EP3320993B1 - Dispositif et procédé de cintrage de profilés ou de matériaux en barres, en particulier de profilés ou de matériaux en barres dissymétriques et ouverts - Google Patents
Dispositif et procédé de cintrage de profilés ou de matériaux en barres, en particulier de profilés ou de matériaux en barres dissymétriques et ouverts Download PDFInfo
- Publication number
- EP3320993B1 EP3320993B1 EP17400059.6A EP17400059A EP3320993B1 EP 3320993 B1 EP3320993 B1 EP 3320993B1 EP 17400059 A EP17400059 A EP 17400059A EP 3320993 B1 EP3320993 B1 EP 3320993B1
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- European Patent Office
- Prior art keywords
- bending
- profile
- bar material
- members
- bending members
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/08—Bending rods, profiles, or tubes by passing between rollers or through a curved die
- B21D7/085—Bending rods, profiles, or tubes by passing between rollers or through a curved die by passing through a curved die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/20—Bending sheet metal, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/02—Bending rods, profiles, or tubes over a stationary forming member; by use of a swinging forming member or abutment
- B21D7/03—Apparatus with means to keep the profile in shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
- B21D7/066—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies combined with oscillating members
Definitions
- the invention relates to a device for bending profiles or rod material, in particular unbalanced and open profiles or rod material according to the preamble of claim 1 and a method according to the preamble of claim 15.
- profiles and bar material is a frequently occurring manufacturing requirement for the production of workpiece blanks or finished products made of profiled starting material.
- bending operations on profiles and bar material can be carried out largely error-free with conventional form-bonded or free-form bending methods such as three-point bending, three-roll round bending, Rotationszugbiegen or Gesenkbiegen.
- conventional form-bonded or free-form bending methods such as three-point bending, three-roll round bending, Rotationszugbiegen or Gesenkbiegen.
- profile shapes and rod cross-sections which can not be bent with conventional form-fitting or free-form bending processes due to various technical and economic reasons, without causing corresponding cross-sectional deformations.
- the cross-sectional shape and the material to be reshaped plays a major role.
- the profiles are already fully supported by the tools in form-bonded processes, such as in Rotationszugbiegen or the Gesenkbiegen.
- the tool supports the side walls of the profile, so that a collapse or twist is not possible.
- transverse force-free bending processes offer a relevant alternative to reduce or completely avoid cross-sectional distortions.
- the rotation of the cross-section in the kinematic or formed bending process is basically caused by the fact that the bending plane is not aligned parallel to the symmetry plane of the profile (unbalanced loaded bending).
- shear force shear stresses are then caused, which give rise to a torsional moment, which causes the rotation.
- special countermeasures are made. For example, in the three-roller bending next to the bending rollers other support rollers are used, which hold the profile by the action of an additional transverse force in the plane and thus prevent twisting.
- Querkraftbeaten bending methods have been proposed in which the necessary bending moment is introduced directly via a clamping point in the profile to be bent or the rod to be bent and thus no shear stresses occur.
- the object of the present invention is therefore to specify a production method in which profiles and rod materials of any type and any cross-section are flexible be bent so that bending typical, but unwanted cross-sectional deformations, such as the collapse or twisting of profiles, are prevented.
- the invention relates to a device for bending profiles or bar material, in particular unbalanced and open profiles or rod material, comprising mutually pivotable bending members which receive the profile or rod material and hold punctually and transfer locally by means of bending moment introduction into a curved configuration.
- Such a generic device is further developed in that at least two along the bending line of the profile or rod material spaced bending members are fixed to each other and pivotable relative to each other that a relative pivoting of the bending members to each other deforms the profile or rod material bending locally, wherein along the Bending line of the profile or rod material at least partially elastically deformable support elements are arranged on the outer sides of the profile or rod material between the bending elements and the relative pivoting of the bending members to each other, the support elements also bends, wherein the support elements support the bending profile or rod material.
- the bending device usually includes a plurality of pivotally interconnected bending members.
- the bending geometry of the profile or bar material to be produced is defined by the relative orientation of the bending elements relative to one another.
- the individual bending members can be pivoted relative to each other with a defined torque or a defined pivot angle to each other, whereby the bending device thus formed gains a high degree of flexibility, as along the axis of the profile or rod material with only one set of bending elements different bending radii and bending angles can be adjusted can. It is therefore also a kinematic bending process.
- several bending elements arranged one behind the other in combination with the profile or rod material on the outside supporting and elastically mitverformten support elements eg consisting of layered leaf springs can be in the profile or rod material achieve a defined torque introduction.
- the device according to the invention is also particularly suitable for the bending of thin-walled profiles that are sensitive to kinking and wrinkling or require a special temperature with simultaneous support during molding.
