EP3094479B1 - Screw press for a screw press separator - Google Patents
Screw press for a screw press separator Download PDFInfo
- Publication number
- EP3094479B1 EP3094479B1 EP15700220.5A EP15700220A EP3094479B1 EP 3094479 B1 EP3094479 B1 EP 3094479B1 EP 15700220 A EP15700220 A EP 15700220A EP 3094479 B1 EP3094479 B1 EP 3094479B1
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- European Patent Office
- Prior art keywords
- screw
- screw thread
- shaft
- base shaft
- additional
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- 239000007787 solid Substances 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 239000002002 slurry Substances 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 17
- 230000005540 biological transmission Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 2
- 241000237858 Gastropoda Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/02—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
- B30B9/12—Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
- B30B9/121—Screw constructions
Definitions
- the present invention relates to a press screw of a press screw separator, a press screw separator with this press screw, a wear element of the press screw and a method for producing the press screw.
- Screw press separators are used to squeeze out a pulp.
- the slurry can in particular be liquid manure or waste water.
- the wastewater can come from both municipal and industrial plants, whereby these should always be separated into solid and liquid components.
- a cylindrical screen is usually arranged in the housing of the press screw separators, within which a screw rotates. By means of the screw, the pulp is conveyed through the press screw separator and pressed. The liquid fractions of the pulp pass through the sieve, while a solid plug forms inside the sieve trains. The solid plug is conveyed to one end of the press screw separator by the rotating screw in order to be discharged there. The greatest wear occurs on the screw in the area of the solid plug.
- DE 10 2008 021 935 A1 shows a screw of a screw press, which is designed in two parts, so that its head part, which is subject to greater wear, can be replaced while retaining the main part.
- GB 310680 A shows a snail in which the core can be divided to replace a helix.
- DE 554916 C shows a screw press for moist, for example oily material.
- the screw body is composed of individual ring sectors that are held together by an appropriate device.
- DE 22 03 331 A1 shows a press screw for mechanical liquid extraction with screw rings and spacer rings arranged on a shaft.
- a further object of the present invention is to specify a corresponding press screw separator with the press screw and a wear element for the press screw. Furthermore, a method for the efficient production of the press screw is to be shown.
- the object is thus achieved by a press screw of a press screw separator.
- the press screw comprises a base core. At least one helical screw is arranged on this base core.
- the screw press comprises a wear element.
- the wear element has an additional core. At least one spiral section is arranged on this additional core.
- the base core and the additional core can be plugged into one another, so that the screw helix merges into the screw helix section when plugged together.
- wear elements are also provided in which a plurality of screw spiral sections are arranged on the additional core.
- the base core and the additional core are preferably tubular elements.
- the worm helix or the worm helix section are arranged in a spiral shape on the base core or additional core. The wear element can be exchanged when there is corresponding wear on the screw spiral section.
- the worm helix of the base core and the worm helix section of the wear element overlap and lie flat against one another. Through this two-dimensional contact can the torque can be transmitted from the worm helix to the worm helix section.
- the screw spiral section preferably protrudes in the axial direction beyond the additional core. In the assembled state, the screw spiral section then extends onto the base core and can thus overlap with the screw spiral of the base core.
- the base core has a first section with a first outer diameter and a second section with a second outer diameter.
- the second outside diameter is smaller than the first outside diameter.
- the additional core is attached to the second section.
- the base core has a first conical ring surface.
- the additional core has a second conical ring surface. When plugged together, the two conical ring surfaces lie against one another. This results in a conical fit between the basic core and the additional core. The conical ring surfaces therefore ensure that the two components are centered with respect to one another.
- the spiral section on the additional core extends preferably over a maximum of 360 °, preferably over a maximum of 180 °, particularly preferably over a maximum of 120 °. It is therefore preferably provided that only a short part, namely the end region of the entire screw spiral, is formed by the screw spiral section of the wear element. With a section of the screw spiral of 120 °, there is no possible narrowing between the two spirals in the case of a screw with two spirals. It is precisely this end area that is particularly exposed to wear and is formed by the worm helix section of the wear element.
- plug area In the case of press screws, there is usually a so-called "plug area" following the screw helix.
- This plug area is formed by a section that consists only of the core, without helical screws. In this area forms an annular plug of solid.
- the additional core of the wear element is relatively long and the spiral section of the wear element extends only over a relatively short area of the additional core. As a result, the plug area is formed by the wear element.
- the wear element is designed to be relatively short, so that the additional core is essentially only long enough to carry the worm helix section of the wear element.
- the plug area is formed by a clamping tube without helical screws. The wear element is accordingly clamped between this clamping tube and the worm helixes of the base core.
- the above-described second section with the smaller outer diameter of the base core is used both for attaching the relatively short wear element and for attaching the clamping tube.
- the base core in the first section, the additional core and the clamping tube have the same outer diameter. In the assembled state, this results in a uniform outer diameter of the entire core. Alternatively, the outer diameters merge steplessly so that a conical core is created.
- the wear element has a first length.
- the clamping tube has a second length. It is advantageously provided that the second length is at least as large as the first length. In particular, it is provided that the second length is at least twice as large as the first length.
- the clamping tube is therefore made relatively long compared to the additional core of the wear element. This is particularly advantageous if the different manufacturing methods are considered: It is preferred to manufacture the wear element as a cast part. For the clamping tube, however, a tube made of formed metal is used. In this way, the casting is as small as possible.
- a holding element is preferably provided.
- This holding element is particularly preferably designed as a pull rod.
- the tie rod can also be connected to the base core via an internal strut.
- the base core can be connected to a drive of the press screw separator via the holding element become.
- the wear element or the clamping tube is securely connected, in particular screwed, to the holding element.
