EP3276042B1 - Method for producing plated article - Google Patents

Method for producing plated article Download PDF

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Publication number
EP3276042B1
EP3276042B1 EP16768841.5A EP16768841A EP3276042B1 EP 3276042 B1 EP3276042 B1 EP 3276042B1 EP 16768841 A EP16768841 A EP 16768841A EP 3276042 B1 EP3276042 B1 EP 3276042B1
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Prior art keywords
glass substrate
plating
pulsed laser
catalyst
laser
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EP16768841.5A
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German (de)
French (fr)
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EP3276042A1 (en
EP3276042A4 (en
Inventor
Yoshiyuki Nishimura
Rie MIYAKE
Chisa FUKUDA
Masao Takamizawa
Yutaka Mitooka
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OM SANGYO CO Ltd
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OM SANGYO CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1603Process or apparatus coating on selected surface areas
    • C23C18/1607Process or apparatus coating on selected surface areas by direct patterning
    • C23C18/1612Process or apparatus coating on selected surface areas by direct patterning through irradiation means
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1635Composition of the substrate
    • C23C18/1639Substrates other than metallic, e.g. inorganic or organic or non-conductive
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1655Process features
    • C23C18/1664Process features with additional means during the plating process
    • C23C18/1667Radiant energy, e.g. laser
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1851Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
    • C23C18/1862Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by radiant energy
    • C23C18/1868Radiation, e.g. UV, laser
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1851Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
    • C23C18/1872Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
    • C23C18/1886Multistep pretreatment
    • C23C18/1893Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/42Coating with noble metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/54Contact plating, i.e. electroless electrochemical plating

Definitions

  • the present invention relates to a method for producing a plated article in which a plating film pattern is formed on the surface of a glass substrate.
  • a glass substrate has advantages that it is highly thermally stable compared with substrates conventionally used and is inexpensive.
  • Patent Reference No. 1 has described a selective plating method wherein the surface of an insulative substrate to be plated is irradiated with an energy beam, that is, a predetermined area of the substrate surface is irradiated with the energy beam, then a liquid containing a substance to be precipitation nuclei in chemical plating as a compound is contacted with the surface of the insulative substrate, the substrate is washed for removing the residual liquid, and then the surface irradiated with the energy beam is contacted with a predetermined chemical plating solution to deposit metal over the area of the adherend by chemical plating.
  • a predetermined chemical plating solution to deposit metal over the area of the adherend by chemical plating.
  • Patent Reference No. 1 has not described or suggested that in the plating method, a metal film pattern is formed on the surface of a glass substrate.
  • Patent Reference No. 2 has described a method for forming a metal interconnection in which the metal interconnection is formed over the surface of an insulator, wherein using a picosecond laser beam with a pulse width of picosecond level or a femtosecond laser beam with a pulse width of femtosecond level as a laser beam, the surface of a silver-containing insulator which is transparent to the above laser beam is irradiated with the laser beam; silver ions in the irradiated area are reduced to generate silver atoms in the irradiated area; the insulator in which the above laser beam irradiation has generated silver atoms in the irradiated area is immersed in an electroless plating solution kept at a predetermined temperature; and using the silver atoms as catalyst nuclei, a metal is precipitated to deposit a metal film over the above insulator, forming a metal interconnection.
  • a photosensitive glass is used as an insulator. It
  • US 4 637 862 A describes a wire-glass composite and a method of making the same.
  • an objective of the present invention is to provide a method for easily producing a plated article in which a highly adherent plating film pattern is formed on the surface of a glass substrate.
  • a method for producing a plated article in which a plating film pattern is formed on the surface of a transparent glass substrate comprising a first step of irradiating a partial area of the surface of the transparent glass substrate with a pulsed laser; a second step of attaching an electroless plating catalyst on the surface of the transparent glass substrate; a third step of selectively removing the catalyst attached to the area unirradiated by the pulsed laser in the transparent glass substrate; and a fourth step of electroless plating the transparent glass substrate after the third step to selectively form a plating film in the irradiated area with the pulsed laser, wherein in the first step, a pulse width of the pulsed laser is 1 ⁇ 10 -18 to 1 ⁇ 10 -4 sec, an average output power at a processing point is 0.01 to 1000 W, a repetition frequency of the pulsed laser is 1 kHz to 1000 MHz, and a wavelength of the pulsed laser is 100 to 12000 nm, and wherein in the third step, the third step, the pulse width of the
  • the plating film is at least one selected from the group consisting of nickel, copper, silver, gold, palladium, platinum, rhodium, ruthenium, tin, iron, cobalt and alloys thereof.
  • a plated article in which a highly adherent plating film pattern is formed on a glass substrate can be easily produced.
  • the present invention relates to a method for producing a plated article in which a plating film pattern is formed on the surface of a glass substrate.
  • the production method according to the present invention comprises the following first to fourth steps. There will be described each step.
  • a partial of the surface of a glass substrate is irradiated with a pulsed laser.
  • the glass substrate used in the first step include, but not limited to, a soda-lime glass, a borosilicate glass and a quartz glass. These glass substrates can be appropriately selected, depending on an application of a plated article. When a cost is emphasized, a soda-lime glass is suitable. When thermal stability emphasized, a quartz glass and a borosilicate glass are suitable and a quartz glass is more suitable. When reducing the amount of impurities contained in a glass substrate is emphasized, a quartz glass and a borosilicate glass are suitable, and a quartz glass is more suitable.
  • a thickness of a glass substrate there are no particular restrictions to a thickness of a glass substrate, and it is generally 0.02 to 5 mm. There are no particular restrictions to its shape.
  • a glass substrate whose mechanical strength has been improved by heating can be also used. Examples of such a glass substrate include a physically tempered glass which is produced by heating and then rapidly cooling a glass to generate compression stress in the proximity of the surface, and a chemically tempered glass which is produced by heating a glass while the glass is subjected to ion-exchange treatment for introducing alkali ions having a large ion radius in the surface of the glass to generate compression stress in the proximity of the surface of the glass.