- the method is very well suited for the subsequent correction of already generated curvatures, since the bending apparatus can assume arbitrarily curved initial states.
- such a number of bending members are fixed to each other that the profile or bar material is supported substantially along the entire length of its bending line of bending members.
- Such a number and arrangement of bending members will always be preferable if the profile or bar material is to be bent along the entire length or is so unstable due to its material or cross-section that support of the profile or bar material over the entire length is required.
- the number of bending members depending on the length of the profile or rod material to be bent and the bending curves to be taken and the changes of these bending curvatures can be selected.
- the number of bending members smaller and their distance may be greater.
- such a number of bending members may be secured together and arranged so that the profile or rod material is supported along only at least a portion of its bending line of flexure members.
- the number and the arrangement of the bending elements along the bending line can also be selected accordingly and provided only where the bending is to be carried out.
- the other sections of the profile or bar material need no support by the bending members.
- the bending members have holding devices for receiving the profile or bar material to be bent.
- the holding devices are formed like a pliers and the profile or bar material opposite to the profile or bar material attacking receive between them and hold during bending, a secure receiving and supporting the profile or bar material can be realized during bending.
- the holding devices take the profile or rod material clamping between them and take over the task of positioning relative to the pivotable bending members securing the definition of the profile or rod material relative to the Biegelieder.
- the bending members are fixed to one another such that the desired bending line of the profile or rod material can be adjusted by relative pivoting of the sequence of the bending members relative to one another along the bending line.
- the type of determination of the bending members and thus the relative mobility of the bending elements to one another determines the achievable bending operations.
- the bending members are fixed to each other via a simple two-dimensional pivoting mechanism, such as a hinge, bending of the profile or bar material in a plane becomes possible.
- the bending members are fixed to each other pivotally to each other so that the desired bending of the profile or rod material can be made three-dimensionally curved.
- the relative pivoting movements should be controlled driven between the bending members, so that the relative pivoting can be performed and controlled automatically by a defined angle or with a defined pivoting moment.
- the pivoting movements of each bending member are independent of the other bending members controllable.
- drives for these pivotal movements of the individual bending members are electrical or pneumatic or hydraulic or mechanical drives in question, possibly via transmission, translation, lever or the like.
- the bending members pivot relative to each other.
- the bending members and the holding devices are arranged on a base body.
- a main body can take on the one hand the necessary bearings for the bending members and the holding devices, but also supported on the other side, preferably on a base plate relative to the environment of the device. Since the Relativverschwenkung the benders to each other causes a chain-like coupled, planar or spatial movement of the bending members, the reaction forces must be supported and discharged to this pivoting movement and the bending of the profile or rod material. In the case of two-dimensional bending operations, for example, this can be done by placing the bending members on a solid base such as a base plate.
- the support elements are so formed and elastically deformable that they support the profile or rod material in at least one spatial direction in the deformation of the profile or rod material and prevent unwanted bending errors.
- the support elements in the present invention have two purposes, namely on the one hand to ensure a continuous bending line between the individual bending members and on the other hand, the support of the profile or bar material in carrying out the bending operations.
- the support elements extend at least between two adjacent Biegeliedern and are fixed to the bending elements, for example with the holding devices by clamping. In general, however, the support elements preferably extend over several or all bending members.
- the elastically deformable provide Support elements for the bending of the profile or bar material with a continuously formed bending line, which means that the bending line has no kinks or other irregularities that you normally want to avoid when bending.
- the profile or bar material can at least partially be supported on these along the bending line extending support elements in the implementation of the bending operation by the Relatiwerschwenkung the flexures, whereby impermissible deformations of the profile or bar material can be reduced or avoided altogether.
- the support elements Since the support elements also bend, but elastically bend due to their inherent elasticity in the pivoting of the bending members and this bend is equal to the desired bending of the profile or bar material, the profile or bar material remains supported during the entire execution of the bending by the bending members. In the simplest case of a two-dimensional plane bending operation, this support can take place in a spatial direction, for example by the support elements being formed as leaf spring-like elements and on the outer surface of the profile or rod material fitting. Thus, the profile or rod material can be supported exactly in the direction of the bend on the leaf spring-like support elements.
- a plurality of support elements are arranged along the bending line of the profile or bar material so as to support the profile or bar material in more than one spatial direction during the deformation of the profile or bar material, e.g. first support members are disposed along the bending line of the profile or rod material so as to support the profile or rod material in a spatial direction, and second support members are disposed along the bending line with a perpendicularly oriented supporting action.
- first support members are disposed along the bending line of the profile or rod material so as to support the profile or rod material in a spatial direction
- second support members are disposed along the bending line with a perpendicularly oriented supporting action.
