EP2978084B1 - Module avec un élément de contact - Google Patents
Module avec un élément de contact Download PDFInfo
- Publication number
- EP2978084B1 EP2978084B1 EP14306200.8A EP14306200A EP2978084B1 EP 2978084 B1 EP2978084 B1 EP 2978084B1 EP 14306200 A EP14306200 A EP 14306200A EP 2978084 B1 EP2978084 B1 EP 2978084B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- flat
- flat conductor
- ribbon
- contact areas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004020 conductor Substances 0.000 claims description 121
- 238000000034 method Methods 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims 1
- 238000003466 welding Methods 0.000 description 9
- 238000005476 soldering Methods 0.000 description 8
- 238000004804 winding Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R35/00—Flexible or turnable line connectors, i.e. the rotation angle being limited
- H01R35/02—Flexible line connectors without frictional contact members
- H01R35/025—Flexible line connectors without frictional contact members having a flexible conductor wound around a rotation axis
Definitions
- the invention relates to an assembly with a contact element according to the preamble of patent claim 1.
- Such an assembly is for example from the EP 1 255 330 B1 out.
- Cassettes with such an assembly are used in a steering wheel or steering system to drive a consumer, e.g. an airbag module to contact with a power supply, wherein the consumer is provided steering wheel fixed, rotates in a revolution of the steering wheel with and thereby adjusted relative to the vehicle-fixed power supply.
- a consumer e.g. an airbag module
- the consumer is provided steering wheel fixed, rotates in a revolution of the steering wheel with and thereby adjusted relative to the vehicle-fixed power supply.
- To contact the consumer with the power supply one or more flat conductor ribbon cables are provided in the cassette.
- the EP 1 324 435 B1 shows a cassette with a terminal provided on a stator and provided on a rotatable rotor further terminal, which are electrically connected to each other via a winding extending flat conductor ribbon cable with a plurality of flat conductors.
- a load and a voltage source are connected to the terminals via connecting cables.
- the flat conductor strip line has electrical contact elements, which are each connected to the connection lines.
- the contact elements can be designed as plug with plug pins for plugging or as a contact carrier for fixed connection of electrical conductors, eg by welding or soldering.
- connection device for the transmission of electric current, in which two juxtaposed ribbon cables are connected at their ends to contact points.
- the ribbon cables each have a flat conductor which is arranged at both ends at a contact point.
- the two ribbon cables are included corresponding width next to each other. Their flat conductors are each connected directly to a separate contact point without any material removal.
- EP 1 255 330 B1 is a arranged in a cassette assembly, in which a plurality of parallel juxtaposed flat conductor of a flat conductor ribbon cable are each connected with their ends to a plate-shaped, designed as a contact element contact carrier.
- the flat conductors of the flat conductor strip line are contacted at a lower end of the contact carrier with contact areas, for example by welding or soldering.
- the contact areas are insulated from one another, fastened to the contact carrier and extend to an upper end of the contact carrier opposite the lower end, to which respective further connecting leads are attached.
- the contact areas can also be designed as plug-in elements for connection to further connection lines at the upper end.
- the invention has for its object to make the initially described assembly and a method for their preparation so that a simple and secure contact between the contact areas of the contact element and the flat conductors is guaranteed.
- the contact element of this assembly has at least two contact areas, which are spaced apart in a lateral direction of a band plane.
- the band plane corresponds to the plane of the flat conductor ribbon conductor and thus the plane in which the individual leads extend;
- the at least two contact areas extend in the band plane, since they receive the flat conductors areally.
- the contact areas extending in the band plane lie side by side, ie spaced apart in a lateral direction, and not only vertically one above the other.
- a flat conductor can be placed on a contact region, and subsequently a contacting in a contacting direction perpendicular to the band plane, in particular by welding or soldering; These two contacts are thus spaced from one another laterally.
- the band level can z. B. a longitudinal direction, which shows in the line direction of the flat conductor ribbon line, and have a transverse direction.
- the contact areas are preferably spaced apart in the transverse direction. Stripped ends of the flat conductor can z. B. are inserted in the longitudinal direction in the contact elements to lie perpendicular to each contact area.