  • a pulsed laser it is important to use a pulsed laser.
  • the use of a pulsed laser allows for inducing multiphoton absorption in even a transparent substrate such as a glass. Multiphoton absorption is accelerated with a larger peak power (W) of laser.
  • W peak power
  • a pulse width (sec) of the pulsed laser is 1 ⁇ 10 -4 sec or less, preferably 1 ⁇ 10 -7 sec or less, further preferably 1 ⁇ 10 -9 sec or less, particularly preferably 1 ⁇ 10 -10 sec or less.
  • a peak power of a laser can be sufficiently increased to initiate multiphoton absorption.
  • the lower limit of a pulse width of the pulsed laser is 1 ⁇ 10 -18 sec, suitably 1 ⁇ 10 -15 sec.
  • An average output power at a processing point is 0.01 to 1000 W. If an average output power at a processing point is less than 0.01 W, a highly adherent plating film may not be obtained. If an average output power at a processing point is more than 1000 W, a glass substrate may be significantly damaged.
  • a repetition frequency of the pulsed laser is 1 kHz to 1000 MHz.
  • a wavelength of the pulsed laser is 100 to 12000 nm.
  • YAG laser is preferable and neodymium YAG laser is more preferable.
  • neodymium YAG laser a laser beam with a wavelength of 1064 nm which is called as a fundamental wave (first harmonic) is generated.
  • a laser beam with a wavelength of 532 nm called as a second harmonic, a laser beam with a wavelength of 355 nm called as a third harmonic, and a laser beam with a wavelength of 266 nm called as a fourth harmonic can be obtained.
  • any of the first to the fourth harmonics can be appropriately selected depending on the purpose.
  • FIG. 1 shows an example of a pulsed laser irradiation method.
  • an area of the surface of a glass substrate to be irradiated is set.
  • a plating film is to be selectively formed only in an area irradiated with a pulsed laser, that is, this irradiation area.
  • a laser is irradiated from the point indicated by St in the x direction (the right direction in FIG.
  • a scan rate and an interval (pitch interval) can be appropriately adjusted to regulate the laser irradiation amount per unit area.
  • an arithmetic mean roughness (Ra) of a glass surface irradiated with a pulsed laser is preferably 0.1 ⁇ m or more, more preferably 0.2 ⁇ m or more. If Ra is excessively large, strength of a plated article may be deteriorated, and therefore, Ra is preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less.
  • Ra is determined in accordance with JIS B 0601 (2001).
  • an electroless plating catalyst is attached to the surface of the glass substrate.
  • the electroless plating catalyst contains a metal element which can exert catalysis to an electroless plating solution.
  • the metal element include palladium (Pd), silver (Ag), copper (Cu), nickel (Ni), aluminum (Al), iron (Fe), cobalt (Co), zinc (Zn), gold (Au), platinum (Pt) and tin (Sn). These metal elements can be appropriately selected, depending on the type of an electroless plating solution used in a fourth step.
  • the glass substrate can be treated with an aqueous solution containing a reducing agent to activate the electroless plating catalyst.
  • the catalyst attached to the area which has not been irradiated with the pulsed laser in the glass substrate is selectively removed.
  • a method for contacting the glass substrate with a solution include a method where the glass substrate is immersed in a solution containing a compound removing the catalyst and a method where a solution containing a compound removing the catalyst is applied to the glass substrate.
  • the compound is a chelate compound.
  • the compound removing a catalyst is a chelate compound selected from amino acids. Examples of an amino acid include alanine, arginine, asparagine, aspartic acid, cysteine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine and valine.
  • the inventors prepared a glass substrate to which a palladium catalyst was attached, and chemical compositions of the surface of the glass substrate before and after immersion in a solution containing a chelate compound were analyzed using a photoelectron spectrometer (XPS). As a result, it was found that the palladium catalyst was removed from the substrate surface by immersion in a solution containing a chelate compound. The solution after immersion of the glass substrate was analyzed using an ICP emission analyzer, and it was found that the solution contained palladium.
  • XPS photoelectron spectrometer
  • a concentration of the chelate compound is preferably 0.001 M or more. If a concentration of the chelate compound is too high, the catalyst attached to the area irradiated with a pulsed laser may be also removed. Based on this point of view, a concentration of the chelate compound is preferably 3 M or less.
  • a solvent used for a solution containing a compound removing the catalyst is generally, but not limited to, water or an alcohol.
  • a temperature of the solution in which the glass substrate is immersed is generally, but not limited to, 5 to 90 °C.
  • a time of immersing glass substrate is generally, but not limited to, 1 sec to 30 min.
  • a method for applying a solution containing a compound removing a catalyst can be application of the solution to a glass substrate by spraying.
  • a fourth step electroless plating is conducted, after the third step, to selectively form a plating film only in the irradiated area with the pulsed laser.
  • the plating film is preferably made of at least one selected from the group consisting of nickel, copper, silver, gold, palladium, platinum, rhodium, ruthenium, tin, iron, cobalt and alloys thereof.
  • An alloy as used herein refers to an alloy containing at least one of the above metal elements in 50 % by mass or more.
  • electroless plating used in the fourth step examples include electroless nickel plating, electroless copper plating, electroless silver plating, electroless gold plating, electroless palladium plating, electroless platinum plating, electroless rhodium plating, electroless ruthenium plating, electroless tin plating, electroless iron plating, electroless cobalt plating or electroless plating of an alloy thereof.
  • Electroless alloy plating as used herein refers to electroless plating involving the system containing at least one metal element in 50 % by mass or more. Varying the type of electroless plating, this process can be conducted in multiple batches.
  • a production method of the present invention allows for precisely forming a desired plating film pattern on the surface of a glass substrate without using a special glass substrate.
  • a pattern was formed by a pulsed laser and then, by electroless plating, a plating film was formed in an area irradiated with the laser.
