EP3137271A1 - Counter-blade - Google Patents
Counter-bladeInfo
- Publication number
- EP3137271A1 EP3137271A1 EP14838783.0A EP14838783A EP3137271A1 EP 3137271 A1 EP3137271 A1 EP 3137271A1 EP 14838783 A EP14838783 A EP 14838783A EP 3137271 A1 EP3137271 A1 EP 3137271A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- base body
- cutting edge
- hard material
- counterblade
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 133
- 238000005520 cutting process Methods 0.000 claims abstract description 106
- 239000002023 wood Substances 0.000 claims abstract description 15
- 230000001681 protective effect Effects 0.000 claims description 47
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000007704 transition Effects 0.000 claims description 9
- 238000013459 approach Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 238000005476 soldering Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000002028 premature Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012620 biological material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 239000010782 bulky waste Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000005549 size reduction Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/186—Axially elongated knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/005—Tools therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C2018/188—Stationary counter-knives; Mountings thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2210/00—Codes relating to different types of disintegrating devices
- B02C2210/02—Features for generally used wear parts on beaters, knives, rollers, anvils, linings and the like
Definitions
- the invention relates to a counter-blade, in particular for a wood chipper, for the production of wood chips, with at least one cutting edge formed from a hard material and a bearing surface leading to the cutting edge.
- a counter-blade for the production of wood chips, with at least one cutting edge formed from a hard material and a bearing surface leading to the cutting edge.
- waste crushing comminution units are used, in which rotating knife passes a fixed counter-blade and the material is comminuted between the rotating blades and the counter-blade.
- DE 44 02 111 A1 describes a mobile waste shredding unit for reducing the volume of, for example, bulky waste, demolition wood, plastics and used tires as well as for organic waste materials such as green waste, small wood, etc.
- the shredding unit here consists of a slow-running, cylindrical rotor on which the Knife are mounted, and a parallel to the rotor arranged, bar-like counter knife.
- the material to be shredded is fed to the size reduction unit via a feed unit.
- the knives and the counterknife are subject to high wear and therefore interchangeable.
- a cutting strip is described in AT 398 509 B for use in a chipper machine, the cutting edge of which is formed by two approximately perpendicularly disposed cutting surfaces (side surface and surface). The side surface is provided up to the cutting edge with a coating of a hard metal. Also on the surface, spaced from the cutting edge, a hard metal coating is provided.
- the carbide coating can significantly increase the service life of the counterblade.
- the gap between the cutting edge and the coating on the surface causes a self-unseating effect, since the softer material located therebetween wears increasingly, while the cutting edge formed of hard metal remains.
- the object of the invention is achieved in that the cutting edge of a plurality along the cutting edge side by side on at least one body arranged hard material elements is formed.
- the hard material elements may preferably be made of a hard metal. Such hard material elements show very little wear, as a result of which the service life of such a counter-cutting edge is markedly longer than that of a conventional steel counter-blade.
- the formation of the cutting edge from a plurality of juxtaposed hard material elements offers the advantage that, in the case of a possible breakage of a hard material element, it does not continue to run into an adjacent hard material element.
- carbide is suitable as a material for the hard material elements.
- Hard metals which have a cobalt content of between 3.0 and 25 percent by weight are particularly suitable.
- a material composition which has a particle size in the carbide material in the rich between 10 ⁇ and 30 ⁇ has.
- Such materials are particularly impact resistant and are particularly suitable for the comminution or shredding of recycled materials.
- it can be provided that in each case a part of the hard material elements along one edge of the base body is arranged and that the cutting edge is formed by the hard material elements side by side arranged base body.
- a long counter-blade can thus be formed by juxtaposing several, equipped with hard material elements body.
- kit-like uniform body can be used to produce different lengths counter-cutting.
- the use of smaller, uniform base body has the advantage that it can be produced inexpensively in smaller production units.
- a production error for example during soldering, merely leads to rejection of a main body and not an entire counterblade.
- the construction of the counter-blade of several basic bodies has the advantage that they can be replaced individually if necessary.
- the base bodies arranged in particularly heavily loaded sections of the counter-blade and correspondingly worn-out bodies can be replaced prematurely, while the base bodies continue to be used in less heavily loaded areas. Accordingly, damaged bodies can be replaced individually.
