • H01R13/4361—Insertion of locking piece perpendicular to direction of contact insertion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H01R13/5829—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing the clamping part being flexibly or hingedly connected to the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve

Definitions

  • the invention relates to a connector and a method for mounting a connector according to the features of the respective preambles of the two independent claims.
  • plug connectors which have a contact carrier, wherein the contact carrier in a corresponding number of contact partners, which he is to receive contact chambers, each contact partner arranged at one end of an electrical conductor of a cable, that is mechanically fixed and electrically contacted.
  • the contact carrier has a contact chamber into which only one contact partner is inserted.
  • connectors have also become known which have a contact carrier which has more than one contact chamber in a row, but possibly also in a plurality of mutually parallel rows.
  • the contact partner When mounting such a connector, the contact partner is suitably arranged at the end of the respective electrical conductor of the cable and then inserted into the contact chamber in the contact carrier. So that the contact partner is determined in his contact chamber, have the
  • the contact carrier is provided after insertion of the contact partners in their respective contact chamber with an outer housing.
  • the outer housing can be realized as an encapsulation.
  • this complex measures are required, on the one hand prevent the Umspritzmasse penetrates into the contact chamber and the receiving space of the connector for a mating connector.
  • the invention is therefore based on the object to provide both a connector and a method for mounting such a connector, with which the above-described disadvantages are avoided.
  • the longitudinal water-tightness and the strain relief for cables should be ensured with a simple installation, which have an outer sheath made of a high temperature resistant material.
  • a concept of a watertight connector with a high-temperature resistant sheathed cable (outer sheath of the cable) should be specified in order to achieve a tightness between the encapsulation and the outer sheath and on the other hand a strain relief to specify a different solution, since materials of the sheathed cable made from materials resistant to high temperatures, can not be bonded to the encapsulation to realize the outer housing.
  • the contact carrier has a latching tab for fixing the at least one contact partner in the contact carrier and at least one arranged at its end and acting on the cable latching hook.
  • the latching tab By means of the latching tab, it is possible to fix the at least one contact partner, preferably a plurality of contact partners, in one step in the contact carrier.
  • the complex design of contact partners with protruding resilient spring tab for the so-called primary locking of the contact partner in the contact carrier can be omitted, so that thereby the contact partners can be made simpler. While it was not possible in the case of contact partners with projecting spring tab for Primärverriegeiung to control whether the primary lock after insertion of the contact partner in his contact chamber is actually done properly, is given over the locking tab on the contact carrier control. If only the single contact partner or at least one of several contact partners is not properly inserted into its contact chamber in the contact carrier, the latching tab for the primary locking can not be actuated. Thus, a mechanical, possibly also an optical control is possible, whether the primary locking has occurred. This control can also be automated.
  • the contact carrier has at least one at its end (the receiving space for the mating connector opposite end) and arranged on the cable
  • the at least one latching hook preferably two opposite latching hooks according to a development of the invention act on the brieflymantei of the cable in the sense that by a pressure exerted by the outer housing on the at least one latching hook when the contact carrier is used in the outer housing as intended is, a positive connection between latching hook and outer jacket, so as to realize both the longitudinal water-tightness and the strain relief.
  • a pressure exerted by the outer housing on the at least one latching hook when the contact carrier is used in the outer housing as intended is, a positive connection between latching hook and outer jacket, so as to realize both the longitudinal water-tightness and the strain relief.
  • no cohesive connection between the outer housing and the outer sheath of the cable is more necessary, but the longitudinal water tightness and the strain relief is realized by a positive connection of the at least one latching hook with the outer sheath of the cable.
  • the inner geometry of the at least one latching hook is designed such that the outer casing can still be moved in this area when the cable is inserted.
  • such a pressure acts on the outer edge of the cable through the latching hook, so that the required positive locking is achieved by matching the geometries.