- the support elements may be e.g. be loaded by compressive forces and thus bring a bias in the profile to be bent.
- the support elements may have one or more individual bodies, wherein when using a plurality of individual bodies, the plurality of individual bodies may form a composite.
- a plurality of leaf spring-like formed individual body are arranged in a packet-like layered to form a support element. This can be achieved exactly where there is a high support resistance by the nature and thickness of the stratification of the leaf spring-like support elements, where it is needed and also large acting from the bending of the profile or rod material forces are securely supported.
- Wire-like support elements may e.g. advantageously provide support for three-dimensional bending operations by orienting the wires in accordance with the bending deformation.
- the support elements have at least one additional sliding layer and / or separating layer, which bears against the surface of the profile or rod material and / or improves the sliding movement between the profile and the supporting element and / or of supporting elements formed from individual bodies. Since relative movements between support element and profile or e.g. between the leaf springs formed between the individual leaf springs can be improved by such a sliding layer and / or separating layer, the relative movement between the profile and the support element or between the leaf springs of the support element or dei surface of the profile is not damaged.
- a feed device applies a feed force in the direction of the course of the bending members or the bending line on the profile or rod material to be bent and so, matched to the movements of the actual bending operations with the bending members, the profile or rod material through the chain Promotes bending members through.
- the feed device can be arranged at the inlet of the profile or rod material in the arrangement of the bending members and exert a sliding effect on the profile or bar material to be bent, but it is also conceivable that the feed device is arranged at the outlet of the profile or rod material from the arrangement of the bending members and exerts a pulling action on the profile or bar material to be bent.
- the choice of the arrangement depends primarily on the resistance of the profile or rod material against train or pressure, ie labile profiles or rod material are usually drawn through the bender members rather, more stable profiles or rod material can also be pushed through.
- the bending members along the bending line of the profile or bar material to be bent should take their deformed along the bending line configuration synchronously to the action of the feed device, ie the feed device always works in the breaks of the actual bending operations.
- the invention further relates to a method for bending profiles or rod material, in which the profiles or the rod material are introduced into mutually pivotable bending members which receive the profile or rod material and selectively hold and locally transferred by bending moment introduction in a curved configuration.
- the profile or rod material is locally bent, wherein at least partially arranged between the bending members, elastically deformable support members by the relative pivoting of the bending members also mitgebogen be supported and the support elements while the bending profile or rod material.
- the profile or bar material to be bent is introduced into the bending members in the undeformed or pre-deformed state and the bending members are subsequently brought into the end-deformed configuration along the bending line simultaneously or successively.
- a kind of kinematic chain of the bending members due to the independent pivotability of each bending member at the same time on all Biegegliedern or in temporal / spatial coordination of individual bending members perform the bending deformation of the profile or rod material, whereby a wide variability and technological adaptability of the bending operations can be guaranteed.
- the bending members are pivoted independently of each other with a predetermined torque and / or a predetermined angle to each other, so that, if necessary, at each bending member different bending parameters for the local bending of the profile or rod material can be adjusted.
- the secure support of the profile or bar material in the bending deformation is ensured by the fact that arranged on the bending members holding devices form opposite local recordings for the profile or rod material. These holding elements virtually form the contact surfaces for the profile or bar material within the bending members and position the profile or bar material relative to the bending member.
- the support elements are designed and elastically deformed such that they support the profile or rod material in at least one spatial direction during the deformation of the profile or rod material and prevent unwanted bending errors.
- a synchronous mitverformende support during the bending process of the profile or rod material is provided, which abuts the profile or rod material at each intermediate stage of bending and this supported so that only the desired bending deformations are caused, but not unwanted bending deformations such as wrinkles, Collapse or the like
- the profile or bar material to be bent is gradually introduced into the bending members and conveyed between the bending members. Such a quasi-continuous operation increases the yield and thus the efficiency of the method according to the invention.
- a feed device to apply to the profile or bar stock to be bent a feed force in the direction of the bending line and thus promote the profile or rod material through the kinematic chain of the bending members, if it is ensured that the bending members along the bending line of the profile to be bent or rod material in synchronism with the action of the feed device take its deformed along the bending line configuration.
- the profile or bar material to be bent is simultaneously inserted into all bending members and completely deformed in only one bending operation.
- a hollow profile or rod material to be bent is additionally supported in the interior during the bending deformation, in order, for example, to be deformed in the interior. to prevent a collapse of the profile even better.
- the profile or bar material to be bent in the heated state preferably heated by indirect heating by means of electrical resistance heating or heating by infrared radiation or heating in an oven or the direct heating of electrically conductive materials by Joule'sche Losses, being deformed.