- the hard material elements are cuboid or trapezoidal in that each one long edge of the cuboid or trapezoid forms a part of the cutting edge and that the cuboids or trapezoids lined up along their limited by their short edges surface are.
- the cuboid hard material elements are inexpensive to produce in large quantities and can easily be connected to the body, for example by brazing. Any number of hard material elements can be aligned flush with each other. Due to the cuboid shape, the material used for the high-quality hard material can be optimally adapted to the requirements, so that the base body, the hard material elements and other wear components of the counter-blade have approximately the same service life.
- a secure and permanently resistant attachment of the hard material elements to the base body can be achieved in that the base body along the cutting edge has a recess in which the hard material elements are flush with a front end face of the base body and / or flush with the support surface or that the hard material elements are embedded in the recess, that they protrude beyond the front end surface and / or the support surface or that the hard material elements are recessed in the recess, that they are set back relative to the support surface.
- the preferably cuboid hard material elements are thus connected to the main body at two of their long sides, so that they are not broken out of the composite even under heavy mechanical load.
- the hard material elements are flush with the support surface, or if they are set back slightly relative to the support surface, they are not captured by the material to be cut fed over the contact surface under an applied contact pressure and sheared off from the base body. If the hard material elements are arranged in such a way that they terminate flush with the end face of the main body or protrude somewhat beyond the end face of the main body, a free cut surface forms.
- the bearing surface on which the material to be cut is fed to the cutting edge is exposed to strong mechanical loads in the immediate vicinity of the cutting edge.
- the support surface along the hard material elements forming the cutting edge may have a plurality of juxtaposed protective elements made of hard material, which preferably connect flush to the hard material elements or which are spaced apart by a gap Hard material elements are arranged.
- the protective elements can be made for example of abrasion-resistant carbide. If the protective elements lie directly against the hard material elements, the surface of the basic body is completely protected against wear in this area. This leaching of the body can be prevented here, which would lead to a weakening of the support of the hard material elements. As a result of such washouts, the risk of premature breakage of the hard material elements would arise.
- the gap area In order to prevent excessive washing out of the body, the gap area must be dimensioned depending on the strength of the body.
- the risk of breakage for the hard material elements and the protective elements can be further reduced by the fact that the transitions between the protective elements in the extension direction of the cutting edge are arranged spatially offset from the transitions between the hard material elements.
- the hard material elements are exposed to a stronger mechanical load and thus a greater wear than the protective elements.
- the material thickness of the hard material elements is selected to be greater than the material thickness of the protective elements.
- the material thickness of the hard material elements and / or the material thickness of the protective elements is chosen differently for different basic bodies. In areas of high mechanical stress so basic body can be provided with comparatively thick hard material elements or protective elements, while in areas with low mechanical stress base body can be provided with comparatively thin hard material elements or protective elements.
- the material to be cut is guided over the support surface to the cutting edge under a high contact pressure.
- the support surface is formed in the direct or indirect connection to the protective elements or the cutting edge by a respective attached to each base cover plate. If the cover plate is prematurely worn in comparison to the hard material elements or the protective elements, it can be replaced separately and the base body can continue to be used with the high-quality hard-material components.
- the base body of a comparatively soft and tough steel and the cover plate may be formed of a comparatively harder steel.
- the soft and tough steel of the body maintains its properties at the required high temperatures during the soldering process for attaching the hard-material elements and the protective elements and causes when using the counter-blade high tensile and bending load capacity of the body.
- the comparatively hard cover plate results in the required low wear of the support surface.
- the main body can be made of 42CrMo4, for example, while the support surface can be made of Hardox 400.
- the base body forms a web between the protective elements and the cover plate.
- the protective elements can be used in the production. Through the bridge a reservoir for the solder used is formed so that it does not drain. For later mounting of the cover plate, this can be applied to the bridge. It is so aligned for attachment to the body correctly.
- the base body on the side facing away from the cutting edge forms a support plane on which the cover plate is held flat. Due to the complete edition a break or deformation of the cover plate is avoided even under heavy mechanical load.
