EP3449128B1 - Eccentric screw pump - Google Patents
Eccentric screw pump Download PDFInfo
- Publication number
- EP3449128B1 EP3449128B1 EP17717685.6A EP17717685A EP3449128B1 EP 3449128 B1 EP3449128 B1 EP 3449128B1 EP 17717685 A EP17717685 A EP 17717685A EP 3449128 B1 EP3449128 B1 EP 3449128B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pump
- eccentric screw
- drive wheel
- screw pump
- rotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000012530 fluid Substances 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 description 14
- 238000010168 coupling process Methods 0.000 description 14
- 238000005859 coupling reaction Methods 0.000 description 14
- 230000010355 oscillation Effects 0.000 description 8
- BSYNRYMUTXBXSQ-UHFFFAOYSA-N Aspirin Chemical compound CC(=O)OC1=CC=CC=C1C(O)=O BSYNRYMUTXBXSQ-UHFFFAOYSA-N 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 230000002250 progressing effect Effects 0.000 description 3
- 239000003599 detergent Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/10—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member
- F04C2/107—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth
- F04C2/1071—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type
- F04C2/1073—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of internal-axis type with the outer member having more teeth or tooth-equivalents, e.g. rollers, than the inner member with helical teeth the inner and outer member having a different number of threads and one of the two being made of elastic materials, e.g. Moineau type where one member is stationary while the other member rotates and orbits
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/0057—Driving elements, brakes, couplings, transmission specially adapted for machines or pumps
- F04C15/0061—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
- F04C15/0065—Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions for eccentric movement
Definitions
- the present invention relates to an eccentric screw pump, in particular an eccentric screw pump for a metering system for a domestic appliance, for example a washing machine.
- metering pumps for fluids, in particular for liquid detergents, are of interest in order to be used as part of a metering system in domestic appliances.
- metering systems with metering pumps in different variants are known, such as volume pumps in the form of gear pumps, hose pumps, or piston pumps.
- the disclosure document GB 2 120 729 A describes a screw pump.
- EP 0 003 676 A1 shows an inner-axis machine with a helical profile on the rotor and in the stator.
- eccentric screw pumps are also known. From the pamphlet DE 10212184A1 it is known, for example, to use an eccentric screw pump in a commercial washing machine in order to supply a paste-like detergent concentrate from a container of the commercial washing machine.
- an eccentric screw pump in principle only has a single moving part, it is relatively inexpensive and robust and should therefore in principle be well suited for use in household appliances, in particular as a metering pump.
- the simplicity of an eccentric screw pump requires a relatively complicated drive, since a two-dimensional movement of the rotor of the eccentric screw pump must be implemented, which consists of a superimposition of a self-rotation of the rotor and a counter-rotation of the rotor axis on a cylinder jacket with the same frequency.
- Drives of known eccentric screw pumps are hardly suitable for being used as part of a metering pump in a household appliance, in particular a washing machine, because of their complexity and the associated costs.
- the present invention is based on the object of providing an eccentric screw pump with a simply constructed and inexpensive drive system,
- the eccentric screw pump - apart from the drive system - has only a single moving part for conveying a fluid and the drive system is suitable for realizing the two-dimensional movement of a rotor of the eccentric screw pump.
- the object is achieved by means of an eccentric screw pump according to claim 1.
- the eccentric screw pump is designed as a 2: 1 hypocycloid eccentric screw pump, the 2: 1 hypocycloid being defined by a first circle with a radius R, which rolls off slip-free on the inside of a second circle with a radius 2R.
- the pump rotor is attached eccentrically to the drive wheel in such a way that the longitudinal axis of the pump rotor runs at a distance R from the center point of the drive wheel.
- the drive wheel is a gear and the eccentric screw pump further comprises a drive screw which is designed to drive the drive wheel.
- the drive wheel has a circular circumference.
- the drive wheel is a crown wheel with teeth or cylindrical pins.
- the drive wheel is a bevel gear.
- the drive wheel comprises a groove-like toothing.
- the drive wheel has a kidney-shaped circumference and the eccentric screw pump further comprises a motor-side drive wheel which is designed to drive the drive wheel.
- the pump rotor and the pump stator have a respective shape which defines a periodicity along the longitudinal axis of the pump rotor, the length of the pump rotor and the pump stator corresponding to at least one period along the longitudinal axis of the pump stator.
- a domestic appliance in particular a washing machine, with an eccentric screw pump according to the first aspect of the invention is provided.
- Figure 1 illustrates the kinematics of a rotor 107 relative to a stator 109, as it is in an eccentric screw pump 100 according to a detailed below, in particular in connection with the Figures 6 to 9 described embodiment of the invention is realized, which is a 2: 1 hypocycloid eccentric screw pump 100.
- the movement of the rotor 107 can be described by means of a first circle 10 with a radius R, which is in a second circle 20, which is twice as large as the first circle 10 (i.e. with a radius 2R; hence the Ratio 2: 1), unrolls without slippage.
- the eccentricity of the movement of the rotor 107 corresponds to the radius R of the first rolling circle 10.
- the center of the rolling first circle 10, ie the center of the rotor 107 (or in the plan view of FIG Figures 1 to 3 the point of penetration of the longitudinal axis of the rotor 107) describes a further circle during its movement, which is concentric with the second circle 20 and from which in Figure 1 a section is indicated by the curved arrow.
- the diameter of the further circle described by the first circle 10 corresponds, as it were, to the "piston stroke" of the eccentric screw pump 100, as will be seen below in connection with FIG Figure 5 continues.
