EP3080190A1 - Procédé de préparation de polyamide 66 - Google Patents
Procédé de préparation de polyamide 66Info
- Publication number
- EP3080190A1 EP3080190A1 EP14811899.5A EP14811899A EP3080190A1 EP 3080190 A1 EP3080190 A1 EP 3080190A1 EP 14811899 A EP14811899 A EP 14811899A EP 3080190 A1 EP3080190 A1 EP 3080190A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- hydrogenation
- muconic acid
- catalyst
- muconic
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 104
- 229920002302 Nylon 6,6 Polymers 0.000 title claims abstract description 36
- TXXHDPDFNKHHGW-UHFFFAOYSA-N muconic acid Chemical compound OC(=O)C=CC=CC(O)=O TXXHDPDFNKHHGW-UHFFFAOYSA-N 0.000 claims abstract description 313
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 190
- TXXHDPDFNKHHGW-CCAGOZQPSA-N Muconic acid Natural products OC(=O)\C=C/C=C\C(O)=O TXXHDPDFNKHHGW-CCAGOZQPSA-N 0.000 claims abstract description 171
- 239000003054 catalyst Substances 0.000 claims abstract description 134
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims abstract description 117
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 claims abstract description 114
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims abstract description 65
- 238000006243 chemical reaction Methods 0.000 claims abstract description 63
- 239000001361 adipic acid Substances 0.000 claims abstract description 59
- 235000011037 adipic acid Nutrition 0.000 claims abstract description 59
- 239000000203 mixture Substances 0.000 claims abstract description 51
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 43
- 239000007858 starting material Substances 0.000 claims abstract description 43
- 239000001257 hydrogen Substances 0.000 claims abstract description 42
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 238000005576 amination reaction Methods 0.000 claims abstract description 38
- 150000002596 lactones Chemical class 0.000 claims abstract description 24
- 150000002148 esters Chemical class 0.000 claims abstract description 21
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 42
- 239000002904 solvent Substances 0.000 claims description 33
- 239000010949 copper Substances 0.000 claims description 24
- 229910052802 copper Inorganic materials 0.000 claims description 23
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 23
- -1 poly (muconic acid esters Chemical class 0.000 claims description 23
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 22
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 22
- 229910017052 cobalt Inorganic materials 0.000 claims description 21
- 239000010941 cobalt Substances 0.000 claims description 21
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 21
- 150000001875 compounds Chemical class 0.000 claims description 20
- ZSIQJIWKELUFRJ-UHFFFAOYSA-N azepane Chemical compound C1CCCNCC1 ZSIQJIWKELUFRJ-UHFFFAOYSA-N 0.000 claims description 17
- 239000007791 liquid phase Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 17
- 150000005690 diesters Chemical class 0.000 claims description 14
- 229910052702 rhenium Inorganic materials 0.000 claims description 14
- 229910052723 transition metal Inorganic materials 0.000 claims description 14
- 150000003624 transition metals Chemical class 0.000 claims description 14
- 229910052707 ruthenium Inorganic materials 0.000 claims description 13
- 239000002638 heterogeneous catalyst Substances 0.000 claims description 12
- 239000007789 gas Substances 0.000 claims description 11
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 11
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 10
- 229910021529 ammonia Inorganic materials 0.000 claims description 10
- 229910052759 nickel Inorganic materials 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 9
- 239000012071 phase Substances 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 8
- 239000007868 Raney catalyst Substances 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 7
- 229910000564 Raney nickel Inorganic materials 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 239000007795 chemical reaction product Substances 0.000 claims description 6
- 229910052741 iridium Inorganic materials 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 229910052703 rhodium Inorganic materials 0.000 claims description 6
- 239000010948 rhodium Substances 0.000 claims description 6
- 150000002170 ethers Chemical class 0.000 claims description 5
- 238000003786 synthesis reaction Methods 0.000 claims description 5
- 230000002210 biocatalytic effect Effects 0.000 claims description 3
- 238000009904 heterogeneous catalytic hydrogenation reaction Methods 0.000 claims description 3
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims description 3
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 description 24
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 21
- CEKUJDXLIOIGRR-JVLMNHKTSA-N (2z,4z)-6-methoxy-6-oxohexa-2,4-dienoic acid Chemical compound COC(=O)\C=C/C=C\C(O)=O CEKUJDXLIOIGRR-JVLMNHKTSA-N 0.000 description 13
- 238000004821 distillation Methods 0.000 description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 11
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 10
- 238000001816 cooling Methods 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- 239000011541 reaction mixture Substances 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 8
- TXXHDPDFNKHHGW-WZNPJAPVSA-N (2E,4Z)-2,4-hexadienedioic acid Natural products OC(=O)C=C\C=C\C(O)=O TXXHDPDFNKHHGW-WZNPJAPVSA-N 0.000 description 7
- 239000004952 Polyamide Substances 0.000 description 7
- TXXHDPDFNKHHGW-HSFFGMMNSA-N cis,trans-muconic acid Chemical compound OC(=O)\C=C\C=C/C(O)=O TXXHDPDFNKHHGW-HSFFGMMNSA-N 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 239000011572 manganese Substances 0.000 description 7
- 229920002647 polyamide Polymers 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 239000000543 intermediate Substances 0.000 description 6
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 6
- 229910052748 manganese Inorganic materials 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- SUTWPJHCRAITLU-UHFFFAOYSA-N 6-aminohexan-1-ol Chemical compound NCCCCCCO SUTWPJHCRAITLU-UHFFFAOYSA-N 0.000 description 5
- UFFRSDWQMJYQNE-UHFFFAOYSA-N 6-azaniumylhexylazanium;hexanedioate Chemical compound [NH3+]CCCCCC[NH3+].[O-]C(=O)CCCCC([O-])=O UFFRSDWQMJYQNE-UHFFFAOYSA-N 0.000 description 5
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 5
- 238000000855 fermentation Methods 0.000 description 5
- 230000004151 fermentation Effects 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000012429 reaction media Substances 0.000 description 5
- IWHLYPDWHHPVAA-UHFFFAOYSA-N 6-hydroxyhexanoic acid Chemical compound OCCCCCC(O)=O IWHLYPDWHHPVAA-UHFFFAOYSA-N 0.000 description 4
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- BTGRAWJCKBQKAO-UHFFFAOYSA-N adiponitrile Chemical compound N#CCCCCC#N BTGRAWJCKBQKAO-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000009903 catalytic hydrogenation reaction Methods 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000006317 isomerization reaction Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052750 molybdenum Inorganic materials 0.000 description 4
- 239000011733 molybdenum Substances 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- 230000009435 amidation Effects 0.000 description 3
- 238000007112 amidation reaction Methods 0.000 description 3
- 230000000035 biogenic effect Effects 0.000 description 3
- 239000012876 carrier material Substances 0.000 description 3
- 239000012018 catalyst precursor Substances 0.000 description 3
- 229910052681 coesite Inorganic materials 0.000 description 3
- 229910052906 cristobalite Inorganic materials 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 239000012452 mother liquor Substances 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 238000005191 phase separation Methods 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 229910052682 stishovite Inorganic materials 0.000 description 3
- TXXHDPDFNKHHGW-ZPUQHVIOSA-N trans,trans-muconic acid Chemical compound OC(=O)\C=C\C=C\C(O)=O TXXHDPDFNKHHGW-ZPUQHVIOSA-N 0.000 description 3
- 229910052905 tridymite Inorganic materials 0.000 description 3
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 3
- JWUJQDFVADABEY-UHFFFAOYSA-N 2-methyltetrahydrofuran Chemical compound CC1CCCO1 JWUJQDFVADABEY-UHFFFAOYSA-N 0.000 description 2
- QSGWVSHKHNSHIB-UHFFFAOYSA-N 2-penta-1,3-dienylpropanedioic acid Chemical compound C(C=CC=CC)(C(=O)O)C(=O)O QSGWVSHKHNSHIB-UHFFFAOYSA-N 0.000 description 2
- VSENRVGKNWFFOC-UHFFFAOYSA-N 2-pentylidenepropanedioic acid Chemical compound CCCCC=C(C(O)=O)C(O)=O VSENRVGKNWFFOC-UHFFFAOYSA-N 0.000 description 2