- the additional tube or the clamping tube is connected to the holding element in such a way that the screw spiral section is pressed against the screw spiral. This ensures a secure connection and good transmission of the torque from the screw spiral to the screw spiral section.
- the invention further comprises a screw press separator for separating solid components from a slurry containing solid and liquid components.
- the screw press separator has a housing.
- a cylindrical sieve is arranged in this housing.
- One of the screw presses just described is arranged within the sieve. Either the sieve or the press screw can be set in rotation within the housing. This allows the pulp to be squeezed out.
- the invention further comprises the wear element for the press screw of the press screw separator.
- This wear element comprises the described additional core, which is designed to be plugged into one another with the base core, and at least one worm helix section arranged on the additional core.
- the wear element is preferably designed to be relatively short, as described above, and is used together with a clamping tube.
- the invention comprises a method for producing a press screw of a press screw separator, comprising the following steps: providing the base core with at least one screw helix arranged on the base core, Providing the wear element with the additional core and the screw spiral section arranged on the additional core, and inserting the base core and the additional core into one another, so that the screw spiral merges into the screw spiral section.
- a clamping tube is also attached to the base core.
- a conventional press screw is twisted off and the wear element is slipped onto the twisted off portion of the base core.
- conventional press screws that are already on the market can also be converted so that the wear element can be used here.
- FIG. 1 described a screw press separator for both embodiments.
- Figs. 2 to 4 show the first embodiment.
- Figures 5 to 9 show the second embodiment. Identical or functionally identical components are provided with the same reference symbols.
- Fig. 1 shows a screw press separator 2 in a partially cut-away representation.
- the press screw separator 2 comprises a housing 3.
- a press screw 1 is arranged in the housing 3.
- the press screw 1 is located inside a cylindrical screen 25.
- the press screw 1 is connected to a gear 7.
- the transmission 7 is driven by an electric motor 8.
- the press screw 1 can be set in rotation by means of the gear 7 and the electric motor 8.
- Slurry is introduced into the housing 3 via an inlet 4. This pulp is pressed from left to right by rotating the press screw 1. The liquid escapes radially outward through the sieve 35 and leaves the housing 3 via an outlet 5. In the right-hand region of the press screw separator 2, a solid plug forms within the sieve 25. This leaves the housing 3 via an outlet 6.
- the axis of the press screw 1 and of the cylindrical sieve 25 is identified by reference numeral 9. This axis 9 defines the "axial direction" of the entire arrangement.
- the solid plug forms in the right-hand area of the press screw 1. In this area, the screw threads are exposed to particularly high levels of wear.
- Figs. 2 to 4 show in detail the structure of the press screw 1 according to the first embodiment.
- Fig. 2 shows the fully assembled state of the press screw 1.
- the press screw 1 is composed of a base core 10 with two screw spirals 11 and an attached wear element 12.
- Fig. 3 shows the press screw 1 without the wear element 12.
- Fig. 4 an unfinished state is shown in which the wear element 12 has not yet been fully plugged onto the base core 10.
- the Figs. 2 to 4 show that the base core 10 is divided into a first section 18 and a second section 19.
- the two helical screws 11 sit on the first section 18.
- the second section 19 has a smaller outer diameter than the first section 18.
- the wear element 12 is pushed onto the second section 19.
- the wear element 12 is composed of an additional core 13 and at least one spiral section 14 on the additional core 13. Both the base core 10 and the additional core 13 are tubular elements that are concentrically plugged onto one another along the axis 9.
- the torque from the transmission 7 is transmitted to the base core 10 via a holding element 15, also referred to as a tie rod or internal strut.
- the holding element 15 extends concentrically to the axis 9 through the base core 10 and the additional core 13.
- a disk 17 is placed on the additional core 13.
- a fitting surface 20 is provided on the second section 19. Furthermore, a first conical tube surface 21 on the base core 10 and a second conical tube surface 22 on the additional core 13 ensure an exact fit of the two components.
- the ends of the screw helix 11 and the screw helix section 14 are provided with a bevel 24.
- the additional core 13 has a plug portion 26. At this plug section 26 no worm helixes are provided. In this area, the solid plug forms inside the press screw separator 2.
- the screw spiral section 14 faces the plug area.
- Such a design of the overlap area 23 ensures that the torque can be reliably transmitted from the worm helix 11 to the worm helix section 14 via the overlap area.
- Figures 5 to 9 show a second exemplary embodiment of the press screw 1.
- the wear element 12 is made much shorter than in the first exemplary embodiment.
- a clamping tube 27 is pushed onto the second section 19 of the base core 10 to form the plug area.
- FIG. 6 shows the base core 10 with the helical screw 11 without wear element 12 and without clamping tube 27.
- the wear element 12 is first attached in a shortened form. Thereupon takes place according to Fig. 8 attaching the clamping tube 27.
- the clamping tube 27 is fastened via the washer 17 and the nut 16.
- Fig. 9 shows in detail the shortened wear element 12 according to the second embodiment.
- the design of the conical tube surfaces 21, 22 and the design of the screw spiral sections 14 correspond to the first Embodiment.
- corresponding conical tube surfaces can advantageously also be provided at the joint between the additional core 13 and the clamping tube 27.
- the wear element 12 has a first length 28.
- the clamping tube 27 extends over a second length 29.
- the second length 29 is advantageously significantly longer than the first length 28, so that the required plug area is available without helical screws. In the event of wear, only the relatively short wear element 12 has to be replaced.
- the clamping tube 27 can continue to be used.
- the first length 28 results from two areas: (i) The piece of the additional core 13 on which the two screw spiral sections 14 are arranged. These have opposite to the transport direction, to rest on the screw helix 11 from the Figure 7 protruding ends that serve to prevent rotation. And (ii) the piece of the additional core 13 with the third length 28a, on which there are no screw spiral sections. In practice, it has been shown that in the transport direction immediately behind the two wing ends on the diameter of the additional core 13, a high level of wear can be recorded.