- the illustrated kinematics of the eccentric screw pump 100 can be implemented by means of a kinematic model that is shown in Figure 2 is shown.
- This kinematic model consists of a coupling 101 which has a fixed length 2R and at the two ends of which a sliding element 102a, 102b is articulated to the coupling 101.
- the first sliding element 102a is guided along the y-axis and the second sliding element 102b is guided along the orthogonal x-axis of a Cartesian coordinate system.
- the coupling 101 corresponds to the diameter of the first circle 10 of Figure 1 , so has a length of 2R.
- the center of the coupling 101 executes a circular movement with the radius R around the origin of the coordinate system which coincides with the center of the second circle 20.
- the first and the second sliding element 102a, 102b each perform a linear oscillation with the amplitude 2R along the y-axis and the x-axis, the oscillation of the first sliding element 102a being 90 ° out of phase the oscillation of the second slide member 102b takes place.
- the eccentric screw pump 100 is designed such that the center point of the coupling 101 of the kinematic model of Figure 2 coincides with the longitudinal axis of the rotor 107 (more precisely with the point of penetration of the longitudinal axis) of the eccentric screw pump 100.
- Figure 5 which shows a cross-sectional view of the pump stator 109 and the pump rotor 107 of the eccentric screw pump 100 according to such an embodiment, there is a circular rotor cross-section in a slot-shaped stator cross-section in each cross-section perpendicular to the longitudinal axis of the pump rotor 107.
- Figure 5 a cross-sectional view at a height along the longitudinal axis of the rotor 107, which corresponds to a guidance of the rotor 107 by the stator 109 in the x-direction analogous to the guidance of the second sliding element 102b of FIG Figure 2 is equivalent to.
- a guide of the rotor 107 is defined by the stator 109 in a respective direction which, for example, is orthogonal to the guide of Figure 5 runs, ie a guide in the y-direction analogous to the guide of the first sliding element 102a of FIG Figure 1 , or at a different angle to it.
- the point P1 is the center point of the pump stator 109.
- Each cross section of the stator 109 has the point P1 as the center of symmetry.
- the point P3 is located at a distance 2R from the center point of the stator 109, that is to say from the point P1, in the illustrated phase, that is to say at the illustrated height, on the x-axis.
- this point P3 on the rotor 107 performs an oscillation along the x-axis with the amplitude 2R, ie a "piston stroke" totaling 4R for the cross section shown here by way of example.
- the point P3 corresponds to the center of the circle of the rotor cross-section.
- the center of the circle of the drive wheel 103 ie the center of the circle, is located at this point P3 Drive wheel axle runs through this point.
- the drive wheel 103 executes a movement oscillating in the x direction in the reference system of the stator 109.
- the rotor axis runs through the point P2, which is at a distance R from the stator center point P1.
- this point P2 moves in the reference system of the stator 109 on a circle with radius R around the stator center point P1.
- the point P2 moves on a circle with radius R around the center of the circle of the rotor cross-section, that is to say around the point P3.
- the pin described may be attached to the drive wheel 103, which serves to generate an axial force on the rotor 107. With such an attachment, the pin executes a circular movement in the reference system of the stator 109 (in Figure 7 the circle of movement of the pivot center point is shown).
- points P1, P2 and P3 correspond to in Figure 2 , which, however, corresponds to a different orientation of the rotor 107 (namely an orientation with an angle ⁇ of approximately 60 °), the center of the large circle 20 (P1), ie the stator center, the center of the coupling 101 (P2), ie the im Reference system of the stator 109 on a circle with radius R around the stator center point revolving rotor axis, and the articulation point of the second sliding element 102b (P3), ie the center point of the rotor cross section oscillating along the x-axis.
- embodiments of the invention according to the invention include a drive mechanism which is the same as that shown in FIG Figure 1 and the kinematic model of Figure 2
- the illustrated movement of the rotor 107 is generated or transmitted to the rotor 107 by means of a centric rotation.
- Figure 3 illustrates an implementation of the kinematic model of FIG Figure 2 as part of a drive mechanism of the eccentric screw pump 100 according to one embodiment.
- the drive mechanism comprises a round drive wheel in the form of a gear 103 and a cylindrical drive worm 105 which is designed to interact in a known manner with the teeth of the gear 103 (including the exemplary tooth 103a) in such a way that a Drive motor The rotational movement of the drive worm 105 caused results in a rotation of the gear 103.
- a centric attachment of the round gear 103 leads to the point in the kinematic model of Figure 2 corresponds to the position of the first sliding element 102a (ie the center of the gear wheel 103 is located at the pivot point of the first sliding element 102a), in addition to the fact that the gear wheel 103 simultaneously executes an oscillation in the y-direction with an amplitude of 2R when it rotates about its center, there is no movement of the gear wheel 103 in the x direction.
- the person skilled in the art will recognize that the length of the coupling 101 in relation to the radius of the drive wheel 103 in embodiments of the invention can be significantly smaller than in FIG Figure 3 shown.
- Figure 3 also shows a distance m between the longitudinal axis of the drive worm 105, which has a half diameter d / 2.
- the drive wheel 103 is thus fixed centrally at the point that is shown in the kinematic model of FIG Figure 2 corresponds to the position of the first sliding element 102a, and the pump rotor 107 is connected to the drive wheel 103 in such a way that the coupling 101 coincides with the diameter of the pump rotor 107 or the center point of the coupling 101 coincides with the longitudinal axis of the pump rotor 107.
