EP3127823B1 - Method for filling and welding film bags and a filling and welding device for same - Google Patents
Method for filling and welding film bags and a filling and welding device for same Download PDFInfo
- Publication number
- EP3127823B1 EP3127823B1 EP15180140.4A EP15180140A EP3127823B1 EP 3127823 B1 EP3127823 B1 EP 3127823B1 EP 15180140 A EP15180140 A EP 15180140A EP 3127823 B1 EP3127823 B1 EP 3127823B1
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- EP
- European Patent Office
- Prior art keywords
- welding
- filling
- station
- filled
- film bags
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/14—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable with a moving container or wrapper during filling or depositing
- B65B39/145—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers movable with a moving container or wrapper during filling or depositing in an endless path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/44—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation from supply magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/54—Means for supporting containers or receptacles during the filling operation
- B65B43/60—Means for supporting containers or receptacles during the filling operation rotatable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
- B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
- B65B51/225—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by ultrasonic welding
Definitions
- the invention relates to a method for filling and welding foil bags according to the preamble of claim 1 and a filling and welding apparatus thereto according to claim 4.
- each filling station is associated with an ultrasonic generator for welding the filled foil bag.
- This multi-row film bag welding which is caused by the parallel passage through the film bag, results in comparatively high costs, since each filling station must be equipped with an ultrasonic generator. The time and energy loss is comparatively high due to the regular start-stop procedures.
- WO 2004/014729 A1 discloses a device for filling stand-up pouches comprising a rotatable filling carousel, on the periphery of which a plurality of holders for each pouch are provided.
- the device is associated with a bag opening station, a filling station, as well as a removal station and a capping station.
- the sealing carousel includes a plurality of circumferentially juxtaposed sealing grippers that may be formed as part of an ultrasonic seal.
- a stationary welding station can be arranged in the outlet region of the filling carousel, in which the bags are sealed liquid-tight.
- the object of the invention is to provide a method and an apparatus for filling and welding foil bags, which enable efficient and timely welding of the foil pouches.
- the welding station comprises at least one welding device.
- the method of filling and welding allows that during a continuous operation a plurality of film bags arranged one behind the other are filled, wherein the finished filled foil bags successively, ie in each case individually, on the rotary carousel associated welding station are passed for welding.
- a common welding station is provided for welding for all filled foil bag.
- the foil bags can be welded together, for example, at their upper edges.
- the welding devices can be arranged one above the other. Therefore, both filling and welding can take place in a continuous process with multiple stations being associated with a welding station.
- the rotary carousel is associated with a single welding station.
- the rotary carousel can also be assigned a plurality of welding stations, which are preferably arranged one behind the other and fixed to the rotary carousel.
- the method may further comprise the steps of picking up the foil pouches by means of staples associated with the filling stations and pressing the accommodated foil pouches by means of the clamps and then filling the foil pouches by means of the filling stations.
- the film bags can be fed to the rotary carousel starting from a film magazine by means of a transfer wheel.
- the magazine can the film bag parallel, ie multi-row output, and in the transfer wheel, the foil bags can be arranged one behind the other and transferred in this arrangement to the rotary carousel.
- the film bags are stored in a folded state in the film magazine, so that after receiving such a film bag by means of a clip pressing of the film bag is required so that the filling station or a filling valve of the filling station can get access to the interior of the film bag.
- a clamp may comprise two clamp members, which may be made movable relative to each other, so that the distance between them is variable.
- the clip For receiving a foil bag, the clip is in a first position, that is, the two staple parts have a first distance, so that the unfilled foil bag, both upper edges of which lie against each other, can be accommodated by means of the clip.
- the two staple parts can be moved towards each other, so that the clip is in a second position, wherein the two bracket parts have a second distance from one another which is smaller than the first distance.
- the filling of a foil bag can take place by means of a filling valve of the filling station, which has received the foil bag.
- the method may comprise the following steps, which respectively take place during the rotation of the rotary carousel: closing the filled foil pouches by pulling apart the clamps, whereby two upper edges of the filled foil pouches are placed against each other, and then welding the two adjacent upper edges by means of the rotary carousel welding station.
- the filled foil bag After completing the filling of the filled foil bag can be pulled apart by means of the clip, whereby the two upper edges are placed together, so that there is no distance between them.
- the pulling apart can be done by moving the two staple parts away from each other.
- the clamp is then in a third position, that is, the two clamp members have a third distance from each other corresponding to the first distance.
- a filling and welding apparatus for carrying out the method as described above or below comprises a rotary carousel with a plurality of filling stations disposed thereon for filling foil bags and a welding station associated with the carousel and fixedly arranged on the rotary carousel for welding the filled foil bags, the welding station comprises at least one welding device.
- the at least one welding device can be designed as an ultrasonic generator.
- the welding station is arranged in the periphery of the rotary carousel, so that the filled film bags can be passed continuously past the welding station, so that welding can take place.