- the third length 28a is preferably 10% to 50%, particularly preferably 15% to 30% of the outer diameter of the screw helices 11 or screw helix sections 14. In particular, the third length 28a is between 30 mm and 100 mm.
- press screw 1 To produce the press screw 1, it is also provided in particular that conventional press screws are turned off in the region of the second section 19. This makes it possible to attach the wear element 12 according to the invention.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Filtration Of Liquid (AREA)
- Paper (AREA)
- Treatment Of Sludge (AREA)
Description
Die vorliegende Erfindung betrifft eine Pressschnecke eines Pressschneckenseparators, einen Pressschneckenseparator mit dieser Pressschnecke, ein Verschleißelement der Pressschnecke sowie ein Verfahren zum Herstellen der Pressschnecke.The present invention relates to a press screw of a press screw separator, a press screw separator with this press screw, a wear element of the press screw and a method for producing the press screw.
Pressschneckenseparatoren werden zum Auspressen einer Trübe verwendet. Die Trübe kann insbesondere Gülle oder Abwasser sein. Die Abwässer können sowohl aus kommunalen als auch aus industriellen Anlagen stammen, wobei diese stets in feste und flüssige Bestandteile getrennt werden sollen. In dem Gehäuse der Pressschneckenseparatoren ist üblicherweise ein zylindrisches Sieb angeordnet, innerhalb dessen eine Schnecke rotiert. Mittels der Schnecke wird die Trübe durch den Pressschneckenseparator gefördert und gepresst. Durch das Sieb hindurch treten die flüssigen Anteile der Trübe, während sich innerhalb des Siebes ein Feststoffpfropfen ausbildet. Durch die rotierende Schnecke wird der Feststoffpfropfen an ein Ende des Pressschneckenseparators gefördert, um dort ausgegeben zu werden. Im Bereich des Feststoffpfropfens tritt an der Schnecke der höchste Verschleiß auf.Screw press separators are used to squeeze out a pulp. The slurry can in particular be liquid manure or waste water. The wastewater can come from both municipal and industrial plants, whereby these should always be separated into solid and liquid components. A cylindrical screen is usually arranged in the housing of the press screw separators, within which a screw rotates. By means of the screw, the pulp is conveyed through the press screw separator and pressed. The liquid fractions of the pulp pass through the sieve, while a solid plug forms inside the sieve trains. The solid plug is conveyed to one end of the press screw separator by the rotating screw in order to be discharged there. The greatest wear occurs on the screw in the area of the solid plug.
Es ist Aufgabe der vorliegenden Erfindung, eine Pressschnecke eines Pressschneckenseparators anzugeben, die bei kostengünstiger Herstellung einen verschleißoptimierten Betrieb ermöglicht. Des Weiteren ist es Aufgabe vorliegender Erfindung, einen entsprechenden Pressschneckenseparator mit der Pressschnecke sowie ein Verschleißelement für die Pressschnecke anzugeben. Ferner soll ein Verfahren zum effizienten Herstellen der Pressschnecke gezeigt werden.It is the object of the present invention to specify a press screw of a press screw separator which enables wear-optimized operation while being inexpensive to manufacture. A further object of the present invention is to specify a corresponding press screw separator with the press screw and a wear element for the press screw. Furthermore, a method for the efficient production of the press screw is to be shown.
Die Lösung der Aufgabe erfolgt durch die Merkmale der unabhängigen Ansprüche. Die abhängigen Ansprüche haben vorteilhafte Weitergestaltungen der Erfindung zum Gegenstand.The problem is solved by the features of the independent claims. The dependent claims relate to advantageous developments of the invention.
Somit wird die Aufgabe gelöst durch eine Pressschnecke eines Pressschneckenseparators. Die Pressschnecke umfasst dabei eine Basisseele. Auf dieser Basisseele ist zumindest eine Schneckenwendel angeordnet. Ferner umfasst die Pressschnecke ein Verschleißelement. Das Verschleißelement weist eine Zusatzseele auf. Auf dieser Zusatzseele ist zumindest ein Schneckenwendelabschnitt angeordnet. Die Basisseele und die Zusatzseele sind ineinander steckbar, so dass die Schneckenwendel im zusammengesteckten Zustand in den Schneckenwendelabschnitt übergeht. Es gibt auch Pressschnecken mit mehreren Schneckenwendeln. Dementsprechend sind auch Verschleißelemente vorgesehen, bei denen auf der Zusatzseele mehrere Schneckenwendelabschnitte angeordnet sind. Die Basisseele und die Zusatzseele sind bevorzugt rohrförmige Elemente. Die Schneckenwendel bzw. der Schneckenwendelabschnitt sind spiralförmig auf der Basisseele bzw. Zusatzseele angeordnet. Das Verschleißelement kann bei entsprechendem Verschleiß am Schneckenwendelabschnitt ausgewechselt werden.The object is thus achieved by a press screw of a press screw separator. The press screw comprises a base core. At least one helical screw is arranged on this base core. Furthermore, the screw press comprises a wear element. The wear element has an additional core. At least one spiral section is arranged on this additional core. The base core and the additional core can be plugged into one another, so that the screw helix merges into the screw helix section when plugged together. There are also screw presses with several helixes. Accordingly, wear elements are also provided in which a plurality of screw spiral sections are arranged on the additional core. The base core and the additional core are preferably tubular elements. The worm helix or the worm helix section are arranged in a spiral shape on the base core or additional core. The wear element can be exchanged when there is corresponding wear on the screw spiral section.