- tempering the profile or rod material of the bending resistance of the profile or bar material are positively influenced positively, so that the transformation of special materials is even possible or can run particularly cheap.
- the profile or bar material to be bent after the forming in the heated state is selectively cooled in order to influence the permanent material properties of the profile or bar material, in particular the hardness and / or elasticity.
- thermosetting plastics are deformed as the material of the profile or bar material to be bent, which in the outlet region of a conventional pultrusion system by means of the arrangement of the bending members before the solidification of the fiber-reinforced plastic strand in a deformed configuration and in the arrangement of Bending links are cured.
- FIG. 1 is an illustration of the basic structure of the device 17 according to the invention in different views showing the relative pivotability 11 of the cut and open profile 1 shown with a rectangular cross section arranged bending members 2 and horizontal outer support elements 3 to recognize.
- the profile 1 shown here only as an exemplary example with a rectangular cross section is thereby subjected to a bending operation with the aid of the bending members 2 in the manner described below.
- the individual bending members 2 have a in the FIG. 1b better recognizable base member 10 which is slidably supported with its lower surface, for example on a plate, not shown, or the like.
- On the base element 10 are two opposite and thus arranged in the side region to the profile 1, tong-like actuated Garelenente 9 can be seen, the drive in the opening or closing direction 8 on the profile 1 or can move away from the profile 1.
- a non-illustrated drive is used.
- the pincer-like holding elements 9 can be moved up to the outer walls of the profile 1 zoom.
- leaf-spring-like outer supporting elements 3 are arranged along the bending members 2, extending over at least two bending members 2 away.
- These outer support elements 3 consist of a variable number of individual leaf spring-like, elastically deformable sheet metal strips, e.g. from a spring steel wire, which can be stacked to packages stacked between the support members 10 and the profile 1.
- these packages of outer support elements 3 do not only extend over a length between two adjacent bending members 2, but along all or at least substantial parts of the length of the device 17.
- the outer support elements 3 serve to support the bending profile 1 during the bending deformation as well as for the defined transmission of the bending forces of the bending members 2 on the profile. 1
- the profile can also be supported on the upper side by a vertical support member 6, which also consists of a stack of leaf spring-like formed vertical outer support members 6 and a not shown adjusting device in the adjustment direction 7 relative to the top of Profiles 1 can be positioned or pressed to the top of the profile 1.
- a vertical support member 6 which also consists of a stack of leaf spring-like formed vertical outer support members 6 and a not shown adjusting device in the adjustment direction 7 relative to the top of Profiles 1 can be positioned or pressed to the top of the profile 1.
- the stack orientation of the outer support member 6 is another than the stack orientation of the horizontal outer support elements 3.
- the support of the profile 1 is carried out by the support on the base member 10th
- a hollow profile 1 can also be supported within the hollow cross section by also a stack of leaf spring-like formed inner support members 5 is introduced into the hollow profile 1, which can also be bent by the relative pivoting 11 of the Biegelieder 2.
- This type of additional support is in addition to fragile hollow sections 1 for supporting open profiles 1 with non-regular cross-sections conceivable so that such profiles 1 can be supported over the entire surface of the horizontal outer support elements 3, as in the FIGS. 4a and 4b even better to recognize.
- the sequence of the individual bending members 2 is fixed to one another in a way that is reminiscent of a spinal column and pivotable relative to one another.
- a pivotable rotary joint 4 between two adjacent bending members 2 which, as shown here, is designed as a swivel joint 4 in the simplest case.
- the bending members 2 can rotate in this pivot 4 about an axis 12 in the pivoting direction 11 to each other.
- the profile 1 is inserted in the arrangement of the bending members 2 in the manner described below, the profile 1 is locally bent by this relative pivoting 11 of adjacent bending members 2, which in the sum of the pivots 11 of all the bending members 2 then leads to a bending of the profile 1 along the desired bending line 13 leads.
- the relative pivoting 11 of adjacent bending members 2 to each other is thereby by drive means not shown, e.g. an electric motor drive or the like, executed and controlled, so that the pivoting angle and / or the torque in the relative pivoting 11 adjacent bending members 2 can be automatically controlled and controlled.
- drive means not shown e.g. an electric motor drive or the like
- the horizontal outer support elements 3 are arranged at this relative pivoting 11 adjacent bending members 2 on the two opposite outer sides of the profile 1 between the recesses 20 in the holding elements 9 and the profile 1 and support the profile 1 in the bending deformation described above.
- otherwise occurring especially for open and thin-walled profiles 1 frequently occurring impermissible changes in shape such as wrinkles, collapses, twists, etc. can be reliably prevented, since the bending members 2 and the outer support members 3 surround the profile 1 and support.