- JOOXCMJARBKPKM-UHFFFAOYSA-N 4-oxopentanoic acid Chemical compound CC(=O)CCC(O)=O JOOXCMJARBKPKM-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 229920013683 Celanese Polymers 0.000 description 2
- 239000005751 Copper oxide Substances 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- 238000006043 Intramolecular Michael addition reaction Methods 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- KFSLWBXXFJQRDL-UHFFFAOYSA-N Peracetic acid Chemical compound CC(=O)OO KFSLWBXXFJQRDL-UHFFFAOYSA-N 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000011149 active material Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 235000010980 cellulose Nutrition 0.000 description 2
- 238000004587 chromatography analysis Methods 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 229910000431 copper oxide Inorganic materials 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- SSJXIUAHEKJCMH-UHFFFAOYSA-N cyclohexane-1,2-diamine Chemical compound NC1CCCCC1N SSJXIUAHEKJCMH-UHFFFAOYSA-N 0.000 description 2
- 238000006114 decarboxylation reaction Methods 0.000 description 2
- 238000007700 distillative separation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000007792 gaseous phase Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- LHGVFZTZFXWLCP-UHFFFAOYSA-N guaiacol Chemical compound COC1=CC=CC=C1O LHGVFZTZFXWLCP-UHFFFAOYSA-N 0.000 description 2
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 2
- 239000002815 homogeneous catalyst Substances 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 229920005610 lignin Polymers 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 150000002782 muconic acid derivatives Chemical class 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229920002601 oligoester Polymers 0.000 description 2
- 239000012074 organic phase Substances 0.000 description 2
- 235000010603 pastilles Nutrition 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 235000011007 phosphoric acid Nutrition 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 238000007669 thermal treatment Methods 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- YHGNXQAFNHCBTK-OWOJBTEDSA-N trans-3-hexenedioic acid Chemical compound OC(=O)C\C=C\CC(O)=O YHGNXQAFNHCBTK-OWOJBTEDSA-N 0.000 description 2
- 238000010626 work up procedure Methods 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- WNXJIVFYUVYPPR-UHFFFAOYSA-N 1,3-dioxolane Chemical compound C1COCO1 WNXJIVFYUVYPPR-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- 229940035437 1,3-propanediol Drugs 0.000 description 1
- 229940043375 1,5-pentanediol Drugs 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- SRGQQZYVZFJYHJ-UHFFFAOYSA-N 2-(aminomethyl)cyclopentan-1-amine Chemical compound NCC1CCCC1N SRGQQZYVZFJYHJ-UHFFFAOYSA-N 0.000 description 1
- NYHNVHGFPZAZGA-UHFFFAOYSA-N 2-hydroxyhexanoic acid Chemical compound CCCCC(O)C(O)=O NYHNVHGFPZAZGA-UHFFFAOYSA-N 0.000 description 1
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 1
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical class OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 102100028735 Dachshund homolog 1 Human genes 0.000 description 1
- 241000588724 Escherichia coli Species 0.000 description 1
- 101000915055 Homo sapiens Dachshund homolog 1 Proteins 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- GEIAQOFPUVMAGM-UHFFFAOYSA-N ZrO Inorganic materials [Zr]=O GEIAQOFPUVMAGM-UHFFFAOYSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 150000001278 adipic acid derivatives Chemical class 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000005263 alkylenediamine group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000010640 amide synthesis reaction Methods 0.000 description 1
- 239000001099 ammonium carbonate Substances 0.000 description 1
- 235000012501 ammonium carbonate Nutrition 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- CIPKKELWTGKUJB-UHFFFAOYSA-N azepane Chemical compound N1CCCCCC1.N1CCCCCC1 CIPKKELWTGKUJB-UHFFFAOYSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 125000003262 carboxylic acid ester group Chemical group [H]C([H])([*:2])OC(=O)C([H])([H])[*:1] 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000009295 crossflow filtration Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical class OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 1
- HPXRVTGHNJAIIH-UHFFFAOYSA-N cyclohexanol Chemical compound OC1CCCCC1 HPXRVTGHNJAIIH-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 229920003247 engineering thermoplastic Polymers 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000010408 film Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000004508 fractional distillation Methods 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229960001867 guaiacol Drugs 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- SWFMWXHHVGHUFO-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN.NCCCCCCN SWFMWXHHVGHUFO-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 229940040102 levulinic acid Drugs 0.000 description 1
- 239000003446 ligand Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
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- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000005649 metathesis reaction Methods 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- YQUVCSBJEUQKSH-UHFFFAOYSA-N protochatechuic acid Natural products OC(=O)C1=CC=C(O)C(O)=C1 YQUVCSBJEUQKSH-UHFFFAOYSA-N 0.000 description 1
- 230000001698 pyrogenic effect Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- WKOLLVMJNQIZCI-UHFFFAOYSA-N vanillic acid Chemical compound COC1=CC(C(O)=O)=CC=C1O WKOLLVMJNQIZCI-UHFFFAOYSA-N 0.000 description 1
- TUUBOHWZSQXCSW-UHFFFAOYSA-N vanillic acid Natural products COC1=CC(O)=CC(C(O)=O)=C1 TUUBOHWZSQXCSW-UHFFFAOYSA-N 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/26—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from polyamines and polycarboxylic acids
- C08G69/28—Preparatory processes
Definitions
- the present invention relates to a process for producing polyamide 66 from muconic acid and / or one of its esters and / or one of its lactones.
- the present invention further relates to polyamide 66, which can be produced by means of this process. STATE OF THE ART
- Polyamides are among the world's most widely produced polymers and serve in addition to the main application areas of films, fibers and materials of a variety of other uses.
- polyamide 66 nylon, polyhexamethylene adipamide
- the production of polyamide 66 is carried out predominantly by polycondensation of so-called AH salt solutions, d. H. aqueous solutions containing adipic acid and 1, 6-diaminohexane (hexamethylenediamine) in stoichiometric amounts.
- Conventional production methods for polyamide 66 are z. B. in Kunststoffhandbuch, 3/4 Engineering thermoplastics: polyamides, Carl Hanser Verlag, 1998, Kunststoff, pp 42-71, described.
- HMD hexamethylenediamine
- ADN adiponitrile
- the US 3,215,742 also describes a process for the preparation of alkylenediamines, such as. For example, hexamethylenediamine, by reaction of the corresponding diols with ammonia. It is taught that hexamethyleneimine formed as an undesirable by-product can be recycled to the amination hydrogenation stage and further converted to hexamethylene diamine. The hexamethyleneimine can simultaneously serve as a solvent for the amination reaction.
- US 3,520,933 uses cobalt, nickel and / or copper-containing catalysts for the aminating hydrogenation.
- WO 2012/1 19929 describes inter alia the homogeneously catalyzed hydrogenating 1, 6-hexanediol amination to hexamethylenediamine.
- WO 2012/141997 describes a process for the preparation of ⁇ -caprolactam in which muconic acid is reacted with ammonia and hydrogen in the presence of a catalyst. It is also described that this reaction can proceed via an adipic acid intermediate and that the resulting caprolactam can be used to produce polyamide 6. The production of polyamide 6.6 from muconic acid is not described in this document.
- WO 2010/085712 A2 describes a process for the preparation of dodecanedicarboxylic acid in which muconic acid is reduced to hexenedicarboxylic acid and the hexenedicarboxylic acid is reacted with an unsaturated fatty acid in a metathesis reaction.
- 1, 6-hexanediol can be prepared by hydrogenation of adipic acid or adipic diesters in the presence of Cu, Co or Mn catalysts. The synthesis is carried out at a temperature of 170 to 240 ° C and a pressure of 5 to 30 MPa. 1, 6-hexanediol can also be obtained by catalytic hydrogenation of caprolactone.
- WO 99/25672 describes a process for preparing 1,6-hexanediol and 6-hydroxycaproic acid or their esters by catalytic hydrogenation of adipic acid.