Bevorzugt ist vorgesehen, dass im zusammengesteckten Zustand die Schneckenwendel der Basisseele und der Schneckenwendelabschnitt des Verschleißelementes überlappen und flächig aneinander liegen. Durch dieses flächige Aneinanderliegen kann das Drehmoment von der Schneckenwendel auf den Schneckenwendelabschnitt übertragen werden.It is preferably provided that, in the assembled state, the worm helix of the base core and the worm helix section of the wear element overlap and lie flat against one another. Through this two-dimensional contact can the torque can be transmitted from the worm helix to the worm helix section.
Der Schneckenwendelabschnitt steht in axialer Richtung bevorzugt über die Zusatzseele über. Im zusammengesteckten Zustand erstreckt sich dann der Schneckenwendelabschnitt auf die Basisseele und kann somit mit der Schneckenwendel der Basisseele überlappen.The screw spiral section preferably protrudes in the axial direction beyond the additional core. In the assembled state, the screw spiral section then extends onto the base core and can thus overlap with the screw spiral of the base core.
Die Basisseele weist einen ersten Abschnitt mit einem ersten Außendurchmesser und einen zweiten Abschnitt mit einem zweiten Außendurchmesser auf. Der zweite Außendurchmesser ist dabei kleiner als der erste Außendurchmesser. Die Zusatzseele wird auf den zweiten Abschnitt aufgesteckt. Durch diese unterschiedlichen Außendurchmesser an der Basisseele entsteht ein stufenloser Übergang von der Basisseele auf die Zusatzseele.The base core has a first section with a first outer diameter and a second section with a second outer diameter. The second outside diameter is smaller than the first outside diameter. The additional core is attached to the second section. These different outer diameters on the base core create a smooth transition from the base core to the additional core.
Die Basisseele weist eine erste konische Ringfläche auf. Die Zusatzseele weist eine zweite konische Ringfläche auf. Im zusammengesteckten Zustand liegen die beiden konischen Ringflächen aneinander an. Dadurch ist eine konische Passung zwischen Basisseele und Zusatzseele gegeben. Die konischen Ringflächen sorgen daher für eine Zentrierung der beiden Bauteile zueinander.The base core has a first conical ring surface. The additional core has a second conical ring surface. When plugged together, the two conical ring surfaces lie against one another. This results in a conical fit between the basic core and the additional core. The conical ring surfaces therefore ensure that the two components are centered with respect to one another.
Der Schneckenwendelabschnitt auf der Zusatzseele erstreckt sich über bevorzugt maximal 360°, vorzugsweise über maximal 180°, besonders vorzugsweise über maximal 120°. Es ist also bevorzugt vorgesehen, dass lediglich ein kurzer Teil, nämlich der Endbereich der gesamten Schneckenwendel durch den Schneckenwendelabschnitt des Verschleißelementes gebildet wird. Bei einem Abschnitt der Schneckenwendel von 120° kommt es bei einer Schnecke mit zwei Wendeln nicht zu einer möglichen Verengung zwischen den beiden Wendeln. Eben dieser Endbereich ist insbesondere dem Verschleiß ausgesetzt und wird durch den Schneckenwendelabschnitt des Verschleißelementes gebildet.The spiral section on the additional core extends preferably over a maximum of 360 °, preferably over a maximum of 180 °, particularly preferably over a maximum of 120 °. It is therefore preferably provided that only a short part, namely the end region of the entire screw spiral, is formed by the screw spiral section of the wear element. With a section of the screw spiral of 120 °, there is no possible narrowing between the two spirals in the case of a screw with two spirals. It is precisely this end area that is particularly exposed to wear and is formed by the worm helix section of the wear element.
Bei Pressschnecken gibt es üblicherweise im Anschluss an die Schneckenwendel einen sog. "Pfropfenbereich". Dieser Pfropfenbereich ist gebildet durch einen Abschnitt, der lediglich aus der Seele, ohne Schneckenwendeln, besteht. In diesem Bereich bildet sich ein ringförmiger Pfropfen aus Feststoff. In einer ersten Variante ist die Zusatzseele des Verschleißelementes relativ lang und der Schneckenwendelabschnitt des Verschleißelementes erstreckt sich nur über einen relativ kurzen Bereich der Zusatzseele. Dadurch ist der Pfropfenbereich durch das Verschleißelement gebildet.In the case of press screws, there is usually a so-called "plug area" following the screw helix. This plug area is formed by a section that consists only of the core, without helical screws. In this area forms an annular plug of solid. In a first variant, the additional core of the wear element is relatively long and the spiral section of the wear element extends only over a relatively short area of the additional core. As a result, the plug area is formed by the wear element.
In einer bevorzugten zweiten Variante wird jedoch das Verschleißelement relativ kurz ausgebildet, so dass die Zusatzseele im Wesentlichen nur so lang ist, um den Schneckenwendelabschnitt des Verschleißelementes zu tragen. Der Pfopfenbereich wird durch ein Klemmrohr ohne Schneckenwendeln gebildet. Das Verschleißelement ist dementsprechend zwischen diesem Klemmrohr und den Schneckenwendeln der Basisseele eingeklemmt. Der oben beschriebene zweite Abschnitt mit dem kleineren Außendurchmesser der Basisseele wird sowohl zum Aufstecken des relativ kurzen Verschleißelementes als auch zum Aufstecken des Klemmrohrs genutzt.In a preferred second variant, however, the wear element is designed to be relatively short, so that the additional core is essentially only long enough to carry the worm helix section of the wear element. The plug area is formed by a clamping tube without helical screws. The wear element is accordingly clamped between this clamping tube and the worm helixes of the base core. The above-described second section with the smaller outer diameter of the base core is used both for attaching the relatively short wear element and for attaching the clamping tube.