  • a plating film was formed not only in the area irradiated with a laser but also in the area unirradiated with a laser (Comparative Example 1).
  • a catalyst attached to an area unirradiated with a laser can be selectively removed, so that a plating film can be selectively formed only in the area irradiated with a laser.
  • a plating film formed by the production method of the present invention has excellent adherence. Recent trend to size reduction and higher performance of end products has led to stricter requirement for performance of a plated article and thus a plated article having a finer film pattern. However, as a pattern pitch is finer, a plating film is required to have higher adherence. Therefore, for providing a plated article having a fine film pattern, the use of the production method of the present invention is very beneficial.
  • the production method of the present invention can comprise an additional step.
  • Such an additional step can be electrolytic plating or various surface processings.
  • electrolytic plating include electrolytic nickel plating, electrolytic copper plating, electrolytic silver plating, electrolytic gold plating, electrolytic palladium plating, electrolytic tin plating, electrolytic iron plating, electrolytic bismuth plating, electrolytic platinum plating, electrolytic rhodium plating, electrolytic ruthenium plating, electrolytic zinc plating and electrolytic plating of alloys thereof.
  • Electrolytic alloy plating as used herein refers to electrolytic plating involving the system containing at least one metal element in 50 % by mass or more.
  • Examples of various surface processings include metal spraying by a cold spraying process and applying a metal paste.
  • Examples of a metal used include copper, tin, gold, silver, nickel, iron, palladium, ruthenium, rhodium, iridium, indium, zinc, aluminum, tungsten, chromium, magnesium, titanium, silicon or alloys thereof.
  • a soda-lime glass with a size of 76 mm (length) ⁇ 26 mm (width) ⁇ 1.1 mm (thickness) (“Matsunami slide glass S7213") was prepared as a glass substrate.
  • a pulse oscillation solid-state laser "Talisker HE” from Coherent Japan Inc. was used.
  • the glass substrate was irradiated with a pulsed laser.
  • a pulsed laser was irradiated from the point indicated by St in the x direction to the right end of the irradiation area at a scan rate of 100 mm/sec.
  • the pulsed laser was moved by 15 ⁇ m in the y direction, and the pulsed laser was irradiated in the -x direction to the left end of the irradiation area at a scan rate of 100 mm/sec. This process was repeated to irradiate the whole irradiation area with the pulsed laser.
  • the laser processed glass substrate was immersed in an aqueous solution of potassium hydroxide (concentration: 50 g/L) kept at 50 °C for 5 min. Then, the glass substrate was washed with ion-exchanged water. Subsequently, the glass substrate was immersed in a conditioning solution (concentration: 50 mL/L, "THRU-CUP MTE-1-A" from C. Uyemura & Co., Ltd.) kept at 50 °C for 5 min. Then, glass substrate was washed with ion-exchanged water.
  • a conditioning solution concentration: 50 mL/L, "THRU-CUP MTE-1-A" from C. Uyemura & Co., Ltd.
  • the pre-treated glass substrate was immersed in a palladium catalyst solution (concentration: 50 mL/L, "Activator A-10X" from C. Uyemura & Co., Ltd.) at room temperature for 1 min. Then, the glass substrate was washed with ion-exchanged water three times.
  • a palladium catalyst solution concentration: 50 mL/L, "Activator A-10X” from C. Uyemura & Co., Ltd.
  • the glass substrate with the palladium catalyst was immersed in an aqueous solution of sodium hypophosphite (concentration: 0.27 M) kept at 50 °C for 30 sec, to activate the palladium catalyst. Then, the glass substrate was washed with ion-exchanged water.
  • the activated glass substrate was immersed in an aqueous solution of thiourea (concentration: 0.1 ppm) kept at 50 °C for 1 min, to deactivate the palladium catalyst attached to the area unirradiated with the pulsed laser. Then, the glass substrate was washed with ion-exchanged water three times.
  • thiourea concentration: 0.1 ppm
  • the glass substrate was immersed in an electroless Ni-plating solution, pH 4.4 kept at 75 °C for 35 min, for electroless Ni plating, to form an electroless Ni-plating layer with a film thickness of 5 ⁇ m on the surface of the glass substrate. Then, the substrate was washed with ion-exchanged water three times.
  • a composition of an electroless Ni-plating solution was as follows.
  • the glass substrate having an Ni-plating layer was immersed in a gold plating solution ("PRECIOUSFAB IGS8000SPF" from EEJA) kept at 55 °C for 10 min, for forming an immersion Au plating layer with a thickness of 0.05 ⁇ m over the Ni plating layer, to provide a plated article.
  • a gold plating solution (“PRECIOUSFAB IGS8000SPF” from EEJA) kept at 55 °C for 10 min, for forming an immersion Au plating layer with a thickness of 0.05 ⁇ m over the Ni plating layer, to provide a plated article.
  • FIG. 2 The surface of the plated article obtained was observed by a microscope. The image obtained is shown in FIG. 2 .
  • 1 is the glass substrate, and 2 is an immersion gold-plating film.
  • 2 is an immersion gold-plating film.
  • a plating film was selectively formed only in the area irradiated with a pulsed laser.
  • an adhesion test was conducted in accordance with a solder testing described in JIS H8504.
  • an L-shaped clasp was an oxygen free copper plate with a thickness of 0.5 mm. It was press-molded into a predetermined shape such that an area to be soldered is 5 mm ⁇ 5 m, which was then nickel-plated to a film thickness of 3 ⁇ m as a base layer and then gold-plated to a film thickness of 0.05 ⁇ m.
  • a solder was applied to the surface of the plated article ( ⁇ 8 mm ⁇ t 0.2 mm), and then heated at 300 °C for 1 min. Then, the L-shaped clasp and the plated article were bonded via a solder to provide a test piece.
  • FIG. 3 is an image after the tensile test. As shown in FIG. 3 , the plating film was stripped together with the glass.