- This filling and welding device makes it possible to fill a plurality of film bags arranged one behind the other during continuous operation, the finished-filled film bags being guided one after the other, ie one by one, past the welding station assigned to the rotary carousel for welding. Therefore, both filling and welding can take place in a continuous process with multiple stations being associated with a welding station.
- the welding station may include one or more ultrasonic generators. Ultrasonic welding makes it possible to reduce the duration of the welding process for a foil pouch in comparison to thermal welding processes. Also, strains of the film caused by heat input are avoided when an ultrasonic generator is used for welding.
- Each of the plurality of filling stations may include a filling valve and a clip for receiving and pressing a foil bag.
- a foil bag can be picked up and also held for transport by means of the rotary carousel.
- a picked-up foil pouch can be pressed on so that a gap is created between its two upper edges.
- the clip may be configured to pull a filled foil bag apart after a filling process, thereby placing two top edges of the filled foil bag together. By further changing the position of the clip, an inflated and filled foil bag can be pulled apart so that there is no distance between its two upper edges.
- the welding station associated with the carousel may be configured to weld two top edges of a filled foil bag.
- the filled foil bag is closed and can be used for further work processes.
- FIG. 1 shows a schematic plan view of a filling and welding device 1 with a rotary carousel 2, in which five filling stations 3 are arranged in this illustration.
- the rotary carousel 2 is also associated with a welding station 4, which comprises at least one welding device.
- This welding station 4 is located in the periphery of the rotary carousel 2 and is arranged there fixed.
- one of the welding devices 17 can be partially seen. Schematically it is indicated that ultrasound 21 is emitted by the welding device 17, which is used for welding the foil bag.
- FIG. 2 shows a schematic, perspective side view of the welding station 4 in the viewing direction II.
- the rotary carousel 2 is designed to be rotatable about an axis of rotation 5, so that foil bags 6, 7, 8, 9, 10, which are held by means of clamps 11, 12, 13, 14, 15 of the filling stations 3, are moved and thus by means of the rotary carousel 2 the welding station 4 can be passed.
- the foil bags 6, 7, 8, 9, 10 are fed to the rotary carousel 2 by means of an infeed star 19, and after filling and welding these foil bags 6, 7, 8, 9, 10 are discharged from the rotary carousel 2 by means of an outlet star 20.
- Each filling station 3 is associated with a clip 11, 12, 13, 14, 15, which is here made in two parts, wherein the two clip parts along the arrowed directions 16 can be moved towards each other or away from each other.
- a staple 11 is in a first position, that is, the two staple parts have a first distance d1, so that the unfilled foil bag 6, both upper edges of which lie against each other, can be picked up by means of the staple 11.
- the filled film bag 9, 10 is then guided past the welding station 4, and the two folded upper edges of the film bag 10 are welded together.
- both the filling and the welding can take place in a continuous process, wherein a plurality of filling stations 3, a welding station 4 is assigned.
- Upstream of the filling and welding device may be provided a film magazine for the parallel dispensing of film bags and a transfer wheel for transferring the dispensed film bags to the filling and welding device.
- a transfer wheel for transferring the dispensed film bags to the filling and welding device.
- the film bags issued in parallel by the magazine are arranged one behind the other and transferred in this arrangement to the rotary carousel.
- a transfer wheel 20 for receiving the filled and sealed foil pouches 10 arranged one behind the other and an output device can be provided downstream of the filling and welding device 1.
- the filling and welding device 1 may also be arranged upstream of a transfer wheel 19.
- FIG. 2 a schematic, perspective side view of a welding station 4 with two welding devices 17, 18 which are superimposed here at a certain distance d4 to each other.
- foil bags guided past the welding station 4 can be welded in two correspondingly spaced regions.
- only one or the other welding device 17, 18 is operated, so that foil bags are welded according to only in one area.
- FIG. 3 shows a flow diagram of a method for filling and welding a film bag by means of the above-mentioned or below-mentioned filling and welding device.
- a foil bag is received by means of a clamp.
- the clamp is associated with a filling station of a rotary carousel having a plurality of filling stations and correspondingly a plurality of clamps with which a filling of the foil bag is to take place in the following, wherein the filling stations and the clamps move through the rotation of the rotary carousel in circular paths.
- a staple may comprise two staple parts that can be moved toward and away from each other.
- the clamp is in a first position, ie, the two clamp parts have a first distance, so that the unfilled foil bag, both upper edges of which lie against each other, can be picked up by means of the clamp.
- step 101 during the rotation of the rotary carousel, a pressing of the received foil bag takes place by means of the clamp.
- the two clamp members are moved towards each other, so that the clamp is in a second position, that is, the two clamp members have a second distance to each other, which is smaller than the first Distance is.
- step 103 After filling, in step 103, during the rotation of the rotary carousel, the filled foil bag is closed by pulling the clip apart, whereby the two upper edges of the filled foil bag are put back together.
- the pulling apart is done by moving the two staple parts away from each other.
- the clamp is then in a third position corresponding to the first position, so that the two clamp members have a third distance from each other corresponding to the first distance.