- a plurality of flat conductor ribbon cables with one or more flat conductors for. B. two flat conductors forming laterally staggered stripped areas, quickly and easily, e.g. can be electrically contacted with the contact element in a welding or soldering in a direction perpendicular to the band plane Kunststoffierraum.
- the contact regions are preferably made of a conductive material, for example metal, in particular bronze, wherein the contact regions are insulated from one another.
- the contact areas are electrically connected to, for example, designed as pins terminals of the contact element, which can be connected to the terminals connecting lines of a consumer or a power supply.
- a contact region and a connection electrically connected thereto can be punched out of a metal sheet, for example, as a one-piece punching element in a punching process, wherein a stamped grid with several such punched elements is punched out simultaneously in a single punching process can be, so that the punching elements below, z. B. after the formation of the individual contact elements, can be separated from each other in a separation process.
- the contact elements can thus be formed by encapsulation of the stamped elements of a stamped grid, so that a cost-effective and safe production is possible.
- the cassette has at least two flat conductor strip lines, each with a flat conductor, which can be electrically contacted via the contact regions of the contact element with the consumer or the voltage source.
- a flat conductor strip line has only one flat conductor, which are each contacted on the contact element on a contact region;
- the flat conductor strip line in each case two laterally, in particular in the transverse direction, spaced apart flat conductor, so that on the contact element a total of four flat conductors are contacted, preferably two flat conductors can be contacted in each case together with a common contact area and thus the same or switched are redundant, whereby a high security against a failure is achieved, or a higher power can be transmitted.
- each flat conductor is preferably surrounded by an insulating material. The contacting takes place in stripped end areas.
- the end regions are for contacting the two laterally offset contact regions of the contact element the flat conductor preferably also laterally stepped to each other or laterally offset;
- the first end region of the flat conductor of the first flat conductor ribbon line is laterally offset from the second end region of the second flat conductor of the second flat conductor ribbon line.
- each having two laterally spaced apart flat conductors per flat conductor strip line on each side are contacted or contacted for contacting the end portions of both flat conductors of the first flat conductor ribbon laterally to the end regions of the flat conductor of the second flat ribbon conductor, so that two opposite sides can be contacted in each case together with a contact area, wherein the adjacent flat conductors of both flat conductor strip lines do not touch each other.
- the contacting of the contact regions of the contact element with the end regions of the flat conductor is preferably carried out by a soldered or welded connection.
- a soldered or welded connection As a result of the lateral spacing, in each case one end region with a contact region in the soldering or welding direction perpendicular to the strip plane can be soldered or welded without a faulty short circuit formation occurring between the contact regions or the end regions.
- insulating webs are arranged. These preferably delimit the end regions to two sides, so that in particular it can be prevented that the laterally offset end regions of the flat conductors slip in the lateral direction can, for example, during the welding process.
- a failure of the contact element for example by a short circuit, can be prevented.
- FIG. 1 shows a cassette 1 with two mutually rotatable, concentric running, circular walls 2 and 3, wherein the solid wall 2 part of a stator and the adjustable wall 3 is part of a rotatable rotor.
- the cassette 1 is intended in particular for use in a steering wheel and serves to make electrical contact with a power supply 4 with an electronics 5 of a load, eg an airbag module and / or a steering wheel heater, which is adjustable in the steering wheel.
- a load eg an airbag module and / or a steering wheel heater
- a line assembly 8 is provided with two flat conductor ribbon lines 8.1 and 8.2, wherein the line assembly 8 is wound between the terminals 6 and 7 such that the adjustable wall 3 opposite the fixed wall 2 can be rotated; the adjustable terminal 7 is thus rotated in the direction of arrow 15 relative to the fixed terminal 6.
- the winding of the line assembly 8 or the two flat conductor ribbon lines 8.1 and 8.2 is adapted so that a steering wheel connected to the rotor and thus to the adjustable wall 3, e.g. at least six revolutions without significant effect on the two ribbon conductors 8.1 and 8.2, i. the turns of the two flat conductor ribbon cables 8.1 and 8.2 thereby change only their diameter.
- a first electrical connection line 9 and between the terminal 7 and the electronics 5 a second electrical connection line 10 is further provided.
- FIG. 2 shows an alternative embodiment of the cassette 1, wherein the line assembly 8 is wound in two winding areas 11 and 12 respectively opposite.
