EP2882652B1 - Procedure for filling alcoholic beverages, in particular wine, into stand-up type pouches made from polylaminate material - Google Patents

Procedure for filling alcoholic beverages, in particular wine, into stand-up type pouches made from polylaminate material Download PDF

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Publication number
EP2882652B1
EP2882652B1 EP13777147.3A EP13777147A EP2882652B1 EP 2882652 B1 EP2882652 B1 EP 2882652B1 EP 13777147 A EP13777147 A EP 13777147A EP 2882652 B1 EP2882652 B1 EP 2882652B1
Authority
EP
European Patent Office
Prior art keywords
container
sealing
procedure according
inert gas
aim
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP13777147.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2882652A1 (en
Inventor
Piercarlo ZONATO
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Oneglass Srl
Original Assignee
Oneglass Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Oneglass Srl filed Critical Oneglass Srl
Publication of EP2882652A1 publication Critical patent/EP2882652A1/en
Application granted granted Critical
Publication of EP2882652B1 publication Critical patent/EP2882652B1/en
Active legal-status Critical Current
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00—Packaging other articles presenting special problems
    • B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/02—Machines characterised by the incorporation of means for making the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/041—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles acting from above on containers or wrappers open at their top
    • B65B31/042—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles acting from above on containers or wrappers open at their top the nozzles being arranged for insertion into, and withdrawal from, the container or wrapper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/046—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper
    • B65B31/048—Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles co-operating, or being combined, with a device for opening or closing the container or wrapper specially adapted for wrappers or bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/08—Forming three-dimensional containers from sheet material
    • B65B43/10—Forming three-dimensional containers from sheet material by folding the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/14—Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146—Closing bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/16—Applying or generating heat or pressure or combinations thereof by rotary members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/025—Packaging in aseptic tunnels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases

Definitions

  • This invention relates to an industrial procedure for filling alcoholic beverages, in particular wine, into stand-up type pouches made from polylaminate material.
  • This invention also relates to a filling machine designed to perform the procedure.
  • the machine according to the invention comprises certain operating stations which are able to perform various advanced functions during the filling steps, at the end of which there is a final product of high quality, which is especially necessary in the presence of high quality wines.
  • This invention can be applied in the field of machines for filling beverages such as wines or the like in containers and in particular in paper-based polylaminate containers.
  • cellulose-based polylaminate container This is a packaging system for foodstuffs which is widely used throughout the world for the conservation of a wide variety of beverages and liquid foodstuffs such as milk and fruit juices.
  • the polylaminate packaging is a container which, depending on the commercial life-span of the product, can consist of paper, plastic and aluminium or paper and plastic.
  • the first type allows a long conservation of the foods, of between six and twenty four months, at ambient temperature, whilst the container made of paper and plastic is used for the short-term conservation of fresh foods at low temperatures.
  • the cellulose-based polylaminate containers are currently made using machines for the production of beverage containers, also for single use, where the machines comprise means for making containers made from polylaminate material, starting from a sheet of polylaminate material made of paper, generally comprising two main folds facing each other and sealed at the edges, a bottom fold joined with the main folds and withdrawn between the two main folds along a median line and an opening positioned between the two main folds in a counter-opposed position with respect to the base fold.
  • Patent document US 2011/167763 A1 also describes a system which allows the filling and closing by heat sealing, of stand-up type containers.
  • These machines comprise filling means designed to introduce a predetermined quantity of liquid in the container, closing means designed for closing the opening after introduction of the liquid, as well as means allowing a predetermined quantity of inert gas to be injected into the container, after introducing the liquid.
  • the prior art machines do not allow finished containers with a high quality to be obtained and consequently the beverages contained therein are easily perishable especially if they are alcoholic beverages, in particular wine, which is notoriously much more subject to oxidation phenomena and deterioration, compared with other beverages.
  • the present invention provides a procedure and a machine which makes it possible to eliminate or at least reduce the drawbacks described above.
  • the machine for implementing the procedure according to the invention substantially comprises means which allow the making in series of containers which can be filled with alcoholic beverages, in particular wine, starting from a continuous sheet of cellulose-based polylaminate material having an extremely robust laminar structure; it not being possible to use this material according to the prior art procedures and with the prior art machines.
  • the machine for implementing the procedure according to the invention uses a plurality of workstations, including a station for pre-shaping the container, a station for dosing gas in the presence of ultraviolet ray lamps, a station for dosing the alcoholic beverage, in particular wine, a further station for dosing inert gas positioned immediately upstream of a closing station in which the container is hermetically closed by heat or ultrasound sealing.
  • Figure 1 shows a machine for implementing the procedure according to the invention designed for packaging and filling containers made from polylaminate material, indicated overall with the number 10.
  • the machine for implementing the procedure according to the invention generally comprises a machine for packaging containers made of polylaminate material, where the containers are initially made in known fashion starting from a continuous sheet of cellulose-based polylaminate material which is unwound from a reel 11, which passes between rollers positioned at an initial station 12 in which the sheet is folded into two main flaps alongside each other.
  • a similar machine, with a circular structure, is described in the above-mentioned patent document US 2012/0008884 A1 .
  • a first important feature of the invention is the type of polylaminate material which is used for implementing the procedure according to the invention.
  • the conventional polylaminate materials used for producing containers also for single use, for long-life food products are not suitable for the production of containers for alcoholic beverages, in particular wine.
  • the conventional containers are equipped with a layer of paper with a low basic weight, in particular less than 100g/m2, which is not able to adequately withstand the sophisticated sealing procedures to which the containers must be subjected after filling with the aim of guaranteeing the perfect seal, sterility and substantial absence of oxygen inside the container.
  • cellulose-based polylaminate materials wherein the cellulose layer comprises cardboard with a basic weight of between 150 and 250 g/m2.
  • excellent results can be obtained using a cellulose-based polylaminate material wherein the cellulose layer comprises cardboard with a basic weight of 180g/m2.
  • a sheet made of polylaminate material which can be used for implementing the procedure according to the invention has the following structure, starting from the outer side towards the inner side of the finished container:
  • the sheet folded previously is intercepted inside a second workstation 13 by a component which pushes it at its lower folded edge, in such a way as to form a bottom fold folded inside and upwards.
  • the shaped container which is still in the form of a continuous sheet which in a vertical section is now substantially "W"-shaped, is subjected to a first heat-sealing process of two counter-opposing vertical edges 40, 41 (see Figures 10A to 10D ), using conventional heat-sealing devices, which operate cyclically during the continuous feed of the sheet.