- a high flexibility in terms of shaping the producible bending line 13 can be achieved, wherein the bending line 13 can of course also extend in a suitable design of the device 17 in three dimensions.
- FIGS. 2a to 2c is in an enlarged view again better the detailed structure of the bending members 2 and their pivoting devices 4 and in the Figures 2d and 2e to recognize the representation of the sequence of a number of bending members 2 for receiving a profile to be bent 1 and the assignment of the bending members 2 to the outer support elements 3.
- the bending members 2 are spaced apart relatively pivotally connected to each other via the pivot joints 4 on the base member 10 in a chain-like manner and can be from the straight configuration in two directions defined relative to each pivot.
- support elements 14 are arranged on each bending member 2, on which the profile 1 rests when it is introduced into the receiving channel formed by the bending members 2.
- bearings 15 are arranged for the outer support elements 3, for secure fixing and guidance of in FIG. 2e recognizable outer support elements 3 serve on the pincer-like holding elements 9.
- the outer support members 3 are inserted for simplicity in the longitudinal direction of the arrangement of the bending members 2 in the receiving channel formed by the bending members 2.
- Important with regard to the storage of the outer support elements 3 in the pincer-like holding elements 9 is that different types of storage of the outer support elements 3 can be used to fulfill this function, with a translational movement possibility of the outer support elements 3 must remain relative to the pincer-like support members 9 in the direction of the profile longitudinal axis.
- FIGS. 3a and 3b If one now recognizes a representation of a series of a number of bending members 2 according to FIG. 2 having therein to be bent rectangular profile 1 in an already bent configuration in a spatial View ( FIG. 3a ) and in a subview ( FIG. 3b ), in which the relatively pivoted position of the bending members 2 can be seen particularly well.
- FIGS. 3c and 3d two different bending stages can be seen during the bending deformation of the rectangular profile 1.
- FIGS. 4a and 4b show in two spatial views the representation of a sequence of a number of bending members 2 arranged therein to be bent L-profile 1 in a bent configuration.
- the stack-like layering of the leaf-shaped outer support elements 3 for lateral support of the L-shaped profile 1, and the stack-like layering of the leaf-shaped inner support elements 5 for pressing the outer support elements 3 against the vertical limb of the L-shaped cross section of the profile 1, can be seen very clearly.
- These inner support elements 5 are advantageously used in asymmetrical profile cross-sections to realize a two-sided pressing of the outer support members 3 to individual legs of the profile 1 as here the vertical leg of the L-shaped profile 1.
- FIGS. 5a to 5d show in a spatial view and a side view the representation of a sequence of a number of bending members 2 arranged therein to be bent L-profile 1 in the straight initial configuration ( FIGS. 5a, 5b ) and in a bent configuration ( FIGS. 5c, 5d ) as well as in a partial exploded view ( FIG. 5e ) of the bent configuration according to FIG. 5d ,
- the inner support members 5 which are used for lateral guidance and support parallel to the vertical leg of the L-shaped profile 1.
- FIGS. 6a to 6c show in each case a plan view of the representation of different bending configurations of the bending members 2 of wavy, S-shaped and angular bent profiles 1 showing the respective orientation of the sequence of bending members 2 and the correspondingly curved configuration of the outer support elements.
- FIGS. 7 and 8th Two examples of three-dimensionally curved profiles 1 can be seen, which can be generated with a three-dimensionally working adjustment, not shown, between the bending members 2.
- the FIGS. 8a to 8c show another example of a complex three-dimensionally bent U-profile 1 showing the orientation of the sequence of some selected bending members 2.
- a corresponding device for three-dimensional bending based as the device 17 for two-dimensional bending on bending members 2, which face each other by a pivotable mounting of Bending members 2 are formed around two spatial axes instead of a spatial axis (see.
- An inventive arrangement of bending members 2 can also be used to bend a rectangular profile 1, without the support elements 3 are arranged on the bending members.
- the bending members 3 pivot in the manner already described relative to each other and transmit a corresponding bending moment on the profile 1.
- the profile 1 can unsupported and free bending.
- the advantage here is the respective local bending of the profile 1 by the bending chain of the bending members 2, which can be achieved because of the usually high number of bending members 2, a very accurate bending of the profile 1.
- FIG. 10 shows a purely schematic functional diagram, according to which a device 17 according to the invention is arranged in the region of the outlet of a conventional pultrusion 18 and made in the pultrusion 18 produced fiber reinforced plastic profiles 1 at the outlet of the pultrusion 18 of the device 17 and bent in the manner described. After bending, the bent profiles remain in the device until the temperature-controlled unit (not shown) has hardened the fiber-reinforced plastic profile 1 and thus remains stable in the bent configuration.