- a reversal point 13 as part of a guide body 14, which reverses the winding direction of the ribbon conductor 8.
- a first contact element 16 and at the adjustable end 7 a second contact element 17 is provided at the fixed end 6, in particular Fig. 4d and 5c shown. Since both contact elements 16, 17 can be identical according to this embodiment, reference will first be made in the following to a contact element 16, 17 alone.
- the contact element 16, 17 are two flat, z. B. approximately equal contact areas 18.1, 18.2 provided, which are isolated from each other. Both contact areas 18.1, 18.2 extend in a band plane 50, 60, which also represents the plane of the two flat conductor ribbon conductors 8 to be contacted.
- the contact regions 18.1, 18.2 are spaced apart in a transverse direction or lateral direction 50, the lateral direction 50 being a direction in the band plane 50, 60, and the band plane 50, 60 continuing through a longitudinal direction 60, that in the line direction of the flat conductors Band 8 shows is fixed.
- the contact areas 18.1, 18.2 are made of a conductive metal, such as bronze, and are surrounded by a sheath 19 of an insulating material, such as plastic, partially so that their surfaces are exposed for contacting.
- the contact regions 18.1, 18.2 can be formed in particular by a single-part or multi-part stamped grid 29.
- a first contact area 18.1 is further electrically connected to a first terminal 20.1 and a second contact area 18.2 to a second terminal 20.2.
- the connections 20.1, 20.2 serve here the contacting of the connecting lines 9, 10 of the power supply 4 and the consumer 5 to the two flat conductor ribbon cables 8.1 and 8.2.
- Each flat conductor 21.1, 21.2 is in each case flat, ie in the transverse and longitudinal direction 50, 60 of the band level expanded, and surrounded by an insulation 22.1, 22.2 of its respective ribbon conductor 8.1 and 8.2, both flat conductor ribbon lines 8.1 and 8.2 flat to each other lie and the insulation 22.1, 22.2 prevents both flat conductors 21.1, 21.2 are short-circuited.
- Fig. 4c are the two single-core flat conductor ribbon cables 8.1 and 8.2 congruent superimposed so that they are separated with respect to the band level in the vertical, ie in the vertical direction 70 from each other and isolated over the insulation 22.1, 22.2 against each other.
- the flat conductors 21.1, 21.2 are respectively stripped, ie exposed from the insulation 22.1, 22.2, and lie on the contact areas 18.1, 18.2, whereby they are firmly connected electrically, for example, by a soldering or welding connection. So that the stripped end region 23.1 of the first flat conductor 21.1 does not touch the stripped end region 23.2 of the second flat conductor 21.2 lying thereon, these are arranged offset in the lateral direction 50 relative to one another.
- the flat conductors 21.1, 21.2 are thus electrically connected according to this embodiment, each with different contact areas 18.1, 18.2 and isolated from each other.
- Fig. 4d is at both ends of the two flat conductor ribbon cables 8.1 and 8.2 each have a contact element 16, 17 is provided, wherein the connection of the individual leads 21.1, 21.2 to the contact elements 16, 17 takes place at both ends in the same way.
- the first flat conductor 21.1 may be connected to the positive pole of the voltage supply 4 and the second flat conductor 21.2 to the negative pole or a ground potential.
- the two two-conductor ribbon conductor lines 108.1 and 108.2 each have two laterally offset flat conductors 121.1, 121.2, 121.3, 121.4, which are surrounded by an insulation 122.1, 122.2 such that all four conductors 121.1, 121.2, 121.3 , 121.4 are initially isolated from each other.
- the flat conductors 121.1, 121.2, 121.3, 121.4 are respectively stripped at their end regions such that the two flat conductor strip lines 108.1 and 108.2 each have two stripped end regions 123.1, 123.2, 123.3, 123.4, as in FIG Fig. 5b shown.
- the stripped end regions 123.1, 123.2, 123.3, 123.4 are offset in the lateral direction as in the first embodiment, so that they do not touch each other and can each be connected directly to the contact regions 18.1, 18.2 in the vertical contacting direction 70.