- the pump rotor is eccentrically attached to the drive wheel 103 at a distance R from the center thereof.
- the cylindrical drive worm 105 which is arranged parallel to the y-axis at a suitable distance m, can, as in a conventional worm drive, achieve a self-rotation of the gear 103 by rotating around its axis, while at the same time the gear 103 moves along the drive worm 105 moved back and forth in an oscillation with amplitude 2R.
- Figure 4 4 shows the relative positions of the drive wheel 103 to the drive screw 105 of the eccentric screw pump 100 according to one embodiment with a full revolution of the drive wheel 103.
- the coupling and the sliding elements in the views of Figure 4 are not actually present in the eccentric screw pump 100, but merely serve to illustrate that the kinematic model of Figure 2 is realized.
- the movement of the pump rotor 107 of the eccentric screw pump 100 can be thought of as the movement of the circle, the diameter of which is defined by the coupling, as already described above.
- the different views of Figure 4 illustrate once again that with a full revolution of the drive wheel 103 its center moves back and forth with an oscillating only in the y-direction, i.e. the vertical direction, but no movement in the x-direction, that is, the horizontal direction, i.e. in particular the distance between the center of the drive wheel 103 and the longitudinal axis of the drive worm 105 does not change.
- the Figures 6 to 9 show different views of an embodiment of the eccentric pump worm 100, namely a perspective view, a top view, a longitudinal section and a perspective sectional view.
- the drive wheel 103 is designed as a spur gear 103 with helical teeth, for example the tooth 103a, which can be driven by the drive screw 105 designed as a cylindrical screw.
- the eccentric attachment of the pump rotor 107 to the drive wheel 103 can be seen, for example, from the top view of FIG Figure 7 remove. It should be noted here that the center point of the pin protruding upwards on the gearwheel 103 is not the fulcrum around which the gearwheel 103 rotates (eccentrically), since, as already described above in connection with Figure 5 described, the pin executes a circular motion while the gear 103 rotates about its geometric center.
- the pin can serve to press the pump rotor 107 axially into the pump stator 109 by means of a pressure plate. The pin slides with the aforementioned movement on the pressure plate.
- the illustrated longitudinal section through the eccentric screw pump 100 shows the pump rotor 107 in one Orientation in which the maximum eccentricity of the drive wheel 103 lies straight in the plane of the drawing.
- the pump rotor 107 is formed in one piece with the drive wheel 103. Furthermore, a portion of the pump stator 109 (in Figure 8 the upper section of the pump stator 109) is designed as part of a housing that serves as a bearing for the drive wheel 103 and / or the pump rotor 107, and that enables the above-described oscillating movement of the drive wheel 103.
- the pump stator 109 further comprises an outlet 113 for discharging a pumped fluid and a leakage outlet 111.
- the leakage outlet 111 serves to be able to discharge fluid delivered by the eccentric screw pump 100 that emerges from the sealing shoulder below the drive wheel 103.
- Both the shape of the pump rotor 107 and the corresponding shape of the pump stator 109 have a periodicity along the longitudinal axis of the pump rotor 107, the rotor period generally being half the stator period.
- the length of the pump rotor 107 and the pump stator 109 corresponds to that in FIG Figures 6 to 9
- the illustrated embodiment of the eccentric screw pump 100 has approximately 3.8 rotor periods along the longitudinal axis of the pump rotor 107, which corresponds to 1.9 stator periods.
- the length of the pump rotor 107 and the pump stator 109 should correspond to at least one period along the longitudinal axis of the pump stator 109, ie one stator period.
- Eccentricity of the eccentric screw pump 100 i.e. distance of the longitudinal axis of the rotor 107 from the center of the drive wheel 103
- R 2 mm
- these values result in an overall movement in which the fluctuations caused by the oscillation of the gearwheel 103, for example in the torque or in the rotor speed, are comparatively small and can be accepted without practical restrictions in relation to, for example, smooth running.
- the drive wheel 103 can also be designed as a crown gear with teeth or cylindrical pins, as a bevel gear, in particular in a globoid version, or as a globoid gear.
- the toothing of the drive wheel 103 for example designed as a spur wheel, can be shaped like a flute.
- the globoid variant can also be used on the other gear wheel shapes.
- a spur gear for example, can also be used for the drive on the motor side.
- Figure 10 shows a schematic top view of a circular motor-side drive wheel 205 and a drive wheel 203 of the pump rotor 107 of the eccentric screw pump 100.
- the circumference of the drive wheel 203 of the pump rotor 107 is essentially kidney-shaped.
- the eccentric screw pump 100 has, inter alia, the following advantages.
- the eccentric screw pump 100 according to the invention has (apart from the drive screw 105 or the drive wheel 205) only a single moving part, namely the pump rotor 107 together with the drive wheel 103, which, as described above, can also be formed in one piece. No additional component is required in the eccentric screw pump 100 according to the invention to compensate for the eccentric movement. So this is a technically simple one Solution to be realized, especially since the only moving part, ie the pump rotor 107 in connection with the drive wheel 103 of the eccentric screw pump 100, can be made rigid (not elastic).
- the eccentric screw pump 100 according to the invention can be made very compact, since the eccentric compensation required in conventional pumps, for example in the form of a cardan shaft, can be omitted, which as a rule requires a great length. With a given installation space, the overall length saved in the eccentric screw pump 100 according to the invention can be converted into additional length of a pump cell.
- the eccentric screw pump 100 can be designed in a correspondingly fluid-tight manner and thus dose more precisely, ie the The actual volume flow corresponds better to the nominal volume flow (in practice, a minimum slip is usually unavoidable).