Bevorzugt ist vorgesehen, dass die Basisseele im ersten Abschnitt, die Zusatzseele und das Klemmrohr den gleichen Außendurchmesser aufweisen. Im zusammengebauten Zustand ergibt sich somit ein einheitlicher Außendurchmesser der gesamten Seele. Alternativ gehen die Außendurchmesser stufenlos ineinander über, so dass eine konische Seele entsteht.It is preferably provided that the base core in the first section, the additional core and the clamping tube have the same outer diameter. In the assembled state, this results in a uniform outer diameter of the entire core. Alternatively, the outer diameters merge steplessly so that a conical core is created.
Das Verschleißelement weist eine erste Länge auf. Das Klemmrohr weist eine zweite Länge auf. Vorteilhafterweise ist vorgesehen, dass die zweite Länge zumindest genauso groß ist, wie die erste Länge. Insbesondere ist vorgesehen, dass die zweite Länge zumindest doppelt so groß ist, wie die erste Länge. Das Klemmrohr wird also im Vergleich zur Zusatzseele des Verschleißelementes relativ lang ausgeführt. Dies ist insbesondere von Vorteil, wenn man die unterschiedlichen Herstellungsmethoden betrachtet: Bevorzugt ist vorgesehen, das Verschleißelement als Gussteil zu fertigen. Für das Klemmrohr hingegen wird ein Rohr aus umgeformtem Metall verwendet. So ist das Gussteil möglichst klein.The wear element has a first length. The clamping tube has a second length. It is advantageously provided that the second length is at least as large as the first length. In particular, it is provided that the second length is at least twice as large as the first length. The clamping tube is therefore made relatively long compared to the additional core of the wear element. This is particularly advantageous if the different manufacturing methods are considered: It is preferred to manufacture the wear element as a cast part. For the clamping tube, however, a tube made of formed metal is used. In this way, the casting is as small as possible.
Des Weiteren ist bevorzugt ein Halteelement vorgesehen. Dieses Halteelement ist besonders vorzugsweise als Zugstange ausgebildet. Die Zugstange kann auch über eine Innenverstrebung mit der Basisseele verbunden werden. Über das Halteelement kann die Basisseele mit einem Antrieb des Pressschneckenseparators verbunden werden. Um eine feste Verbindung zwischen der Basisseele und dem Verschleißelement zu gewährleisten, ist bevorzugt vorgesehen, dass das Verschleißelement bzw. das Klemmrohr mit dem Halteelement fest verbunden, insbesondere verschraubt ist.Furthermore, a holding element is preferably provided. This holding element is particularly preferably designed as a pull rod. The tie rod can also be connected to the base core via an internal strut. The base core can be connected to a drive of the press screw separator via the holding element become. In order to ensure a firm connection between the base core and the wear element, it is preferably provided that the wear element or the clamping tube is securely connected, in particular screwed, to the holding element.
Besonders bevorzugt ist vorgesehen, dass die Zusatzseeie bzw. das Klemmrohr derart mit dem Halteelement verbunden wird, so dass der Schneckenwendelabschnitt gegen die Schneckenwendel gepresst wird. Dadurch sind eine sichere Verbindung und eine gute Ãœbertragung des Drehmoments von der Schneckenwendel auf den Schneckenwendelabschnitt sichergestellt.It is particularly preferably provided that the additional tube or the clamping tube is connected to the holding element in such a way that the screw spiral section is pressed against the screw spiral. This ensures a secure connection and good transmission of the torque from the screw spiral to the screw spiral section.
Die Erfindung umfasst des Weiteren einen Pressschneckenseparator zur Abscheidung fester Bestandteile aus einer feste und flüssige Bestandteile enthaltenden Trübe. Der Pressschneckenseparator weist ein Gehäuse auf. In diesem Gehäuse ist ein zylindrisches Sieb angeordnet. Innerhalb des Siebes wird eine der soeben beschriebenen Pressschnecken angeordnet. Entweder das Sieb oder die Pressschnecke können innerhalb des Gehäuses in Rotation versetzt werden. Dadurch kann die Trübe ausgepresst werden.The invention further comprises a screw press separator for separating solid components from a slurry containing solid and liquid components. The screw press separator has a housing. A cylindrical sieve is arranged in this housing. One of the screw presses just described is arranged within the sieve. Either the sieve or the press screw can be set in rotation within the housing. This allows the pulp to be squeezed out.
Des Weiteren umfasst die Erfindung das Verschleißelement für die Pressschnecke des Pressschneckenseparators. Dieses Verschleißelement umfasst die beschriebene Zusatzseele, die zum Ineinanderstecken mit der Basisseele ausgebildet ist, und zumindest einen auf der Zusatzseele angeordneten Schneckenwendelabschnitt. Bevorzugt ist das Verschleißelement wie oben beschrieben relativ kurz ausgebildet und wird zusammen mit einem Klemmrohr eingesetzt.The invention further comprises the wear element for the press screw of the press screw separator. This wear element comprises the described additional core, which is designed to be plugged into one another with the base core, and at least one worm helix section arranged on the additional core. The wear element is preferably designed to be relatively short, as described above, and is used together with a clamping tube.
Die im Rahmen der erfindungsgemäßen Pressschnecke beschriebenen vorteilhaften Ausgestaltungen und die Unteransprüche finden entsprechend vorteilhafte Anwendung für den erfindungsgemäßen Pressschneckenseparator und für das erfindungsgemäße Verschleißelement.The advantageous refinements described in the context of the press screw according to the invention and the subclaims find corresponding advantageous application for the press screw separator according to the invention and for the wear element according to the invention.