- the promotion of the profile 1 by the pultrusion 18 and the device 17 can be done using a feed device 19, which pulls the strand of the profile 1 through the pultrusion 18 and the device 17 therethrough.
- thermosetting fiber-reinforced plastic profiles can be made at the time only as a straight profile or profile with a constant curvature.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Claims (20)
- Dispositif (17) de cintrage de profilés ou de matériaux en barres (1), en particulier de profilés ou de matériaux en barres (1) asymétriques et ouverts, présentant des organes de cintrage (2) pouvant pivoter les uns par rapport aux autres, qui reçoivent et maintiennent ponctuellement le profilé ou le matériau en barres (1) et les amènent au moyen d'une application de couple de cintrage localement dans une configuration cintrée,
caractérisé en ce que
au moins deux organes de cintrage (2) espacés l'un par rapport à l'autre le long de la ligne de cintrage (13) du profilé ou du matériau en barres (1) sont fixés les uns aux autres et sont réalisés de manière à pouvoir être pivotés les uns par rapport aux autres de telle manière qu'un pivotement (11) relatif des organes de cintrage (2) les uns par rapport aux autres déforme le profilé ou le matériau en barres (1) localement par cintrage, dans lequel des éléments d'appui (3, 5, 6) élastiquement déformables sont disposés de manière à reposer au niveau des côtés extérieurs du profilé ou du matériau en barres (1) le long de la ligne de cintrage (13) du profilé ou du matériau en barres (1) au moins par endroits entre les organes de cintrage (2) et le pivotement (11) relatif des organes de cintrage (2) les uns par rapport aux autres cintre également les éléments d'appui (3, 5, 6), dans lequel les éléments d'appui (3, 5, 6) soutiennent le profilé ou le matériau en barres (1) se cintrant. - Dispositif (17) selon la revendication 1, caractérisé en ce qu'un nombre tel d'organes de cintrage (2) sont fixés les uns aux autres que le profilé ou le matériau en barres (1) est supporté par des organes de cintrage (2) sensiblement le long d'au moins une section ou le long de l'ensemble de la longueur de sa ligne de cintrage (13), de préférence le nombre d'organes de cintrage (2) dépend de la longueur du profilé ou du matériau en barres (1) à cintrer ainsi que des incurvations de cintrage à réaliser et des modifications desdites incurvations de cintrage.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les organes de cintrage (2) présentent des systèmes de maintien (9) servant à recevoir le profilé ou le matériau en barres (1) à cintrer, dans lequel les systèmes de maintien (9) sont réalisés de préférence à la manière de pinces et reçoivent entre eux le profilé ou le matériau en barres (1) en vis-à-vis de manière à s'engager au niveau du profilé ou du matériau en barres (1) et les supportent lors du cintrage.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les organes de cintrage (2) sont fixés les uns aux autres de manière à pouvoir pivoter les uns par rapport aux autres de telle manière que la ligne de cintrage (13) souhaitée du profilé ou du matériau en barres (1) peut être réglée par un pivotement relatif de la succession des organes de cintrage (2) les uns par rapport aux autres le long de la ligne de cintrage (13), de préférence les organes de cintrage (2) sont fixés les uns aux autres et peuvent être tournés de manière entraînée commandée par l'intermédiaire d'un mécanisme de pivotement (4), en particulier une articulation rotative (4), dans lequel en particulier le cintrage souhaité du profilé ou du matériau en barres (1) peut être fabriqué de manière incurvée tridimensionnellement.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que le pivotement (11) relatif d'organes de cintrage (2) disposés de manière adjacente les uns par rapport aux autres le long de la ligne de cintrage (13) peut être réglé par des entraînements pouvant être pivotés respectivement séparément, dans lequel de préférence les entraînements pivotent les uns par rapport aux autres de manière électrique ou pneumatique ou hydraulique ou mécanique aux fins du pivotement (11) relatif des organes de cintrage (2).
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les organes de cintrage (2) peuvent pivoter indépendamment les uns des autres selon un couple de rotation pouvant être prédéfini et/ou un angle pouvant être prédéfini les uns par rapport aux autres.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les organes de cintrage (2) et les systèmes de maintien (9) sont disposés au niveau d'un corps de base (10), dans lequel le corps de base (10) est soutenu de préférence sur une plaque de base, par rapport à l'environnement du dispositif (17).
