EP2979329A1 - Fluid-tight via - Google Patents
Fluid-tight viaInfo
- Publication number
- EP2979329A1 EP2979329A1 EP14714657.5A EP14714657A EP2979329A1 EP 2979329 A1 EP2979329 A1 EP 2979329A1 EP 14714657 A EP14714657 A EP 14714657A EP 2979329 A1 EP2979329 A1 EP 2979329A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fluid
- tight contact
- bushing according
- contact bushing
- flat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 26
- 239000004033 plastic Substances 0.000 claims abstract description 21
- 229920003023 plastic Polymers 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 8
- 238000005470 impregnation Methods 0.000 claims description 7
- 239000000565 sealant Substances 0.000 claims description 6
- 238000000576 coating method Methods 0.000 claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 239000004412 Bulk moulding compound Substances 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 229920000965 Duroplast Polymers 0.000 claims 2
- 239000004638 Duroplast Substances 0.000 claims 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 claims 1
- 239000005011 phenolic resin Substances 0.000 claims 1
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 13
- 238000005538 encapsulation Methods 0.000 description 11
- 229920001971 elastomer Polymers 0.000 description 8
- 239000000806 elastomer Substances 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 239000005007 epoxy-phenolic resin Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
Definitions
- the invention relates to a fluid-tight contact bushing through a plastic body, with at least one flat contact having one or more cross-sectional changes on an overmolded portion.
- Such a fluid-tight contact bushing is known from DE 10 2009 058 525 A1.
- the flat contact has at least one section with a circumferentially tapering cross-sectional contour in the axial direction. After the encapsulation is the
- Vibrations as well as withstand high oil pressures.
- a contact feedthrough is proposed whose plastic body consists of a non-shrinking thermoset material and in which the longitudinal edges of the at least one overmolded flat contact are rounded.
- a fluid-tight contact bushing is so by the combination of a specially selected Umspritzungsmaterials with a special
- a permanently elastic sealant is understood here as a material which retains elastic properties over long periods and larger temperature ranges.
- a low-viscosity elastomer base material is used, which then solidifies into the permanently elastic sealant.
- thermoset material for encapsulation of the at least one flat contact.
- thermosets contain materials which do not reduce their volume during curing but keep it constant or even increase it.
- non-shrinking thermoset materials which are also called “zero-decayers", which neither reduce nor increase their volume, have been found to be suitable Such materials are found, for example, in the substance groups of epoxy resins, phenolic resins or the so-called bulk Molding Compounds (BMC)
- BMC bulk Molding Compounds
- thermoset material Even with a non-shrinking thermoset material, the formation of microscopic microcracks, capillaries, etc. in
- Contact bushing consisting of one or more overmolded with a non-shrinking thermoset flat contacts, is placed in a bath with the not yet solidified elastomer base, which is then placed under a high pressure, whereby the elastomer base penetrates even into narrow capillaries of the contact bushing.
- Gas inclusions are removed from the capillaries of the contact bushing, so that the elastomer base material can then easily penetrate into the capillaries as impregnation.
- thermoset material and the flat contact during Umspritzungsvorgang may optionally be provided to round the longitudinal edges of the at least one flat contact.
- the flat contact thus has no exactly rectangular cross-section, but a rectangular cross-section with rounded transitions between the cross-sectional sides. This profile is shown schematically in FIG.
- the at least one flat contact also has an overmolded
- the recesses cause the at least one flat contact after the encapsulation is positively connected to the Umspritzungsmaterial.
- the recesses also form in the axial direction of the flat contact a labyrinth structure, which for the adjacent medium a
- the non-overmolded end portions of the at least one flat contact can be treated by a galvanic process, without the overmolded areas are affected. This allows the overmolded and the non-overmolded areas of at least one
- Flat contacts are provided with different galvanic coatings, which have particularly favorable properties for each area.
- the non-surface-treated and optionally provided with a tarnish protection flat contacts can be encapsulated in the production process, and then from the plastic body
- FIG. 1 shows a sectional view of a connector housing 6, which has a fluid-tight implementation of flat contacts 1 between two chambers 9, 10.
- the connector housing 6 is as a
- Thermoset material were encapsulated.
- inventive contact bushing may have a freely definable number of molded flat contacts 1, in particular are also
- FIG. 2 shows, as a further example, a contact bushing with seven flat contacts 1, which are arranged in three mutually parallel rows. After encapsulation of the flat contacts 1 with the thermoset material, (not shown in the figures), the contact bushing is placed in a bath with a not yet solidified elastomer base, which is then placed under a high pressure, whereby the elastomer base in the finest remaining spaces (capillaries) is pressed between the plastic body 2 and the flat contacts 1.
- a vacuum impregnation method in which all moisture and gas inclusions are removed from the capillaries of the contact bushing in a vacuum, so that the elastomer base material can easily penetrate the capillaries as an impregnation.
- FIGS. 3 and 4 each show a single flat contact 1, 1 ', which is surrounded by a coating 3 on a section 4.