Des Weiteren umfasst die Erfindung ein Verfahren zum Herstellen einer Pressschnecke eines Pressschneckenseparators, umfassend die folgenden Schritte: Bereitstellen der Basisseele mit zumindest einer auf der Basisseele angeordneten Schneckenwendel, Bereitstellen des Verschleißelementes mit der Zusatzseele und dem auf der Zusatzseele angeordneten Schneckenwendelabschnitt, und Ineinanderstecken der Basisseele und der Zusatzseele, so dass die Schneckenwendel in den Schneckenwendelabschnitt übergeht. Bei Verwendung des kurzen Verschleißelementes wird zusätzlich ein Klemmrohr auf die Basisseele aufgesteckt.Furthermore, the invention comprises a method for producing a press screw of a press screw separator, comprising the following steps: providing the base core with at least one screw helix arranged on the base core, Providing the wear element with the additional core and the screw spiral section arranged on the additional core, and inserting the base core and the additional core into one another, so that the screw spiral merges into the screw spiral section. When using the short wear element, a clamping tube is also attached to the base core.
Die im Rahmen der Pressschnecke beschriebenen vorteilhaften Ausgestaltungen und die Unteransprüche finden entsprechend vorteilhafte Anwendung für das erfindungsgemäße Verfahren.The advantageous refinements described in the context of the screw press and the subclaims find corresponding advantageous application for the method according to the invention.
Insbesondere ist vorgesehen, dass zum Bereitstellen der Basisseele eine herkömmliche Pressschnecke abgedreht wird, und das Verschleißelement auf den abgedrehten Anteil der Basisseele aufgesteckt wird. Dadurch können auch herkömmliche, bereits auf dem Markt befindliche Pressschnecken umgebaut werden, sodass das Verschleißelement hier Anwendung findet.In particular, it is provided that, in order to provide the base core, a conventional press screw is twisted off and the wear element is slipped onto the twisted off portion of the base core. As a result, conventional press screws that are already on the market can also be converted so that the wear element can be used here.
Im Folgenden werden anhand der Figuren zwei Ausführungsbeispiele der erfindungsgemäßen Pressschnecke gezeigt. Dabei zeigen:
- Fig. 1
- einen erfindungsgemäßen Pressschneckenseparator mit einer erfindungsgemäßen Pressschnecke gemäß beiden Ausführungsbeispielen,
- Fig. 2
- die erfindungsgemäße Pressschnecke gemäß dem ersten Ausführungsbeispiel,
- Fig. 3
- einen Bestandteil der erfindungsgemäßen Pressschnecke gemäß dem ersten Ausführungsbeispiel,
- Fig. 4
- die erfindungsgemäße Pressschnecke gemäß dem ersten Ausführungsbeispiel im noch unvollständig montierten Zustand,
- Fig. 5
- die erfindungsgemäße Pressschnecke gemäß dem zweiten Ausführungsbeispiel,
- Fig. 6-8
- die erfindungsgemäße Pressschnecke gemäß dem zweiten Ausführungsbeispiel in unterschiedlichen Montagezuständen, und
- Fig. 9
- das Verschleißelement der Pressschnecke gemäß dem zweiten Ausführungsbeispiel.
- Fig. 1
- a press screw separator according to the invention with a press screw according to the invention according to both embodiments,
- Fig. 2
- the press screw according to the invention according to the first embodiment,
- Fig. 3
- a component of the press screw according to the invention according to the first embodiment,
- Fig. 4
- the press screw according to the invention according to the first embodiment in the still incompletely assembled state,
- Fig. 5
- the press screw according to the invention according to the second embodiment,
- Fig. 6-8
- the press screw according to the invention according to the second embodiment in different assembly states, and
- Fig. 9
- the wear element of the press screw according to the second embodiment.
Im Folgenden wird anhand von
Die Pressschnecke 1 ist mit einem Getriebe 7 verbunden. Das Getriebe 7 wird über einen Elektromotor 8 angetrieben. Mittels des Getriebes 7 und des Elektromotors 8 kann die Pressschnecke 1 in Rotation versetzt werden.The
Über einen Einlass 4 wird Trübe in das Gehäuse 3 eingeleitet. Von links nach rechts wird durch Rotation der Pressschnecke 1 diese Trübe ausgepresst. Die Flüssigkeit entweicht radial nach außen durch das Sieb 35 und verlässt über einen Ablauf 5 das Gehäuse 3. Im rechten Bereich des Pressschneckenseparators 2 bildet sich innerhalb des Siebes 25 ein Feststoffpfropfen. Dieser verlässt das Gehäuse 3 über einen Auslass 6.Slurry is introduced into the housing 3 via an
Mit Bezugszeichen 9 ist die Achse der Pressschnecke 1 und des zylindrischen Siebes 25 gekennzeichnet. Diese Achse 9 definiert die "axiale Richtung" der gesamten Anordnung.The axis of the
Im rechten Bereich der Pressschnecke 1 bildet sich der Feststoffpfropfen. In diesem Bereich sind die Schneckenwendeln einem besonders hohen Verschleiß ausgesetzt.The solid plug forms in the right-hand area of the
Die
Das Verschleißelement 12 setzt sich zusammen aus einer Zusatzseele 13 und zumindest einem Schneckenwendelabschnitt 14 auf der Zusatzseele 13. Sowohl die Basisseele 10 als auch die Zusatzseele 13 sind rohrförmige Elemente, die entlang der Achse 9 konzentrisch aufeinandergesteckt werden.The
Dieses Aufeinanderstecken erfolgt derart, dass der Schneckenwendelabschnitt 14 an der entsprechenden Schneckenwendel 11 flächig anliegt, so dass sich wie in
Das Drehmoment vom Getriebe 7 wird über ein Halteelement 15, auch bezeichnet als Zugstange oder Innenverstrebung, auf die Basisseele 10 übertragen. Hierzu erstreckt sich das Halteelement 15 konzentrisch zur Achse 9 durch die Basisseele 10 und die Zusatzseele 13. Am pfropfenseitigen Ende der Pressschnecke 1 ist eine Scheibe 17 auf die Zusatzseele 13 aufgesetzt. Des Weiteren befindet sich hier eine Mutter 16 zum Verschrauben der Zusatzseele 13 über die Scheibe 17 mit dem Halteelement 15.
