EP3096897A1 - Method for producing a beverage can, a bottle-can or an aerosol can from aluminium alloy - Google Patents
Method for producing a beverage can, a bottle-can or an aerosol can from aluminium alloyInfo
- Publication number
- EP3096897A1 EP3096897A1 EP15705040.2A EP15705040A EP3096897A1 EP 3096897 A1 EP3096897 A1 EP 3096897A1 EP 15705040 A EP15705040 A EP 15705040A EP 3096897 A1 EP3096897 A1 EP 3096897A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- blank
- bottle
- aerosol
- metal
- beverage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000013361 beverage Nutrition 0.000 title claims abstract description 20
- 239000000443 aerosol Substances 0.000 title claims abstract description 17
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 33
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 11
- 210000005069 ears Anatomy 0.000 abstract 1
- 238000010409 ironing Methods 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000007688 edging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003252 repetitive effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004479 aerosol dispenser Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/26—Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/06—Making more than one part out of the same blank; Scrapless working
Definitions
- the cups are then conveyed to a second press or "bodymaker” where they undergo at least a second stamping and several successive draws; these consist of passing the stamped blank by stretching rings in order to lengthen the metal and thin it.
- Boxes whose walls are thinner than the bottom are thus progressively obtained. These boxes are then processed in a machine that prints a rotary motion while a shear cuts at the desired height.
- the beverage cans are then conveyed to a necking and edging station (or edging) also known as a “necker flanger" where the upper part of the preform undergoes several successive diameter narrowing and a border for the subsequent installation of the lid.
- a necking and edging station also known as a “necker flanger” where the upper part of the preform undergoes several successive diameter narrowing and a border for the subsequent installation of the lid.
- Metal cylinders and aerosol cans or aerosol cans, made of aluminum alloy, are traditionally made by shock spinning, from pawns from wheel casting.
- bottles are however not monobloc structure. Indeed, the vertical walls and neck of the bottle are made from the bottom of the preform and a cover is crimped on the top of the preform. So is it also in the case of the application WO 01 15829, Daiwa Can in 2000 under priority of 1999, which claims an aluminum alloy bottle manufactured by hot forming with complex tooling.
- the design and use in production of non-circular blanks for the manufacture of beverage cans are part of the state of the art.
- the objective is to compensate for the anisotropy of the metal by varying the diameter of the blank according to its orientation with respect to the rolling direction.
- This technology is advantageous because it increases the ratio between the amount of metal actually used in the beverage can and the amount of metal engaged on the flat metal, or strip.
- the profile of the cup always has hollows and horns at the expense of the ratio between the amount of metal actually used in the beverage can and the amount of initial metal on the flat metal.
- the invention aims to solve these difficulties by providing a non-circular blank eliminating any risk of horn (s) pinch (s) during the stamping cups or "cups".
- the subject of the invention is a method for manufacturing a beverage can, a bottle or an aluminum alloy aerosol can, by drawing-drawing followed by shrinking and / or folding, starting from a blank circular, according to which:
- the perimeter of said blank is calculated by adjusting from a concentric circle and radius less than that of the inscribed circle of the corresponding hexagon, to compensate, during stamping, the anisotropy of the behavior of the metal, according to a method known to those skilled in the art, typically as described in the article "Convolute Cut-Edge Design for an Earless Cup in Cup Drawing” by Dick RE, JW Yoon and F. Barlat, CP778 Volume A, Numishet 2005
- At least four horns are added beyond and from said perimeter, in the zones of the hexagon left free, or the main axis of which forms an angle of approximately 35 °, 145 °, 215 ° and 325 ° respectively with the rolling direction, each of a relative height of 0.3 to 0.8% relative to said concentric circle of departure, and a maximum width in view of the available space, is typically corresponding, halfway up the said horn , at a minimum angular sector of substantially 25 ° having at the top the center of the blank.
- the invention also relates to a beverage can draw blank, metal bottle or aerosol can manufactured by a method as described above.