- step 104 during the rotation of the rotary carousel, the foil bag is welded by means of the welding station, i. by means of at least one welding device of the fixedly arranged welding device, by passing the film bag past the welding station, wherein the two adjoining top edges and / or other regions of the film bag can be welded.
- the welding station is connected to the rotary carousel, e.g. in its periphery, fixedly arranged.
- the film bag Since the film bag is arranged on a rotating rotary carousel, the film bag is moved by the rotary carousel after picking up by means of the clip so that it moves along the circumference of the rotary carousel during the described method and thus to the stationary arranged welding station, which in the periphery of the rotary carousel, passes to perform the welding process.
- the method for filling and welding a plurality of film bags, which are arranged on the rotary carousel in succession can be used, wherein the filling and subsequent welding can be carried out continuously.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Basic Packing Technique (AREA)
- Closing Of Containers (AREA)
- Package Closures (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Füllen und Verschweißen von Folienbeuteln gemäß dem Oberbegriff des Anspruchs 1 und eine Füll- und Schweißvorrichtung dazu gemäß Anspruch 4.The invention relates to a method for filling and welding foil bags according to the preamble of
Es ist bekannt, Folienbeutel ohne Spout in taktenden Füllmaschinen mit Füllprodukt zu befüllen, wobei jeder Füllstation ein Ultraschallgenerator zum Verschweißen der befüllten Folienbeutel zugeordnet ist. Durch diese mehrreihige Folienbeutelverschweißung, die durch das parallele Durchtakten der Folienbeutel bedingt ist, ergeben sich vergleichsweise hohe Kosten, da jede Füllstation mit einem Ultraschallgenerator ausgestattet werden muss. Auch der Zeit- und Energieverlust ist durch die regelmäßigen Start-Stopp-Vorgänge vergleichsweise hoch.It is known to fill film bags without spout in clocking filling machines with filling product, each filling station is associated with an ultrasonic generator for welding the filled foil bag. This multi-row film bag welding, which is caused by the parallel passage through the film bag, results in comparatively high costs, since each filling station must be equipped with an ultrasonic generator. The time and energy loss is comparatively high due to the regular start-stop procedures.
Die Aufgabe der Erfindung besteht darin, ein Verfahren und eine Vorrichtung zum Füllen und Verschweißen von Folienbeuteln zur Verfügung zu stellen, die ein effizientes und zeitgünstiges Verschweißen der Folienbeutel ermöglichen.The object of the invention is to provide a method and an apparatus for filling and welding foil bags, which enable efficient and timely welding of the foil pouches.
Die Aufgabe wird gelöst durch das Verfahren nach Anspruch 1 und die Vorrichtung nach Anspruch 4. Bevorzugte Ausführungsformen und Weiterbildungen sind in den abhängigen Ansprüchen offenbart.The object is achieved by the method according to
In dem Verfahren zum Füllen und Verschweißen von Folienbeuteln werden mehrere hintereinander von einem Drehkarussell aufgenommene Folienbeutel mittels mehrerer an dem Drehkarussell angeordneten Füllstationen befüllt, und anschließend werden die befüllten Folienbeutel mittels des Drehkarussells nacheinander an einer dem Drehkarussell zugeordneten und an dem Drehkarussell feststehend angeordneten Schweißstation zum Verschweißen der befüllten Folienbeutel vorbeigeführt, wobei die Schweißstation mindestens eine Schweißvorrichtung umfasst.In the method for filling and welding of foil bags several successively recorded by a rotary carousel foil bag by means of several on the Rotary carousel arranged filling stations filled, and then the filled foil bags are passed successively by means of the rotary carousel at a welding carousel and fixed to the rotary carousel welding station arranged to weld the filled foil bag, the welding station comprises at least one welding device.
Das Verfahren zum Füllen und Verschweißen ermöglicht, dass während eines kontinuierlichen Betriebs mehrere hintereinander angeordnete Folienbeutel befüllt werden, wobei die fertig befüllten Folienbeutel nacheinander, d.h. jeweils einzeln, an der dem Drehkarussell zugeordneten Schweißstation zum Verschweißen vorbeigeführt werden. Somit ist für alle befüllten Folienbeutel eine gemeinsame Schweißstation zum Verschweißen vorgesehen.
An der Schweißstation können die Folienbeutel beispielsweise an ihren Oberkanten zusammengeschweißt werden. Bei mehreren Schweißvorrichtungen, die in unterschiedlicher Höhe der Schweißstation angeordnet sind, können die Folienbeutel in den jeweiligen Höhen, in denen sich die Schweißvorrichtungen befinden, geschweißt werden. Dabei können die Schweißvorrichtungen übereinander angeordnet sein. Daher können sowohl das Füllen als auch das Verschweißen in einem kontinuierlichen Prozess stattfinden, wobei mehreren Füllstationen eine Schweißstation zugeordnet ist.