Das Verschrauben des Verschleißelementes 12 mit dem Halteelement 15 erlaubt ein Aufpressen des Schneckenwendelabschnittes 14 auf die Schneckenwendel 11.The torque from the
The screwing of the
Für eine gute Zentrierung des Verschleißelementes 12 auf dem zweiten Abschnitt 19 ist eine Passfläche 20 auf dem zweiten Abschnitt 19 vorgesehen. Des Weiteren sorgen eine erste konische Rohrfläche 21 an der Basisseele 10 und eine zweite konische Rohrfläche 22 an der Zusatzseele 13 für eine exakte Passung der beiden Bauteile.For good centering of the
Um Ansammlungen von Feststoff zu vermeiden sind die Enden der Schneckenwendel 11 und des Schneckenwendelabschnitts 14 mit einer Abschrägung 24 versehen.In order to avoid the accumulation of solids, the ends of the
Wie insbesondere
Wie insbesondere
Wie
Die erste Länge 28 ergibt sich aus zwei Bereichen: (i) Das Stück der Zusatzseele 13, auf dem die zwei Schneckenwendelabschnitte 14 angeordnet sind. Diese besitzen entgegen der Transportrichtung, zur Anlage an die Schneckenwendel 11 aus der
Bevorzugt beträgt die dritte Länge 28a 10% bis 50%, besonders bevorzugt 15% bis 30% des Außendurchmessers der Schneckenwendeln 11 bzw. Schneckenwendelabschnitte 14. Insbesondere liegt die dritte Länge 28a zwischen 30mm und 100mm.The
Zum Herstellen der Pressschnecke 1 ist insbesondere auch vorgesehen, dass herkömmliche Pressschnecken im Bereich des zweiten Abschnitts 19 abgedreht werden. Dadurch ist es möglich, das erfindungsgemäße Verschleißelement 12 aufzustecken.To produce the
- 11
- PressschneckePress screw
- 22
- PressschneckenseparatorPress screw separator
- 33
- Gehäusecasing
- 44th
- Einlassinlet
- 55
- Ablaufprocedure
- 66th
- AuslassOutlet
- 77th
- Getriebetransmission
- 88th
- ElektromotorElectric motor
- 99
- Achseaxis
- 1010
- BasisseeleBase soul
- 1111
- SchneckenwendelHelix
- 1212th
- VerschleißelementWear element
- 1313th
- ZusatzseeleAdditional soul
- 1414th
- SchneckenwendelabschnittSpiral section
- 1515th
- HalteelementRetaining element
- 1616
- Muttermother
- 1717th
- Scheibedisc
- 1818th
- erster Abschnittfirst section
- 1919th
- zweiter Abschnittsecond part
- 2020th
- PassflächeMating surface
- 2121
- erste konische Rohrflächefirst conical tube surface
- 2222nd
- zweite konische Rohrflächesecond conical tube surface
- 2323
- ÃœberlappungsbereichOverlap area
- 2424
- Abschrägungbevel
- 2525th
- SiebSieve
- 2626th
- PfropfenbereichPlug area
- 2727
- KlemmrohrClamp pipe
- 2828
- erste Längefirst length
- 2929
- zweite Längesecond length
- 28a28a
- dritte Längethird length
Claims (12)
- A pressing screw (1) of a pressing screw separator (2), comprising
a base shaft (10),
at least one screw thread (11) arranged on the base shaft (10), and
a wear element (12) with- an additional shaft (13), and- at least one screw thread section (14) arranged on the additional shaft (13),wherein the base shaft (10) and the additional shaft (13) can be plugged into each other so that the screw thread (11) merges into the screw thread section (14),
characterized by a first conical annular surface (21) on the base shaft (10) and a second conical annular surface (22) on the additional shaft (13), wherein the two conical annular surfaces (21, 22) lie on each other in the plugged-together state,
wherein the base shaft (10) comprises a first portion (18) with a first outer diameter and a second portion (19) with a second outer diameter, wherein the second outer diameter is smaller than the first outer diameter, and wherein the additional shaft (13) is plugged onto the second portion (19). - The pressing screw according to claim 1, characterized in that in the plugged-together state the screw thread (11) of the base shaft (10) and the screw thread section (14) of the wear element (12) overlap and lie flatly with each other.
- The pressing screw according to any one of the preceding claims, characterized in that the screw thread section (14) protrudes in the axial direction above the additional shaft (13).
- The pressing screw according to any one of the preceding claims, characterized in that the screw thread section (14) extends over a maximum of 360°, preferably over a maximum of 180°, particularly preferably over a maximum of 120°, around the axis (9) of the additional shaft (13).
- The pressing screw according to any one of the preceding claims, characterized by a holding element (15) extending in the axial direction through the base shaft (10) and the additional shaft (13), preferably formed as a pulling rod, wherein a torque can be transmitted from a drive to the base shaft via the holding element, and wherein the additional shaft (13) is firmly connected, preferably screwed, to the holding element (15).
- The pressing screw according to claim 5, characterized in that the screw thread section (14) can be pressed against the screw thread (11) by the connection between additional shaft (13) and holding element (15).
- The pressing screw according to any one of the preceding claims, characterized by a clamping tube (27) plugged onto the base shaft (10), wherein the wear element (12) is arranged between the clamping tube (27) and the screw thread (11).
- The pressing screw according to claim 7, characterized in that the base shaft (10) in the region of the screw thread (11), the additional shaft (13), and the clamping tube (27) comprise the same outer diameter.