  • a plated article was produced as described in Example 1, except that a glass substrate was replaced with a 76 mm ⁇ 26 mm ⁇ 1.1 mm borosilicate glass ("Matsunami slide glass S1127"). Then, an adhesion test was conducted as described in Example 1. As a result, the plating film was stripped together with the glass.
  • a glass substrate was irradiated with a pulsed laser as described in Example 1, except that a glass substrate was replaced with a reinforced glass with a size of 70 mm (length) ⁇ 30 mm (width) ⁇ 0.55 mm (thickness) ("Dragontrail" from AGC: Asahi Glass Co., Ltd.) and in pulsed laser irradiation, an average output power at a processing point was 1.1 W, a travel distance in the y direction was 6 ⁇ m and a scan rate was 300 mm/sec.
  • “Dragontrail” is a chemically reinforced glass, in which Na + in the glass surface is replaced with K+.
  • Ra arithmetic mean roughness
  • a plating film was formed on the surface of the glass substrate as described in Example 2. As a result, a plating film was selectively formed only in the area irradiated with a pulsed laser. Then, an adhesion test was conducted as described in Example 1, and the plating film was stripped together with the glass.
  • a glass substrate was irradiated with a pulsed laser as described in Example 4, except that in pulsed laser irradiation, an average output power at a processing point was 1.1 W, a travel distance in the y direction was 10 ⁇ m, and a scan rate was 50 mm/sec. Then, an arithmetic mean roughness (Ra) of the area irradiated with a pulsed laser was measured as described in Example 4. As a result, Ra was 2.81 ⁇ m.
  • a plating film was formed on the surface of the glass substrate as described in Example 2. As a result, a plating film was selectively formed only in the area irradiated with a pulsed laser. Then, an adhesion test was conducted as described in Example 1, and the plating film was stripped together with the glass.
  • FIG. 5 shows the image obtained.
  • 31 indicates an Ni plating film formed in the area irradiated with a pulsed laser
  • 32 indicates an Ni plating film formed in the area unirradiated with a pulsed laser in the glass substrate.
  • a plating film was formed on the whole surface of the glass substrate. Furthermore, the Ni plating film formed in the area unirradiated with a pulsed laser was easily stripped by an adhesive cellophane tape.
  • a glass substrate was irradiated with a pulsed laser as described in Example 4, except that in pulsed laser irradiation, an average output power at a processing point was 1 W, a travel distance in the y direction was 10 ⁇ m, and a scan rate was 300 mm/sec. Then, an arithmetic mean roughness (Ra) of the area irradiated with a pulsed laser was measured as described in Example 4. As a result, Ra was 0.03 ⁇ m.
  • a plating film was formed on the surface of the glass substrate as described in Example 2. As a result, a plating film was selectively formed only in the area irradiated with a pulsed laser, but the plating film could be easily stripped by an adhesive cellophane tape.

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Description

  • The present invention relates to a method for producing a plated article in which a plating film pattern is formed on the surface of a glass substrate.
  • Conventionally, paper phenol substrates, paper epoxy substrates, glass epoxy substrates, ceramic substrates or the like have been used as a substrate for a circuit used for products such as home electric appliances and transport devices. These substrates are properly used depending on performance and a cost needed to a product because electric properties, mechanical properties and a price are different from each other. Recently, a glass substrate has got much attention as a substrate for a circuit, and there have been attempts for forming a metal film pattern on the surface of a glass substrate. A glass substrate has advantages that it is highly thermally stable compared with substrates conventionally used and is inexpensive.
  • Patent Reference No. 1 has described a selective plating method wherein the surface of an insulative substrate to be plated is irradiated with an energy beam, that is, a predetermined area of the substrate surface is irradiated with the energy beam, then a liquid containing a substance to be precipitation nuclei in chemical plating as a compound is contacted with the surface of the insulative substrate, the substrate is washed for removing the residual liquid, and then the surface irradiated with the energy beam is contacted with a predetermined chemical plating solution to deposit metal over the area of the adherend by chemical plating. There is described that it allows for forming a complicated and fine metal deposition pattern.
  • However, Patent Reference No. 1 has not described or suggested that in the plating method, a metal film pattern is formed on the surface of a glass substrate.
  • Patent Reference No. 2 has described a method for forming a metal interconnection in which the metal interconnection is formed over the surface of an insulator, wherein using a picosecond laser beam with a pulse width of picosecond level or a femtosecond laser beam with a pulse width of femtosecond level as a laser beam, the surface of a silver-containing insulator which is transparent to the above laser beam is irradiated with the laser beam; silver ions in the irradiated area are reduced to generate silver atoms in the irradiated area; the insulator in which the above laser beam irradiation has generated silver atoms in the irradiated area is immersed in an electroless plating solution kept at a predetermined temperature; and using the silver atoms as catalyst nuclei, a metal is precipitated to deposit a metal film over the above insulator, forming a metal interconnection. In Examples therein, there is described an example where a photosensitive glass is used as an insulator. It has been described that a metal interconnection can be thus formed with simple processes and a small number of steps.
  • However, in the plating method described in Patent Reference No. 2, a special glass substrate must be used, and such a glass substrate is more expensive than substrates conventionally used. Therefore, there is a limit on widely disseminating a circuit using this substrate.
  • US 4 637 862 A describes a wire-glass composite and a method of making the same.
    • Patent Reference No. 1: JP 60-149783 A
    • Patent Reference No. 2: JP 2008-41938 A
  • To solve the above problems, an objective of the present invention is to provide a method for easily producing a plated article in which a highly adherent plating film pattern is formed on the surface of a glass substrate.