- the encapsulation 3 shown as a hatched area illustrates this
- the flat contact 1, 1 ' has a plurality of cross-sectional changes which are introduced into the longitudinal sides of the flat contact 1 or 1' in the form of rounded recesses 5a (FIG. 3) or rectangular recesses 5b (FIG. 4) ,
- the encapsulation 3 forms with the recesses 5a and 5b a positive connection, which due to the "zero-decay" Characteristics of the provided thermoset material is fluid-tight in a wide temperature and pressure range.
- non-encapsulated end sections 7a, 7b of the flat contact 1, 1 ' can be treated galvanically; For example, to improve the electrical contact properties with a
- FIG. 5 shows a section from that shown in FIG
- Recesses 5b through which the cross-sectional width b of the flat contact 1 'varies in the axial direction a. Visible are also rounded longitudinal edges 8 of the flat contact 1 ', which on the punched side by the punching tool and on the ridge side by a pre-stamping on the
- the rounded longitudinal edges 8 substantially improve the connection of the flat contact 1 'to Umspritzungsmaterial.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Sealing Material Composition (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Connections Arranged To Contact A Plurality Of Conductors (AREA)
- Sink And Installation For Waste Water (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102013005705.1A DE102013005705A1 (en) | 2013-03-30 | 2013-03-30 | Fluid-tight contact feedthrough |
PCT/EP2014/056100 WO2014161760A1 (en) | 2013-03-30 | 2014-03-26 | Fluid-tight via |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2979329A1 true EP2979329A1 (en) | 2016-02-03 |
EP2979329B1 EP2979329B1 (en) | 2018-07-04 |
Family
ID=50424225
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14714657.5A Active EP2979329B1 (en) | 2013-03-30 | 2014-03-26 | Fluid-tight via |
Country Status (10)
Country | Link |
---|---|
US (1) | US9595783B2 (en) |
EP (1) | EP2979329B1 (en) |
JP (1) | JP6266747B2 (en) |
KR (1) | KR102061385B1 (en) |
CN (1) | CN105144496B (en) |
BR (1) | BR112015024955B1 (en) |
DE (1) | DE102013005705A1 (en) |
ES (1) | ES2688427T3 (en) |
MX (1) | MX363550B (en) |
WO (1) | WO2014161760A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102011121133A1 (en) * | 2011-12-13 | 2013-06-13 | Kostal Kontakt Systeme Gmbh | Fluid-tight contact feedthrough |
DE102014008343A1 (en) * | 2014-06-04 | 2015-12-17 | Kostal Kontakt Systeme Gmbh | Electric device |
DE102014223644A1 (en) * | 2014-11-19 | 2016-05-19 | Zf Friedrichshafen Ag | Plug arrangement with at least one plug element |
CN107871948A (en) * | 2016-09-27 | 2018-04-03 | 泰科电子(上海)有限公司 | Connector, electric connector, the manufacture method of connection terminal aggregate and connector |
CN106602342B (en) * | 2017-01-09 | 2019-01-01 | 广州华凌制冷设备有限公司 | socket and preparation method thereof |
JP7293083B2 (en) * | 2019-10-25 | 2023-06-19 | 矢崎総業株式会社 | Manufacturing method of conductor unit |
CN114701125B (en) * | 2022-03-23 | 2023-11-24 | 江苏奥力威传感高科股份有限公司 | High-temperature-resistant copper bar injection mold and process for new energy automobile three-electric product |
DE102022132813A1 (en) * | 2022-12-09 | 2024-06-20 | HELLA GmbH & Co. KGaA | Functional unit for a vehicle, vehicle and process |
Family Cites Families (28)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3522575A (en) | 1967-06-15 | 1970-08-04 | Amp Inc | Hermetically sealed electrical connector |
DE3323922A1 (en) * | 1983-07-02 | 1985-01-03 | Standard Elektrik Lorenz Ag, 7000 Stuttgart | WASH-TIGHT ELECTROMAGNETIC RELAY |
US4847528A (en) * | 1987-02-10 | 1989-07-11 | Mitsuba Electric Manufacturing Co., Ltd. | Plastic molding on penetration metal, particularly on motor end plate |
US5035656A (en) * | 1990-05-15 | 1991-07-30 | E. I. Du Pont De Nemours And Company | Connector, circuit board contact element and retention portion |
DE9011269U1 (en) * | 1990-07-27 | 1991-08-22 | Siemens AG, 8000 München | Electrical component with housing and plug connection |
US5122075A (en) * | 1991-05-17 | 1992-06-16 | Amp Incorporated | Electrical connector with improved retention feature |
JP3110494B2 (en) * | 1991-06-14 | 2000-11-20 | バーグ・テクノロジー・インコーポレーテッド | connector |