- a greater gap size between the rotor 107 and the stator 109 of the eccentric screw pump 100 according to the invention can be used, which leads to a reduction in the required accuracy of the components and thus ultimately to a Reduction in the cost of the eccentric screw pump 100 leads to a given metering accuracy.
- eccentric screw pump 100 in contrast to eccentric screw pumps with elastic couplings, e.g. a spring bar coupling or a cardan shaft with elastic joints, only a slight additional bearing load occurs, since no transverse forces are generated.
- the components of the eccentric screw pump 100 according to the invention are therefore not subject to any component fatigue due to strong alternating bending stress.
- the combination of rotor 107 and stator 109 of the eccentric screw pump 100 according to the invention enables exactly the above based on the kinematic model of FIG Figure 2 described movement. Since the drive wheel 103 performs this movement, no additional bearing is required in the eccentric screw pump 100 according to the invention. at In embodiments of the eccentric screw pump 100, this area can only serve as a seal with a correspondingly selected fluid guide.
- the drive wheel 103 in the form of a gear can be connected to the drive worm 105 in any phase, ie in any angular orientation.
- the gear wheel 103 it is therefore not necessary to observe a special angular orientation of the gear wheel 103 relative to the drive worm 105, which significantly simplifies assembly and reduces assembly costs compared to pump designs in which the drive wheel must be assembled in the correct phase.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
- Details And Applications Of Rotary Liquid Pumps (AREA)
- Reciprocating Pumps (AREA)
Description
Die vorliegende Erfindung betrifft eine Exzenterschneckenpumpe, insbesondere eine Exzenterschneckenpumpe für ein Dosiersystem für ein Hausgerät, beispielsweise eine Waschmaschine.The present invention relates to an eccentric screw pump, in particular an eccentric screw pump for a metering system for a domestic appliance, for example a washing machine.
Bei Hausgeräten, insbesondere Waschmaschinen, sind einfach aufgebaute und kostengünstige Dosierpumpen für Fluide, insbesondere für flüssiges Waschmittel, von Interesse, um als Teil eines Dosiersystems in den Hausgeräten eingesetzt zu werden. Bekannt sind hierbei Dosiersysteme mit Dosierpumpen in unterschiedlichen Varianten, wie beispielsweise Volumenpumpen in Form von Zahnradpumpen, Schlauchpumpen, oder Kolbenpumpen.In the case of domestic appliances, in particular washing machines, simply constructed and inexpensive metering pumps for fluids, in particular for liquid detergents, are of interest in order to be used as part of a metering system in domestic appliances. In this context, metering systems with metering pumps in different variants are known, such as volume pumps in the form of gear pumps, hose pumps, or piston pumps.
Die Offenlegungsschrift
Die Patentschrift
Die Offenlegungsschrift
Die Offenlegungsschrift
Die Offenlegungsschrift
Ebenfalls bekannt sind sogenannte Exzenterschneckenpumpen. Aus der Druckschrift
Da eine Exzenterschneckenpumpe im Prinzip nur ein einziges bewegtes Teil aufweist, ist diese verhältnismäßig kostengünstig und robust und sollte daher prinzipiell für den Einsatz in Hausgeräten, insbesondere als Dosierpumpe, gut geeignet sein. Die Einfachheit einer Exzenterschneckenpumpe bedingt jedoch einen verhältnismäßig komplizierten Antrieb, da eine zweidimensionale Bewegung des Rotors der Exzenterschneckenpumpe realisiert werden muss, die aus einer Überlagerung einer Eigenrotation des Rotors und eines gegenläufigen Umlaufs der Rotorachse auf einem Zylindermantel mit gleicher Frequenz besteht. Antriebe von bekannten Exzenterschneckenpumpen sind aufgrund ihrer Komplexität und der damit verbundenen Kosten kaum dafür geeignet, als Teil einer Dosierpumpe in einem Hausgerät, insbesondere einer Waschmaschine, eingesetzt zu werden.Since an eccentric screw pump in principle only has a single moving part, it is relatively inexpensive and robust and should therefore in principle be well suited for use in household appliances, in particular as a metering pump. the However, the simplicity of an eccentric screw pump requires a relatively complicated drive, since a two-dimensional movement of the rotor of the eccentric screw pump must be implemented, which consists of a superimposition of a self-rotation of the rotor and a counter-rotation of the rotor axis on a cylinder jacket with the same frequency. Drives of known eccentric screw pumps are hardly suitable for being used as part of a metering pump in a household appliance, in particular a washing machine, because of their complexity and the associated costs.
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, eine Exzenterschneckenpumpe mit einem einfach aufgebauten und kostengünstigen Antriebssystem bereitzustellen, wobei die Exzenterschneckenpumpe - abgesehen von dem Antriebssystem - zum Fördern eines Fluids über lediglich ein einziges bewegtes Teil verfügt und das Antriebssystem zum Realisieren der zweidimensionalen Bewegung eines Rotors der Exzenterschneckenpumpe geeignet ist.The present invention is based on the object of providing an eccentric screw pump with a simply constructed and inexpensive drive system, The eccentric screw pump - apart from the drive system - has only a single moving part for conveying a fluid and the drive system is suitable for realizing the two-dimensional movement of a rotor of the eccentric screw pump.