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les éléments de support (3, 5, 6) sont réalisés et peuvent être déformés élastiquement de telle sorte qu'ils soutiennent le profilé ou le matériau en barres (1) dans au moins une direction spatiale lors de la déformation du profilé ou du matériau en barre (1) et empêchent des erreurs de cintrage involontaires, dans lequel de préférence plusieurs éléments de support (3, 5, 6) sont disposés de telle sorte le long de la ligne de cintrage (13) du profilé ou du matériau en barre (1) qu'ils soutiennent le profilé ou le matériau en barres (1) dans plus d'une direction spatiale lors de la déformation du profilé ou du matériau en barres (1).
- Dispositif (17) selon la revendication 8, caractérisé en ce que des premiers éléments de support (3) sont disposés de telle sorte le long de la ligne de cintrage (13) du profilé ou du matériau en barres (1) qu'ils soutiennent le profilé ou le matériau en barres (1) dans une direction spatiale, et des deuxièmes éléments de support (6) sont disposés avec une action de support orienté de manière perpendiculaire par rapport à ceux-ci le long de la ligne de cintrage (13).
- Dispositif (17) selon la revendication 8, caractérisé en ce que les éléments de support (3, 5, 6) présentent un ou plusieurs corps individuels, dans lequel lors de l'utilisation de plusieurs corps individuels, les plusieurs corps individuels forment un composite, dans lequel les éléments de support (3, 5, 6) sont réalisés en particulier à la manière de ressorts à lames et s'étendent au moins entre deux organes de cintrage (2) adjacents, de préférence sur toute la longueur de la ligne de cintrage (13), dans lequel de préférence plusieurs éléments de support (3, 5, 6) réalisés à la manière de ressorts à lames sont disposés de manière stratifiée à la manière de paquet.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les éléments de support (3, 5, 6) sont réalisés à la manière d'un fil, à la manière d'un tube ou à la manière d'un tuyau flexible ou les éléments de support (3, 5, 6) formés à partir d'un ou de plusieurs corps individuels adoptent une forme globale de type fil, de type tube ou de type tuyau flexible.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce que les éléments de support (3, 5, 6) présentent au moins une couche de glissement et/ou une couche de séparation supplémentaire, qui repose au niveau de la surface du profilé ou du matériau en barres (1) et/ou améliore le déplacement par glissement entre le profilé (1) et l'élément de support (3, 5, 6) et/ou d'éléments de support (3, 5, 6) entre eux formés à partir de corps individuels.
- Dispositif (17) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'un système d'avancée (19) applique sur le profilé ou le matériau en barres (1) à cintrer une force d'avancée en direction de la ligne de cintrage (13), dans lequel soit le système d'avancée (19) est disposé au niveau de l'entrée du profilé ou du matériau en barres (1) dans l'agencement des organes de cintrage (2) et exerce une action de traction sur le profilé ou le matériau en barres (1) à cintrer, soit le système d'avancée (19) est disposé au niveau de la sortie du profilé ou du matériau en barres (1) hors de l'agencement des organes de cintrage (2) et exerce une action de traction sur le profilé ou le matériau en barres (1) à cintrer.
- Dispositif (17) selon l'une quelconque des revendications 11 à 13, caractérisé en ce que les organes de cintrage (2) adoptent, le long de la ligne de cintrage (13) du profilé ou du matériau en barres (1) à cintrer de manière synchrone par rapport à l'action du système d'avancée (19), leur configuration déformée le long de la ligne de cintrage (13).
- Procédé de cintrage de profilés ou de matériaux en barres (1), où les profilés ou les matériaux en barres (1) sont introduits dans des organes de cintrage (2) pouvant pivoter les uns par rapport aux autres, qui reçoivent et maintiennent ponctuellement le profilé ou le matériau en barres (1) et les amènent au moyen de l'application de couple de cintrage localement dans une configuration cintrée, en particulier en utilisant le dispositif (17) selon la revendication 1,
caractérisé en ce que
au moins deux organes de cintrage (2) espacés les uns par rapport aux autres le long de la ligne de cintrage (13) du profilé ou du matériau en barres (1) pivotent de manière commandée les uns par rapport aux autres et le profilé ou le matériau en barres (1) est cintré localement parle pivotement (11) relatif des organes de cintrage (2) les uns par rapport aux autres, dans lequel des éléments de support (3, 5, 6) élastiquement déformables disposés au moins par endroits entre les organes de cintrage (2) sont cintrés conjointement également par le pivotement (11) relatif des organes de cintrage (2) les uns par rapport aux autres et les éléments de support (3, 5, 6) soutiennent ce faisant le profilé ou le matériau en barres (1) se cintrant. - Procédé selon la revendication 15, caractérisé en ce que le profilé ou le matériau en barres (1) à cintrer sont introduits, dans l'état non déformé ou préalablement déformé, dans les organes de cintrage (2) et les organes de cintrage (2) sont amenés ensuite de manière simultanée ou les uns après les autres dans la configuration déformée définitive le long de la ligne de cintrage (13).