Vorzugsweise ist dem Drehkarussell eine einzige Schweißstation zugeordnet. In einer anderen Ausführungsform können dem Drehkarussell aber auch mehrere Schweißstationen zugeordnet sein, die vorzugsweise hintereinander und an dem Drehkarussell feststehend angeordnet sind.
Weiter kann das Verfahren die Schritte Aufnehmen der Folienbeutel mittels den Füllstationen zugeordneten Klammern und Aufdrücken der aufgenommenen Folienbeutel mittels der Klammern und danach Füllen der Folienbeutel mittels der Füllstationen umfassen.
Die Folienbeutel können dem Drehkarussell ausgehend von einem Folienmagazin mittels eines Transferrads zugeführt werden. Das Magazin kann die Folienbeutel parallel, d.h. mehrreihig, ausgeben, und in dem Transferrad können die Folienbeutel hintereinander angeordnet werden und in dieser Anordnung an das Drehkarussell übergeben werden. Im Allgemeinen werden die Folienbeutel in einem zusammengelegten Zustand in dem Folienmagazin gelagert, so dass nach dem Aufnehmen eines solchen Folienbeutels mittels einer Klammer ein Aufdrücken des Folienbeutels erforderlich ist, so dass die Füllstation bzw. ein Füllventil der Füllstation Zugang zum Inneren des Folienbeutels erhalten kann.
Eine Klammer kann zwei Klammerteile umfassen, die gegeneinander bewegbar ausgeführt sein können, so dass der Abstand zwischen ihnen veränderbar ist. Zum Aufnehmen eines Folienbeutels befindet sich die Klammer in einer ersten Position, d.h., die beiden Klammerteile weisen einen ersten Abstand auf, so dass der unbefüllte Folienbeutel, dessen beide Oberkanten aneinander liegen, mittels der Klammer aufgenommen werden kann.
Zum Aufdrücken des aufgenommenen Folienbeutels können die beiden Klammerteile aufeinander zu bewegt werden, so dass sich die Klammer in einer zweiten Position befindet, wobei die beiden Klammerteile einen zweiten Abstand zueinander aufweisen, der kleiner als der erste Abstand ist.The method of filling and welding allows that during a continuous operation a plurality of film bags arranged one behind the other are filled, wherein the finished filled foil bags successively, ie in each case individually, on the rotary carousel associated welding station are passed for welding. Thus, a common welding station is provided for welding for all filled foil bag.
At the welding station, the foil bags can be welded together, for example, at their upper edges. With several welding devices arranged at different heights of the welding station, the foil bags can be welded in the respective heights in which the welding devices are located. In this case, the welding devices can be arranged one above the other. Therefore, both filling and welding can take place in a continuous process with multiple stations being associated with a welding station.
Preferably, the rotary carousel is associated with a single welding station. In another embodiment, however, the rotary carousel can also be assigned a plurality of welding stations, which are preferably arranged one behind the other and fixed to the rotary carousel.
The method may further comprise the steps of picking up the foil pouches by means of staples associated with the filling stations and pressing the accommodated foil pouches by means of the clamps and then filling the foil pouches by means of the filling stations.
The film bags can be fed to the rotary carousel starting from a film magazine by means of a transfer wheel. The magazine can the film bag parallel, ie multi-row output, and in the transfer wheel, the foil bags can be arranged one behind the other and transferred in this arrangement to the rotary carousel. In general, the film bags are stored in a folded state in the film magazine, so that after receiving such a film bag by means of a clip pressing of the film bag is required so that the filling station or a filling valve of the filling station can get access to the interior of the film bag.
A clamp may comprise two clamp members, which may be made movable relative to each other, so that the distance between them is variable. For receiving a foil bag, the clip is in a first position, that is, the two staple parts have a first distance, so that the unfilled foil bag, both upper edges of which lie against each other, can be accommodated by means of the clip.
To press the recorded foil bag, the two staple parts can be moved towards each other, so that the clip is in a second position, wherein the two bracket parts have a second distance from one another which is smaller than the first distance.
Das Füllen eines Folienbeutels kann mittels eines Füllventils der Füllstation erfolgen, die den Folienbeutel aufgenommen hat.The filling of a foil bag can take place by means of a filling valve of the filling station, which has received the foil bag.
Zudem kann das Verfahren die folgenden Schritte umfassen, die jeweils während der Drehung des Drehkarussells erfolgen: Schließen der befüllten Folienbeutel durch Auseinanderziehen der Klammern, wodurch jeweils zwei Oberkanten der befüllten Folienbeutel aneinandergelegt werden, und danach Verschweißen der jeweils zwei aneinandergelegten Oberkanten mittels der dem Drehkarussell zugeordneten Schweißstation.In addition, the method may comprise the following steps, which respectively take place during the rotation of the rotary carousel: closing the filled foil pouches by pulling apart the clamps, whereby two upper edges of the filled foil pouches are placed against each other, and then welding the two adjacent upper edges by means of the rotary carousel welding station.