DE4236320C2 (en) * | 1992-10-28 | 1998-07-16 | Hella Kg Hueck & Co | Housing for an electrical device |
US5483743A (en) | 1993-09-24 | 1996-01-16 | Honeywell Inc. | Method of hermetically sealing a plastic connector |
US6582251B1 (en) * | 2000-04-28 | 2003-06-24 | Greene, Tweed Of Delaware, Inc. | Hermetic electrical connector and method of making the same |
US6506083B1 (en) * | 2001-03-06 | 2003-01-14 | Schlumberger Technology Corporation | Metal-sealed, thermoplastic electrical feedthrough |
DE10127488A1 (en) * | 2001-06-07 | 2003-01-16 | Siemens Ag | Plug connection, eg for use in vehicles, is produced by stamping out a plug pin, placing the plug pin in an injection mould, and injecting plastic material around it |
US6572416B2 (en) * | 2001-11-05 | 2003-06-03 | Ballard Power Systems Corporation | Three-phase connector for electric vehicle drivetrain |
JP2003234144A (en) * | 2001-12-04 | 2003-08-22 | Auto Network Gijutsu Kenkyusho:Kk | Connector |
US6981896B2 (en) * | 2002-02-01 | 2006-01-03 | Gem Terminal Ind. Co., Ltd. | Plug inner frame with twisted blades |
US6821162B2 (en) * | 2002-07-26 | 2004-11-23 | Fci Americas Technology, Inc. | Integrated flange seal electrical connection |
JP4122411B2 (en) * | 2002-09-17 | 2008-07-23 | 京三電機株式会社 | Insert molding material |
JP2005019321A (en) | 2003-06-27 | 2005-01-20 | Auto Network Gijutsu Kenkyusho:Kk | Connector and manufacturing method of connector |
DE10346206A1 (en) * | 2003-10-06 | 2005-04-28 | Bosch Gmbh Robert | Contact surface e.g. for motor vehicle electrical contacts in engine bay, has silver layer with finely dispersed graphite particles |
WO2005084281A2 (en) * | 2004-02-27 | 2005-09-15 | Greene, Tweed Of Delaware, Inc. | Hermetic electrical connector |
WO2005091441A1 (en) * | 2004-03-19 | 2005-09-29 | Hitachi, Ltd. | Composite molding and molding process |
JP5010194B2 (en) * | 2006-07-05 | 2012-08-29 | 富士電線工業株式会社 | Power cord |
JP2009252712A (en) * | 2008-04-11 | 2009-10-29 | Yazaki Corp | Waterproof connector and method for manufacturing same |
US7901247B2 (en) * | 2009-06-10 | 2011-03-08 | Kemlon Products & Development Co., Ltd. | Electrical connectors and sensors for use in high temperature, high pressure oil and gas wells |
US9391485B2 (en) * | 2009-11-06 | 2016-07-12 | Yazaki Corporation | Inverter terminal board installed in motor case and packing |
DE102009058525A1 (en) | 2009-12-16 | 2011-06-22 | KOSTAL Kontakt Systeme GmbH, 58513 | Fluid-tight contact pin feed-through for transmission plug connector in motor vehicle, has contact pin including section with cross-sectional contour and displaced towards tapering against over-mold after over-molding |
JP5916197B2 (en) * | 2010-12-02 | 2016-05-11 | 日本圧着端子製造株式会社 | Waterproof connector and manufacturing method thereof |
DE102011121133A1 (en) | 2011-12-13 | 2013-06-13 | Kostal Kontakt Systeme Gmbh | Fluid-tight contact feedthrough |
-
2013
- 2013-03-30 DE DE102013005705.1A patent/DE102013005705A1/en not_active Withdrawn
-
2014
- 2014-03-26 KR KR1020157030264A patent/KR102061385B1/en active IP Right Grant
- 2014-03-26 CN CN201480019497.XA patent/CN105144496B/en active Active
- 2014-03-26 ES ES14714657.5T patent/ES2688427T3/en active Active
- 2014-03-26 JP JP2016504662A patent/JP6266747B2/en active Active
- 2014-03-26 EP EP14714657.5A patent/EP2979329B1/en active Active
- 2014-03-26 BR BR112015024955-8A patent/BR112015024955B1/en not_active IP Right Cessation
- 2014-03-26 MX MX2015013837A patent/MX363550B/en unknown
- 2014-03-26 WO PCT/EP2014/056100 patent/WO2014161760A1/en active Application Filing
-
2015
- 2015-09-29 US US14/869,220 patent/US9595783B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
BR112015024955B1 (en) | 2021-11-30 |
ES2688427T3 (en) | 2018-11-02 |
MX2015013837A (en) | 2016-08-08 |
CN105144496B (en) | 2017-12-15 |
JP6266747B2 (en) | 2018-01-24 |
US20160020550A1 (en) | 2016-01-21 |
BR112015024955A2 (en) | 2017-07-18 |
JP2016516282A (en) | 2016-06-02 |
MX363550B (en) | 2019-03-27 |
WO2014161760A1 (en) | 2014-10-09 |
DE102013005705A1 (en) | 2014-10-02 |
US9595783B2 (en) | 2017-03-14 |
EP2979329B1 (en) | 2018-07-04 |
CN105144496A (en) | 2015-12-09 |
KR102061385B1 (en) | 2019-12-31 |
KR20150139872A (en) | 2015-12-14 |
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