- the transition from the web to the support plane is preferably designed as a rounding and an edge of the cover plate has a chamfer in the region of the rounding. The rounding reduces stress peaks in the area of the transition from the web to the support plane. The chamfer ensures that the cover plate is exposed in the area of the rounding and thus rests completely on the support plane.
- the base body has fastening receptacles for receiving fastening elements for fastening the base body to a carrier and that the cover plate bores for receiving Mounting screws for fixing the cover plate has on the base body, wherein in the assembled state, the cover plate covers the mounting receptacles of the base body.
- the fastening receptacles of the body are protected by the cover plate from wear.
- the base bodies are first attached to a carrier and then the cover plates are mounted on the base body. Dismantling takes place in reverse order. Due to contamination, for example due to resinification, it may happen that the cover plate can not be detached from the base body during disassembly. Therefore, it may be provided that the cover plate has a Abdschreibabêt, preferably a threaded bore. With the Abdschreibabterrorism the cover plate can be pushed off the base body and thus solved.
- a simple to manufacture design provides a cover plate penetrating threaded hole. In this, a screw can be screwed in for disassembly, which presses off on the underlying body and lifts the cover plate from the base body.
- the base body has a second cutting edge.
- the second cutting edge may be formed according to the first cutting edge of juxtaposed hard material elements, preferably from the same hard material elements as used for the first cutting edge. From these basic bodies can counter cutting be formed with two cutting edges, as used in various crushing units.
- the base body may have a positioning receptacle or a positioning attachment for receiving a positioning attachment or a positioning receptacle arranged on the support.
- the positioning projection engages in the positioning receptacle.
- a simple positioning of the base body relative to the carrier can be achieved by arranging the positioning receptacle or positioning shoulder along an abutment-side abutment surface of the base body opposite the cutting edge or by arranging the positioning receptacle or positioning shoulder along a mounting plane of the main body opposite the support plane.
- the base body is placed on the support in such a way that the positioning projection engages in the positioning receptacle so that the base body can be connected to the support via the fastening elements.
- the cover plate has a positioning receptacle and / or a positioning projection on its end face facing away from the cutting edge.
- the position nieransatz then engages in a corresponding positioning receiver on the carrier, or provided on the carrier positioning approach engages in the positioning of the cover plate, so that it is aligned exactly on the body.
- FIG. 1 shows in plan view a counter-blade 10 with a cutting edge
- FIG. 2 shows a perspective front view of a base body of the counter-blade with a cutting edge section
- FIG. 3 shows the illustration according to FIG. 2 as an exploded view with a cover plate
- FIG. 4 shows a plan view of a segment of the counter-blade
- FIG. 6 shows a second segment of a counter-blade with two cutting edges.
- FIG. 1 shows a top view of a counterblade 10 with a cutting edge.
- the cutting edge 14 is formed from a row of parallelepiped-shaped hard material elements 12 arranged along the cutting edge 14.
- the protective elements are likewise formed from a hard material.
- the hard material elements 12 and the protective elements 13 are made of hard metal. Separated by a narrow web 28 are following to the protective elements 13 cover plates 30 with two mounting screws 34 to each one of the cover plates 30, the protective elements 13 and the hard material elements 12 hidden base body 20, as shown in Figures 2, 3 and 5 , attached.
- the hard material elements 12 together with the cover plates 30 and the web 28 arranged therebetween form a bearing surface 29 leading to the cutting edge 14.
- the counter-blade 10 is formed in the exemplary embodiment shown by eight segments 16 arranged next to one another.
- the segments 16 are attached to a support 11 for this purpose.
- six hard material elements 12 per segment 16 form a cutting edge section 18 marked by a double arrow, wherein the juxtaposed cutting edge sections 18 represent the cutting edge 14.
- the carrier has positioning lugs 17. These engage in on the base body 20 and the cover plate 30 introduced Positionierfactn 23, 35, as shown in detail in Figures 2 and 4 sin, a. Between the mounting screws 34 a continuous threaded bore 33 is provided in each cover plate 30.
- the base body 20 are fastened to the carrier 1 in such a way that the cutting edge 14 projects beyond the carrier 11.
- the positioning lugs 17 and the positioning mounts 23 serve the fast and accurate alignment of the individual base body 20 relative to the carrier 11.