Diese Aufgabe wird durch den Gegenstand mit den Merkmalen nach den unabhängigen Ansprüchen gelöst. Vorteilhafte Ausführungsformen der Erfindung sind Gegenstand der Figuren, der Beschreibung und der abhängigen Ansprüche.This object is achieved by the subject matter with the features according to the independent claims. Advantageous embodiments of the invention are the subject matter of the figures, the description and the dependent claims.
Gemäß einem ersten Aspekt der Erfindung wird die Aufgabe mittels einer Exzenterschneckenpumpe nach Anspruch 1 gelöst.According to a first aspect of the invention, the object is achieved by means of an eccentric screw pump according to claim 1.
Gemäß einer bevorzugten Ausführungsform ist die Exzenterschneckenpumpe als 2:1 Hypozykloide-Exzenterschneckenpumpe ausgebildet, wobei die 2:1 Hypozykloide definiert ist, durch einen ersten Kreis mit einem Radius R, der schlupffrei auf der Innenseite eines zweiten Kreises mit einem Radius 2R abrollt.According to a preferred embodiment, the eccentric screw pump is designed as a 2: 1 hypocycloid eccentric screw pump, the 2: 1 hypocycloid being defined by a first circle with a radius R, which rolls off slip-free on the inside of a second circle with a
Gemäß einer weiteren bevorzugten Ausführungsform ist der Pumpenrotor derart exzentrisch an dem Antriebsrad angebracht, dass die Längsachse des Pumpenrotors in einem Abstand R von dem Mittelpunkt des Antriebsrads verläuft.According to a further preferred embodiment, the pump rotor is attached eccentrically to the drive wheel in such a way that the longitudinal axis of the pump rotor runs at a distance R from the center point of the drive wheel.
Gemäß einer weiteren bevorzugten Ausführungsform ist das Antriebsrad ein Zahnrad und die Exzenterschneckenpumpe umfasst ferner eine Antriebsschnecke, welche ausgebildet ist, das Antriebsrad anzutreiben.According to a further preferred embodiment, the drive wheel is a gear and the eccentric screw pump further comprises a drive screw which is designed to drive the drive wheel.
Gemäß einer weiteren bevorzugten Ausführungsform weist das Antriebsrad einen kreisförmigen Umfang auf.According to a further preferred embodiment, the drive wheel has a circular circumference.
Gemäß einer weiteren bevorzugten Ausführungsform ist das Antriebsrad ein Kronenrad mit Zähnen oder zylindrischen Zapfen.According to a further preferred embodiment, the drive wheel is a crown wheel with teeth or cylindrical pins.
Gemäß einer weiteren bevorzugten Ausführungsform ist das Antriebsrad ein Kegelrad.According to a further preferred embodiment, the drive wheel is a bevel gear.
Gemäß einer weiteren bevorzugten Ausführungsform umfasst das Antriebsrad eine hohlkehlartige Verzahnung.According to a further preferred embodiment, the drive wheel comprises a groove-like toothing.
Gemäß einer weiteren bevorzugten Ausführungsform weist das Antriebsrad einen nierenförmigen Umfang auf und die Exzenterschneckenpumpe umfasst ferner ein motorseitiges Antriebsrad, welches ausgebildet ist, das Antriebsrad anzutreiben.According to a further preferred embodiment, the drive wheel has a kidney-shaped circumference and the eccentric screw pump further comprises a motor-side drive wheel which is designed to drive the drive wheel.
Gemäß einer weiten bevorzugten Ausführungsform weisen der Pumpenrotor und der Pumpenstator eine jeweilige Form auf, die eine Periodizität entlang der Längsachse des Pumpenrotors definiert, wobei die Länge des Pumpenrotors und des Pumpenstators mindestens einer Periode entlang der Längsachse des Pumpenstators entsprechen.According to a further preferred embodiment, the pump rotor and the pump stator have a respective shape which defines a periodicity along the longitudinal axis of the pump rotor, the length of the pump rotor and the pump stator corresponding to at least one period along the longitudinal axis of the pump stator.
Gemäß einem zweiten Aspekt der Erfindung wird ein Hausgerät, insbesondere eine Waschmaschine, mit einer Exzenterschneckenpumpe nach dem ersten Aspekt der Erfindung bereitgestellt.According to a second aspect of the invention, a domestic appliance, in particular a washing machine, with an eccentric screw pump according to the first aspect of the invention is provided.
Es zeigen:
- Fig. 1
- eine schematische Darstellung zur Veranschaulichung der Kinematik einer Exzenterschneckenpumpe gemäß einer Ausführungsform,
- Fig. 2
- eine schematische Darstellung eines kinematischen Modells zur Veranschaulichung der Bewegung eines Pumpenrotors einer Exzenterschneckenpumpe gemäß einer Ausführungsform,
- Fig. 3
- eine schematische Darstellung eines Antriebs einer Exzenterschneckenpumpe gemäß einer Ausführungsform, der auf dem kinematischen Modell von
basiert,Figur 2 - Fig. 4
- eine schematische Darstellung zur Veranschaulichung des Bewegungsablaufs beim Antrieb von
,Figur 3 - Fig. 5
- eine Querschnittsansicht eines Pumpenstators und eines Pumpenrotors einer Exzenterschneckenpumpe gemäß einer Ausführungsform,
- Fig. 6
- eine perspektivische Darstellung einer Exzenterschneckenpumpe gemäß einer Ausführungsform,
- Fig. 7
- eine Draufsicht der Exzenterschneckenpumpe von
Figur 6 , - Fig. 8
- einen Längsschnitt der Exzenterschneckenpumpe von
Figur 6 , - Fig. 9
- eine perspektivische Schnittansicht des Rotors der Exzenterschneckenpumpe von
Figur 6 , und - Fig. 10
- eine schematische Darstellung eines Antriebs einer Exzenterschneckenpumpe gemäß einer weiteren Ausführungsform.