  • the contact carrier has a circumferential groove into which a housing seal is inserted. Since the contact carrier and the surrounding outer housing are separate components, it is essential to achieve the longitudinal water tightness from the direction of the cable in the direction of the mating connector to provide a seal. For ease of assembly, this housing seal between contact carrier and outer housing in a circumferential groove
  • the contact carrier for example, can be produced very simply as an injection-molded part and also very easily insert the housing seal into the circumferential groove. In addition, it can be visually checked in particular whether the housing seal has been inserted into the circumferential groove.
  • a seal that is part of the outer housing and / or the contact carrier.
  • the contact carrier and / or the outer housing with an outwardly facing seal (contact carrier) or with an inwardly facing seal (outer housing) in a two-component plastic injection molding process.
  • the geometry of such a seal (either only on the contact carrier or only on the outer housing) or the geometries of two seals (both on the outer housing and on the contact carrier) are matched to each other, so that the at least one seal on the outer housing or the contact carrier on the associated component for conditioning comes.
  • the outer housing has at its end a receiving space into which a cable seal is inserted, which seals on the cable.
  • a receiving space at the end of the outer housing (the receiving space for the mating connector end facing away) is provided, in which the cable seal is inserted before the assembly of the connector with its individual components or during the Assembly is introduced.
  • the outer housing has in one piece at its end a cable seal which seals against the cable.
  • the outer casing is manufactured in a two-component plastic injection molding method, wherein the one plastic material is a harder material to form the housing per se, and the material forming the cable seal is softer correspondingly to achieve the sealing effect .
  • This embodiment has the particular advantage in terms of assembly that a part less (namely, a separate cable seal) can be mounted, which not only a part can not be forgotten compared to the formation of the cable seal as a separate component, but also an assembly step is less required.
  • the cable has an outer jacket, which consists of a high-temperature-resistant material. While as a reference temperature normal environmental conditions, especially in vehicles, for example, in a range between -20 degrees and + 50 degrees are defined lie High temperatures significantly above, especially greater than the aforementioned 50 degrees. In particular, high temperatures greater than 75 degrees, more particularly greater than 100 degrees, more particularly greater than 120 degrees and further greater than 150 degrees are defined.
  • the contact carrier has a Rastiasche for fixing the at least one contact partner in the contact carrier and at least one arranged at its end and acting on the cable latching hook, both the latching tab and the at least one latching hook be moved from a starting position to a functional position when the contact carrier is inserted into the outer housing.
  • This functional division causes the primary locking of the contact partners inserted into the contact chamber to take place by means of the latching tab.
  • the outer housing has at its end a receiving space, in which by means of the insertion of the contact carrier in the outer housing a cable seal is moved into the receiving space, which seals in its functional position on the cable.
  • the connector is used in vehicles, for example in a otorraum (for example, for the wiring of actuators such as injectors or sensors such as speed sensor, knock sensors and the like), to a transmission (also for the wiring of actuators and / or sensors) or other Installation spaces in vehicles in which high temperatures prevail, which are significantly higher (in particular greater than 75 degrees Celsius) than the ambient temperature (in particular approximately to 50 degrees Celsius).
  • a otorraum for example, for the wiring of actuators such as injectors or sensors such as speed sensor, knock sensors and the like
  • a transmission also for the wiring of actuators and / or sensors
  • other Installation spaces in vehicles in which high temperatures prevail which are significantly higher (in particular greater than 75 degrees Celsius) than the ambient temperature (in particular approximately to 50 degrees Celsius).
  • FIGS. 1 to 4 show a first exemplary embodiment
  • FIGS. 5 to 8 show a second exemplary embodiment.
  • Both variants are based on a connector 1 to be produced, which is used in a high-temperature region, in particular in an automotive environment.
  • the connector 1 shown in Figure 1 is disposed at one end of a cable 20 and includes a contact carrier 30, wherein the end of the cable 20 and the majority of the contact carrier 30 are disposed within an outer housing 40.
  • the contact carrier 30 and the outer housing 40 are from each other
  • separately manufactured components which are preferably produced, for example, from the same or different materials in a plastic injection molding process in large quantities.