Nach Beenden des Füllens kann der befüllte Folienbeutel mittels der Klammer auseinandergezogen werden, wodurch die beiden Oberkanten aneinander gelegt werden, so dass kein Abstand mehr zwischen ihnen besteht. Das Auseinanderziehen kann durch ein Bewegen der beiden Klammerteile voneinander weg erfolgen. Die Klammer befindet sich dann in einer dritten Position, d.h., die beiden Klammerteile weisen einen dritten Abstand zueinander auf, der dem ersten Abstand entspricht.After completing the filling of the filled foil bag can be pulled apart by means of the clip, whereby the two upper edges are placed together, so that there is no distance between them. The pulling apart can be done by moving the two staple parts away from each other. The clamp is then in a third position, that is, the two clamp members have a third distance from each other corresponding to the first distance.
Durch die Drehung des Drehkarussells um die Drehachse wird der befüllte Folienbeutel dann an der Schweißstation vorbeigeführt, und es erfolgt ein Verschweißen der zwei aneinandergelegten Oberkanten des Folienbeutels.By the rotation of the rotary carousel about the axis of rotation of the filled film bag is then passed past the welding station, and there is a welding of the two adjacent upper edges of the film bag.
Eine Füll- und Schweißvorrichtung zum Durchführen des Verfahrens, wie oben oder weiter unten beschrieben, umfasst ein Drehkarussell mit mehreren daran angeordneten Füllstationen zum Füllen von Folienbeuteln und eine dem Karussell zugeordnete und an dem Drehkarussell feststehend angeordnete Schweißstation zum Verschweißen der befüllten Folienbeutel, wobei die Schweißstation mindestens eine Schweißvorrichtung umfasst.A filling and welding apparatus for carrying out the method as described above or below comprises a rotary carousel with a plurality of filling stations disposed thereon for filling foil bags and a welding station associated with the carousel and fixedly arranged on the rotary carousel for welding the filled foil bags, the welding station comprises at least one welding device.
Die mindestens eine Schweißvorrichtung kann als Ultraschallgenerator ausgebildet sein. Vorzugsweise ist die Schweißstation in der Peripherie des Drehkarussells angeordnet, so dass die befüllten Folienbeutel kontinuierlich an der Schweißstation vorbeigeführt werden können, so dass ein Verschweißen erfolgen kann.The at least one welding device can be designed as an ultrasonic generator. Preferably, the welding station is arranged in the periphery of the rotary carousel, so that the filled film bags can be passed continuously past the welding station, so that welding can take place.
Diese Füll- und Schweißvorrichtung ermöglicht, dass während eines kontinuierlichen Betriebs mehrere hintereinander angeordnete Folienbeutel befüllt werden, wobei die fertigbefüllten Folienbeutel nacheinander, d.h. jeweils einzeln, an der dem Drehkarussell zugeordneten Schweißstation zum Verschweißen vorbeigeführt werden. Daher können sowohl das Füllen als auch das Verschweißen in einem kontinuierlichen Prozess stattfinden, wobei mehreren Füllstationen eine Schweißstation zugeordnet ist.This filling and welding device makes it possible to fill a plurality of film bags arranged one behind the other during continuous operation, the finished-filled film bags being guided one after the other, ie one by one, past the welding station assigned to the rotary carousel for welding. Therefore, both filling and welding can take place in a continuous process with multiple stations being associated with a welding station.
Die Schweißstation kann einen oder mehrere Ultraschallgeneratoren umfassen. Das Ultraschall-Schweißen ermöglicht eine Verringerung der zeitlichen Dauer des Schweißprozesses für einen Folienbeutel im Vergleich zu thermischen Schweißverfahren. Auch werden durch eine Wärmeeinbringung erzeugte Dehnungen der Folie vermieden, wenn ein Ultraschallgenerator zum Verschweißen verwendet wird.The welding station may include one or more ultrasonic generators. Ultrasonic welding makes it possible to reduce the duration of the welding process for a foil pouch in comparison to thermal welding processes. Also, strains of the film caused by heat input are avoided when an ultrasonic generator is used for welding.
Jede der mehreren Füllstationen kann ein Füllventil und eine Klammer zum Aufnehmen und Aufdrücken eines Folienbeutels umfassen. Mittels der Klammer kann ein Folienbeutel aufgenommen und für den Transport mittels des Drehkarussells auch gehalten werden. Durch ein Verändern der Position der Klammer kann ein aufgenommener Folienbeutel aufgedrückt werden, so dass zwischen seinen beiden Oberkanten ein Abstand entsteht.Each of the plurality of filling stations may include a filling valve and a clip for receiving and pressing a foil bag. By means of the clip, a foil bag can be picked up and also held for transport by means of the rotary carousel. By changing the position of the clip, a picked-up foil pouch can be pressed on so that a gap is created between its two upper edges.