- Fig. 1
- a schematic representation to illustrate the kinematics of an eccentric screw pump according to an embodiment,
- Fig. 2
- a schematic representation of a kinematic model to illustrate the movement of a pump rotor of an eccentric screw pump according to one embodiment,
- Fig. 3
- a schematic representation of a drive of an eccentric screw pump according to an embodiment based on the kinematic model of
Figure 2 based, - Fig. 4
- a schematic representation to illustrate the sequence of movements when driving
Figure 3 , - Fig. 5
- a cross-sectional view of a pump stator and a pump rotor of an eccentric screw pump according to an embodiment,
- Fig. 6
- a perspective view of an eccentric screw pump according to an embodiment,
- Fig. 7
- a top view of the progressing cavity pump of
Figure 6 , - Fig. 8
- a longitudinal section of the progressing cavity pump from
Figure 6 , - Fig. 9
- a perspective sectional view of the rotor of the progressing cavity pump from FIG
Figure 6 , and - Fig. 10
- a schematic representation of a drive of an eccentric screw pump according to a further embodiment.
Der Mittelpunkt des abrollenden ersten Kreises 10, d.h. der Mittelpunkt des Rotors 107 (bzw. in der Draufsicht der
Die in
Gemäß einer Ausführungsform ist die Exzenterschneckenpumpe 100 derart ausgebildet, dass der Mittelpunkt der Koppel 101 des kinematischen Modells von
In
Der Punkt P1 ist der Mittelpunkt des Pumpenstators 109. Jeder Querschnitt des Stators 109 hat den Punkt P1 als Symmetriezentrum.The point P1 is the center point of the
Der Punkt P3 befindet sich in einem Abstand 2R vom Mittelpunkt des Stators 109, d.h. vom Punkt P1, und zwar in der dargestellten Phase, d.h. bei der dargestellten Höhe, auf der x-Achse. Dieser Punkt P3 auf dem Rotor 107 führt im Bezugssystem des Stators 109 für den hier exemplarisch dargestellten Querschnitt eine Oszillation entlang der x-Achse mit der Amplitude 2R, d.h. einen "Kolbenhub" von insgesamt 4R aus. Der Punkt P3 entspricht der Kreismitte des Rotorquerschnitts. Gemäß einer Ausführungsform befindet sich in diesem Punkt P3, der Kreismittelpunkt des Antriebsrades 103, d.h. die Antriebsradachse verläuft durch diesen Punkt. Dadurch führt das Antriebsrad 103 im Bezugssystem des Stators 109 eine in x-Richtung oszillierende Bewegung aus.The point P3 is located at a
In der beispielhaften Orientierung von
Die in
Wie nachstehend beschrieben, weisen erfindungsgemäße Ausführungsformen der Erfindung einen Antriebsmechanismus auf, der die in
Wie sich anhand von
Bei Ausführungsformen der Exzenterschneckenpumpe 100 ist somit das Antriebsrad 103 zentrisch an dem Punkt fixiert, der im kinematischen Modell von
Wie bereits vorstehend beschrieben, kann die parallel zur y-Achse in einem geeigneten Abstand m angeordnete zylindrische Antriebsschnecke 105 wie bei einem herkömmlichen Schneckenantrieb durch eine Drehung um deren Achse eine Eigendrehung des Zahnrads 103 erzielen, während sich gleichzeitig das Zahnrad 103 längs der Antriebsschnecke 105 in einer Oszillation mit Amplitude 2R hin und her bewegt. Dies wird in
Die
Die exzentrische Anbringung des Pumpenrotors 107 an dem Antriebsrad 103 lässt sich beispielsweise der Draufsicht von
Wie sich dem in
Sowohl die Form des Pumpenrotors 107 als auch die entsprechende Form des Pumpenstators 109 weisen eine Periodizität entlang der Längsachse des Pumpenrotors 107 auf, wobei die Rotorperiode in der Regel halb so groß wie die Statorperiode ist. Beispielsweise entspricht die Länge des Pumpenrotors 107 und des Pumpenstators 109 bei der in den
Typische Spezifikationen für die in den
Bei einer als Zylinderschnecke ausgebildeten Antriebsschnecke 105 können gemäß Ausführungsformen der Erfindung andere Formen des Antriebsrads 103 und dessen Verzahnung eingesetzt werden, beispielsweise kann das Antriebsrad 103 auch als Kronenrad mit Zähnen oder zylindrischen Zapfen, als Kegelrad, insbesondere in Globoidversion, oder als Globoidrad ausgebildet sein. Bei einem Antriebsrad 103 in Form eines Globoidrads kann die Verzahnung des beispielsweise als Stirnrad ausgeführten Antriebsrads 103 hohlkehlartig geformt sein. Die Globoid-Variante lässt sich auch auf die anderen Zahnradformen anwenden.In the case of a
Gemäß Ausführungsformen der Erfindung kann für den motorseitigen Antrieb statt einer zylindrischen Antriebsschnecke beispielsweise auch ein Stirnrad verwendet werden. Eine derartige Ausführungsform ist in
Wie bereits teilweise vorstehend beschrieben, weist die erfindungsgemäße Exzenterschneckenpumpe 100 unter anderem die folgenden Vorteile auf.As already partially described above, the