- adipic acid monoesters or adipic diesters wherein the obtained in the distillation of the hydrogenation after separation of the hexanediol and hydroxycaproic acid bottom product, which contains substantially oligomeric esters of 6-hydroxy caproic acid, in the hydrogenation.
- waste product DCL is very inexpensive compared to pure adipic acid.
- a considerable distillative effort has to be made to produce pure 1,6-hexanediol.
- the distillative separation of the 1,4-cyclohexanediols which are by-products is particularly difficult.
- Adipic acid is conventionally synthesized by oxidation of cyclohexanol or cyclohexanone starting from benzene. But it can also be obtained in an environmentally friendly manner from biogenic sources.
- US 4,968,612 describes a fermentation process for the preparation of muconic acid and the hydrogenation of the resulting muconic acid to adipic acid. Concretely, the muconic acid is reacted as a 40% by weight slurry in acetic acid and in the presence of a palladium catalyst on carbon. The water content of the acetic acid used is not specified. A disadvantage of this reaction is the use of corrosive acetic acid, which requires the use of high-quality corrosion-resistant reactors.
- WO 2010/141499 describes the oxidation of lignin to vanillic acid, their decarboxylation to 2-methoxyphenol and further conversion to catechol and finally oxidation to muconic acid and the hydrogenation of muconic acid thus obtained with various transition metal catalysts to adipic acid.
- the solvent used for the hydrogenation is not specified.
- EP 01 17048 A2 describes a process for the preparation of nylon 6,6-salt, in which toluene is converted to muconic acid by fermentation in the presence of hexamethylenediamine, to obtain a fermentation medium containing hexamethylenediamine. contains conat. From this fermentation medium, the microorganisms are separated and the Hexamethylendiaminmuconat hydrogenated to Hexamethylendiaminadipat. The resulting nylon 6,6 salt can be used to prepare polyamide 6,6.
- a disadvantage of this process is that the starting material is toluene, which does not come from renewable sources. It is also an essential feature of this process that a salt of the muconic acid with the diamine used for amide formation is used for the hydrogenation.
- HMDA hexamethylenediamine
- hexamethylenediamine is prepared by hydrogenation of muconic acid or adipic acid to 1, 6-hexanediol and its catalytic amination.
- WO 2012/141993 A1 only the hexamethylenediamine, but not the adipic acid, is produced from renewable raw materials.
- the present invention has for its object to provide an economical process for the production of polyamide 66.
- this process should not start from petrochemical C6 building blocks but from C6 building blocks that can be produced from renewable raw materials. The aim is to make the polyamide 66 available in high yield and purity.
- muconic acid starting material which is selected from muconic acid, esters of muconic acid, lactones of muconic acid and mixtures thereof, a reaction to adipic acid on the one hand and to hexamethylenediamine on the other hand.
- the lactones of muconic acid are especially suitable for the preparation of 1,6-hexanediol which, according to the invention, can serve as an important intermediate for the preparation of the hexamethylenediamine.
- the muconic acid used is derived from renewable (biogenic) sources.
- a first aspect of the invention is a process for preparing polyamide 66 comprising: a) providing a muconic acid starting material selected from muconic acid, esters of muconic acid, lactones of muconic acid and mixtures thereof; b) at least the muconic acid starting material provided in step a) partially reacting with hydrogen in the presence of at least one hydrogenation catalyst Hb) to adipic acid, c1) the muconic acid starting material provided in step a) partially reacting with hydrogen in the presence of at least one hydrogenation catalyst
- Another object of the invention is a polyamide 66 having a C 14 / C 12 isotope ratio in the range of 0.5 x 10 "12 to 5 x 10 " 12 .
- a further subject of the invention is polyamide 66, which can be prepared starting from muconic acid synthesized from at least one renewable raw material. Specifically, the muconic acid starting material provided in step a) contains no salts of the muconic acid.
- the hydrogenation takes place in at least one of the steps b) and / or c1) and / or c2) in the liquid phase in the presence of water as solvent. In a more specific embodiment, the hydrogenation is carried out in at least one of steps b) and / or c1) and / or c2) in the liquid phase in the presence of water as the sole solvent.
- the muconic acid can be hydrogenated in aqueous solvents and especially in water as the sole solvent in high yields to adipic acid and to 1, 6-hexanediol.
- high adipic acid yields are surprising, since in the light of the prior art was expected to significantly lower yields.
- Muconic acid (2,4-hexadiene dicarboxylic acid) exists in three stereoisomeric forms, the ice, cis, cis, trans and trans, trans forms, which may be present as a mixture. All three forms are crystalline compounds with high melting points (decomposition), see, for. B. Römpp Chemie Lexikon, 9th edition, Volume 4, page 2867). It has been found that hydrogenation of Muconklareschmelzen technically is hardly possible, since the most preferred hydrogenation temperatures are well below the melting points. Therefore, an inert solvent with the highest possible solubility for muconic acid would be desirable for the hydrogenation.
- FIG. A process for preparing polyamide 66 comprising: a) providing a muconic acid starting material selected from muconic acid, esters of muconic acid, lactones of muconic acid and mixtures thereof; b) the muconic acid starting material provided in step a) at least partially reacting with hydrogen in the presence at least one hydrogenation catalyst Hb) is subjected to adipic acid, d) the muconic acid starting material provided in step a) partially undergoes a reaction with hydrogen in the presence of at least one hydrogenation catalyst Hc1) to give 1,6-hexanediol, or c2) the adipic acid obtained in step b) is partially replaced by one Reacting with hydrogen in the presence of at least one hydrogenation catalyst Hc2) to give 1,6-hexanediol, the 1,6-hexanediol obtained in step c1) or c2) undergoes an amination in the presence of an amination catalyst
- step a) a muconic acid starting material is provided in which the muconic acid originates from a renewable source, the preparation of which is preferably carried out by biocatalytic synthesis from at least one renewable raw material.
- a muconic acid starting material which is selected from muconic acid, Muconklaremonoestern, Mucon Liste- rediester, poly (muconic acid esters) and mixtures thereof.
- a muconic acid starting material which is selected from lactones (III), (IV) and (V) and mixtures thereof:
- Step c1) takes place in the liquid phase in the presence of a solvent which is selected from water, aliphatic C 1 to C 8 alcohols, aliphatic C 2 to C 6 diols, ethers and mixtures thereof.
- a solvent which is selected from water, aliphatic C 1 to C 8 alcohols, aliphatic C 2 to C 6 diols, ethers and mixtures thereof.
- a homogeneous or heterogeneous transition metal catalyst is used, preferably a heterogeneous transition metal catalyst.
- a muconic acid starting material is used, which is selected from muconic acid, Muconklaremonoestern, lactones of the muconic acid and mixtures thereof and the hydrogenation catalyst Hc1) at least 50 wt .-% cobalt , Ruthenium or rhenium based on the total weight of the reduced catalyst.
- a muconic acid starting material is used which is selected from muconic acid diesters, poly (muconic acid esters) and mixtures thereof and the hydrogenation catalyst Hc1) at least 50 wt .-% of copper on the total weight of the reduced catalyst.
- the hydrogenation catalyst Hc2) used in step c2) contains at least 50% by weight, based on the total weight of the reduced catalyst, of elements which are selected from rhenium, iron, ruthenium, cobalt, rhodium, iridium, nickel and copper.
- Reactor has a guided in an external circuit current from the reaction zone.
- Process according to one of the preceding embodiments wherein the 1,6-hexanediol obtained in step c1) or in step c2) is reacted with ammonia in step d) to form hexamethylenediamine in the presence of the amination catalyst.
- reaction effluent of the amination in step d) is subjected to a separation to give a hexamethyleneimine-enriched fraction and a hexamethylenediamine-depleted fraction.
- Polyamide 66 characterized in that it comprises a C 14 / C 12 -lsotopeneat range of 0.5 x 10 "12 to 5 ⁇ 10.” 12
- polyamide 66 characterized in that it can be prepared from biocatalytically at least one renewable raw material synthesized Muconsaure.
- esters of the muconic acid are the esters with a separate (external) alcohol component.