  • The above problems can be solved by providing a method for producing a plated article in which a plating film pattern is formed on the surface of a transparent glass substrate, comprising a first step of irradiating a partial area of the surface of the transparent glass substrate with a pulsed laser; a second step of attaching an electroless plating catalyst on the surface of the transparent glass substrate; a third step of selectively removing the catalyst attached to the area unirradiated by the pulsed laser in the transparent glass substrate; and a fourth step of electroless plating the transparent glass substrate after the third step to selectively form a plating film in the irradiated area with the pulsed laser, wherein in the first step, a pulse width of the pulsed laser is 1×10-18 to 1×10-4 sec, an average output power at a processing point is 0.01 to 1000 W, a repetition frequency of the pulsed laser is 1 kHz to 1000 MHz, and a wavelength of the pulsed laser is 100 to 12000 nm, and wherein in the third step, the transparent glass substrate contacts a solution containing a compound removing the catalyst, and the compound is a chelate compound which is an amino acid.
  • Here, it is preferable that the plating film is at least one selected from the group consisting of nickel, copper, silver, gold, palladium, platinum, rhodium, ruthenium, tin, iron, cobalt and alloys thereof.
  • According to the present invention, a plated article in which a highly adherent plating film pattern is formed on a glass substrate can be easily produced.
    • FIG. 1 shows an example of a pulsed laser irradiation method.
    • FIG. 2 is a microscopic image of a plated article in Example 1.
    • FIG. 3 is a microscopic image of the appearance of the plated article in Example 1 after the tensile test.
    • FIG. 4 is a microscopic image of a plated article in Example 2.
    • FIG. 5 is a microscopic image of a plated article in Comparative Example 1.
  • The present invention relates to a method for producing a plated article in which a plating film pattern is formed on the surface of a glass substrate. The production method according to the present invention comprises the following first to fourth steps. There will be described each step.
  • In a first step, a partial of the surface of a glass substrate is irradiated with a pulsed laser. Examples of the glass substrate used in the first step include, but not limited to, a soda-lime glass, a borosilicate glass and a quartz glass. These glass substrates can be appropriately selected, depending on an application of a plated article. When a cost is emphasized, a soda-lime glass is suitable. When thermal stability emphasized, a quartz glass and a borosilicate glass are suitable and a quartz glass is more suitable. When reducing the amount of impurities contained in a glass substrate is emphasized, a quartz glass and a borosilicate glass are suitable, and a quartz glass is more suitable. There are no particular restrictions to a thickness of a glass substrate, and it is generally 0.02 to 5 mm. There are no particular restrictions to its shape. A glass substrate whose mechanical strength has been improved by heating can be also used. Examples of such a glass substrate include a physically tempered glass which is produced by heating and then rapidly cooling a glass to generate compression stress in the proximity of the surface, and a chemically tempered glass which is produced by heating a glass while the glass is subjected to ion-exchange treatment for introducing alkali ions having a large ion radius in the surface of the glass to generate compression stress in the proximity of the surface of the glass.
  • In the present invention, it is important to use a pulsed laser. The use of a pulsed laser allows for inducing multiphoton absorption in even a transparent substrate such as a glass. Multiphoton absorption is accelerated with a larger peak power (W) of laser. When an energy is the same, a peak power (W) is larger as a pulse width is shorter, and therefore, a shorter pulse width is preferable. Based on this point of view, a pulse width (sec) of the pulsed laser is 1×10-4 sec or less, preferably 1×10-7 sec or less, further preferably 1×10-9 sec or less, particularly preferably 1×10-10 sec or less. Thus, with a very short pulse width, a peak power of a laser can be sufficiently increased to initiate multiphoton absorption. The lower limit of a pulse width of the pulsed laser is 1×10-18 sec, suitably 1×10-15 sec. Then, by setting the system such that a laser processing point (focus) is the surface of a glass substrate, the surface of the glass substrate can be processed.
  • An average output power at a processing point is 0.01 to 1000 W. If an average output power at a processing point is less than 0.01 W, a highly adherent plating film may not be obtained. If an average output power at a processing point is more than 1000 W, a glass substrate may be significantly damaged. A repetition frequency of the pulsed laser is 1 kHz to 1000 MHz.
  • There are no particular restrictions to the type of a laser; for example, solid laser such as YAG laser, fiber laser and semiconductor laser; and gas laser such as carbon dioxide laser and excimer laser. A wavelength of the pulsed laser is 100 to 12000 nm. In the light of easiness of pulsed oscillation, YAG laser is preferable and neodymium YAG laser is more preferable. In neodymium YAG laser, a laser beam with a wavelength of 1064 nm which is called as a fundamental wave (first harmonic) is generated. Using a wavelength conversion device, a laser beam with a wavelength of 532 nm called as a second harmonic, a laser beam with a wavelength of 355 nm called as a third harmonic, and a laser beam with a wavelength of 266 nm called as a fourth harmonic can be obtained. In the production method of the present invention, any of the first to the fourth harmonics can be appropriately selected depending on the purpose.
  • Then, a partial area of the surface of a glass substrate is irradiated with a pulsed laser. There are no particular restrictions to a method of irradiating a glass substrate with a pulsed laser, and for example, the method shown in FIG. 1 can be employed. FIG. 1 shows an example of a pulsed laser irradiation method. As shown in FIG. 1, an area of the surface of a glass substrate to be irradiated is set. In a subsequent step, a plating film is to be selectively formed only in an area irradiated with a pulsed laser, that is, this irradiation area. Then, a laser is irradiated from the point indicated by St in the x direction (the right direction in FIG. 1) at a predetermined scan rate, then the laser is moved by a predetermined interval in the y direction (the upper direction in FIG. 1), then the laser is irradiated in the -x direction (the left direction in FIG. 1) at a predetermined scan rate, and then again the laser is moved by a predetermined interval in the y direction. An irradiation spot diameter corresponds to a laser beam diameter, but irradiation spots do not have to be mutually overlapped and there may be an interval between irradiation spots. In this method, a scan rate and an interval (pitch interval) can be appropriately adjusted to regulate the laser irradiation amount per unit area.