- the cover plates 30 are mounted on the main bodies 20.
- the second positioning receptacle provided on the cover plate 30 serves for easy positioning of the cover plate 30 relative to the carrier 11 and thus opposite the already mounted base body 20. Equipped with the segments 16 of the counter-blade 10, the carrier 11 can then be attached to a wood chipper, for example Production of wood chips are mounted so that the cutting edge 14 opposite to knives, which are arranged on a rotating roller of the wood chipper and passed on the counter-blade 10 is located.
- the wood to be shredded is supplied to the cutting edge 14 by corresponding delivery units over the support surface 29.
- the knives of the wood chipper are guided past the cutting edge 14 when viewed from the viewing direction.
- Wood, which projects beyond the cutting edge 14, is crushed.
- the cutting edge 14 is advantageously formed from a plurality of hard material elements 12.
- Hard material elements 12 show little wear, whereby a long service life of the counter-blade 10 is achieved. Due to the small size of the individual hard material elements 12, the bending load of the individual hard material elements 12 is low, so that fractures can be largely avoided.
- cover plate 30 can not be separated from the base body 20, for example owing to severe contamination or resinification, a screw can be screwed into the threaded bore 33, thereby forcing the cover plate 30 away from the base body 20. Subsequently, a new base body 20 is mounted at the free location on the carrier 11 and a cover plate 30 are attached. Due to the simple centering with the aid of the positioning receivers 23, 35 and the positioning lugs 17, the change of one or more segments 16 can be carried out very quickly. Together with the long service life, which corresponds to ten to twelve times the life of a normal steel counter-blade, so very little maintenance-related downtime of the machine can be achieved. The possibility of exchanging individual segments 16 makes it possible to keep spare parts costs low.
- the low wear of the hard elements causes a constant cutting performance of the counter-blade 10 over a long period of time. This leads to a consistent quality of the wood chips. Furthermore, a low energy consumption and thus reduced operating costs of the crushing unit is achieved by the high cutting performance. This is particularly noticeable in mobile use by a reduced fuel consumption, which in addition to the reduced costs also leads to a lower environmental impact.
- the protective elements 13 and the cutting edge 14 facing mechanically particularly stressed front portion of the support surface 29 is protected against premature wear.
- the risk of breakage is reduced and the further propagation of a break is prevented.
- FIG. 2 shows, in a perspective front view, a base body 20 of the counter-blade 14 with a cutting edge section 18.
- the main body 20 is made of a relatively soft, tough steel, for example made of 42CrMo4. It forms in the front region of a support member 25, on which the hard material elements 12 and the protective elements 13 are soldered. Toward a front end face 21.2, a recess 26 is formed in the support part 25, into which the cuboidal hard material elements 12 are embedded. The front sides of the hard material elements 12 close off with the front end face 21.2 of the main body and form, starting from the cutting edge portion 18, a cutting surface 27. The top of the hard material elements 12 is flush with the top of the adjoining the hard material elements 12 protective elements 13 from. The top of the protective elements 13 forms a portion of the support surface 29. The protective elements 13 are arranged flush between the hard material elements 12 and the web 28.
- the web 28 serves to position and hold the protective elements 13, in particular during the soldering process during production. Subsequent to the web 28, a bearing surface 21.1 which is recessed in relation to the support of the protective elements 13 is provided.
- the base body 20 is offset by three offset bores. ordered fastening receptacles 22 and penetrated by two threaded holes 24.
- the base body 20 is bounded by two plane-parallel side surfaces 21 .3, on which the base body 20 are in their arrangement on the support 1 1 to each other.
- the base body 20 terminates in a rear end-side abutment surface 21 .4, in the middle of which the positioning receptacle 23 is preferably recessed as a throat-shaped recess.
- the main body 20 thus forms the basis for a segment 16 of the counter-blade 10.
- the main body 20 can be easily and safely mounted on the carrier 1 1 by the fastening receptacles 22 by means of screws.
- the screws can be arranged sunk so that they do not project beyond the support plane 21 .1.
- a Abdeckpiatte 30 shown in Figure 1 can be placed on the support plane 21.1 of the body 20 and screwed to the threaded holes 24 so.