- lactones of muconic acid the compounds (III) and (IV) obtainable by intramolecular Michael addition and the product (V) of the hydrogenation of the compound (III) are understood as meaning:
- the lactone (V) can also be formed by intramolecular Michael addition of dihydromuconic acid.
- Step a) The muconic acid provided in step a) of the process according to the invention preferably originates from renewable sources.
- this includes natural (biogenic) sources and non-fossil sources, such as crude oil, natural gas or coal.
- the compound obtained in step a) of the invention driving provided muconic acid from carbohydrates, eg. As starch, cellulose and sugars, or lignin.
- Renewable compounds, such as muconic acid have a different 14 C to 12 C isotope ratio than compounds derived from fossil sources such as petroleum.
- the muconic acid used in step a) accordingly has preferably a C 14-to-12 C lsotopenfound in the range of 0.5 * 10 12 to 5x10 "12.
- the production of muconic acid from renewable sources can be carried out by all methods known to those skilled in the art, preferably biocatalytically.
- the biocatalytic production of muconic acid from at least one renewable raw material is described, for example, in the following documents: US Pat. No. 4,968,612, US Pat.
- WO 2010/148063 A2 WO 2010/148080 A2 and K. M. Draths and J. W. Frost, J. Am. Chem. Soc. 1994, 16, 339-400 and W. Niu et al., Biotechnol. Prog. 2002, 18, 201 - 21 1.
- muconic acid (2,4-hexadiene dicarboxylic acid) exists in three isomeric forms, the cis, cis, cis, trans and trans, trans forms, which may be present as a mixture.
- the term "muconic acid” encompasses the different conformers of the muconic acid in any desired composition.
- a muconic acid starting material which is enriched in cis, trans-muconic acid and / or its esters or which consists of cis, trans-muconic acid and / or their esters.
- cis, trans-muconic acid and their esters have a higher solubility in water and in organic media than cis, cis-muconic acid and trans, trans-muconic acid.
- a muconic acid starting material which comprises at least one component selected from cis, cis-muconic acid, trans, trans-muconic acid and / or their esters
- this muconic acid starting material can be present before or during the hydrogenation in step b) or step c1) an isomerization to cis, trans-muconic acid or their esters are subjected.
- the isomerization of cis, cis-muconic acid to cis, trans-muconic acid is shown in the following scheme:
- Suitable catalysts are, in particular, inorganic or organic acids, hydrogenation catalysts, iodine or UV radiation.
- Suitable hydrogenation catalysts are those described below.
- the isomerization can be carried out, for example, according to the method described in WO 201 1/08531 1 A1.
- the starting material for the reaction with hydrogen in step b) and / or in step c1) to at least 80 wt .-%, particularly preferably at least 90 wt .-% of cis, trans-muconic acid and / or their esters, based on the total weight of all muconic acid and Muconklareester- conformers contained in the feedstock.
- muconic acid starting material which is selected from muconic acid, muconic acid monoesters, muconic diesters, poly (muconic acid esters) and mixtures thereof.
- muconic acid polyester also denotes oligomeric muconic acid esters which have at least one repeating unit derived from the muconic acid or the diol used for ester formation and at least two repeating units which are complementary thereto via carboxylic acid ester groups.
- the muconic acid monoester used is at least one compound of the general formula (I)
- R 1 independently of one another represent straight-chain or branched Ci-Cs-alkyl.
- muconic acid diester preference is given to at least one compound of the general formula (II)
- Preferred as poly (muconic acid ester) is at least one compound of the general formula (VI)
- R 3 is H, straight-chain or branched C 1 -C 5 -alkyl or a group HO- (CH 2) x -
- the degree of polymerization of the poly denotes the sum of repeating units which formally derive from muconic acid and repeating units which formally derive from diols HO- (CH 2) x -OH.
- a muconic acid starting material is used which is selected from muconic acid, muconic acid monoesters, muconic diesters, poly (muconic acid esters) and mixtures thereof.
- the hydrogenation in step b) uses a muconic acid starting material selected from lactones (III), (IV and (V) and mixtures thereof:
- a muconic acid starting material is used which is selected from muconic acid, muconic acid monoesters, muconic diesters, poly (muconic acid esters) and mixtures thereof and the hydrogenation is carried out in the liquid phase.
- the hydrogenation takes place in step b) and / or in step c1) and / or in step c2) in the liquid phase in the presence of a solvent which is selected from water, aliphatic Ci- to Cs- Alcohols, C2 to C6 aliphatic diols, ethers and mixtures thereof.
- a solvent which is selected from water, aliphatic Ci- to Cs- Alcohols, C2 to C6 aliphatic diols, ethers and mixtures thereof.
- the solvent is preferably selected from water, methanol, ethanol, n-propanol, isopropanol, n-butanol, sec-butanol, isobutanol and tert-butanol, ethylene glycol, 1, 3-propanediol, 1, 4- Butanediol, 1, 5-pentanediol, 1, 6-hexanediol, tetrahydrofuran, 2-methyltetrahydrofuran, diethyl ether, methyl tert-butyl ether and mixtures thereof. Aliphatic C to Cs alcohols, water and mixtures of these solvents are preferred.
- methanol n-butanol
- isobutanol water and mixtures of these solvents.
- 1, 6-hexanediol can be used alone or in admixture with alcohols and / or water.
- a solution which comprises 10 to 60% by weight of muconic acid or one of its esters, more preferably 20 to 50% by weight .-%, most preferably 30 to 50 wt .-%, contains.
- step b) and / or c1) at least one muconic acid diester of the general formula (II)
- Suitable hydrogenation catalysts for the reaction in steps b), c1) and c2) are in principle the transition metal catalysts known to those skilled in the art for hydrogenating carbon-carbon double bonds.
- the catalyst comprises at least one transition metal of groups 7, 8, 9, 10 and 1 1 of the period Systems according to IUPAC.
- the catalyst comprises at least one transition metal selected from the group consisting of Mn, Re, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu and Au.
- the catalyst has at least one transition metal from the group Co, Ni, Cu, Re, Fe, Ru, Rh, Ir.
- the hydrogenation catalysts consist of the mentioned transition metals as such or comprise the said transition metals supported, as precipitation catalysts, as Raney catalysts or as mixtures thereof.
- supported catalysts for example carbon, S1O2 (quartz), porcelain, magnesium oxide, tin dioxide, silicon carbide, T1O2 (rutile, anatase), Al2O3 (alumina), aluminum silicate, steatite (magnesium silicate), zirconium silicate , Cersilikat or mixtures of these carrier materials, are used.
- Preferred support materials are carbon, alumina and silica.
- a particularly preferred carrier material is carbon.
- the silica support material can silica materials of different origin and production, for. B.
- pyrogenic silicas or wet-chemically prepared silicas such as silica gels, aerogels or precipitated silicas, are used for catalyst preparation (for the preparation of various S1O2 starting materials see: W. Büchner, R. Sch Kunststoffs, G. Winter, KH Büchel: Industrial Inorganic Chemistry, 2nd ed., P. 532-533, VCH Verlagsgesellschaft, Weinheim 1986).
- the hydrogenation catalysts can be used as shaped bodies, for. B. in the form of spheres, rings, cylinders, cubes, cuboids or other geometric bodies.
- Unsupported catalysts can be formed by conventional methods, e.g. By extruding, tableting, etc.
- the shape of supported catalysts is determined by the shape of the support.
- the support may be subjected to a molding process before or after application of the catalytically active component (s).
- the transition metal catalysts K can, for. B. in the form of pressed cylinders, tablets, pastilles, carriage wheels, rings, stars or extrudates, such as solid strands, polylobd strands, hollow strands and honeycomb bodies or other geometric bodies are used.
- the catalyst particles generally have an average of the (largest) diameter of 0.5 to 20 mm, preferably 1 to 10 mm.
- These include z. B. transition metal catalysts K in the form of tablets, for. B. with a diameter of 1 to 7 mm, preferably 2 to 6 mm, and a height of 3 to 5 mm, rings with z. B. 4 to 7 mm, preferably 5 to 7 mm, outer diameter, 2 to 5 mm in height and 2 to 3 mm hole diameter, or strands of different lengths of a diameter of z. B. 1, 0 to 5 mm.