Die Klammer kann dazu ausgelegt sein, nach einem Füllprozess einen befüllten Folienbeutel auseinanderzuziehen, wodurch zwei Oberkanten des befüllten Folienbeutels aneinander gelegt werden. Durch ein weiteres Verändern der Position der Klammer kann ein aufgedrückter und befüllter Folienbeutel auseinandergezogen werden, so dass zwischen seinen beiden Oberkanten kein Abstand mehr besteht.The clip may be configured to pull a filled foil bag apart after a filling process, thereby placing two top edges of the filled foil bag together. By further changing the position of the clip, an inflated and filled foil bag can be pulled apart so that there is no distance between its two upper edges.
Die dem Karussell zugeordnete Schweißstation kann dazu ausgelegt sein, zwei Oberkanten eines befüllten Folienbeutels zu verschweißen. Somit wird der befüllte Folienbeutel verschlossen und kann für weitere Arbeitsprozesse verwendet werden.The welding station associated with the carousel may be configured to weld two top edges of a filled foil bag. Thus, the filled foil bag is closed and can be used for further work processes.
Die beigefügten Figuren stellen beispielhaft zum besseren Verständnis und zur Veranschaulichung Aspekte der Erfindung dar. Es zeigt:
-
eine schematische Draufsicht einer Füll- und Schweißvorrichtung,Figur 1 -
Figur 2 eine schematische, perspektivische Seitenansicht einer Schweißstation mit zwei Schweißvorrichtungen und -
ein Flussdiagram eines Verfahrens zum Füllen und Verschweißen eines Folienbeutels.Figur 3
-
FIG. 1 a schematic plan view of a filling and welding device, -
FIG. 2 a schematic, perspective side view of a welding station with two welding devices and -
FIG. 3 a flow diagram of a method for filling and welding a film bag.
Das Drehkarussell 2 ist um eine Drehachse 5 drehbar ausgebildet, so dass Folienbeutel 6, 7, 8, 9, 10, die mittels Klammern 11, 12, 13, 14, 15 der Füllstationen 3 gehalten werden, bewegt und somit mittels des Drehkarussells 2 an der Schweißstation 4 vorbeigeführt werden können. Die Folienbeutel 6, 7, 8, 9, 10 werden dem Drehkarussell 2 mittels eines Einlaufsterns 19 zugeführt, und nach dem Füllen und Verschweißen werden diese Folienbeutel 6, 7, 8, 9, 10 von dem Drehkarussell 2 mittels eines Auslaufsterns 20 ausgeleitet.The rotary carousel 2 is designed to be rotatable about an axis of
Jeder Füllstation 3 ist eine Klammer 11, 12, 13, 14, 15 zugeordnet, die hier zweiteilig ausgeführt ist, wobei die beiden Klammerteile entlang der mit Pfeilen gekennzeichneten Richtungen 16 aufeinander zu bzw. voneinander weg bewegt werden können. Zum Aufnehmen eines Folienbeutels 6 befindet sich eine Klammer 11 in einer ersten Position, d.h., die beiden Klammerteile weisen einen ersten Abstand d1 auf, so dass der unbefüllte Folienbeutel 6, dessen beide Oberkanten aneinander liegen, mittels der Klammer 11 aufgenommen werden kann.Each filling
Um ein Füllen des aufgenommenen Folienbeutels 7, 8 vornehmen zu können, wird dieser mittels der Klammer 12, 13 aufgedrückt, d.h., zwischen den beiden aneinander liegenden Oberkanten wird ein Abstand erzeugt. Dazu werden die beiden Klammerteile entlang der mit Pfeilen gekennzeichneten Richtungen aufeinander zu bewegt. Die Klammer 12, 13 befindet sich dann in einer zweiten Position, d.h., die beiden Klammerteile weisen einen zweiten Abstand d2 zueinander auf, der kleiner als der erste Abstand ist.In order to make a filling of the received foil bag 7, 8, this is pressed by means of the
Nach dem Aufdrücken des aufgenommenen Folienbeutels 7, 8 erfolgt ein Füllen mit Füllprodukt mittels der Füllstation 3. Nach Beenden des Füllens wird der befüllte Folienbeutel 9 geschlossen, in dem die Klammer 14 auseinandergezogen wird, wodurch die beiden Oberkanten aneinander gelegt werden. Das Auseinanderziehen erfolgt durch Bewegen der beiden Klammerteile voneinander weg entlang der mit Pfeilen gekennzeichneten Richtungen. Die Klammer 14 befindet sich dann in einer dritten Position, d.h., die beiden Klammerteile weisen einen dritten Abstand d3 zueinander auf, der dem ersten Abstand d1 entspricht.After pressing the recorded film bag 7, 8 is filled with filling product by means of the filling
Durch die Drehung des Drehkarussells um die Drehachse 5 wird der befüllte Folienbeutel 9, 10 dann an der Schweißstation 4 vorbeigeführt, und es erfolgt ein Verschweißen der zwei aneinandergelegten Oberkanten des Folienbeutels 10.As a result of the rotation of the rotary carousel about the axis of
Somit können in der Füll- und Schweißvorrichtung 1 während eines kontinuierlichen Betriebs mehrere hintereinander angeordnete Folienbeutel 6, 7, 8, 9 befüllt werden, wobei die fertigbefüllten Folienbeutel 9, 10 nacheinander, d.h. jeweils einzeln, an der dem Drehkarussell 2 zugeordneten Schweißstation 4 zum Verschweißen vorbeigeführt werden.Thus, in the filling and
Daher können sowohl das Füllen als auch das Verschweißen in einem kontinuierlichen Prozess stattfinden, wobei mehreren Füllstationen 3 eine Schweißstation 4 zugeordnet ist.Therefore, both the filling and the welding can take place in a continuous process, wherein a plurality of filling
Der Füll- und Schweißvorrichtung vorgeordnet können ein Folienmagazin zur parallelen Ausgabe von Folienbeuteln und ein Transferrad zur Übergabe der ausgegebenen Folienbeutel an die Füll- und Schweißvorrichtung vorgesehen sein. An dem Transferrad werden die vom Magazin parallel ausgegebenen Folienbeutel hintereinander angeordnet und in dieser Anordnung an das Drehkarussell übergeben.Upstream of the filling and welding device may be provided a film magazine for the parallel dispensing of film bags and a transfer wheel for transferring the dispensed film bags to the filling and welding device. At the transfer wheel, the film bags issued in parallel by the magazine are arranged one behind the other and transferred in this arrangement to the rotary carousel.