  • In the light of adherence of a plating film, an arithmetic mean roughness (Ra) of a glass surface irradiated with a pulsed laser is preferably 0.1 µm or more, more preferably 0.2 µm or more. If Ra is excessively large, strength of a plated article may be deteriorated, and therefore, Ra is preferably 10 µm or less, more preferably 5 µm or less. Herein, Ra is determined in accordance with JIS B 0601 (2001).
  • Next, in a second step, an electroless plating catalyst is attached to the surface of the glass substrate. There are no particular restrictions to the electroless plating catalyst as long as it contains a metal element which can exert catalysis to an electroless plating solution. Examples of the metal element include palladium (Pd), silver (Ag), copper (Cu), nickel (Ni), aluminum (Al), iron (Fe), cobalt (Co), zinc (Zn), gold (Au), platinum (Pt) and tin (Sn). These metal elements can be appropriately selected, depending on the type of an electroless plating solution used in a fourth step. Then, after the treatment with an aqueous solution containing the above metal element, the glass substrate can be treated with an aqueous solution containing a reducing agent to activate the electroless plating catalyst.
  • Next, in a third step, the catalyst attached to the area which has not been irradiated with the pulsed laser in the glass substrate is selectively removed.
  • In the light of more selective removing the catalyst attached to the area which has not been irradiated with the pulsed laser, employed is a method where the glass substrate is contacted with a solution containing a compound capable of removing the catalyst. Examples of a method for contacting the glass substrate with a solution include a method where the glass substrate is immersed in a solution containing a compound removing the catalyst and a method where a solution containing a compound removing the catalyst is applied to the glass substrate.
  • In the third step, when a glass substrate is contacted with a solution containing a compound removing a catalyst, the compound is a chelate compound. In the light of handleability, the compound removing a catalyst is a chelate compound selected from amino acids. Examples of an amino acid include alanine, arginine, asparagine, aspartic acid, cysteine, glutamine, glutamic acid, glycine, histidine, isoleucine, leucine, methionine, phenylalanine, proline, serine, threonine, tryptophan, tyrosine and valine.
  • The inventors prepared a glass substrate to which a palladium catalyst was attached, and chemical compositions of the surface of the glass substrate before and after immersion in a solution containing a chelate compound were analyzed using a photoelectron spectrometer (XPS). As a result, it was found that the palladium catalyst was removed from the substrate surface by immersion in a solution containing a chelate compound. The solution after immersion of the glass substrate was analyzed using an ICP emission analyzer, and it was found that the solution contained palladium.
  • If a concentration of the chelate compound is too low, the catalyst may not be selectively removed. Based on this point of view, a concentration of the chelate compound is preferably 0.001 M or more. If a concentration of the chelate compound is too high, the catalyst attached to the area irradiated with a pulsed laser may be also removed. Based on this point of view, a concentration of the chelate compound is preferably 3 M or less.
  • A solvent used for a solution containing a compound removing the catalyst is generally, but not limited to, water or an alcohol. When a glass substrate is immersed, a temperature of the solution in which the glass substrate is immersed is generally, but not limited to, 5 to 90 °C. A time of immersing glass substrate is generally, but not limited to, 1 sec to 30 min. A method for applying a solution containing a compound removing a catalyst can be application of the solution to a glass substrate by spraying.
  • In a fourth step, electroless plating is conducted, after the third step, to selectively form a plating film only in the irradiated area with the pulsed laser. Here, the plating film is preferably made of at least one selected from the group consisting of nickel, copper, silver, gold, palladium, platinum, rhodium, ruthenium, tin, iron, cobalt and alloys thereof. An alloy as used herein refers to an alloy containing at least one of the above metal elements in 50 % by mass or more.
  • Examples of electroless plating used in the fourth step include electroless nickel plating, electroless copper plating, electroless silver plating, electroless gold plating, electroless palladium plating, electroless platinum plating, electroless rhodium plating, electroless ruthenium plating, electroless tin plating, electroless iron plating, electroless cobalt plating or electroless plating of an alloy thereof. Electroless alloy plating as used herein refers to electroless plating involving the system containing at least one metal element in 50 % by mass or more. Varying the type of electroless plating, this process can be conducted in multiple batches.
  • As described above, a production method of the present invention allows for precisely forming a desired plating film pattern on the surface of a glass substrate without using a special glass substrate. As demonstrated in Examples later, a pattern was formed by a pulsed laser and then, by electroless plating, a plating film was formed in an area irradiated with the laser. However, if the third step is omitted, a plating film was formed not only in the area irradiated with a laser but also in the area unirradiated with a laser (Comparative Example 1). According to the production method of the present invention, a catalyst attached to an area unirradiated with a laser can be selectively removed, so that a plating film can be selectively formed only in the area irradiated with a laser.
  • A plating film formed by the production method of the present invention has excellent adherence. Recent trend to size reduction and higher performance of end products has led to stricter requirement for performance of a plated article and thus a plated article having a finer film pattern. However, as a pattern pitch is finer, a plating film is required to have higher adherence. Therefore, for providing a plated article having a fine film pattern, the use of the production method of the present invention is very beneficial.
  • Following the fourth step, the production method of the present invention can comprise an additional step. Such an additional step can be electrolytic plating or various surface processings. Examples of electrolytic plating include electrolytic nickel plating, electrolytic copper plating, electrolytic silver plating, electrolytic gold plating, electrolytic palladium plating, electrolytic tin plating, electrolytic iron plating, electrolytic bismuth plating, electrolytic platinum plating, electrolytic rhodium plating, electrolytic ruthenium plating, electrolytic zinc plating and electrolytic plating of alloys thereof. Electrolytic alloy plating as used herein refers to electrolytic plating involving the system containing at least one metal element in 50 % by mass or more. Examples of various surface processings include metal spraying by a cold spraying process and applying a metal paste. Examples of a metal used include copper, tin, gold, silver, nickel, iron, palladium, ruthenium, rhodium, iridium, indium, zinc, aluminum, tungsten, chromium, magnesium, titanium, silicon or alloys thereof. These additional steps can be conducted more than once and the steps can be identical or different. Furthermore, after the fourth step, mechanical strength of a glass substrate can be improved by heating.