- Such forms can be obtained in a manner known per se by tableting, extrusion or extrusion.
- the catalyst can mass customary tools, z.
- lubricants such as graphite, polyethylene oxide, celluloses or fatty acids (such as stearic acid) and / or molding aids and reinforcing agents, such as glass fibers, asbestos or silicon carbide, are added.
- the catalyst can be present under the hydrogenation conditions both as a homogeneous and as a heterogeneous catalyst.
- the catalyst is present under the hydrogenation conditions as a heterogeneous catalyst.
- the catalyst is present under the hydrogenation conditions in at least one of steps b) and / or c1) and / or c2) as a heterogeneous catalyst. More specifically, the catalyst is present under the hydrogenation conditions in each of steps b) and / or c1) and / or c2) as a heterogeneous catalyst.
- a heterogeneous catalyst is used, this can be applied, for example, to a reticulated carrier.
- the heterogeneous catalyst can be applied to the inner wall of a tubular support, wherein the tubular support is flowed through by the reaction mixture.
- the catalyst can be used as a particulate solid.
- the hydrogenation takes place in at least one of steps b), c1) and c2) in the liquid phase and the catalyst is in the form of a suspension.
- the hydrogenation in each of steps b), c1) and c2) takes place in the liquid phase and the catalyst is in the form of a suspension.
- the suspended catalyst can be kept in the reaction zone by retention methods known to those skilled in the art. These retention methods preferably comprise cross-flow filtration, gravity filtration and / or filtration by means of at least one filter candle.
- the hydrogenation takes place in at least one of steps b), c1) and c2) in n hydrogenation reactors connected in series (in series), where n is an integer of at least 2. Suitable values for n are 2, 3, 4, 5, 6, 7, 8, 9 and 10. Preferably, n is 3 to 6 and in particular 2 or 3. In this embodiment, the hydrogenation is preferably carried out continuously.
- the reactors used for the hydrogenation may independently have one or more reaction zones within the reactor.
- the reactors may be the same or different reactors. These can be z. B. each have the same or different mixing characteristics and / or be subdivided by internals one or more times.
- Suitable pressure-resistant reactors for the hydrogenation are known to the person skilled in the art. These include the commonly used reactors for gas-liquid reactions, such as. B. tubular reactors, tube bundle reactors, gas circulation reactors, bubble columns, loop apparatuses, stirred tank (which can also be configured as Rrockkesselkaskaden), air-lift reactors, etc.
- the process according to the invention using heterogeneous hydrogenation catalysts can be carried out in fixed bed or suspension mode.
- the fixed bed mode can be z. B. in sump or in trickle run.
- the hydrogenation catalysts are preferably used as shaped bodies, as described above, for. In the form of pressed cylinders, tablets, pastilles, carriage wheels, rings, stars or extrudates, such as solid strands, poly-polar strands, hollow strands, honeycomb bodies, etc.
- heterogeneous catalysts are also used.
- the heterogeneous catalysts are usually used in a finely divided state and are finely suspended in the reaction medium before. Suitable heterogeneous catalysts and processes for their preparation are those described above.
- a reactor In the hydrogenation on a fixed bed, a reactor is used, in the interior of which the fixed bed is arranged, through which the reaction medium flows.
- the fixed bed can be formed from a single or multiple beds.
- Each bed may have one or more zones, wherein at least one of the zones contains a material active as a hydrogenation catalyst.
- Each zone can have one or more different catalytically active materials and / or one or more different inert materials. Different zones may each have the same or different compositions. It is also possible to provide a plurality of catalytically active zones, which are separated from each other, for example, by inert beds. The individual zones may also have different catalytic activity.
- various catalytically active materials can be used and / or at least one of the zones can contain an inert material. be mixed.
- the reaction medium flowing through the fixed bed contains at least one liquid phase.
- the reaction medium may also contain a gaseous phase in addition.
- reactors in the hydrogenation in suspension are in particular loop apparatuses, such as jet loops or propeller loops, stirred tank, which can also be configured as R Industrialkesselkaskaden, bubble columns or air-lift reactors are used.
- the continuous hydrogenation is carried out in at least one of the steps b), c1) and / or c2) in at least two fixed bed reactors connected in series (in series).
- the reactors are preferably operated in direct current.
- the feeding of the feed streams can be done both from above and from below.
- at least two of the reactors may have a different temperature from each other.
- each downstream reactor is operated at a higher temperature than the previous reactor.
- each of the reactors may have two or more different temperature reaction zones.
- another, preferably a higher, temperature than in the first reaction zone or in each subsequent reaction zone can be set to a higher temperature than in a preceding reaction zone, for. B. to achieve the fullest possible conversion in the hydrogenation.
- At least two of the reactors may have a different pressure from each other.
- each downstream reactor is operated at a higher pressure than the previous reactor.
- the feeding of the hydrogen required for the hydrogenation can be carried out in the first and optionally additionally in at least one further reactor.
- the feed of hydrogen takes place only in the first reactor.
- the amount of hydrogen fed to the reactors results from the amount of hydrogen consumed in the hydrogenation reaction and the amount of hydrogen optionally discharged with the exhaust gas.
- the setting of the reacted in the respective reactor portion of compound to be hydrogenated can, for. B. on the reactor volume and / or the residence time in the reactor.
- one or more of the reactors may be provided with at least one cooling device.
- at least the first reactor is provided with a cooling device.
- the heat of reaction can be removed by cooling an external recycle stream or by internal cooling in at least one of the reactors.
- the customary devices generally hollow body modules, such as field pipes, pipe coils, heat exchanger plates, etc. can be used.
- the reaction can also be carried out in a cooled tube bundle reactor.
- the hydrogenation is carried out in n series-connected hydrogenation reactors, where n is an integer of at least two, and wherein at least one reactor has a guided in an external circuit stream from the reaction zone (external recycle stream, liquid circulation, loop mode).
- n stands for two or three.
- the hydrogenation is preferably carried out in n hydrogenation reactors connected in series, where n is preferably two or three, and the first to (n-1).
- Reactor has a guided in an external circuit current from the reaction zone.
- the hydrogenation is preferably carried out in n hydrogenation reactors connected in series, n preferably being two or three, and the reaction being carried out adiabatically in the nth reactor (the last reactor through which the reaction mixture to be hydrogenated is passed).
- the hydrogenation is carried out in n series-connected hydrogenation reactors, where n is preferably two or three, and wherein the n. Reactor is operated in a straight pass.
- a reactor is operated "in straight pass", it should be understood here and below that a reactor is operated without recycling the reaction product in the sense of the loop procedure.
- the straight-through operation basically excludes backmixing internals and / or stirring devices in the reactor. If the hydrogenated reaction mixture in one of the reactors downstream of the first reactor (ie the 2nd to nth reactor) has only small amounts of hydrogenatable muconic acid, then the heat of reaction occurring during the reaction is insufficient to maintain the desired temperature in the reactor. it may also be necessary to heat the reactor (or individual reaction zones of the second reactor). This can be done analogously to the previously described removal of the heat of reaction by heating an external circulation stream or by internal heating. In a suitable embodiment, the heat of reaction from at least one of the previous reactors can be used to control the temperature of a reactor.
- the heat of reaction removed from the reaction mixture can be used to heat the feed streams of the reactors.
- This can z. B. the feed stream of the compound to be hydrogenated in the first reactor at least partially mixed with an external recycle stream of this reactor and the combined streams are then fed into the first reactor.
- the feed stream from the (m-1) th reactor in the mth reactor can be mixed with a recycle stream of the mth reactor and the combined streams then fed to the mth reactor
- the feed stream of the compound to be hydrogenated and / or another feed stream can be heated by means of a heat exchanger which is operated with withdrawn hydrogenation heat.
- a reactor cascade of n reactors connected in series is used, the reaction being carried out adiabatically in the nth (nth) reactor.
- This term is understood in the context of the present invention in the technical and not in the physico-chemical sense.
- Adiabatic reaction is understood to mean a procedure in which the amount of heat liberated during the hydrogenation is taken up by the reaction mixture in the reactor and no cooling by cooling devices is used.