- the soft steel used maintains its properties during the soldering process of the hard material elements 12 and protective elements 13.
- FIG. 3 shows the illustration according to FIG. 2 as an exploded view with a cover plate 30.
- the cover plate 30 is arranged above the base body 20 described with reference to FIG. It is, starting from its top, penetrated by two lowered holes 32, which two mounting screws 34 are assigned. Furthermore, the threaded bore 33 is guided by the Abdeckpiatte.
- the dimensions of the cover plate 30 are selected to match the dimensions of the support surface 21.1 of the main body 20.
- the holes 32 are arranged such that they are aligned with the cover plate 30 with the threaded holes 24 of the main body 20.
- the mounting screws 34 can thus be guided through the bores 32 and screwed into the threaded receivers 24. As a result, the cover plate 30 is firmly connected to the base body 20.
- the screw heads of the mounting screws 34 are sunk in the cover plate 30.
- the upper side of the cover plate 30 thus forms, with the adjoining web 28 and the upper side of the protective elements 13, a continuous, planar bearing surface 29 on which the material to be cut can be fed to the cutting edge section 18 and thus to the cutting edge 14.
- the fastening receptacles 22 and screws inserted therein for mounting the main body 20 on the carrier 11 are covered by the cover plate 30 and are thus protected against wear.
- the cover plate 30 itself is made of a harder compared to the base 20, but tough steel, for example, Hardox 400, made. As a result, the support surface 29 is executed wear resistant throughout. If the cover plate 30 nevertheless wear out prematurely or become damaged, it can be replaced separately and the high-quality hard metal components can continue to be used.
- FIG. 4 shows in plan view a segment 16 of the counter-blade 10 in the assembled state.
- the cover plate 30 is held in the base body 20 by the countersunk mounting screws 34. It closes off at the web 28 towards the protective elements 29.
- the upper side of the segment 16 thus forms a continuous contact surface 29 up to the cutting edge section 18.
- On the side facing away from the web of the cover plate 30 is in the form of a throat-shaped the second positioning receptacle 35 eigeformt. This runs congruent to the positioning receptacle 23 of the underlying base body 20.
- the segment 16 can thus be easily and quickly aligned with exact position relative to the carrier 1 1 by the Positionierfactn 23, 35 of the base body 20 and the cover plate 30 is pushed onto a positioning lug 17 of the support 1 1 become.
- FIG. 5 shows a side view of the segment 16 of the counterblade 10 shown in FIG. 4 along a section line marked V-V in FIG.
- the cover plate 30 is held with the mounting screw 34 on the base body 20.
- the edge of the cover plate 30 has a first chamfer 31. 1 in the area of the rounding 28. 1, so that the cover plate 30 can be placed flush on the support plane 21. 1 of the main body 20.
- the rounding 28.1 reduces stress peaks in the region of the transition from the web 28 into the support plane 21 .1.
- the cover plate 30, the web 28, the protective elements 13 and the hard material elements 12 forms a continuous support surface 29, which merges flush in the mounted state in a corresponding surface of the carrier 1 1.
- the material to be cut can thus be fed via the surface of the carrier 11 and the support surface 29 to the cutting edge section 18 and thus to the cutting edge 14.
- a second chamfer 31 .2 is provided on the cover plate 30. This prevents, for example, due to manufacturing tolerances or abrasion of the support 1 1, a step between the surface of the support and the support surface 29 forms, at which it then comes through the overlying cutting material to increased wear.
- the edge of the cover plate 30 may also be executed rounded over a radius. By a radius a particularly break-resistant edge is obtained, which withstands very high loads.
- a base body bottom side 21.5 of the main body 20 is designed as a plane-parallel to the support surface 29 arranged flat surface. The base body 20 can rest thereon along a mounting plane on a corresponding counter-surface of the carrier 11.
- Figure 6 shows a second segment 49 of a second counter-blade, not shown, with two cutting edges.
- a second main body 40 is designed as a substantially elongated cuboid. Along two opposite long edges of the cuboid, the second main body 40 has a front recess 46.1 and a rear recess 46.2, into which front hard material elements 41.1 and rear hard material elements 41.2 are introduced. Subsequent to the hard material elements 41.1, 41.2, a row of front protective elements 42.1 and rear protective elements 42.2, which are likewise made of a hard material, are arranged in each case. In the exemplary embodiment shown, the front and rear hard material elements 41. 1, 41. 2 and the front and rear protective elements 42. 1, 42. 2 are formed from hard metal.