  • EXAMPLES
  • The present invention will be further detailed, but not limited to, with reference to Examples.
  • Example 1 (Reference Example) [Laser irradiation] (Glass substrate)
  • A soda-lime glass with a size of 76 mm (length) × 26 mm (width) ×1.1 mm (thickness) ("Matsunami slide glass S7213") was prepared as a glass substrate.
  • (Processing method)
  • A pulse oscillation solid-state laser "Talisker HE" from Coherent Japan Inc. was used.
    • Wavelength: 355 nm
    • Average output power: 2 W
    • Average output power at a processing point: 0.8 W
    • Pulse width: 20 picosecond
    • Frequency: 50 kHz
  • Then, as shown in FIG. 1, the glass substrate was irradiated with a pulsed laser. Specifically, a 20 mm×10 mm irradiation area was set in the surface of the glass substrate. To this irradiation area, a pulsed laser was irradiated from the point indicated by St in the x direction to the right end of the irradiation area at a scan rate of 100 mm/sec. Then, the pulsed laser was moved by 15 µm in the y direction, and the pulsed laser was irradiated in the -x direction to the left end of the irradiation area at a scan rate of 100 mm/sec. This process was repeated to irradiate the whole irradiation area with the pulsed laser.
  • After the pulsed laser irradiation, observation of the surface of the glass substrate demonstrated that as shown in FIG. 1, the area was processed such that there was a sequence of spots (recesses). A diameter of one spot was determined to be about 15 µm.
  • [Electroless plating] (Pre-treatment)
  • The laser processed glass substrate was immersed in an aqueous solution of potassium hydroxide (concentration: 50 g/L) kept at 50 °C for 5 min. Then, the glass substrate was washed with ion-exchanged water. Subsequently, the glass substrate was immersed in a conditioning solution (concentration: 50 mL/L, "THRU-CUP MTE-1-A" from C. Uyemura & Co., Ltd.) kept at 50 °C for 5 min. Then, glass substrate was washed with ion-exchanged water.
  • (Electroless plating catalyst adhesion)
  • The pre-treated glass substrate was immersed in a palladium catalyst solution (concentration: 50 mL/L, "Activator A-10X" from C. Uyemura & Co., Ltd.) at room temperature for 1 min. Then, the glass substrate was washed with ion-exchanged water three times.
  • (Activation)
  • The glass substrate with the palladium catalyst was immersed in an aqueous solution of sodium hypophosphite (concentration: 0.27 M) kept at 50 °C for 30 sec, to activate the palladium catalyst. Then, the glass substrate was washed with ion-exchanged water.
  • (Catalyst deactivation)
  • The activated glass substrate was immersed in an aqueous solution of thiourea (concentration: 0.1 ppm) kept at 50 °C for 1 min, to deactivate the palladium catalyst attached to the area unirradiated with the pulsed laser. Then, the glass substrate was washed with ion-exchanged water three times.
  • (Electroless Ni plating)
  • The glass substrate was immersed in an electroless Ni-plating solution, pH 4.4 kept at 75 °C for 35 min, for electroless Ni plating, to form an electroless Ni-plating layer with a film thickness of 5 µm on the surface of the glass substrate. Then, the substrate was washed with ion-exchanged water three times. A composition of an electroless Ni-plating solution was as follows.
    • "ELN240 M2" from Electroplating Engineers of Japan Ltd. (EEJA): 150 mL/L
    • "ELN240 M1" from Electroplating Engineers of Japan Ltd. (EEJA): 50 mL/L
    • "ELN240 R3" from Electroplating Engineers of Japan Ltd. (EEJA): 6 mL/L
    (Immersion Au plating)
  • The glass substrate having an Ni-plating layer was immersed in a gold plating solution ("PRECIOUSFAB IGS8000SPF" from EEJA) kept at 55 °C for 10 min, for forming an immersion Au plating layer with a thickness of 0.05 µm over the Ni plating layer, to provide a plated article.
  • [Evaluation] (Surface observation)
  • The surface of the plated article obtained was observed by a microscope. The image obtained is shown in FIG. 2. In FIG. 2, 1 is the glass substrate, and 2 is an immersion gold-plating film. As shown in FIG. 2, by "catalyst deactivation", a plating film was selectively formed only in the area irradiated with a pulsed laser.
  • (Adhesion test)
  • An adhesion test was conducted in accordance with a solder testing described in JIS H8504. Here, an L-shaped clasp was an oxygen free copper plate with a thickness of 0.5 mm. It was press-molded into a predetermined shape such that an area to be soldered is 5 mm×5 m, which was then nickel-plated to a film thickness of 3 µm as a base layer and then gold-plated to a film thickness of 0.05 µm. Separately, a solder was applied to the surface of the plated article (ϕ 8 mm×t 0.2 mm), and then heated at 300 °C for 1 min. Then, the L-shaped clasp and the plated article were bonded via a solder to provide a test piece. The test piece obtained was mounted to a tensile tester "3382 floor model testing system" from Instron Corporate, and an adhesion test was conducted. A solder was a lead-free solder paste "TSC-254-5042SF 12-1" from Tarutin Kester Co., Ltd. FIG. 3 is an image after the tensile test. As shown in FIG. 3, the plating film was stripped together with the glass.
  • Example 2
  • In "electroless plating catalyst adhesion", a time of immersion in a palladium catalyst solution was changed to 2 min and "catalyst removal" was conducted in place of "catalyst deactivation". In "catalyst removal", a plated article was produced as described in Example 1, except that an activated glass substrate was immersed in an aqueous solution of glycine (concentration: 0.05 M) at room temperature for 30 sec, and its surface was observed by a microscope. FIG. 4 shows an image obtained. In FIG. 4, 1 is a glass substrate, and 2 is an immersion Au plating film. As shown in FIG. 4, by "catalyst removal", a plating film was selectively formed only in the area irradiated with a pulsed laser. Then, an adhesion test was conducted as described in Example 1. As a result, the plating film was stripped together with the glass.