- the heat of reaction with the reaction mixture is discharged from the second reactor, except for a residual portion, which is discharged by natural heat conduction and heat radiation from the reactor to the environment.
- the nth reactor is operated in a straight pass.
- a two-stage reactor cascade is used for the hydrogenation, wherein the first hydrogenation reactor has a current conducted in an external circuit from the reaction zone.
- the Process is a reactor cascade of two reactors connected in series, wherein the reaction is carried out adiabatically in the second reactor.
- a three-stage reactor cascade is used for the hydrogenation, wherein the first and the second hydrogenation reactor have a current conducted in an external circuit from the reaction zone.
- a reactor cascade of three reactors connected in series is used, the reaction being carried out adiabatically in the third reactor.
- additional mixing can take place in at least one of the reactors used.
- An additional mixing is particularly advantageous if the hydrogenation takes place at high residence times of the reaction mixture.
- the streams introduced into the reactors can be used by introducing them into the respective reactors via suitable mixing devices, such as nozzles.
- suitable mixing devices such as nozzles.
- the first (n-1) th reactor is each discharged from an outlet which still contains hydrogenatable components and is fed into the respective downstream hydrogenation reactor.
- the discharge is separated into a first and a second partial stream, wherein the first partial stream is recycled as a circular stream to the reactor to which it was taken and the second partial stream is fed to the subsequent reactor.
- the discharge may contain dissolved or gaseous portions of hydrogen.
- the discharge from the first to (n-1) th reactor is fed to a phase separation vessel, separated into a liquid and into a gaseous phase, the liquid phase separated into the first and the second partial stream and the gas phase at least partially the subsequent Reactor fed separately.
- the discharge from the first to (n-1) th reactor is fed to a phase separation vessel and separated into a first liquid hydrogen-depleted substream and a second hydrogen-enriched substream.
- the first partial flow is then recycled as a circulating stream to the reactor, to which it has been removed and the second partial flow fed to the subsequent reactor.
- the feed of the second to nth reactor with hydrogen is not carried out via a hydrogen-containing feed taken from the upstream reactor, but with fresh hydrogen via a separate feed line.
- the inlet temperature may be set higher to achieve a higher reaction rate and thus to compensate for the decreasing catalyst activity.
- the service life of the hydrogenation catalyst used can thus be extended as a rule.
- step b) of the process according to the invention the muconic acid starting material provided in step a) is at least partially subjected to a reaction with hydrogen in the presence of at least one hydrogenation catalyst Hb) to give adipic acid.
- the hydrogenation catalyst Hb) is selected from Raney cobalt, Raney nickel and Raney copper.
- the hydrogenation in step b) is preferably carried out at a temperature in the range from 50 to 160.degree. C., more preferably from 60 to 150.degree. C., very particularly preferably from 70 to 140.degree.
- Step b) can be carried out, for example, using at least one loop reactor.
- a combination of at least one loop reactor and at least one subsequent tubular reactor is used for the reaction in step b).
- a run in a straight passage tubular reactor can connect.
- the hydrogenation in step b) is preferably carried out in bottom or trickle mode.
- a muconic acid starting material is used for the hydrogenation in step c1), which is selected from muconic acid, muconic monoesters, lactones of muconic acid and mixtures thereof.
- the hydrogenation in step c1) is preferably carried out using a hydrogenation catalyst which contains at least 50% by weight of cobalt, ruthenium or rhenium, based on the total weight of the reduced catalyst.
- catalysts which contain at least 50% by weight of cobalt are used for the hydrogenation, they may furthermore contain, in particular, phosphoric acid and / or further transition metals, preferably copper, manganese and / or molybdenum.
- the preparation of a suitable catalyst precursor is known from DE 2321 101. This contains in the unreduced, calcined state 40 to 60 wt .-% cobalt (calculated as Co), 13 to 17 wt .-% copper (calculated as Cu), 3 to 8 wt .-% manganese (calculated as Mn ), 0.1 to 5 wt .-% of phosphates (calculated as H3PO4) and 0.5 to 5 wt .-% molybdenum (calculated as M0O3).
- EP 636 409 B1 describes the preparation of further suitable cobalt catalyst precursors containing from 55 to 98% by weight of cobalt, from 0.2 to 15% by weight of phosphorus, to from 0.2 to 15% by weight. % of manganese and 0.2 to 15 wt .-% of alkali metals (calculated as oxide) exist.
- Such catalyst precursors can be reduced to the active, metallic cobalt-containing catalysts by treatment with hydrogen or mixtures of hydrogen and inert gases such as nitrogen. These catalysts are full contacts, which are predominantly made of metal and contain no catalyst support.
- a muconic acid starting material is used for the hydrogenation in step c1), which is selected from muconic diesters, poly (muconic acid esters) and mixtures thereof.
- the hydrogenation in step c1) is preferably carried out using a hydrogenation catalyst which contains at least 50% by weight of copper, based on the total weight of the reduced catalyst.
- a hydrogenation catalyst which contains at least 50% by weight of copper, based on the total weight of the reduced catalyst.
- Such catalysts are preferably used for the hydrogenation of Muconklareestern.
- Suitable catalysts are in principle all suitable for the hydrogenation of carbonyl homogeneous and heterogeneous catalysts such as metals, metal oxides, metal compounds or mixtures thereof into consideration.
- homogeneous catalysts are for example in Houben-Weyl, Methods of Organic Chemistry, Volume IV / 1 c, Georg Thieme Verlag Stuttgart, 1980, pp 45-67 and examples of heterogeneous catalysts are, for example, in Houben-Weyl, Methods of Organic Chemistry, Volume IV / 1 c, pp. 16 to 26 described.
- catalysts which contain one or more of the elements from subgroups I and VI. to VIII. of the Periodic Table of the Elements, preferably copper, chromium, molybdenum, manganese, rhenium, ruthenium, cobalt, nickel or palladium, particularly preferably copper, cobalt or rhenium.
- cobalt, ruthenium or rhenium-containing catalysts mentioned above can also be used in the hydrogenation of the muconic acid diesters, oligoesters and polyesters. However, it is preferred to use at least 50% by weight of copper (based on the total weight of the reduced catalyst) containing catalysts instead of these catalysts.
- the catalysts may consist solely of active components or their active components may be supported.
- Suitable support materials are, in particular, Cr 2 O 3, Al 2 O 3, SiO 2, ZrO 2, ZnO, BaO and MgO or mixtures thereof.
- catalysts as described in EP 0 552 463 A1. These are catalysts which in the oxidic form the composition
- CUaAlbZrcMn d Ox where a> 0, b> 0, c a 0, d> 0, a> b / 2, b> a / 4, a> c and a> d and x are to preserve the electron neutrality per Formula unit called required number of oxygen ions.
- the preparation of these catalysts can be carried out, for example, according to the specifications of EP 552 463 A1 by precipitation of sparingly soluble compounds from solutions containing the corresponding metal ions in the form of their salts.
- Suitable salts are, for example, halides, sulfates and nitrates.
- Suitable precipitants are all agents which lead to the formation of such insoluble intermediates, which can be converted by thermal treatment in the oxides.
- Particularly suitable intermediates are the hydroxides and carbonates or bicarbonates, so that alkali metal carbonates or ammonium carbonate are used as particularly preferred precipitants.
- the BET surface area of such catalysts is between 10 and 150 m 2 / g. Further suitable as catalysts having a BET surface area of 50 to
- WO 2004/085 356 A1 also describes copper catalysts suitable for the process according to the invention, the copper oxide, aluminum oxide and at least one of the oxides of lanthanum, tungsten, molybdenum, titanium or zirconium and additionally pulverulent metallic copper, copper flakes, pulverulent cement, Containing graphite or a mixture thereof. These catalysts are particularly suitable for all the ester hydrogenations mentioned.
- the hydrogenation in step c1) can be carried out batchwise or continuously, with continuous hydrogenation being preferred.
- the hydrogenation in step c1) can be carried out in the gas phase or in the liquid phase.