- first fastening receptacles 44 are provided in the form of stepped holes, which penetrate the base body 40.
- the upper sides of the front and rear hard-material elements 41. 1, 41. 2, of the front and rear protective elements 42. 1, 42. 2 and of the second web 45 45 form a flat second bearing surface 47.
- the front Ren and rear holding elements 41.1, 41.2 represent a front cutting edge portion 43.1 and 43.2 a rear cutting edge portion.
- the second main body 40 can be arranged side by side on a support, not shown, and connected thereto with guided by the second mounting receptacles screws.
- For secure positioning of the second base body 40 may be provided on the underside Positionieran accounts or positioning recordings, which engage in corresponding positioning recordings or positioning approaches the wearer.
- the underside of the second base body 40 forms with the top of the carrier a mounting plane in which the Positionierfactn and Positionieran accounts are arranged.
- the second main body 40 each have two short-side end faces 48 which are flat, so that the second main body 40 can be lined up flush against each other on the support.
- the front and rear cutting edge portions 43.1, 43.1 of the juxtaposed second segments 49 form a front and a rear cutting edge of the second counter-blade.
- the small hard material elements 41.1, 41.2 and protective elements 42.1, 42.2 used lead to a long service life of the second counter-cutting edge. Fractures in one of the hard metal components are not forwarded to the next hard metal component. If necessary, individual second segments 49 can be exchanged quickly. In this case, the positions mounted in the assembly plane between the underside of the second basic body 40 and the carrier enable nierfactn and Positionieran accounts a fast and exact positioning of the exchange segments.
- the cover plates 30 can be arranged laterally offset from the base bodies 20 so that the edges formed along the side surfaces 21.3 between the juxtaposed basic bodies 20 are covered by the cover plates 30 , A cover plate 30 is then screwed to one of its bores 32 with a first base plate 30 and at its second bore 32 with an adjacent second base plate 30.
- the outermost of the base plates 30 arranged on a counterblade 10 are designed in a shortened or an extended form, for example with a width of a main body 20 measured halfway or one and a half in the direction of the longitudinal extension of the counterblade.
- the advantage here is that no continuous gap between the cover plates 30 and the basic bodies 20 is formed up to the carrier 11, can be pressed into the space material.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014106037.7A DE102014106037A1 (en) | 2014-04-30 | 2014-04-30 | against cutting |
PCT/EP2014/079169 WO2015165556A1 (en) | 2014-04-30 | 2014-12-23 | Counter-blade |
Publications (2)
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EP3137271A1 true EP3137271A1 (en) | 2017-03-08 |
EP3137271B1 EP3137271B1 (en) | 2024-04-24 |
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Family Applications (1)
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EP14838783.0A Active EP3137271B1 (en) | 2014-04-30 | 2014-12-23 | Counter-blade |
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US (1) | US10562035B2 (en) |
EP (1) | EP3137271B1 (en) |
DE (2) | DE102014106037A1 (en) |
DK (1) | DK3137271T3 (en) |
FI (1) | FI3137271T3 (en) |
PT (1) | PT3137271T (en) |
WO (1) | WO2015165556A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014108607A1 (en) * | 2014-06-18 | 2015-12-24 | Betek Gmbh & Co. Kg | against cutting |
CN104084259B (en) * | 2014-08-01 | 2017-02-22 | 张珂 | Roller and rolling device thereof |