  • Example 3 (Reference Example)
  • A plated article was produced as described in Example 1, except that a glass substrate was replaced with a 76 mm×26 mm×1.1 mm borosilicate glass ("Matsunami slide glass S1127"). Then, an adhesion test was conducted as described in Example 1. As a result, the plating film was stripped together with the glass.
  • Example 4
  • A glass substrate was irradiated with a pulsed laser as described in Example 1, except that a glass substrate was replaced with a reinforced glass with a size of 70 mm (length)×30 mm (width)×0.55 mm (thickness) ("Dragontrail" from AGC: Asahi Glass Co., Ltd.) and in pulsed laser irradiation, an average output power at a processing point was 1.1 W, a travel distance in the y direction was 6 µm and a scan rate was 300 mm/sec. "Dragontrail" is a chemically reinforced glass, in which Na+ in the glass surface is replaced with K+.
  • Using a color 3D laser microscope "VK-9700" (observation magnification: 50) from KEYENCE Corporation, an arithmetic mean roughness (Ra) of the area irradiated with a pulsed laser was measured in accordance with JIS B 0601 (2001). As a result, Ra was 0.41 µm.
  • After measuring a surface roughness, a plating film was formed on the surface of the glass substrate as described in Example 2. As a result, a plating film was selectively formed only in the area irradiated with a pulsed laser. Then, an adhesion test was conducted as described in Example 1, and the plating film was stripped together with the glass.
  • Example 5
  • A glass substrate was irradiated with a pulsed laser as described in Example 4, except that in pulsed laser irradiation, an average output power at a processing point was 1.1 W, a travel distance in the y direction was 10 µm, and a scan rate was 50 mm/sec. Then, an arithmetic mean roughness (Ra) of the area irradiated with a pulsed laser was measured as described in Example 4. As a result, Ra was 2.81 µm.
  • After measuring a surface roughness, a plating film was formed on the surface of the glass substrate as described in Example 2. As a result, a plating film was selectively formed only in the area irradiated with a pulsed laser. Then, an adhesion test was conducted as described in Example 1, and the plating film was stripped together with the glass.
  • Comparative Example 1
  • A plated article was produced as described in Example 1, without conducting "catalyst deactivation" or "immersion Au plating", and its surface was observed by a microscope. FIG. 5 shows the image obtained. In FIG. 5, 31 indicates an Ni plating film formed in the area irradiated with a pulsed laser, and 32 indicates an Ni plating film formed in the area unirradiated with a pulsed laser in the glass substrate. As shown in FIG. 5, without conducting "catalyst deactivation" or "catalyst removal", a plating film was formed on the whole surface of the glass substrate. Furthermore, the Ni plating film formed in the area unirradiated with a pulsed laser was easily stripped by an adhesive cellophane tape.
  • Comparative Example 2
  • A glass substrate was irradiated with a pulsed laser as described in Example 4, except that in pulsed laser irradiation, an average output power at a processing point was 1 W, a travel distance in the y direction was 10 µm, and a scan rate was 300 mm/sec. Then, an arithmetic mean roughness (Ra) of the area irradiated with a pulsed laser was measured as described in Example 4. As a result, Ra was 0.03 µm.
  • After measuring a surface roughness, a plating film was formed on the surface of the glass substrate as described in Example 2. As a result, a plating film was selectively formed only in the area irradiated with a pulsed laser, but the plating film could be easily stripped by an adhesive cellophane tape.
  • EXPLANATION OF LETTERS OR NUMERALS
    • 1: Glass substrate
    • 2: Immersion Au plating film
    • 31: Ni plating film formed in the area irradiated with a pulsed laser
    • 32: Ni plating film formed in the area unirradiated with a pulsed laser in the surface of a glass substrate

Claims (2)

  1. A method for producing a plated article in which a plating film pattern is formed on the surface of a transparent glass substrate, comprising
    a first step of irradiating a partial area of the surface of the transparent glass substrate with a pulsed laser;
    a second step of attaching an electroless plating catalyst on the surface of the transparent glass substrate;
    a third step of selectively removing the catalyst attached to the area unirradiated by the pulsed laser in the transparent glass substrate; and
    a fourth step of electroless plating the transparent glass substrate after the third step to selectively form a plating film in the irradiated area with the pulsed laser,
    characterised in that
    in the first step, a pulse width of the pulsed laser is 1×10-18 to 1×10-4 sec, an average output power at a processing point is 0.01 to 1000 W, a repetition frequency of the pulsed laser is 1 kHz to 1000 MHz, and a wavelength of the pulsed laser is 100 to 12000 nm, and
    and in that in the third step, the transparent glass substrate contacts a solution containing a compound removing the catalyst, and the compound is a chelate compound which is an amino acid.
  2. The production method as claimed in Claim 1, wherein the plating film is at least one selected from the group consisting of nickel, copper, silver, gold, palladium, platinum, rhodium, ruthenium, tin, iron, cobalt and alloys thereof.
EP16768841.5A 2015-03-24 2016-03-23 Method for producing plated article Active EP3276042B1 (en)

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WO2019102701A1 (en) * 2017-11-21 2019-05-31 株式会社クオルテック Electronic component manufacturing method and electronic component
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JP6745560B1 (en) * 2020-03-25 2020-08-26 株式会社イオックス Plating product having a pattern-shaped electroless plating layer

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JPWO2016152938A1 (en) 2017-10-12
JP6264596B2 (en) 2018-01-24
US20170191165A1 (en) 2017-07-06
CN106460177A (en) 2017-02-22
EP3276042A4 (en) 2018-11-07
WO2016152938A1 (en) 2016-09-29

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