Der Füll- und Schweißvorrichtung 1 nachgeordnet können ein Transferrad 20 zur Aufnahme der hintereinander angeordneten, befüllten und verschweißten Folienbeutel 10 und eine Ausgabevorrichtung vorgesehen sein. Zudem kann der Füll- und Schweißvorrichtung 1 auch ein Transferrad 19 vorgeordnet sein.Downstream of the filling and
Im Schritt 101 erfolgt während der Drehung des Drehkarussells ein Aufdrücken des aufgenommenen Folienbeutels mittels der Klammer. Dazu werden die beiden Klammerteile aufeinander zu bewegt, so dass sich die Klammer in einer zweiten Position befindet, d.h., die beiden Klammerteile weisen einen zweiten Abstand zueinander auf, der kleiner als der erste Abstand ist. Durch das Aufdrücken entsteht zwischen den zwei aneinanderliegenden Oberkanten des Folienbeutels ein Abstand, so dass im Schritt 102 ein Füllen des Folienbeutels mittels der Füllstation durchgeführt werden kann.In
Nach dem Füllen erfolgt im Schritt 103 während der Drehung des Drehkarussells ein Schließen des befüllten Folienbeutels durch ein Auseinanderziehen der Klammer, wodurch die beiden Oberkanten des befüllten Folienbeutels wieder aneinander gelegt werden. Das Auseinanderziehen erfolgt durch Bewegen der beiden Klammerteile voneinander weg. Die Klammer befindet sich dann in einer dritten Position, der der ersten Position entspricht, so dass die beiden Klammerteile einen dritten Abstand zueinander aufweisen, der dem ersten Abstand entspricht.After filling, in
Im Schritt 104 erfolgt während der Drehung des Drehkarussells ein Verschweißen des Folienbeutels mittels der Schweißstation, d.h. mittels mindestens einer Schweißvorrichtung der feststehend angeordneten Schweißvorrichtung, durch das Vorbeiführen des Folienbeutels an der Schweißstation wobei die beiden aneinanderliegenden Oberkanten und/oder andere Bereiche des Folienbeutels verschweißt werden können. Die Schweißstation ist an dem Drehkarussells, z.B. in seiner Peripherie, feststehend angeordnet.In
Da der Folienbeutel an einem sich drehenden Drehkarussell angeordnet ist, wird der Folienbeutel nach dem Aufnehmen mittels der Klammer durch das Drehkarussell mitbewegt, so dass er sich während des beschriebenen Verfahrens entlang des Umfangs des Drehkarussells bewegt und somit zu der feststehend angeordneten Schweißstation, die sich in der Peripherie des Drehkarussells befindet, zum Durchführen des Schweißprozesses gelangt.Since the film bag is arranged on a rotating rotary carousel, the film bag is moved by the rotary carousel after picking up by means of the clip so that it moves along the circumference of the rotary carousel during the described method and thus to the stationary arranged welding station, which in the periphery of the rotary carousel, passes to perform the welding process.
Dementsprechend kann das Verfahren zum Füllen und Verschweißen mehrerer Folienbeutel, die an dem Drehkarussell hintereinander angeordnet sind, verwendet werden, wobei das Füllen und anschließende Verschweißen kontinuierlich erfolgen kann.Accordingly, the method for filling and welding a plurality of film bags, which are arranged on the rotary carousel in succession, can be used, wherein the filling and subsequent welding can be carried out continuously.