- The pressing screw according to claim 7 or 8, characterized in that the wear element (12) comprises a first length (28) and the clamping tube (27) comprises a second length (29), wherein the second length (29) is at least 100%, preferably at least 200%, of the first length (28).
- The pressing screw according to any one of claims 7 to 9, characterized in that the wear element (11) is a casting and the clamping tube is a formed metal part.
- A pressing screw separator (2) for separating solid components from a slurry containing solid and liquid components, comprising- a housing (3)- a cylindrical screen (25) arranged in the housing (3), and- a pressing screw (1) arranged within the screen (25) according to any of the preceding claims for pressing out the slurry.
- A method of manufacturing a pressing screw according to any one of claims 1 to 10 of a pressing screw separator (2), comprising the following steps:providing a base shaft (10) with at least one screw thread (11) arranged on the base shaft (10),providing a wear element (12) with an additional shaft (13) and at least one screw thread section (14) arranged on the additional shaft (13), andinserting the base shaft (10) and the additional shaft (13) with each other so that the screw thread (11) merges into the screw thread section (14),characterized in that a conventional pressing screw is turned down to provide the base shaft (10), and the wear element (12) is plugged onto the turned down portion of the base shaft (10).
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI201531615T SI3094479T1 (en) | 2014-01-15 | 2015-01-12 | Screw press for a screw press separator |
PL15700220T PL3094479T3 (en) | 2014-01-15 | 2015-01-12 | Screw press for a screw press separator |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102014200577.9A DE102014200577B3 (en) | 2014-01-15 | 2014-01-15 | Pressing screw, press screw separator, wear element and method for producing a press screw |
PCT/EP2015/050395 WO2015107018A1 (en) | 2014-01-15 | 2015-01-12 | Screw press for a screw press separator |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3094479A1 EP3094479A1 (en) | 2016-11-23 |
EP3094479B1 true EP3094479B1 (en) | 2021-04-14 |
Family
ID=52345243
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP15700220.5A Active EP3094479B1 (en) | 2014-01-15 | 2015-01-12 | Screw press for a screw press separator |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP3094479B1 (en) |
DE (1) | DE102014200577B3 (en) |
ES (1) | ES2880285T3 (en) |
HU (1) | HUE054807T2 (en) |
PL (1) | PL3094479T3 (en) |
SI (1) | SI3094479T1 (en) |
WO (1) | WO2015107018A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102021128199A1 (en) * | 2021-10-28 | 2023-05-04 | Vogelsang Gmbh & Co. Kg | Separator device for dewatering moist masses |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB310680A (en) * | 1928-05-23 | 1929-05-02 | Percy Vavasseur Appleby | Improvements in or relating to feed or pressure worms, applicable for use in oil-pressing apparatus or the like |
DE554916C (en) * | 1930-09-25 | 1932-07-13 | Fried Krupp Grusonwerk Akt Ges | Screw press for moist material with a hollow screw shaft and discharge of the oil through the sieve wall and the hollow shaft |
DE2203331A1 (en) * | 1972-01-25 | 1973-08-02 | Miag Muehlenbau & Ind Gmbh | PRESS SCREW FOR MECHANICAL LIQUID EXTRACTION |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB966647A (en) * | 1961-07-05 | 1964-08-12 | Telegrafie & Telefonie | Device for changing the orientation or direction of movement of post cards, letters,forms and like flat articles |
DE4444370A1 (en) * | 1994-12-14 | 1996-06-20 | Max Gutknecht | Device for the thermal, mechanical, chemical and / or physical treatment of a product |
DE29706744U1 (en) * | 1997-04-15 | 1998-05-20 | Hasenbein, Günter, Dipl.-Ing., 22946 Großensee | Screw element for screw press |
DE102008021935A1 (en) * | 2008-05-02 | 2009-11-05 | Olaf Grimmel | Screw press useful in wastewater treatment plants, comprises a screw, and a tube, which is concentrically arranged to the screw and has an opening in its lateral surface, through which a material reaches into a tube interior |
DE202011004414U1 (en) * | 2011-03-22 | 2011-06-01 | Kun Sheng Machine Co., Ltd. | Dewatering and processing machine |
-
2014
- 2014-01-15 DE DE102014200577.9A patent/DE102014200577B3/en active Active
-
2015
- 2015-01-12 HU HUE15700220A patent/HUE054807T2/en unknown
- 2015-01-12 ES ES15700220T patent/ES2880285T3/en active Active
- 2015-01-12 SI SI201531615T patent/SI3094479T1/en unknown
- 2015-01-12 EP EP15700220.5A patent/EP3094479B1/en active Active
- 2015-01-12 WO PCT/EP2015/050395 patent/WO2015107018A1/en active Application Filing
- 2015-01-12 PL PL15700220T patent/PL3094479T3/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB310680A (en) * | 1928-05-23 | 1929-05-02 | Percy Vavasseur Appleby | Improvements in or relating to feed or pressure worms, applicable for use in oil-pressing apparatus or the like |
DE554916C (en) * | 1930-09-25 | 1932-07-13 | Fried Krupp Grusonwerk Akt Ges | Screw press for moist material with a hollow screw shaft and discharge of the oil through the sieve wall and the hollow shaft |
DE2203331A1 (en) * | 1972-01-25 | 1973-08-02 | Miag Muehlenbau & Ind Gmbh | PRESS SCREW FOR MECHANICAL LIQUID EXTRACTION |
Also Published As
Publication number | Publication date |
---|---|
HUE054807T2 (en) | 2021-09-28 |
EP3094479A1 (en) | 2016-11-23 |
ES2880285T3 (en) | 2021-11-24 |
WO2015107018A1 (en) | 2015-07-23 |
DE102014200577B3 (en) | 2015-05-28 |
PL3094479T3 (en) | 2021-10-11 |
SI3094479T1 (en) | 2021-08-31 |
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