- a drink-box or metal bottle still known to those skilled in the art under the repetitive designations of "can” or “beverage can” and “bottle can” or “bottle type beverage can”, made from a blank having the aforementioned characteristics, including a metal bottle called shape, that is to say whose main walls are not strictly cylindrical.
- an aerosol can also known to those skilled in the art under the name of "aerosol can” or “aerosol dispenser”, made from said blank having the aforementioned characteristics, including an aerosol case said shape, that is to say whose main walls are not strictly cylindrical.
- FIG. 1 represents the "horn profile", that is to say the shape of the developed perimeter of the top of the "cups" at the end of the first embossing, with, on the ordinate, the ratio of the horn height to the average height of the cup and, as abscissa, the angle a with respect to the rolling direction.
- FIG. 2 represents the starting metal band A as well as its virtual division into regular hexagons B in which the C blanks are taken.
- each blank is taken into identical regular hexagons whose two opposite sides are substantially perpendicular to the rolling direction, thereby forming a planar hexagonal system, as shown in FIG. four horns are added beyond and from the perimeter, in the zones of the hexagon left free, or whose principal axis forms an angle respectively of approximately 35 °, 145 °, 215 ° and 325 ° with the direction of rolling, as shown in Figure 3, each of a relative height of 0.3 to 0.8% with respect to said concentric circle of departure, and a maximum width given the available space, typically corresponding to half-height said horn to a minimum angular sector of substantially 25 ° having the top of the center of the blank.
- Variant 1 corresponds to a constant blank radius of 69.3 mm as shown in solid lines in FIG. 4, ie a circular blank without any optimization.
- stamping cups with a stamping punch diameter of 88.9 mm for an average cup height of 32 mm.
- Figure 7 shows the profile curves of the cups obtained from the 4 variants of blank:
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL15705040T PL3096897T3 (en) | 2014-01-20 | 2015-01-15 | Method for producing a beverage can, a bottle-can or an aerosol can from aluminium alloy |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR1400104A FR3016538B1 (en) | 2014-01-20 | 2014-01-20 | PROCESS FOR MANUFACTURING A BOX, METAL BOTTLE OR AEROSOL BOX OF ALUMINUM ALLOY |
PCT/FR2015/000017 WO2015107284A1 (en) | 2014-01-20 | 2015-01-15 | Method for producing a beverage can, a bottle-can or an aerosol can from aluminium alloy |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3096897A1 true EP3096897A1 (en) | 2016-11-30 |
EP3096897B1 EP3096897B1 (en) | 2020-07-22 |
Family
ID=50483088
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15705040.2A Active EP3096897B1 (en) | 2014-01-20 | 2015-01-15 | Method for producing a beverage can, a bottle-can or an aerosol can from aluminium alloy |
Country Status (9)
Country | Link |
---|---|
US (1) | US10675669B2 (en) |
EP (1) | EP3096897B1 (en) |
CN (1) | CN105916609B (en) |
BR (1) | BR112016016067B1 (en) |
ES (1) | ES2818082T3 (en) |
FR (1) | FR3016538B1 (en) |
PL (1) | PL3096897T3 (en) |
RU (1) | RU2684986C2 (en) |
WO (1) | WO2015107284A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112024975A (en) * | 2020-08-26 | 2020-12-04 | 云嘉集团有限公司 | Processing method of cold stamping drawing piece material sheet |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SU390856A1 (en) * | 1972-05-22 | 1973-07-25 | В. Г. Кондратенко , Э. А. Назар Московское высшее техническое училище Н. Э. Баумана | SHEET PREPARATION FOR EXTRACTING CYLINDRICAL |