- the stripped regions 123.1 and 123.2 of the first flat conductor ribbon conductor 108.1 with the associated flat conductors 121.1 and 121.2, or the stripped regions 123.3 and 123.4 of the second ribbon conductor 108.2 with the associated flat conductors 121.3 and 121.4, in the flat conductor ribbon cables 108.1 and 108.2 are each directly superimposed, both are electrically connected to the first and the second contact region 18.1, 18.2, respectively, so that a redundancy is achieved;
- the first flat cable 121.1 fails, an electrical transport via the third flat cable 121.3 continues to take place, which results in increased functional reliability.
- the two two-conductor flat conductor strip lines 208.1 and 208.2 as in the second embodiment, two offset in the lateral direction and by an insulation 222.1, 222.2 mutually insulated flat conductor 221.1, 221.2, 221.3, 221.4.
- the stripped regions 223.1, 223.3 or 223.2, 223.4 superimposed flat conductor 221.1, 221.3 or 221.2, 221.4 are not arranged offset to one another according to this embodiment.
- the terminals 120.1, 120.2 are designed as plug pins.
- a plurality of guide webs 25 are arranged in the casing 19.
- the webs 25 are used in particular for guiding or positioning the stripped end regions 23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4 when placing the flat conductors 21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4 to the contact areas 18.1, 18.2.
- the distance between the webs 25 to each other is chosen so that the mutually offset, stripped end portions 23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4 can be placed or pushed fit between the webs 25, without them overlapping.
- the stripped areas 23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4 can be placed so that this either completely - which is easily recognized by the fitter and by turning the flat conductor 21.1, 21.2, 121.1, 121.2 , 121.3, 121.4, 221.1, 221.2, 221.3, 221.4 - or do not touch at all. Thus, a reverse polarity protection is guaranteed.
- step St0 it is initially provided to provide stripped conductors 21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4 and two contact elements 16, 17 in the end regions.
- the stripped end regions are contacted with the contact regions 18.1, 18.2 in the vertical contacting direction, in particular welded or soldered. This can be done successively successively or simultaneously.
- step St3 the contact elements 16, 17, 116, 117 inserted into a cassette 1 and the terminals 20.1, 20.2 connected to the corresponding wires of the connecting lines 9, 10.
Landscapes
- Multi-Conductor Connections (AREA)
Claims (7)
- Sous-ensemble comprenant un élément de contact (16, 17, 116, 117) destiné à établir le contact avec au moins deux câbles en nappe à conducteurs plats (8.1, 8.2, 108.1, 108.2, 208.1, 208.2) parmi lesquels chacun possède au moins un conducteur plat (21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4) entouré par une isolation (21.1, 22.2), avec lequel l'élément de contact possède deux zones de contact (18.1, 18.2) mutuellement isolées qui s'étendent respectivement dans un plan de nappe (50, 60) avec lesquelles, dans la position de montage, sont reliés avec conduction électrique d'une part les conducteurs plats (21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4), respectivement dénudés au niveau de leurs zones d'extrémité (23.1, 23.2), et d'autre part deux bornes (20.1, 20.2, 120.1, 120.2) électriquement conductrices, caractérisé en ce- que les deux câbles en nappe à conducteurs plats (23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4), en position de montage, reposent à plat l'un sur l'autre en étant isolés l'un de l'autre et- que les zones d'extrémité (23.1, 23.2) dénudées des conducteurs plats sont étagées ou décalées latéralement l'une par rapport à l'autre de telle sorte que chaque conducteur plat n'est relié qu'à une des zones de contact (18.1, 18.2) des éléments de contact (16, 17, 116, 117) sans que les zones d'extrémité (23.1, 23.2) des deux conducteurs plats se touchent entre elles.
- Sous-ensemble selon la revendication 1, caractérisé en ce qu'une nervure de guidage (25) est disposée au moins entre les zones de contact (18.1, 18.2) pour guider les conducteurs plats (21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4) à introduire.
- Sous-ensemble selon la revendication 1 ou 2, caractérisé en ce que les bornes (20.1, 20.2, 120.1, 120.2) avec les zones de contact (18.1, 18.2) sont réalisées sous la forme d'un élément estampé ou d'une grille estampée (29) métallique en une ou plusieurs parties.
- Sous-ensemble selon la revendication 3, caractérisé en ce que l'élément estampé ou la grille estampée (29) en une ou plusieurs parties avec les zones de contact (18.1, 18.2) est entouré par une enveloppe isolante (19, 119).