Die erfindungsgemäße Exzenterschneckenpumpe 100 weist (abgesehen von der Antriebsschnecke 105 oder dem Antriebsrad 205) nur ein einziges bewegtes Teil auf, nämlich den Pumpenrotor 107 zusammen mit dem Antriebsrad 103, die, wie vorstehend beschrieben, auch einstückig ausgebildet werden können. Zum Ausgleich der Exzenterbewegung ist bei der erfindungsgemäßen Exzenterschneckenpumpe 100 kein zusätzliches Bauteil erforderlich. Es handelt sich hierbei also um eine technisch einfach zu verwirklichende Lösung, zumal das einzige bewegte Teil, d.h. der Pumpenrotor 107 in Verbindung mit dem Antriebsrad 103 der Exzenterschneckenpumpe 100, starr (nicht elastisch) ausgebildet werden kann.The
Die erfindungsgemäße Exzenterschneckenpumpe 100 kann sehr kompakt ausgebildet werden, da ein bei herkömmlichen Pumpen erforderlicher Exzenterausgleich, beispielsweise in Form einer Kardanwelle, wegelassen werden kann, der in der Regel eine große Baulänge beansprucht. Bei gegebenem Bauraum kann sich die bei der erfindungsgemäßen Exzenterschneckenpumpe 100 eingesparte Baulänge in zusätzliche Länge einer Pumpzelle umsetzen. Da die Länge der Pumpzelle in der Regel proportional zu der Länge der Berührlinie zwischen dem Rotor 107 und dem Stator 109 der Exzenterschneckenpumpe 100 ist, was auch als Dichtkontur bezeichnet wird, kann die erfindungsgemäße Exzenterschneckenpumpe 100 entsprechend fluiddichter ausgebildet werden und somit genauer dosieren, d.h. der tatsächliche Volumenstrom entspricht besser dem nominellen Volumenstrom (in der Praxis ist ein minimaler Schlupf in der Regel unvermeidlich). Umgekehrt lässt sich bei einer vorgegebenen Dosiergenauigkeit mit einer größeren Länge der Pumpzelle, d.h. einer längerer Dichtkontur, ein größeres Spaltmaß zwischen dem Rotor 107 und dem Stator 109 der erfindungsgemäßen Exzenterschneckenpumpe 100 einsetzen, was zu einer Reduktion der erforderlichen Genauigkeit der Bauteile und damit letztendlich zu einer Reduktion der Kosten der Exzenterschneckenpumpe 100 bei gegebener Dosiergenauigkeit führt.The
Bei der erfindungsgemäßen Exzenterschneckenpumpe 100 tritt im Gegensatz zu Exzenterschneckenpumpen mit elastischen Kupplungen, z.B. einer Federstegkupplung oder einer Kardanwelle mit Elastikgelenken, nur eine geringe zusätzliche Lagerbelastung auf, da keine Querkräfte erzeugt werden. Daher unterliegen die Bauteile der erfindungsgemäßen Exzenterschneckenpumpe 100 keiner Bauteilermüdung durch starke Biegewechselbeanspruchung.In the
Wie vorstehend beschrieben, ermöglicht die Kombination aus Rotor 107 und Stator 109 der erfindungsgemäßen Exzenterschneckenpumpe 100 genau die vorstehend anhand des kinematischen Modells von
Bei der in den
- 1010
- erster Kreisfirst circle
- 2020th
- zweiter Kreissecond circle
- 100100
- ExzenterschneckenpumpeEccentric screw pump
- 101101
- KoppelPaddock
- 102a102a
- erstes Gleitelementfirst sliding element
- 102b102b
- zweites Gleitelementsecond sliding element
- 103103
- PumpenantriebsradPump drive wheel
- 103a103a
- Zahntooth
- 105105
- AntriebsschneckeDrive screw
- 107107
- PumpenrotorPump rotor
- 109109
- PumpenstatorPump stator
- 203203
- PumpenantriebsradPump drive wheel
- 205205
- Antriebsraddrive wheel
Claims (11)
- Eccentric screw pump (100) with a pump rotor (107) and a pump stator (109), wherein the pump stator (109) defines a cavity, in which at least one part of the pump rotor (107) is arranged so as to be able to rotate, and the pump rotor (107) is embodied to be rotated by a drive wheel (103, 203), in order to convey a fluid, wherein the pump rotor (107) is attached eccentrically to the drive wheel (103, 203), wherein the pump rotor (107) and the drive wheel (103, 203) are embodied in one piece, characterised in that
the pump stator (109) comprises a bearing, which is embodied to receive the drive wheel (103, 203) and/or the pump rotor (107) in a supporting manner, wherein the bearing is a section of the pump stator (109), wherein the pump stator (109) defines an outlet (113) for discharging conveyed fluid, wherein the pump stator (109) comprises a leakage outflow (111), which is used to be able to discharge fluid conveyed from the eccentric screw pump (100), which leaks out from a sealing projection below the drive wheel (103). - Eccentric screw pump (100) according to claim 1, characterised in that the eccentric screw pump (100) is embodied as a 2:1 hypocycloid eccentric screw pump (100), wherein the 2:1 hypocycloid is defined by a first circle (10) with a radius R, which rolls in a slip-free manner on the interior of a second circle (20) with a radius 2R.
- Eccentric screw pump (100) according to claim 1 or 2, characterised in that the pump rotor (107) is attached eccentrically to the drive wheel (103, 203) so that the longitudinal axis of the pump rotor (107) runs at a distance R from the centre point of the drive wheel (103, 203).