- Procédé selon l'une quelconque des revendications 15 et 16, caractérisé en ce que les organes de cintrage (2) sont fixés les uns aux autres de manière à pouvoir pivoter les uns par rapport aux autres de telle manière que la ligne de cintrage (13) souhaitée du profilé ou du matériau en barres (1) est réglée par un pivotement (11) relatif de la succession des organes de cintrage (2) les uns par rapport aux autres le long de la ligne de cintrage (13), dans lequel les organes de cintrage (2) sont pivotés de préférence indépendamment les uns des autres avec un couple de rotation pouvant être prédéfini et/ou selon un angle pouvant être prédéfini les uns par rapport aux autres, dans lequel les éléments de support (3, 5, 6) sont réalisés et élastiquement déformés de telle sorte qu'ils soutiennent le profilé ou le matériau en barres (1) dans au moins une direction spatiale lors de la déformation (11) du profilé ou du matériau en barres (1) et empêchent des erreurs de cintrage involontaires.
- Procédé selon l'une quelconque des revendications 15 à 17, caractérisé en ce que le profilé ou le matériau en barres (1) à cintrer est introduit peu à peu dans les organes de cintrage (2) et convoyé entre les organes de cintrage (2) de part en part.
- Procédé selon l'une quelconque des revendications 15 à 18, caractérisé en ce qu'un profilé ou un matériau en barres (1) creux à cintrer est soutenu lors de la déformation par cintrage en supplément à l'intérieur.
- Procédé selon l'une quelconque des revendications 15 à 19, caractérisé en ce que le profilé ou le matériau en barres (1) à cintrer est déformé dans l'état réchauffé, de préférence réchauffé par un réchauffement indirect au moyen d'éléments chauffants à résistance ou un réchauffement par un rayonnement infrarouge ou un réchauffement dans un four ou le réchauffement direct de matériaux électroconducteurs par des pertes par effet Joule, dans lequel le profilé ou le matériau en barres (1) à cintrer est refroidi de préférence de manière ciblée après le façonnage dans l'état réchauffé pour influencer des propriétés de matériau restantes du profilé ou du matériau en barres (1), en particulier la dureté et/ou l'élasticité.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102016012677.9A DE102016012677A1 (de) | 2016-10-20 | 2016-10-20 | Vorrichtung und Verfahren zum Biegen von Profilen oder Stabmaterial, insbesondere unsymmetrischer und offener Profile oder Stabmaterial |
Publications (2)
Publication Number | Publication Date |
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EP3320993A1 EP3320993A1 (fr) | 2018-05-16 |
EP3320993B1 true EP3320993B1 (fr) | 2019-07-03 |
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EP17400059.6A Not-in-force EP3320993B1 (fr) | 2016-10-20 | 2017-10-17 | Dispositif et procédé de cintrage de profilés ou de matériaux en barres, en particulier de profilés ou de matériaux en barres dissymétriques et ouverts |
Country Status (2)
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Cited By (1)
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CN110722027A (zh) * | 2019-11-05 | 2020-01-24 | 王蒙蒙 | 一种钢结构型材加工弯圆机械及加工弯圆方法 |
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CN110479802B (zh) * | 2019-09-14 | 2020-11-03 | 青岛四洲重工设备有限公司 | 一种用于金属板材的精密高效折弯*** |
CN112570518B (zh) * | 2019-09-30 | 2022-11-11 | 比亚迪股份有限公司 | 型材扭弯设备 |
DE102019220415A1 (de) * | 2019-12-20 | 2021-06-24 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung eingetragener Verein | Vorrichtung und Verfahren zum Biegen von elektrisch leitenden Profilen für Elektromotoren (Hairpin) |
CN113351680B (zh) * | 2021-07-15 | 2024-07-23 | 河北欧通有色金属制品有限公司 | 一种无氧铜毛细管及其加工方法 |
CN113617899B (zh) * | 2021-08-02 | 2023-03-10 | 浙江金马逊智能制造股份有限公司 | 弯管设备及其抑制弯管变椭的弯管加工方法 |
CN113617900B (zh) * | 2021-08-02 | 2023-03-07 | 浙江金马逊智能制造股份有限公司 | 数控弯管设备及其抑制弯管变椭活节压块装置 |
ES2925114B2 (es) * | 2022-08-02 | 2023-03-02 | Grupo Ind Kempchen Comdiflex S A | Máquina curvadora de diámetros exactos |
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DE102016012677A1 (de) | 2018-04-26 |
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