- Procédé de fabrication d'un sous-ensemble selon la revendication 1, comprenant au moins les étapes suivantes :- fourniture d'au moins deux câbles en nappe à conducteurs plats (8.1, 8.2, 108.1, 108.2, 208.1, 208.2), lesquels possèdent respectivement au moins un conducteur plat (21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4) entouré par une isolation (22.1, 22.2, 122.1, 122.2, 222.1, 222.2) qui s'étend dans un plan de nappe (50, 60), et- fourniture de deux éléments de contact (16, 17) munis de zones de contact (18.1, 18.2) disposées décalées l'une de l'autre dans une direction latérale (50) du plan de nappe (50, 60),- des zones d'extrémité (23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4), étagées ou décalées dans la direction latérale (50), étant dénudées sur les conducteurs plats (21.1, 21.2, 121.1, 121.2, 121.3, 121.4, 221.1, 221.2, 221.3, 221.4),- les au moins deux câbles en nappe à conducteurs plats (8.1, 8.2, 108.1, 108.2, 208.1, 208.2) mutuellement isolés étant posés à plat l'un sur l'autre,- les zones d'extrémité (23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4) dénudées des conducteurs plats sont déposées sur les zones de contact (18.1, 18.2) des éléments de contact (16, 17) et- les zones d'extrémité (23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4) dénudées sont mises en contact avec les zones de contact (18.1, 18.2) dans une direction de mise en contact (70) perpendiculaire au plan de nappe (St3).
- Procédé selon la revendication 5, caractérisé en ce que la mise en contact des zones d'extrémité (23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4) dénudées des deux câbles en nappe à conducteurs plats (8.1, 8.2, 108.1, 108.2, 208.1, 208.2) avec les zones de contact (18.1, 18.2) s'effectue en une étape de travail.
- Procédé selon la revendication 5 ou 6, caractérisé en ce que les zones d'extrémité (23.1, 23.2, 123.1, 123.2, 123.3, 123.4, 223.1, 223.2, 223.3, 223.4) des conducteurs plats sont façonnées par un procédé de façonnage, par exemple estampage, poinçonnage, découpe, perforation et/ou traitement au laser.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14306200.8A EP2978084B1 (fr) | 2014-07-25 | 2014-07-25 | Module avec un élément de contact |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14306200.8A EP2978084B1 (fr) | 2014-07-25 | 2014-07-25 | Module avec un élément de contact |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2978084A1 EP2978084A1 (fr) | 2016-01-27 |
EP2978084B1 true EP2978084B1 (fr) | 2017-03-01 |
Family
ID=51260806
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP14306200.8A Active EP2978084B1 (fr) | 2014-07-25 | 2014-07-25 | Module avec un élément de contact |
Country Status (1)
Country | Link |
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EP (1) | EP2978084B1 (fr) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2727819T3 (es) * | 2016-12-16 | 2019-10-18 | Nexans | Dispositivo con un elemento de contacto eléctrico |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3599165A (en) * | 1970-03-02 | 1971-08-10 | Litton Precision Prod Inc | Rotary conductor |
KR0140588B1 (ko) * | 1994-03-09 | 1998-07-01 | 가다오까 마사다까 | 회전콘넥터 |
JP3378175B2 (ja) * | 1997-07-08 | 2003-02-17 | 矢崎総業株式会社 | 導線接続構造 |
DE10116295A1 (de) | 2001-03-31 | 2002-10-10 | Nexans France S A | Vorrichtung zur Stromübertragung zwischen zwei Endstellen |
DE10162127A1 (de) | 2001-12-18 | 2003-07-03 | Nexans | Elektrischer Verbinder zwischen zwei Endstellen |
DE102006013434A1 (de) * | 2006-03-14 | 2007-09-20 | Valeo Schalter Und Sensoren Gmbh | Verbindungsvorrichtung zur Übertragung von elektrischem Strom, insbesondere für eine Lenkradheizung eines Fahrzeugs |
-
2014
- 2014-07-25 EP EP14306200.8A patent/EP2978084B1/fr active Active
Non-Patent Citations (1)
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Also Published As
Publication number | Publication date |
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EP2978084A1 (fr) | 2016-01-27 |
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