  • the sheet pre-shaped and with the vertical edges 40, 41 heat sealed is then subjected to operations for separating the various containers by cutting with conventional counter-opposing blades, creating a series of substantially rectangular, closed containers.
  • the separated containers each of which has a base with a "W"-shaped vertical cross-section and two vertical heat-sealed sides, are now close to a plurality of further workstations for filling and closing the individual containers.
  • the container which is formed possesses a rigidity which is much greater than that of conventional containers of the stand-up type used for food products.
  • the means conventionally used for opening containers with the aim of being able to fill them the means comprising a mechanism with suckers acting on the counter-opposing flaps of the container and a jet of air acting in the container (see, for example, patent document US 2012/0008884 A1 ), are not absolutely sufficient to guarantee the complete opening of the containers used in the procedure according to the invention, due to the greater rigidity of the latter.
  • the machine designed to implement the procedure according to the invention therefore has, as well as the conventional system with suckers and a jet of air to perform a preliminary opening of the containers, the following additional workstations, the operation of which is illustrated in Figures 1 and 2 :
  • each container 21 moves forward pushed by gripping means of the conventional type forming part of automatic filling machines for liquid food products.
  • the conventional systems for filling containers of the stand-up type there are generally one or two sealing stations, in particular heat sealing, which are typically identical, the aim of the second sealing operation being solely that of strengthening the effects of the first sealing.
  • the procedure according to the invention which uses a cellulose-based polylaminate material wherein the cellulose layer has a basic weight of less than 150g/m2
  • the conventional sealing system is not sufficient to guarantee the total seal of the container filled with an alcoholic beverage, in particular wine.
  • the machine 10 comprises a sealing station 38 inside of which there are two sealing systems which perform different operations.
  • the first sealing system comprises a sealing unit 55 with counter-opposing plates 56, 56' rotatable about a common pin 57.
  • Each plate 56, 56' is equipped with a shaped sealing area 58, 58' raised relative to the profile of the plate, which is able to perform high temperature sealing of a predetermined shaped area 60 of the container 21.
  • the high temperature sealing (at about 250°C) allows any liquid residue present in the sealing area to be eliminated, thereby avoiding the formation of possible bubbles which can result in an imperfect seal of the container 21.
  • the sealing which acts on a limited surface, can, according to the invention, be performed by heat as described above; however, the sealing can also be performed by ultrasound or by electro-induction.
  • the second sealing system comprises a sealing unit 65 having a pair of counter-opposing plates 66, 66', which are movable linearly in the same direction and in opposite directions.
  • the final closed container 21 has, in effect, three different types of sealings; more specifically, the initial sealing areas 40, 41 of the vertical edges of the container, the high temperature sealing area 60 of the upper shaped edge of the container, and the low temperature sealing area 67 of the upper flaps of the container.
  • the container reaches a final cutting station 43, wherein a pair of side portions of the upper part of the container 21 are cut and separated from the container, which adopts the shape of a bottle.
  • the container is then sent to further steps for storage.
  • this succession of steps ensures that the filling of the liquid foodstuff, in particular wine, takes place under conditions which are absolutely favourable for keeping it inside the container, creating the ideal conditions for its perfect conservation in this particular type of container created specifically for single-use consumption.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Basic Packing Technique (AREA)
  • Vacuum Packaging (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Package Closures (AREA)
  • Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
  • Packages (AREA)
EP13777147.3A 2012-08-10 2013-08-09 Procedure for filling alcoholic beverages, in particular wine, into stand-up type pouches made from polylaminate material Active EP2882652B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT000169A ITVR20120169A1 (it) 2012-08-10 2012-08-10 Macchina riempitrice di vini e bevande in genere in confezioni poliaccoppiato
PCT/IB2013/056531 WO2014024172A1 (en) 2012-08-10 2013-08-09 Procedure for filling alcoholic beverages, in particular wine, into stand-up type pouches made from polylaminate material

Publications (2)

Publication Number Publication Date
EP2882652A1 EP2882652A1 (en) 2015-06-17
EP2882652B1 true EP2882652B1 (en) 2016-10-12

Family

ID=46939910

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13777147.3A Active EP2882652B1 (en) 2012-08-10 2013-08-09 Procedure for filling alcoholic beverages, in particular wine, into stand-up type pouches made from polylaminate material

Country Status (6)

Country Link
US (1) US20150203222A1 (it)
EP (1) EP2882652B1 (it)
CN (1) CN104684810B (it)
ES (1) ES2610008T3 (it)
IT (1) ITVR20120169A1 (it)
WO (1) WO2014024172A1 (it)

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US10974856B2 (en) * 2018-10-12 2021-04-13 Campbell Wrapper Corporation Apparatus for flushing packages with gas
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Also Published As

Publication number Publication date
CN104684810A (zh) 2015-06-03
EP2882652A1 (en) 2015-06-17
ITVR20120169A1 (it) 2014-02-11
WO2014024172A1 (en) 2014-02-13
US20150203222A1 (en) 2015-07-23
CN104684810B (zh) 2017-08-04
ES2610008T3 (es) 2017-04-25

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