  • the outer jacket of the cable 20 consists of a high temperature resistant material, which can not be longitudinally watertight and zugentlastend encapsulated by a plastic injection molding process with appropriate Umspritzmasse.
  • Figure 2 those elements are shown in different views, from which the connector 1 is assembled.
  • the cable 20 is shown, which has at least one electrical conductor 21, here exactly two electrical conductors 21.
  • contact partners 22 are arranged at each end of the electrical conductor.
  • the contact partners 22 are formed as pin contacts.
  • the arrangement of each contact partner 22 on its associated electrical conductor 21 may, but need not, be made via a crimped connection 23.
  • a crimp connection 23 is given the particular advantage that both the electrical contact and the mechanical definition of the contact partner 22 on its electrical conductor 21 can be done reliably, permanently and possibly also automatable.
  • the contact carrier 30 can be seen, which has at least one latching tab 31.
  • the contact carrier 30 has at one end at least one latching hook 32, here two opposite latching hooks 32, on.
  • it has a circumferential groove 33.
  • outer housing 40 which has a receiving space 41 for a mating connector, which is no longer shown.
  • a receiving space 42 at the opposite end of the receiving space 41 of the outer housing 40 is provided for receiving a cable seal to be described later.
  • a housing seal 50 and in the lower left representation of Figure 2 a cable seal 60 can be seen.
  • the geometric design of the housing seal 50 and the cable seal 60 is only an example and can be changed depending on the geometry of the contact carrier 30 and the outer housing 40, that is adapted.
  • FIG. 3 shows the steps for mounting the connector 1, wherein the elements shown in FIG. 2 are used.
  • the housing seal 50 is inserted into the circumferential groove 33.
  • This can be done manually or automatically, this embodiment has the advantage that a visual control is possible, whether the housing seal 50 has been inserted into the groove 33 or not.
  • the prepared cable (recognizable in the lower right-hand illustration in FIG. 2), starting from the receiving space 42 of the outer housing 40, is pushed through it with the contact partners 22 in front.
  • the end of the cable 2 facing away from the contact partners 22 it is also conceivable for the end of the cable 2 facing away from the contact partners 22 to be pushed into the outer housing 40 from the receiving space 41.
  • the insertion process of the contact carrier 30 is carried out in the outer housing 40.
  • the contact carrier is inserted to the right in the outer housing 40.
  • the cable seal 60 is moved from its fixed position on the cable 20 in the direction of the receiving space 42 of the outer housing 40 and fixed there.
  • the variant shown in Figure 3 (bottom) has the advantage that the prior determination of the cable seal 60 on the cable 20 makes recognizable that the cable seal 60 is present and can be brought into its intended position. Again, this optical control is possible again, so that this cable seal 60 is not forgotten.
  • the contact carrier is moved further in the direction of the interior of the outer housing 40, not only the cable seal 60 is determined as intended in the receiving space 42, but the at least one latching hook 32, in particular the two opposite latching hooks 32, come to rest on the internal geometry of the outer housing 40th
  • This inner geometry is chosen (for example, an oblique course) such that the inner geometry presses against the outer surface of the at least one latching hook 32, which in turn causes the contact geometry of the latching hook 32 to act in a form-fitting manner on the outer jacket of the cable 20, in particular is pressed onto it.
  • the two latching hooks 32 are actuated, but also the at least one locking tab 31 (or in the presence of a plurality of locking tabs the operation of all locking tabs).
  • the internal geometry of the outer housing 40 acts on the initially obliquely set locking tab 31 and moves it from its initial position to its functional position in order to primarily lock the contact partners 32 inserted in the contact chambers of the contact carrier 30.
  • This primary locking does not work if only one of the contact partners 32 is not in its desired position in its contact chamber of the contact carrier 30.
  • the strain relief also not only the primary lock in an assembly step can be realized, but it is also a check whether the contact partners are properly arranged in their contact partners.
  • the second embodiment shown in Figs. 5-8 is basically based on the elements and assembly sequence illustrated and described in Figs. 1-4.
  • the outer housing 40 has a cable seal 70 at its end.
  • This cable seal 70 is produced in the manufacture of the outer housing 40, for example in a two-component plastic injection molding process.
  • the outer housing 40 and the cable seal 70 a etn scholariges component, the separate cable seal 60, which was still required in the embodiment of Figures 1 to 4, omitted.
  • This has the particular advantage that a separate component is less required and must be mounted.
  • the housing seal 50 shown there may also be omitted if it has been made in one piece with the contact carrier 30, also in a two-component plastic injection molding process. LIST OF REFERENCE NUMBERS