- the hydrogenation in step c1) uses a hydrogenation device comprising at least 2 reactors or at least one reactor having at least two reaction zones. Then, the hydrogenation is carried out initially in a temperature range of 50 to 160 ° C and then in a temperature range of 160 to 240 ° C.
- the catalyst loading in continuous operation is preferably 0.1 to 2 kg, more preferably 0.5 to 1 kg of starting material to be hydrogenated per kg of hydrogenation catalyst and hour.
- the molar ratio of hydrogen to muconic acid starting material is preferably from 50: 1 to 10: 1, more preferably from 30: 1 to 20: 1.
- the muconic acid starting material is selected from muconic acid, esters of muconic acid, lactones of muconic acid and mixtures thereof.
- a muconic acid starting material which is selected from at least two of the abovementioned compounds, the amount of hydrogen used, depending on the proportion of the compounds to be hydrogenated, is selected according to the abovementioned design rule.
- the conversion in the first reactor, based on adipic acid or adipic acid ester formed, is preferably at least 70%, more preferably at least 80%.
- the total conversion in the hydrogenation, based on hydrogenatable starting material, is preferably at least 97%, particularly preferably at least 98%, in particular at least 99%.
- the selectivity in the hydrogenation, based on formed 1,6-hexanediol, is preferably at least 97%, particularly preferably at least 98%, in particular at least 99%.
- step c2) the adipic acid obtained in step b) is partially subjected to a reaction with hydrogen in the presence of at least one hydrogenation catalyst Hc2) to 1, 6-hexanediol.
- the hydrogenation catalyst used in step c2) Hc2) based on the total weight of the reduced catalyst contains at least 50 wt .-% of elements selected from rhenium, iron, ruthenium, cobalt, rhodium, iridium, nickel and copper.
- the catalyst Hc2) contains at least 50% by weight of elements selected from the group consisting of rhenium, ruthenium and cobalt.
- the catalyst c2) contains at least 50% by weight of copper.
- the hydrogenation in step c2) is preferably carried out at a temperature which is in the range from 160 to 240 ° C., particularly preferably from 170 to 230 ° C., very particularly preferably from 170 to 220 ° C.
- Step c2) can be carried out, for example, using at least one loop reactor.
- a combination of at least one loop reactor and at least one subsequent tubular reactor is used for the reaction in step c2).
- a run in a straight passage tubular reactor can connect.
- the hydrogenation in step c2) is preferably carried out in bottom or trickle mode. Working up of 1,6-hexanediol from step c1) or c2)
- the discharge from the hydrogenation in step c1) or c2) is subjected to a distillative separation to obtain a fraction enriched in 1,6-hexanediol and the fraction enriched in 1,6-hexanediol for the amination in step d ) used.
- muconic acid in water is used as solvent for the hydrogenation.
- the reaction product obtained in the hydrogenation of muconic acid in step c1) in water as solvent provides an aqueous 1, 6
- Hexanediol solution After cooling and relaxing the hydrogenation, the water is preferably removed by distillation and 1, 6-hexanediol can be obtained in high purity (> 97%).
- the muconic acid hydrogenation is carried out in a hydrogenation variant after step c1), for example in methanol as solvent, a part of the muconic acid is converted in situ into the muconic acid monomethyl and muconic acid dimethylester.
- the hydrogenation is a solution of 1, 6-hexanediol in a mixture of methanol and water. By distillation, methanol and water are separated from 1, 6-hexanediol. Methanol is preferably separated from water and recycled to the hydrogenation. Water is discharged.
- n-butanol or isobutanol is used as the solvent in the hydrogenation of the mucous acid, a liquid two-phase mixture is obtained after cooling and venting of the hydrogenation effluent.
- the aqueous phase is separated from the organic phase by phase separation.
- the organic phase is distilled.
- Butanol is separated off as the top product and is preferably recycled to the muconic acid hydrogenation.
- 1, 6-hexanediol can, if necessary, be further purified by distillation. If muconic acid diesters are used for the hydrogenation, largely anhydrous solutions of 1,6-hexanediol are obtained, which can be worked up by distillation to give pure 1,6-hexanediol.
- the resulting alcohols are preferably recycled to the esterification step.
- a predominantly composed of 1,6-hexanediol precipitates
- step d) of the process according to the invention the 1,6-hexanediol obtained in step c1) or c2) is subjected to an amination in the presence of an amination catalyst to obtain hexamethylenediamine.
- the 1,6-hexanediol is preferably reacted with ammonia in step d) to form hexamethylenediamine in the presence of the amination catalyst.
- the amination according to the invention can be carried out without the supply of hydrogen, but preferably with the supply of hydrogen.
- the catalysts used in one embodiment of the invention are preferably predominantly cobalt, silver, nickel, copper or ruthenium or mixtures of these metals. By “predominantly” it is to be understood that one of these metals is more than 50% by weight in the catalyst (calculated without carrier)
- the catalysts can be used as unsupported catalysts, ie without catalyst carrier or as carrier catalysts.
- the supports used are preferably S1O2, Al2O3, T1O2, ZrO2, activated carbon, silicates and / or zeolites
- the catalysts mentioned are preferably used as fixed bed catalysts It is also possible to use cobalt, nickel and / or copper in the form of Raney type suspension catalysts use.
- the amination of the 1,6-hexanediol is carried out in a homogeneous phase and the catalyst is a complex catalyst containing at least one element selected from groups 8, 9 and 10 of the Periodic Table (IUPAC) and at least one donor ligand.
- IUPAC Periodic Table
- Such catalysts are known, for example, from WO 2012/1 19929 A1.
- the amination is preferably carried out at temperatures of 100 to 250 ° C, more preferably 120 to 230 ° C, most preferably 100 to 210 ° C.
- the total pressure is preferably in the range of 5 to 30 MPa, more preferably 7 to 27 MPa, most preferably 10 to 25 MPa.
- the molar ratio of 1,6-hexanediol to ammonia is preferably 1 to 30, more preferably 1 to 25, most preferably 1 to 20.
- the amination can be carried out solvent-free. However, it is preferably carried out in the presence of at least one solvent.
- Preferred solvents are water, ethers or mixtures of these solvents, ethers being particularly preferably selected from dioxane, tetrahydrofuran, 2-methyltetrahydrofuran, dioxolane, dibutyl ether and methyl tert-butyl ether.
- the aqueous 1,6-hexanediol solutions obtained in the hydrogenation of muconic acid are used without work-up in the amination step.
- step c1) or c2 It may be advantageous to completely or partially dehydrate part of the aqueous 1,6-hexanediol obtained in step c1) or c2).
- partial dehydration it is possible, for example, to remove 50%, preferably 70%, particularly preferably 90%, of the water present in the crude 1,6-hexanediol. This can be z. B. by evaporation of the water at 50 to 90 ° C at reduced pressure (eg., On a rotary evaporator) or by distillation.
- the amination is carried out in the presence of hexamethyleneimine as solvent or hexamethyleneimine / water mixtures.
- the amount of solvent is preferably such that 5 to 80, preferably 10 to 70, particularly preferably 15 to 60 wt .-% strength 1, 6-hexanediol solutions. Per mole of 1,6-hexanediol, preferably 10 to 150 liters, more preferably 10 to 100 liters of hydrogen are fed.
- the amination of 1,6-hexanediol with ammonia takes place in a first substep d1) to give a mixture of 1-amino-6-hydroxyhexane and hexamethylenediamine which contains more than 50% by weight of 1-amino Contains 6-hydroxyhexane.
- This is separated in a partial step d2) together with hexamethylenediamine from unreacted 1, 6-hexanediol and reacted in a partial step d3) with further ammonia to hexamethylenediamine.
- the amination can be carried out batchwise or continuously, in the liquid or gas phase, preference being given to a continuous process.
- the workup of the still 1-amino-6-hydroxyhexane-containing target product hexamethylenediamine is preferably carried out by distillation. Since 1-amino-6-hydroxyhexane and He- xamethylenediamine have very similar vapor pressures, pure hexamethylenediamine is discharged. Mixtures of 1-amino-6-hydroxyhexane and hexamethylenediamine are recycled to the distillation stage. In a further, particularly preferred embodiment, the hexamethyleneimine formed in the amination of 1,6-hexanediol is separated by distillation from the amination discharge and recycled to the amination stage.