JPS50143777A (en) * | 1974-05-08 | 1975-11-19 | ||
US4587827A (en) * | 1984-08-07 | 1986-05-13 | Wessels Ewald J H | Method of sheet metal processing |
US4711611A (en) * | 1986-07-23 | 1987-12-08 | Dayton Reliable Tool & Mfg. Co. | Method and apparatus for fabricating a can body |
JPH0760386B2 (en) | 1987-10-20 | 1995-06-28 | 三菱電機株式会社 | Data processing device having branch prediction function |
GB8917049D0 (en) * | 1989-07-26 | 1989-09-13 | Metal Box Plc | An apparatus for,and a method of,cutting a blank |
RU2056199C1 (en) * | 1993-02-03 | 1996-03-20 | Тульский государственный технический университет | Blank for drawing cylindrical semifinished product |
EP0740971A1 (en) | 1995-05-04 | 1996-11-06 | Hoogovens Staal B.V. | Method of manufacturing a bottle-shaped metal container |
US5630337A (en) * | 1995-09-07 | 1997-05-20 | Werth; Elmer D. | Apparatus and method for forming a container |
JPH11309517A (en) * | 1998-04-23 | 1999-11-09 | Toyo Kohan Co Ltd | Punching die and punch of blank for cup drawing |
DE60021696T2 (en) | 1999-08-30 | 2006-06-08 | Daiwa Can Co. | METHOD FOR PRODUCING A BOTTLE-TYPE CONTAINER AND MOLDING TOOL |
CN100376341C (en) * | 1999-09-30 | 2008-03-26 | 大和制罐株式会社 | Method of manufacturing bottle type can |
JP2003082429A (en) | 2001-09-11 | 2003-03-19 | Kobe Steel Ltd | Aluminum alloy sheet for bottle can |
WO2003101845A2 (en) * | 2002-06-03 | 2003-12-11 | Alcan International Limited | Two piece container |
EP1720671A1 (en) * | 2004-01-28 | 2006-11-15 | Glud & Marstrand A/S | A method of forming a metal sheet blank |
US20090053099A1 (en) | 2005-03-25 | 2009-02-26 | Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd) | Aluminum alloy sheet with excellent high-temperature property for bottle can |
RU2317170C2 (en) * | 2005-07-07 | 2008-02-20 | Открытое акционерное общество "Калужский завод автомобильного электрооборудования" (ОАО "КЗАЭ") | Method for making deep cylindrical products of square blanks |
JP2009037980A (en) * | 2007-08-03 | 2009-02-19 | Panasonic Corp | Blank for battery can and metal can and manufacturing method for battery can and metal can using the same |
JP6151000B2 (en) * | 2012-10-10 | 2017-06-21 | 東洋鋼鈑株式会社 | Manufacturing method of cylindrical container |
-
2014
- 2014-01-20 FR FR1400104A patent/FR3016538B1/en active Active
-
2015
- 2015-01-15 WO PCT/FR2015/000017 patent/WO2015107284A1/en active Application Filing
- 2015-01-15 US US15/112,455 patent/US10675669B2/en active Active
- 2015-01-15 PL PL15705040T patent/PL3096897T3/en unknown
- 2015-01-15 CN CN201580005138.3A patent/CN105916609B/en active Active
- 2015-01-15 ES ES15705040T patent/ES2818082T3/en active Active
- 2015-01-15 EP EP15705040.2A patent/EP3096897B1/en active Active
- 2015-01-15 RU RU2016133985A patent/RU2684986C2/en active
- 2015-01-15 BR BR112016016067-3A patent/BR112016016067B1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
EP3096897B1 (en) | 2020-07-22 |
US10675669B2 (en) | 2020-06-09 |
US20160332208A1 (en) | 2016-11-17 |
BR112016016067B1 (en) | 2022-11-08 |
FR3016538A1 (en) | 2015-07-24 |
CN105916609B (en) | 2017-12-22 |
FR3016538B1 (en) | 2016-07-15 |
ES2818082T3 (en) | 2021-04-09 |
CN105916609A (en) | 2016-08-31 |
PL3096897T3 (en) | 2021-02-08 |
RU2016133985A3 (en) | 2018-08-01 |
RU2684986C2 (en) | 2019-04-16 |
RU2016133985A (en) | 2018-02-22 |
BR112016016067A2 (en) | 2017-08-08 |
WO2015107284A1 (en) | 2015-07-23 |
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