Claims (8)
- Method for filling and welding film bags (6, 7, 8, 9, 10), wherein a plurality of film bags (6, 7, 8, 9, 10) received in succession by a rotating carousel (2) are filled by a plurality of filling stations (3) arranged on the rotating carousel (2) and
subsequently the filled film bags (9, 10) are guided, one after the other, by the rotating carousel (2), past a welding station (4) assigned to the rotating carousel (2) and stationarily arranged on the rotating carousel (2) for welding the filled film bags (9, 10),
characterised in that
the welding station (4) comprises a plurality of welding devices (17, 18) and
the plurality of welding devices (17, 18) are arranged in different heights of the welding station (4). - Method of claim 1, comprising the steps:- receiving (100) the film bags (6, 7, 8, 9, 10) by means of brackets (11, 12, 13, 14, 15) assigned to the filling stations (3) and opening (101) the received film bags (6, 7, 8, 9, 10) by means of the brackets (11, 12, 13, 14, 15) and- thereafter filling (102) the film bags (6, 7, 8, 9, 10) by means of the filling stations (3).
- Method of claim 2, comprising the steps:- closing (103) the filled film bags (6, 7, 8, 9, 10) by pulling apart the brackets (11, 12, 13, 14, 15), thereby positioning respective two upper edges of the filled film bags (6, 7, 8, 9, 10) next to each other and- thereafter welding (104) the respective two upper edges positioned next to each other by means of the welding station (4) assigned to the rotating carousel (2).
- Filling and welding device for performing the method of any one of claims 1 to 3, comprising a rotating carousel (2) including a plurality of filling stations (3) arranged thereon for filling film bags (6, 7, 8, 9, 10) and a welding station (4) assigned to the carousel (2) and stationarily arranged on the rotating carousel for welding the filled film bags (9, 10),
characterised in that
the welding station (4) comprises a plurality of welding devices (17, 18) that are arranged in different heights of the welding station (4). - Filling and welding device of claim 4, wherein the welding station (4) comprises one or more ultrasonic generators.
- Filling and welding device of claim 3 or 4, wherein each of the plurality of filling stations (3) comprises a filling valve and a bracket (11, 12, 13, 14, 15) for receiving and opening a film bag (6, 7, 8, 9, 10).
- Filling and welding device of claim 6, wherein the bracket (11, 12, 13, 14, 15) is configured to pull apart a filled film bag (9, 10) after a filling process, whereby two upper edges of the filled film bag (9, 10) are positioned next to each other.
- Filling and welding device of any of claims 4 to 7, wherein the welding station (4) assigned to the carousel (2) is configured to weld two upper edges of a filled film bag (9, 10).
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ES15180140.4T ES2673295T3 (en) | 2015-08-07 | 2015-08-07 | Procedure for filling and welding sheet bags and a filling and welding device for it |
EP15180140.4A EP3127823B1 (en) | 2015-08-07 | 2015-08-07 | Method for filling and welding film bags and a filling and welding device for same |
PCT/EP2016/068752 WO2017025463A1 (en) | 2015-08-07 | 2016-08-05 | Method for filling and welding film bags and a filling and welding device therefor |
JP2018506328A JP6806311B2 (en) | 2015-08-07 | 2016-08-05 | A method of filling and welding a film bag and a filling and welding device for this method. |
CN201680059139.0A CN108137180B (en) | 2015-08-07 | 2016-08-05 | Method for filling and welding film bags and filling and welding device used in method |
US15/750,786 US20180229874A1 (en) | 2015-08-07 | 2016-08-05 | Method for filling and welding film bags and a filling and welding device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15180140.4A EP3127823B1 (en) | 2015-08-07 | 2015-08-07 | Method for filling and welding film bags and a filling and welding device for same |
Publications (2)
Publication Number | Publication Date |
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EP3127823A1 EP3127823A1 (en) | 2017-02-08 |
EP3127823B1 true EP3127823B1 (en) | 2018-04-18 |
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EP15180140.4A Not-in-force EP3127823B1 (en) | 2015-08-07 | 2015-08-07 | Method for filling and welding film bags and a filling and welding device for same |
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US (1) | US20180229874A1 (en) |
EP (1) | EP3127823B1 (en) |
JP (1) | JP6806311B2 (en) |
CN (1) | CN108137180B (en) |
ES (1) | ES2673295T3 (en) |
WO (1) | WO2017025463A1 (en) |
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DE202018104356U1 (en) | 2018-07-27 | 2018-08-08 | SN Maschinenbau GmbH | Device for producing floor bags |
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2016
- 2016-08-05 CN CN201680059139.0A patent/CN108137180B/en not_active Expired - Fee Related
- 2016-08-05 US US15/750,786 patent/US20180229874A1/en not_active Abandoned
- 2016-08-05 JP JP2018506328A patent/JP6806311B2/en active Active
- 2016-08-05 WO PCT/EP2016/068752 patent/WO2017025463A1/en active Application Filing
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CN108137180B (en) | 2020-03-06 |
CN108137180A (en) | 2018-06-08 |
WO2017025463A1 (en) | 2017-02-16 |
US20180229874A1 (en) | 2018-08-16 |
JP6806311B2 (en) | 2021-01-06 |
ES2673295T3 (en) | 2018-06-21 |
JP2018523618A (en) | 2018-08-23 |
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