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Measuring Temperature Or Quantity Of Heat (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Spark Plugs (AREA)

Abstract

L'invention concerne un procédé pour monter un connecteur enfichable (1), comprenant un porte-contact (30) conçu pour accueillir au moins un élément de contact associé (22) disposé sur un conducteur électrique (21) d'un câble (20), ledit porte-contact (30) étant disposé dans un boîtier externe (40). Cette invention est caractérisée en ce que le porte-contact (30) comporte une languette d'encliquetage (31) pour fixer l'élément ou les élément(s) de contact associé(s) (22) dans le porte-contact (30) et au moins un crochet d'encliquetage (32) disposé sur son extrémité et agissant sur le câble (20), la languette d'encliquetage (31) ainsi que le ou les crochet(s) d'encliquetage (32) pouvant être déplacés d'une position de départ vers une position de fonctionnement lorsque le porte-contact (30) est inséré dans le boîtier externe (40).
EP17739589.4A 2016-07-15 2017-07-14 Connecteur enfichable à haute résistance thermique conçu pour un capteur de cliquetis d'un moteur à combustion interne Active EP3485539B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102016113066 2016-07-15
PCT/EP2017/067910 WO2018011415A1 (fr) 2016-07-15 2017-07-14 Connecteur enfichable à haute résistance thermique conçu pour un capteur de cliquetis d'un moteur à combustion interne

Publications (2)

Publication Number Publication Date
EP3485539A1 true EP3485539A1 (fr) 2019-05-22
EP3485539B1 EP3485539B1 (fr) 2022-06-29

Family

ID=59337694

Family Applications (1)

Application Number Title Priority Date Filing Date
EP17739589.4A Active EP3485539B1 (fr) 2016-07-15 2017-07-14 Connecteur enfichable à haute résistance thermique conçu pour un capteur de cliquetis d'un moteur à combustion interne

Country Status (8)

Country Link
US (1) US10581195B2 (fr)
EP (1) EP3485539B1 (fr)
KR (1) KR102442757B1 (fr)
CN (1) CN109643867B (fr)
DE (1) DE102017115913A1 (fr)
ES (1) ES2922285T3 (fr)
MX (1) MX2018015245A (fr)
WO (1) WO2018011415A1 (fr)

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JP6919577B2 (ja) * 2018-01-16 2021-08-18 株式会社オートネットワーク技術研究所 コネクタ
US11495911B2 (en) 2018-07-31 2022-11-08 Hirschmann Automotive Gmbh Method of making a plug connector and sealing a cable therein
EP4005031A1 (fr) * 2019-07-26 2022-06-01 Hirschmann Automotive GmbH Connecteur adaptateur à compensation de jeu
US11677186B2 (en) 2021-08-17 2023-06-13 Littelfuse, Inc. Quick assembly plug connector

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Also Published As

Publication number Publication date
DE102017115913A1 (de) 2018-01-18
KR102442757B1 (ko) 2022-09-13
CN109643867B (zh) 2021-06-18
EP3485539B1 (fr) 2022-06-29
MX2018015245A (es) 2019-11-12
ES2922285T3 (es) 2022-09-12
CN109643867A (zh) 2019-04-16
US10581195B2 (en) 2020-03-03
WO2018011415A1 (fr) 2018-01-18
KR20190025912A (ko) 2019-03-12
US20190221963A1 (en) 2019-07-18

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