- the recycled hexamethyleneimine amount is 34% by weight (based on the total weight of 1,6-hexanediol and hexamethyleneimine), then advantageously no additional hexamethyleneimine is formed.
- Hexamethyleneimine can be separated by distillation as an azeotrope with water.
- the resulting hexamethylenediamine may be subjected to further purification. This preferably comprises at least one distillation step.
- the obtained hexamethylenediamine is brought to "fiber quality" by fractional distillation (i.e., a hexamethylenediamine content of at least 99.9%).
- fractional distillation i.e., a hexamethylenediamine content of at least 99.9%.
- AMCPA 2-aminomethylcyclopentylamine
- DACH 1,2-diaminocyclohexane
- Step e) In the process of this invention can be synthesized polyamide 66 having a C 14 / C 12 -lsotopeneat in the range of 0.5 x 10 "12 to 5 ⁇ 10.” 12
- adipic acid prepared in step b) is polycondensed with the hexamethylenediamine prepared in step d) to form polyamide 66.
- This is preferably carried out in the following substeps: e1) reacting adipic acid and hexamethylenediamine in a molar ratio of essentially 1: 1 to hexamethylenediammonium adipate (AH salt), and e2) reacting the hexamethylenediammonium adipate to polyamide 66 at a temperature of not more than 275 ° C.
- muconic acid prepared in step a) is polycondensed with the hexamethylenediamine prepared in step d) to give polyamide 66 (see EP 1 17048 A2). This is preferably carried out in the following substeps: e1.1) reacting muconic acid and hexamethylenediamine in a molar ratio of essentially 1: 1 to hexamethylenediammonium muconate,
- the reaction of the hexamethylenediammonium adipate to give polyamide 66 takes place in particular in the presence of water at a temperature of not more than 280 ° C., more preferably of not more than 275 ° C.
- the discharges were analyzed by gas chromatography (% by weight, method with internal standard). The yield of 1, 6-hexanediol was 94%, the conversion of adipic acid was 98.5%. Other products that were found were 3% 6-hydroxycaproic acid, 1% 6-hydroxycaproic acid 1,6-hexanediol ester and 1% hexanol.
- the water content of the crude 1,6-hexanediol prepared according to Example 3 of this application was lowered to 5% by weight by evaporation at 70 ° C. and water-jet vacuum.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Polyamides (AREA)
Abstract
La présente invention concerne un procédé de préparation de polyamide 66 dans lequel a) on produit une matière de départ à base d'acide muconique qui est choisie parmi l'acide muconique, des esters de l'acide muconique, des lactones de l'acide muconique, et leurs mélanges, b) on soumet la matière de départ à base d'acide muconique produite à l'étape a) au moins partiellement à une réaction avec de l'hydrogène en présence d'au moins un catalyseur d'hydrogénation Hb) pour obtenir de l'acide adipique, c1) on soumet la matière de départ à base d'acide muconique produite à l'étape a) partiellement à une réaction de transformation avec de l'hydrogène en présence d'au moins un catalyseur d'hydrogénation Hc1) pour obtenir du 1,6-hexanediol, ou c2) on soumet l'acide adipique obtenu à l'étape b) partiellement à une réaction de transformation avec de l'hydrogène en présence d'au moins un catalyseur d'hydrogénation Hc2) pour obtenir du 1,6-hexanediol, d) on soumet le 1,6-hexanediol obtenu à l'étape c1) ou c2) à une amination en présence d'un catalyseur d'amination pour obtenir de l'hexaméthylène diamine, e) on soumet au moins une partie de l'acide adipique obtenu à l'étape b) et de l'hexaméthylène diamine obtenue à l'étape d) à une polycondensation pour obtenir du polyamide 66.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14811899.5A EP3080190A1 (fr) | 2013-12-13 | 2014-12-12 | Procédé de préparation de polyamide 66 |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13197154 | 2013-12-13 | ||
PCT/EP2014/077566 WO2015086821A1 (fr) | 2013-12-13 | 2014-12-12 | Procédé de préparation de polyamide 66 |
EP14811899.5A EP3080190A1 (fr) | 2013-12-13 | 2014-12-12 | Procédé de préparation de polyamide 66 |
Publications (1)
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EP3080190A1 true EP3080190A1 (fr) | 2016-10-19 |
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EP14811899.5A Withdrawn EP3080190A1 (fr) | 2013-12-13 | 2014-12-12 | Procédé de préparation de polyamide 66 |
Country Status (4)
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US (1) | US20160347908A1 (fr) |
EP (1) | EP3080190A1 (fr) |
JP (1) | JP2017502128A (fr) |
WO (1) | WO2015086821A1 (fr) |
Families Citing this family (7)
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WO2017012842A1 (fr) | 2015-07-22 | 2017-01-26 | Basf Se | Procédé de préparation d'acide furane-2,5-dicarboxylique |
US20200040183A1 (en) * | 2018-08-01 | 2020-02-06 | Braskem America, Inc. | Thermoplastic compositions having improved toughness, articles therefrom, and methods thereof |
WO2020150247A1 (fr) * | 2019-01-15 | 2020-07-23 | Sabic Global Technologies, B.V. | Utilisation d'énergie renouvelable dans la synthèse de méthanol |
JP2021014429A (ja) * | 2019-07-12 | 2021-02-12 | 旭化成株式会社 | ヘキサメチレンジアミンの製造方法 |
JP2021014427A (ja) * | 2019-07-12 | 2021-02-12 | 旭化成株式会社 | ヘキサメチレンジアミンの製造方法 |
WO2021060335A1 (fr) * | 2019-09-26 | 2021-04-01 | 東レ株式会社 | Procédé de fabrication d'acide adipique |
EP4306515A1 (fr) | 2021-03-12 | 2024-01-17 | Toray Industries, Inc. | Composition de 3,6-lactone d'acide 3-hydroxyadipique |
Family Cites Families (8)
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US3215742A (en) * | 1960-02-02 | 1965-11-02 | Celanese Corp | Process for the preparation of alkylene diamines |
US4725542A (en) * | 1983-01-13 | 1988-02-16 | Celgene Corporation | Production of nylon 6,6 salt |
DE19750532A1 (de) * | 1997-11-14 | 1999-05-20 | Basf Ag | Verfahren zur Herstellung von 1,6-Hexandiol und 6-Hydroxycapronsäure bzw. deren Estern |
DE19800698A1 (de) * | 1998-01-10 | 1999-07-15 | Bayer Ag | Biologisch abbaubare Polyesteramide mit blockartig aufgebauten Polyester- und Polyamid-Segmenten |
KR20110125221A (ko) * | 2009-01-22 | 2011-11-18 | 드라스 코포레이션 | 도데칸디오익 산 및 이의 유도체들의 생산 방법 |
US20120196339A1 (en) * | 2011-01-31 | 2012-08-02 | Los Alamos National Security Llc | Production of industrially relevant compounds in prokaryotic organisms |
CN103547559B (zh) * | 2011-03-08 | 2016-10-05 | 巴斯夫欧洲公司 | 通过均相催化醇胺化制备二胺、三胺和多胺的方法 |
WO2012141997A1 (fr) * | 2011-04-09 | 2012-10-18 | Amyris, Inc. | Procédé de préparation du caprolactame et de polyamides à partir de celui-ci |
-
2014
- 2014-12-12 US US15/103,468 patent/US20160347908A1/en not_active Abandoned
- 2014-12-12 EP EP14811899.5A patent/EP3080190A1/fr not_active Withdrawn
- 2014-12-12 JP JP2016539065A patent/JP2017502128A/ja active Pending
- 2014-12-12 WO PCT/EP2014/077566 patent/WO2015086821A1/fr active Application Filing
Non-Patent Citations (1)
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See references of WO2015086821A1 * |
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JP2017502128A (ja) | 2017-01-19 |
US20160347908A1 (en) | 2016-12-01 |
WO2015086821A1 (fr) | 2015-06-18 |
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