US10792663B2 (en) * | 2015-10-05 | 2020-10-06 | West Salem Machinery Company | Multi-blade hammer assembly |
US9956670B2 (en) | 2016-07-26 | 2018-05-01 | Milwaukee Electric Tool Corporation | Ratchet, ratchet accessory, and kit including the same |
GB201721690D0 (en) * | 2017-12-22 | 2018-02-07 | Element Six Uk Ltd | Striking tool for use in a high speed comminution mill |
US20200084979A1 (en) * | 2018-09-14 | 2020-03-19 | James Trischler | Stump planer |
DE102019116945A1 (en) * | 2019-06-24 | 2020-12-24 | Betek Gmbh & Co. Kg | Shearbar |
WO2023019063A1 (en) * | 2021-08-09 | 2023-02-16 | Ssi Shredding Systems, Inc. | Industrial machine with cutter assembly |
Family Cites Families (14)
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DE7716045U1 (en) * | 1977-05-20 | 1977-09-01 | Gebr. Kloeckner Gmbh & Co, 5239 Hirtscheid | COUNTER KNIFE FOR CHOPPING MACHINES OR CHIPPING MACHINES FOR WOOD SHREDDING |
AT398509B (en) | 1992-03-05 | 1994-12-27 | Busatis Geb Gmbh | Countercutter, in particular for chopping machines |
DE4328778C2 (en) * | 1993-08-26 | 1996-01-25 | Rieter Automatik Gmbh | Cutting bar with a cutting layer made of highly wear-resistant material |
DE4402111A1 (en) | 1994-01-26 | 1995-07-27 | Willibald Gmbh Maschinenfabrik | Mobile waste crushing unit with undercarriage and filling trough |
US5603365A (en) * | 1995-11-16 | 1997-02-18 | Stewart; John S. | Removable cutting blades for a helical cutterhead |
US5971305A (en) * | 1997-07-21 | 1999-10-26 | Davenport; Ricky W. | Rotary shredder |
DE202007011572U1 (en) * | 2007-08-17 | 2007-10-18 | Becker, Udo | Grobstoffzerkleinerer |
US8540033B2 (en) * | 2008-02-22 | 2013-09-24 | Fecon, Inc. | Apparatus for land clearing and preparation |
JP5410042B2 (en) * | 2008-07-09 | 2014-02-05 | クボタ環境サ−ビス株式会社 | Fixed blade mounting structure, chip-shaped fixed blade and crushing device |
US9016284B2 (en) * | 2009-10-29 | 2015-04-28 | R.J. Reynolds Tobacco Company | Sheet material cutting apparatus |
DE102010016498A1 (en) | 2010-04-16 | 2011-10-20 | Betek Bergbau- Und Hartmetalltechnik Karl-Heinz Simon Gmbh & Co. Kg | Blowbar for an impact crusher, in particular a rotary impact crusher |
DE202010014030U1 (en) * | 2010-10-08 | 2012-01-09 | Doppstadt Familienholding Gmbh | Mallets with a cutting insert and a base body |
DE102012211186A1 (en) * | 2012-06-28 | 2014-01-02 | Vecoplan Ag | Crushing device comprising a shredding rotor with a continuous cutting edge |
JP5757642B2 (en) * | 2013-03-29 | 2015-07-29 | 株式会社中田製作所 | Helical blade cutter |
-
2014
- 2014-04-30 DE DE102014106037.7A patent/DE102014106037A1/en active Pending
- 2014-04-30 DE DE202014011091.3U patent/DE202014011091U1/en not_active Expired - Lifetime
- 2014-12-23 EP EP14838783.0A patent/EP3137271B1/en active Active
- 2014-12-23 WO PCT/EP2014/079169 patent/WO2015165556A1/en active Application Filing
- 2014-12-23 FI FIEP14838783.0T patent/FI3137271T3/en active
- 2014-12-23 PT PT148387830T patent/PT3137271T/en unknown
- 2014-12-23 DK DK14838783.0T patent/DK3137271T3/en active
-
2016
- 2016-09-22 US US15/272,627 patent/US10562035B2/en active Active
Non-Patent Citations (2)
Title |
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None * |
See also references of WO2015165556A1 * |
Also Published As
Publication number | Publication date |
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DE202014011091U1 (en) | 2017-10-19 |
DE102014106037A1 (en) | 2015-11-05 |
FI3137271T3 (en) | 2024-05-29 |
WO2015165556A1 (en) | 2015-11-05 |
US10562035B2 (en) | 2020-02-18 |
PT3137271T (en) | 2024-05-22 |
DK3137271T3 (en) | 2024-05-21 |
US20170008005A1 (en) | 2017-01-12 |
EP3137271B1 (en) | 2024-04-24 |
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