- Eccentric screw pump (100) according to one of the preceding claims, characterised in that the drive wheel (103) is a gear wheel and the eccentric screw pump (100) further comprises a worm screw (105) which is embodied to drive the drive wheel (103).
- Eccentric screw pump (100) according to claim 4, characterised in that the drive wheel (103) has a circular periphery.
- Eccentric screw pump (100) according to one of the preceding claims, characterised in that the drive wheel (103) is a crown wheel with teeth or cylindrical pins.
- Eccentric screw pump (100) according to one of the preceding claims, characterised in that the drive wheel (103) is a bevel wheel.
- Eccentric screw pump (100) according to claim 7, characterised in that the drive wheel comprises a chamfered toothing.
- Eccentric screw pump (100) according to one of claims 1 to 3, characterised in that the drive wheel (203) has a kidney-shaped periphery and the eccentric screw pump (100) further comprises a motor-side drive wheel (205), which is embodied to drive the drive wheel (203).
- Eccentric screw pump (100) according to one of the preceding claims, characterised in that the pump rotor (107) and the pump stator (109) have a respective shape, which defines a periodicity along the longitudinal axis of the pump rotor (107), wherein the length of the pump rotor (107) and the pump stator (109) correspond to at least one period along the longitudinal axis of the pump stator (109).
- Household appliance, in particular washing machine, having an eccentric screw pump (100) according to one of the preceding claims.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL17717685T PL3449128T3 (en) | 2016-04-28 | 2017-04-12 | Eccentric screw pump |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016207247.1A DE102016207247A1 (en) | 2016-04-28 | 2016-04-28 | Cavity Pump |
PCT/EP2017/058807 WO2017186497A1 (en) | 2016-04-28 | 2017-04-12 | Eccentric screw pump |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3449128A1 EP3449128A1 (en) | 2019-03-06 |
EP3449128B1 true EP3449128B1 (en) | 2021-11-17 |
Family
ID=58548694
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP17717685.6A Active EP3449128B1 (en) | 2016-04-28 | 2017-04-12 | Eccentric screw pump |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP3449128B1 (en) |
CN (1) | CN109072904B (en) |
DE (1) | DE102016207247A1 (en) |
PL (1) | PL3449128T3 (en) |
WO (1) | WO2017186497A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111120298B (en) * | 2019-12-16 | 2020-09-25 | 大庆市华禹石油机械制造有限公司 | Pump based on eccentric transmission |
Family Cites Families (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2483370A (en) * | 1946-06-18 | 1949-09-27 | Robbins & Myers | Helical multiple pump |
ZA79440B (en) * | 1978-02-10 | 1980-09-24 | Oakes Ltd E T | Drive arrangement |
GB2120729B (en) * | 1982-05-21 | 1985-07-24 | Mono Pumps Ltd | Helical gear pump |
JPS6196193A (en) * | 1984-10-17 | 1986-05-14 | Heishin Sobi Kk | Driving gear of single-shaft eccentric screw pump |
CN2345736Y (en) * | 1998-06-11 | 1999-10-27 | 中国科学院大连化学物理研究所 | Screw pump |
DE10212184A1 (en) | 2002-03-20 | 2003-10-09 | Ecolab Gmbh & Co Ohg | Dosing solids-containing free-flowing detergent paste concentrates to industrial washing machines uses an eccentric screw pump |
DE10243674B3 (en) * | 2002-09-20 | 2004-04-01 | Netzsch-Mohnopumpen Gmbh | Eccentric screw pump with reserve stator |
JP5070515B2 (en) * | 2007-03-08 | 2012-11-14 | 兵神装備株式会社 | Rotor drive mechanism and pump device |
GB2454700B (en) * | 2007-11-15 | 2013-05-15 | Schlumberger Holdings | Work extraction from downhole progressive cavity devices |
CN202560176U (en) * | 2012-05-14 | 2012-11-28 | 大庆永磁电机制造有限公司 | Screw pump direct driving device with leaking liquid overflow system |
JP6188015B2 (en) * | 2013-05-21 | 2017-08-30 | 兵神装備株式会社 | Uniaxial eccentric screw pump |
DE102013111716B3 (en) * | 2013-10-24 | 2015-03-19 | Netzsch Pumpen & Systeme Gmbh | Eccentric screw pump and use of an eccentric screw pump |
CN103711691A (en) * | 2014-01-06 | 2014-04-09 | 中国石油大学(华东) | Single-screw pump capable of balancing axial force and radial force |
CN205135988U (en) * | 2015-11-23 | 2016-04-06 | 重庆高研泵业有限公司 | Safe screw pump |
-
2016
- 2016-04-28 DE DE102016207247.1A patent/DE102016207247A1/en not_active Ceased
-
2017
- 2017-04-12 EP EP17717685.6A patent/EP3449128B1/en active Active
- 2017-04-12 WO PCT/EP2017/058807 patent/WO2017186497A1/en active Application Filing
- 2017-04-12 PL PL17717685T patent/PL3449128T3/en unknown
- 2017-04-12 CN CN201780025644.8A patent/CN109072904B/en active Active
Also Published As
Publication number | Publication date |
---|---|
PL3449128T3 (en) | 2022-03-28 |
EP3449128A1 (en) | 2019-03-06 |
CN109072904B (en) | 2020-01-10 |
CN109072904A (en) | 2018-12-21 |
DE102016207247A1 (en) | 2017-11-02 |
WO2017186497A1 (en) | 2017-11-02 |
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